Nowadays the attempts to optimize energy efficiency and environmental impact are increasingly present in all activity areas and specifically in manufacturing industry. An innovative approach to achieve these optimizations lies in advanced combination of decision support technologies and Knowledge Management. A benchmarking energy saving tool (decision support tool) was carried out in four (4) different years, 2007 to 2010 in Niger mills limited, located in Calabar to generate energy intensity and energy intensity index of the period. The result obtained for energy intensity in 2007 was 2.30GJ/m3, Energy intensity for 2008 was 2.30GJ/m3, Energy intensity for 2009 was 2.40GJ/m3, and energy intensity for 2010 was 2.30GJ/m3. This result shows that for the period of these four years, that the energy consumed is in an average range of 2.30GJ/m3. That if the productivity increase as the result of increase in production, the energy intensity will increase to 2.40GJ/m3 or there about as the case maybe as a result of increase in production.
Energy Evaluation and Processing Cost Reduction in Agudu Maize Processing Ind...Dr. Amarjeet Singh
This study evaluated energy consumption by Agudu Farms Limited (AFL) that processes maize and cassava into flour for human consumption. The objectives of study included to determine energy contribution to processing cost, to minimize the processing cost and to propose a new selling price per unit of sale of the product. The study materials included; a multi-meter, stopwatch, electrical appliances’ nameplates and bills, fuel purchased receipts, and production records. Data was collected through detailed energy audits and measurements of present electricity consumption. This data was converted into energy intensities, rates and costs, and analyzed. The monthly energy intensity plotted on bar charts using Microsoft excel and the results showed that diesel had the highest consumption variation of 3500 kWh/t, electricity 200kWh/t and labor 110 kWh/t. The percentage of energy contribution to processing cost was 33%. In monetary terms, the processing cost per hour of operation showed average value of ₦830. Whereas, the minimum production cost per hour using Tora software showed ₦767. The new product price per ten-kilogram (10kg) unit of sale of maize flour, using break-even analysis, showed ₦2864. The study observed that diesel contributed more to production cost than electricity and labor and therefore, recommended the setting up of an energy monitoring team to monitor procurement and control utilization of diesel to reduce production cost.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Analysis of energy efficiency aspects in energy man agement model of bunse in...eSAT Journals
Abstract Correct energy management and its efficiency have been emphasized in industrial and manufacturing firms’ policy makings for different reasons. Different studies focus on available potentials of these firms in the field of their energy efficiency. From among them just the fewest numbers of manufacturing enterprises could exploit them. Therefore the researcher intends to study some aspects of energy management model of Bunse in manufacture. Also by finding the differences and gaps between theories and available circumstance of the industry, this study encourages the Mobarakeh Steel Complex to execute energy efficiency management correctly. The results of the statistical analysis show that although there is not significant gap between industry’s requirements and scientific literatures, based on the comparison of the present case and ideal circumstance of managers’ point of view and because of the complex approximately proper condition, this complex has differences with worlds and scientific ideal standards. Keywords: Energy Management, Key Performance Indicator, Benchmarking, Control and monitoring, Conceptual Framework, Energy Efficient Measurement.
This document discusses industrial energy audits and their importance. It provides an overview of the types of energy audits, including preliminary and detailed audits. Preliminary audits gather basic energy usage data through interviews and reviews, while detailed audits involve comprehensive assessments of energy systems and balance of energy inputs and outputs. The goals of energy audits are to reduce waste, improve efficiency, and lower costs. Conducting regular audits is important for energy management and conservation efforts in industries.
This document discusses principles of energy conservation and energy audits. It explains that energy conservation means reducing energy consumption without sacrificing production quality or quantity. An energy audit is a technical survey that studies patterns of energy consumption across machines, sections, and departments to identify areas of waste and inefficiency. The goal is to recommend improvements that can be implemented in the short, medium, and long term to boost overall plant efficiency and reduce energy costs. Energy audits are the starting point of energy management programs.
