WATER JET CUTTING TECHNOLOGY
CONTENTS:-
• INTRODUCTION
• TYPES OF NON CONVENTIONALMACHINING
PROCESS
• WATER JET MACHINING
• PURE WATER JET MACHINING
• ABRASIVE WATER JET MACHINING
• FACTOR AFFECTING WATER JET MACHINING
PERFORMANCE
• MATERIALS TO BE CUT
• ADVANTAGES
• DISADVANTAGES
•
NON-TRADITIONAL MACHINING PROCESS
• In this process, a water jet is used ,which act as a tool in the form of a
water saw to cut material.It is two types pure water jet & abrasive
water jet.
CHEMICAL ELECTRICAL MECHANIC
AL
THERMAL
CHEMICAL
MILLING
ECM USM EBM
PHOTO CHEMICAL
MILLING
ECG AJM LBM
WJM EDM
WATER JET MACHINING:-
PURE WATER JET MACHINING
• PUMP
• INTENSIFIER
• ACCUMULATOR
• HIGH PRESSURE
TUBING
• NOZZLE
• ORIFICE
• CONTROL SYSTEM
• CATCHER
ABRASIVE WATER JET MACHINING :-
• Orifice-Sapphires-0.1 to 0.3 mm
• Focussing Tube- 0.8 to 2.4 mm
• Pressure -2500 to 4000 bar
• Abrasive Flow -0.1 to 1.0 kg/min
• Abrasive – garnet and olivine
FACTORS AFFECTING WJM PERFORMANCE
MATERIALS:-
ABRASIVE WATER JET
• Steels
• Non-Ferrous alloyes
• Ti-alloys,Ni-alloys
• Polymers
• Metal Matrix composite
• Ceramic matrix composite
PURE WATER JET
• Concrete
• Stone-Granite
• Wood
• Glass fibre metal
Laminates
ADVANTAGES:-
• Cheaper than other process.
• Cut any material
• Water jet cutting does not produce any dust or
particles.
• There is no heat affected zones.
DISADVANTAGES :-
• Abrasive powder cannot be reused.
• It is not suitable for mass production because
of high maintenance requirements.
• Very thick parts can not be cut with water jet.
APPLICATIONS
WATER JET MACHINING
• Cutting Soft Material
• Textile , Leather Industry
• Mass Immunization
• Surgery
ABRASIVE WATER JET
• Peening
• Cutting
• Pocket Milling
• Drilling
• Turning
• Nuclear Plant Dismantling
CONCLUSION:-
There is no conventional tool used, therefore no physical contact
between the workpiece and tool . This method is free from
generate high heat affected zones. It is moreover environmental
friendly, hence it is more preferred.
Harendra kua

Harendra kua

  • 1.
  • 2.
    CONTENTS:- • INTRODUCTION • TYPESOF NON CONVENTIONALMACHINING PROCESS • WATER JET MACHINING • PURE WATER JET MACHINING • ABRASIVE WATER JET MACHINING • FACTOR AFFECTING WATER JET MACHINING PERFORMANCE • MATERIALS TO BE CUT • ADVANTAGES • DISADVANTAGES •
  • 3.
    NON-TRADITIONAL MACHINING PROCESS •In this process, a water jet is used ,which act as a tool in the form of a water saw to cut material.It is two types pure water jet & abrasive water jet. CHEMICAL ELECTRICAL MECHANIC AL THERMAL CHEMICAL MILLING ECM USM EBM PHOTO CHEMICAL MILLING ECG AJM LBM WJM EDM WATER JET MACHINING:-
  • 4.
    PURE WATER JETMACHINING • PUMP • INTENSIFIER • ACCUMULATOR • HIGH PRESSURE TUBING • NOZZLE • ORIFICE • CONTROL SYSTEM • CATCHER
  • 5.
    ABRASIVE WATER JETMACHINING :- • Orifice-Sapphires-0.1 to 0.3 mm • Focussing Tube- 0.8 to 2.4 mm • Pressure -2500 to 4000 bar • Abrasive Flow -0.1 to 1.0 kg/min • Abrasive – garnet and olivine
  • 6.
  • 7.
    MATERIALS:- ABRASIVE WATER JET •Steels • Non-Ferrous alloyes • Ti-alloys,Ni-alloys • Polymers • Metal Matrix composite • Ceramic matrix composite PURE WATER JET • Concrete • Stone-Granite • Wood • Glass fibre metal Laminates
  • 8.
    ADVANTAGES:- • Cheaper thanother process. • Cut any material • Water jet cutting does not produce any dust or particles. • There is no heat affected zones.
  • 9.
    DISADVANTAGES :- • Abrasivepowder cannot be reused. • It is not suitable for mass production because of high maintenance requirements. • Very thick parts can not be cut with water jet.
  • 10.
    APPLICATIONS WATER JET MACHINING •Cutting Soft Material • Textile , Leather Industry • Mass Immunization • Surgery ABRASIVE WATER JET • Peening • Cutting • Pocket Milling • Drilling • Turning • Nuclear Plant Dismantling
  • 11.
    CONCLUSION:- There is noconventional tool used, therefore no physical contact between the workpiece and tool . This method is free from generate high heat affected zones. It is moreover environmental friendly, hence it is more preferred.