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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2419
DESIGN AND FABRICATION OF WASTE MANAGEMENT SYSTEM BY
INCINERATION TECHNIQUE
Manikandan.S1, Prashanth.T2, Mohamed Yacoob. N3, Adithya.R4, Hariharan. R5
1Assistant Professor, Department of Civil Engineering, Panimalar Engineering College, Tamil Nadu, India
2,3,4,5UG students, Department of Civil Engineering, Panimalar Engineering College, Tamil Nadu, India
------------------------------------------------------------------------***-------------------------------------------------------------------------
Abstract - Incineration is a waste treatment process that
involves the combustion of organic Substances contained
in treatment". Incineration of waste materials converts
the waste into ash, flue gas, and heat. The waste materials
Incineration and other high temperature waste treatment
systems are described as "thermal ash is mostly formed by
the inorganic constituents of the waste, and may take the
form of solid lumps or particulates carried by the flue gas.
The flue gases must be cleaned of gaseous and particulate
pollutants before they are dispersed into the atmosphere.
In some cases, the heat generated by incineration can be
used to generate electric power. The main parameters to
be studied are stability under irradiation, swelling, fission
gas release and chemical interactions in the fuel. Finally
an incinerator is a unit or facility used to burn trash and
other types of waste until it is reduced to ash.
Keywords: Inceneration, thermal treatment, flue gas,
irradiation, combustion, ash, organic substances,
pollutants
1. INTRODUCTION
The first incinerators for waste disposal were built in
Nottingham by Man love, Alliott & Co. Ltd. in 1874 to a
design patented by Albert Fryer. They were originally
known as destructors. Incineration with energy recovery
is one of several waste-to-energy (WtE) technologies
such as gasification, pyrolysis and anaerobic digestion.
While incineration and gasification technologies are
similar in principle, the energy product from
incineration is high-temperature heat whereas
combustible gas is often the main energy product from
gasification. In some countries, incinerators built just a
few decades ago often did not include a materials
separation to remove hazardous, bulky or recyclable
materials before combustion .Incinerators reduce the
solid mass of the original waste by 80–85% and the
volume (already compressed somewhat in garbage
trucks) by 95–96%, depending on composition and
degree of recovery of materials such as metals from the
ash for recycling. Incineration can be used for treatment
of clinical wastes and certain hazardous wastes where
pathogens and toxins can be destroyed by high
temperatures.
1.1 SOLID WASTE MANAGEMENT:
Solid waste is the unwanted or useless solid materials
generated from combined residential, industrial and
commercial activities in a given area. It may be
categorized according to its origin (domestic, industrial,
commercial, construction or institutional); according to
its contents (organic material, glass, metal, plastic paper
etc.); Management of solid waste reduces or eliminates
adverse impacts on the environment and human health
and supports economic development and improved
quality of life. A number of processes are involved in
effectively managing waste for a municipality. These
include monitoring, collection, transport, processing,
recycling and disposal.
1.2 WASTE REDUCTION AND REUSE
Waste reduction and reuse of products are both methods
of waste prevention. They eliminate the production of
waste at the source of usual generation and reduce the
demands for large scale treatment and disposal facilities.
Methods of waste reduction include manufacturing
products with less packaging, encouraging customers to
bring their own reusable bags for packaging,
encouraging the public to choose reusable products such
as cloth napkins and reusable plastic and glass
containers, backyard composting and sharing and
donating any unwanted items rather than discarding
them. All of the Methods of waste prevention mentioned
require public participation. In order to get the public
onboard, training and educational programmers need to
be undertaken to educate the public about their role in
the process. Also the government may need to regulate
the types and amount of packaging used by
manufacturers and make the reuse of shopping bags
mandatory.
2. WORKING PRINCIPLE
In our experiments, commercialize available shredded
domestic wastes were procured and washed before
pyrolysis. One of the most favorable and effective
disposing method is pyrolysis, which is environmental
friendly and efficient way. Pyrolysis is the thermal
degradation of solid wastes at high temperatures in the
absence of air (and oxygen). As the structure of products
and their yields can be considerably modified by
catalysts, results of pyrolysis in the absence of catalyst
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2420
were presented in this article Pyrolysis of waste plastics
was carried out in an indigenously designed and
fabricated reactor.