Energy Management PowerPoint Presentation SlidesSlideTeam
The document outlines an energy management plan for a company. It discusses establishing goals and metrics, assessing current performance through benchmarking and audits, creating an action plan to implement energy efficiency projects, and evaluating progress. Key steps include setting targets to reduce energy use, tracking consumption data, conducting technical assessments of energy systems, developing conservation measures, and monitoring results.
Energy management involves planning and operating energy production and consumption to achieve objectives of resource conservation, cost savings, and climate protection while ensuring access to needed energy. It is closely connected to environmental management, production management, logistics, and other business functions. Energy management aims to improve efficiency in manufacturing, process industries, commerce, and government through strategies like audits, standards, procurement, guidelines, and training.
This presentation gives the basic definition of Energy Audit, the need for it, objectives of energy audit, stages of audit, types of audit, Three-Phases of conducting the energy audit, steps to be carried out in preliminary or walk-through or diagnostic audit, targeted audit, Ten Step Methodology for conducting detailed audit and the instruments used to conduct energy audit.
Energy Evaluation and Processing Cost Reduction in Agudu Maize Processing Ind...Dr. Amarjeet Singh
This study evaluated energy consumption by Agudu Farms Limited (AFL) that processes maize and cassava into flour for human consumption. The objectives of study included to determine energy contribution to processing cost, to minimize the processing cost and to propose a new selling price per unit of sale of the product. The study materials included; a multi-meter, stopwatch, electrical appliances’ nameplates and bills, fuel purchased receipts, and production records. Data was collected through detailed energy audits and measurements of present electricity consumption. This data was converted into energy intensities, rates and costs, and analyzed. The monthly energy intensity plotted on bar charts using Microsoft excel and the results showed that diesel had the highest consumption variation of 3500 kWh/t, electricity 200kWh/t and labor 110 kWh/t. The percentage of energy contribution to processing cost was 33%. In monetary terms, the processing cost per hour of operation showed average value of ₦830. Whereas, the minimum production cost per hour using Tora software showed ₦767. The new product price per ten-kilogram (10kg) unit of sale of maize flour, using break-even analysis, showed ₦2864. The study observed that diesel contributed more to production cost than electricity and labor and therefore, recommended the setting up of an energy monitoring team to monitor procurement and control utilization of diesel to reduce production cost.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Analysis of energy efficiency aspects in energy man agement model of bunse in...eSAT Journals
Abstract Correct energy management and its efficiency have been emphasized in industrial and manufacturing firms’ policy makings for different reasons. Different studies focus on available potentials of these firms in the field of their energy efficiency. From among them just the fewest numbers of manufacturing enterprises could exploit them. Therefore the researcher intends to study some aspects of energy management model of Bunse in manufacture. Also by finding the differences and gaps between theories and available circumstance of the industry, this study encourages the Mobarakeh Steel Complex to execute energy efficiency management correctly. The results of the statistical analysis show that although there is not significant gap between industry’s requirements and scientific literatures, based on the comparison of the present case and ideal circumstance of managers’ point of view and because of the complex approximately proper condition, this complex has differences with worlds and scientific ideal standards. Keywords: Energy Management, Key Performance Indicator, Benchmarking, Control and monitoring, Conceptual Framework, Energy Efficient Measurement.
This document discusses industrial energy audits and their importance. It provides an overview of the types of energy audits, including preliminary and detailed audits. Preliminary audits gather basic energy usage data through interviews and reviews, while detailed audits involve comprehensive assessments of energy systems and balance of energy inputs and outputs. The goals of energy audits are to reduce waste, improve efficiency, and lower costs. Conducting regular audits is important for energy management and conservation efforts in industries.
This document discusses principles of energy conservation and energy audits. It explains that energy conservation means reducing energy consumption without sacrificing production quality or quantity. An energy audit is a technical survey that studies patterns of energy consumption across machines, sections, and departments to identify areas of waste and inefficiency. The goal is to recommend improvements that can be implemented in the short, medium, and long term to boost overall plant efficiency and reduce energy costs. Energy audits are the starting point of energy management programs.
Energy Management PowerPoint Presentation SlidesSlideTeam
The document outlines an energy management plan for a company. It discusses establishing goals and metrics, assessing current performance through benchmarking and audits, creating an action plan to implement energy efficiency projects, and evaluating progress. Key steps include setting targets to reduce energy use, tracking consumption data, conducting technical assessments of energy systems, developing conservation measures, and monitoring results.
Energy management involves planning and operating energy production and consumption to achieve objectives of resource conservation, cost savings, and climate protection while ensuring access to needed energy. It is closely connected to environmental management, production management, logistics, and other business functions. Energy management aims to improve efficiency in manufacturing, process industries, commerce, and government through strategies like audits, standards, procurement, guidelines, and training.
This presentation gives the basic definition of Energy Audit, the need for it, objectives of energy audit, stages of audit, types of audit, Three-Phases of conducting the energy audit, steps to be carried out in preliminary or walk-through or diagnostic audit, targeted audit, Ten Step Methodology for conducting detailed audit and the instruments used to conduct energy audit.
IRJET- Comparison of Energy Audit Methods for BuildingsIRJET Journal
This document compares two methods of conducting an energy audit of a building: a general walkthrough audit and a detailed energy audit using computer simulation software. It presents a case study of a shopping complex where both audit methods were used. The walkthrough audit provided simple, low-cost results while the simulation software provided more detailed and technical results but required specialized training and was more costly. The study found the simulation software could identify some energy savings measures that the walkthrough method could not detect without previous proven results. It concluded the walkthrough is a cheaper initial option but the simulation software can provide additional insights.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Energy efficiency of Industrial Utilities-Pratap Jung RaiPratap Jung Rai
The document discusses energy efficiency in industrial utilities. It outlines the objectives of energy efficiency as minimizing costs and environmental impacts without reducing productivity. An effective methodology for conducting energy audits is described, including preliminary, targeted, and detailed audits. The types of industrial utilities covered include electric motors, boilers, pumps, compressors, and HVAC systems. Monitoring equipment needed for energy audits is also discussed, such as electrical meters, combustion analyzers, thermometers, flow meters, and lux meters.
An energy audit evaluates a building's energy usage to identify opportunities to reduce costs and increase efficiency. It involves analyzing energy bills, surveying equipment and operations, prioritizing savings opportunities, and estimating savings potential. Audits can range from quick walk-throughs to identify major issues to comprehensive analyses of alternative efficiency measures and financial implications.
The document summarizes an industrial energy audit conducted at R.R. Industries in Vadodara, India. The audit aimed to identify energy losses and inefficiencies in the facility's production and processes in order to minimize energy costs without affecting output or quality. Auditors monitored the facility's entire system and identified opportunities to reduce waste, lower energy bills, and improve the power factor and overall efficiency. Key areas examined included lighting, machinery, equipment loads, energy consumption by department, electrical parameters, and tariff plans. The audit findings and recommendations could help reduce energy usage and costs significantly at the facility.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
The document outlines the key aspects of conducting an energy audit for an industrial establishment. It defines an energy audit as the first step in any energy management program that seeks to identify opportunities to improve energy efficiency. The summary includes identifying major energy uses, analyzing conservation opportunities, conducting cost-benefit analyses of projects, and developing an action plan to prioritize implementation. The goal of an energy audit is to establish a baseline and targets to help reduce energy costs through efficiency gains over time.
The judicious and effective use of energy to maximize profits (minimize
costs) and enhance competitive positions”
The strategy of adjusting and optimizing energy, using systems and procedures so as to reduce energy requirements per unit of output while holding constant or reducing total costs of producing the output from these systems”
This document is a project report on energy conservation and auditing of B.C.O.E. It was submitted by five students in partial fulfillment of their Bachelor of Engineering degree. The report discusses concepts of energy auditing, objectives to reduce energy usage and costs while maintaining output and comfort. It defines key terms and outlines the scope of analyzing energy usage at a site to identify efficiency opportunities through a technical audit.