2D diagram shows the scheme of the process involved in
the experiments and the photograph of the experimental
set up respectively. Domestic wastes had been procured
form the commercial source and stored in a raw material
storage unit. Raw material was then fed in the reactor
and heated by means of electrical energy. The yield
commenced at a temperature of 3500C. The gaseous
products resulting from the pyrolysis of the domestic
waste is supplied through the copper tube. The water
can be heated by the copper tube. This heated water will
be used for various purposes. Then the burned domestic
waste gas condensed in a water cooled condenser to
liquid fuel and collected for experiments.
Fig 1 – Waste Management System
3. MATERIAL DESCRIPTION:
3.1 REACTOR
This is a stainless steel tube of length 145mm, internal
diameter 37mm, outer diameter 4lmm sealed at one end
and an outlet tube at the other end. The reactor into be
placed inside the furnace for external heating with the
raw material inside for internal heating. The reactor is
heated by electrical heating to temperature of
about500oC and more.
3.2 FURNACE
The furnace provides the heat the reactor needs for
pyrolysis to take place, it has a thermocouple to control
the temperature. A furnace is a device used for high-
temperature heating. The name derives
from Greek word Fornax, which means oven.
3.3 CONDENSER
It cools all the heated vapour coming out of the reactor.
It has an inlet and outlet for cold water to run through its
outer area. This is used for cooling the vapour. The
gaseous hydrocarbons at a temperature of about 35OoC
are condensed to about 30-35oC.
In systems involving heat transfer, a condenser is a
device or unit used to condense a substance from
its gaseous to its liquid state, by cooling it. In so doing,
the latent heat is given up by the substance, and will
transfer to the condenser coolant. Condensers are
typically heat exchangers which have various designs
and come in many sizes ranging from rather small
(hand-held) to very large industrial-scale units used in
plant processes.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2421
3.4 HEATING ELEMENT
A heating element converts electricity into heat through
the process of resistive or Joule heating. Electric
current passing through the element encounters
resistance, resulting in heating of the element. Unlike
the Peltier Effect this process is independent of the
direction of current flow.
3.5 COPPER TUBES
Copper tubing is most often used for supply of hot and
cold tap, and as refrigerant line in HVAC systems. There
are two basic types of copper tubing, soft copper and
rigid copper. Copper tubing is joined using flare
connection, compression connection, or solder. Copper
offers a high level of corrosion resistance, but is
becoming very costly.
4. REFERENCES
[1] Adil Bashir, Shoaib Amin Banday, Ab. Rouf Khan,
Mohammad Shafi (July 2013) “Concept, Design and
Implementation of Automatic Waste Management
System”
[2] Dipam Saikia, Manash Jyoti Nath (March 2015)
“Design of an Integrated Solid Waste Management
Mechanism: A Model Design for Tezpur Municipal
Area, Assam”
[3] Elmo C. Rapsing, Jr (June 2016)“Design and
Fabrication of Waste Plastic Oil Converter”
[4] Emmanuel M. Adigio, Alexander N. Okpala, Ezenwa
A. Ogbonnaya (December 2016) “Design and
Fabrication of a Low Capacity Incinerator”
[5] Jude C. Akpe, Olatunde Ajani Oyelaran, Ibrahim
Onuthey, Abdulmalik (December, 2016) “The Design
of a Portable Municipal Waste Incinerator with
Fuzzy Logic Based Support for Emission Estimation”
[6] Olisa, Y. P., Amos, A. E. & Kotingo, K (2016)
“The Design and Construction of a Step Grate
Incinerator”
[7] omoregie, MJ; odibi, TI (August 2017) “Design and
Fabrication of a Domestic Incinerator”
[8] K. Cavdar, M. Koroglu, B. Akyildiz (16 April
2018)“Design and implementation of a smart solid
waste collection System”
[9] Dr. Nischal P. Mungle, Nikhil Lanjewar, Prateek
Karwade, Rushikesh Gudadhe, Sanket Waghmare,
Shriyansh Narnaware (Apr-2018) “Design and
fabrication of Waste Destroying Machine-a review”

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IRJET- Design and Fabrication of Waste Management System by Incineration Technique

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2419 DESIGN AND FABRICATION OF WASTE MANAGEMENT SYSTEM BY INCINERATION TECHNIQUE Manikandan.S1, Prashanth.T2, Mohamed Yacoob. N3, Adithya.R4, Hariharan. R5 1Assistant Professor, Department of Civil Engineering, Panimalar Engineering College, Tamil Nadu, India 2,3,4,5UG students, Department of Civil Engineering, Panimalar Engineering College, Tamil Nadu, India ------------------------------------------------------------------------***------------------------------------------------------------------------- Abstract - Incineration is a waste treatment process that involves the combustion of organic Substances contained in treatment". Incineration of waste materials converts the waste into ash, flue gas, and heat. The waste materials Incineration and other high temperature waste treatment systems are described as "thermal ash is mostly formed by the inorganic constituents of the waste, and may take the form of solid lumps or particulates carried by the flue gas. The flue gases must be cleaned of gaseous and particulate pollutants before they are dispersed into the atmosphere. In some cases, the heat generated by incineration can be used to generate electric power. The main parameters to be studied are stability under irradiation, swelling, fission gas release and chemical interactions in the fuel. Finally an incinerator is a unit or facility used to burn trash and other types of waste until it is reduced to ash. Keywords: Inceneration, thermal treatment, flue gas, irradiation, combustion, ash, organic substances, pollutants 1. INTRODUCTION The first incinerators for waste disposal were built in Nottingham by Man love, Alliott & Co. Ltd. in 1874 to a design patented by Albert Fryer. They were originally known as destructors. Incineration with energy recovery is one of several waste-to-energy (WtE) technologies such as gasification, pyrolysis and anaerobic digestion. While incineration and gasification technologies are similar in principle, the energy product from incineration is high-temperature heat whereas combustible gas is often the main energy product from gasification. In some countries, incinerators built just a few decades ago often did not include a materials separation to remove hazardous, bulky or recyclable materials before combustion .Incinerators reduce the solid mass of the original waste by 80–85% and the volume (already compressed somewhat in garbage trucks) by 95–96%, depending on composition and degree of recovery of materials such as metals from the ash for recycling. Incineration can be used for treatment of clinical wastes and certain hazardous wastes where pathogens and toxins can be destroyed by high temperatures. 1.1 SOLID WASTE MANAGEMENT: Solid waste is the unwanted or useless solid materials generated from combined residential, industrial and commercial activities in a given area. It may be categorized according to its origin (domestic, industrial, commercial, construction or institutional); according to its contents (organic material, glass, metal, plastic paper etc.); Management of solid waste reduces or eliminates adverse impacts on the environment and human health and supports economic development and improved quality of life. A number of processes are involved in effectively managing waste for a municipality. These include monitoring, collection, transport, processing, recycling and disposal. 1.2 WASTE REDUCTION AND REUSE Waste reduction and reuse of products are both methods of waste prevention. They eliminate the production of waste at the source of usual generation and reduce the demands for large scale treatment and disposal facilities. Methods of waste reduction include manufacturing products with less packaging, encouraging customers to bring their own reusable bags for packaging, encouraging the public to choose reusable products such as cloth napkins and reusable plastic and glass containers, backyard composting and sharing and donating any unwanted items rather than discarding them. All of the Methods of waste prevention mentioned require public participation. In order to get the public onboard, training and educational programmers need to be undertaken to educate the public about their role in the process. Also the government may need to regulate the types and amount of packaging used by manufacturers and make the reuse of shopping bags mandatory. 2. WORKING PRINCIPLE In our experiments, commercialize available shredded domestic wastes were procured and washed before pyrolysis. One of the most favorable and effective disposing method is pyrolysis, which is environmental friendly and efficient way. Pyrolysis is the thermal degradation of solid wastes at high temperatures in the absence of air (and oxygen). As the structure of products and their yields can be considerably modified by catalysts, results of pyrolysis in the absence of catalyst
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2420 were presented in this article Pyrolysis of waste plastics was carried out in an indigenously designed and fabricated reactor. 2D diagram shows the scheme of the process involved in the experiments and the photograph of the experimental set up respectively. Domestic wastes had been procured form the commercial source and stored in a raw material storage unit. Raw material was then fed in the reactor and heated by means of electrical energy. The yield commenced at a temperature of 3500C. The gaseous products resulting from the pyrolysis of the domestic waste is supplied through the copper tube. The water can be heated by the copper tube. This heated water will be used for various purposes. Then the burned domestic waste gas condensed in a water cooled condenser to liquid fuel and collected for experiments. Fig 1 – Waste Management System 3. MATERIAL DESCRIPTION: 3.1 REACTOR This is a stainless steel tube of length 145mm, internal diameter 37mm, outer diameter 4lmm sealed at one end and an outlet tube at the other end. The reactor into be placed inside the furnace for external heating with the raw material inside for internal heating. The reactor is heated by electrical heating to temperature of about500oC and more. 3.2 FURNACE The furnace provides the heat the reactor needs for pyrolysis to take place, it has a thermocouple to control the temperature. A furnace is a device used for high- temperature heating. The name derives from Greek word Fornax, which means oven. 3.3 CONDENSER It cools all the heated vapour coming out of the reactor. It has an inlet and outlet for cold water to run through its outer area. This is used for cooling the vapour. The gaseous hydrocarbons at a temperature of about 35OoC are condensed to about 30-35oC. In systems involving heat transfer, a condenser is a device or unit used to condense a substance from its gaseous to its liquid state, by cooling it. In so doing, the latent heat is given up by the substance, and will transfer to the condenser coolant. Condensers are typically heat exchangers which have various designs and come in many sizes ranging from rather small (hand-held) to very large industrial-scale units used in plant processes.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2421 3.4 HEATING ELEMENT A heating element converts electricity into heat through the process of resistive or Joule heating. Electric current passing through the element encounters resistance, resulting in heating of the element. Unlike the Peltier Effect this process is independent of the direction of current flow. 3.5 COPPER TUBES Copper tubing is most often used for supply of hot and cold tap, and as refrigerant line in HVAC systems. There are two basic types of copper tubing, soft copper and rigid copper. Copper tubing is joined using flare connection, compression connection, or solder. Copper offers a high level of corrosion resistance, but is becoming very costly. 4. REFERENCES [1] Adil Bashir, Shoaib Amin Banday, Ab. Rouf Khan, Mohammad Shafi (July 2013) “Concept, Design and Implementation of Automatic Waste Management System” [2] Dipam Saikia, Manash Jyoti Nath (March 2015) “Design of an Integrated Solid Waste Management Mechanism: A Model Design for Tezpur Municipal Area, Assam” [3] Elmo C. Rapsing, Jr (June 2016)“Design and Fabrication of Waste Plastic Oil Converter” [4] Emmanuel M. Adigio, Alexander N. Okpala, Ezenwa A. Ogbonnaya (December 2016) “Design and Fabrication of a Low Capacity Incinerator” [5] Jude C. Akpe, Olatunde Ajani Oyelaran, Ibrahim Onuthey, Abdulmalik (December, 2016) “The Design of a Portable Municipal Waste Incinerator with Fuzzy Logic Based Support for Emission Estimation” [6] Olisa, Y. P., Amos, A. E. & Kotingo, K (2016) “The Design and Construction of a Step Grate Incinerator” [7] omoregie, MJ; odibi, TI (August 2017) “Design and Fabrication of a Domestic Incinerator” [8] K. Cavdar, M. Koroglu, B. Akyildiz (16 April 2018)“Design and implementation of a smart solid waste collection System” [9] Dr. Nischal P. Mungle, Nikhil Lanjewar, Prateek Karwade, Rushikesh Gudadhe, Sanket Waghmare, Shriyansh Narnaware (Apr-2018) “Design and fabrication of Waste Destroying Machine-a review”