This a compilation of the overall process in conducting energy audit based on my personal experiences, training that I attended in Malaysia, India and Japan and information sharing between fellow EE practitioners.Not to forget references from books and internet.
I believe this would benefit to those who wants to understand what is energy audit all about for beginners to become an energy auditor and to facilities owners to assess the need to conduct energy audit and energy audit proposals submitted by consultants
The document summarizes an Indian government website that promotes energy efficiency. The website provides information for various stakeholders on energy conservation laws, certification programs for energy managers and auditors, sector-specific best practices, case studies and reports. It aims to spread awareness on energy efficiency and conservation among industries, experts, students and the public.
Industrial energy efficiency - approaches, technologies and policies, Girish ...ESD UNU-IAS
This document summarizes an presentation on industrial energy efficiency approaches, technologies, and policies in India. It discusses how energy demand is projected to increase significantly in India by 2031-32 based on current trends. It outlines key approaches to improving energy efficiency in industry, including energy audits, research & development on efficient technologies, standards and labeling programs. Case studies are presented on energy audits of public buildings and replacing HVAC systems with waste heat recovery systems. India's Perform, Achieve and Trade program and National Mission on Enhanced Energy Efficiency are summarized as important policies to mandate efficiency improvements in energy-intensive industries.
There is no guarantee that installing an energy management system (EMS) will lead to a 30% reduction in energy consumption. The amount of energy savings realized from an EMS will depend on many factors:
- The size and type of facility/organization - Larger facilities with more energy use may see greater potential for savings. Manufacturing facilities tend to see higher savings than office buildings.
- Age and efficiency of existing equipment - Older, less efficient equipment and systems provide more opportunities for upgrades and retrofits that reduce energy use.
- Scope and capabilities of the EMS implemented - More advanced EMS that enable extensive monitoring, targeting, control and automation typically drive higher savings.
- Commitment to energy efficiency practices
The document discusses energy management and auditing. It begins by defining energy management as achieving quality production with the least energy costs without harming the environment. It then outlines the objectives of energy management programs, which include minimizing energy costs and waste, environmental impacts, and increasing efficiency. The document describes the necessary steps to implement an effective energy management program, including committing to the program, assessing current energy performance, setting goals, creating an action plan, implementing the plan, evaluating progress, and recognizing achievements. It also discusses the roles and skills needed of an energy manager to lead a company's energy management strategy and develop an energy policy.
Energy audits identify opportunities to reduce energy usage and costs in facilities. An energy audit involves gathering utility data and assessing energy consumption across systems through a plant visit. Auditors then analyze usage patterns, identify inefficient equipment and processes, and provide a prioritized list of recommendations. Implementing recommended upgrades can help companies lower energy costs significantly and improve profitability. Regular follow-ups ensure the effectiveness of changes made and continued progress towards energy management goals.
The document discusses different types of energy audits:
1. A preliminary energy audit (PEA) or walk-through audit involves minimal data collection and analysis to identify major areas for energy savings. It provides a list of potential energy conservation measures for further study.
2. A detailed energy audit analyzes energy usage in more depth and provides a quantitative evaluation of selected conservation measures. It may involve on-site measurements and simulations.
3. An investment-grade audit focuses on potentially costly measures and involves rigorous engineering analysis. It provides the level of detail needed for implementation decisions.
The PEA approach involves collecting available operational and energy usage data, analyzing it along with visual inspections, to recommend immediate and further study
Energy audit by Qazi Arsalan Hamid-Dy Manager Technical KESCQazi Arsalan Hamid
An energy audit involves collecting data on energy usage within a facility or system. This includes surveying equipment and operations to identify how energy is used. The audit takes a systems approach, defining the boundaries of what is audited, measuring energy inputs and outputs, and understanding how energy flows within and between subsystems. The goal is to analyze current energy consumption, identify areas for improvement, and recommend cost-effective strategies to reduce usage and lower energy bills. Implementing such strategies can provide financial and environmental benefits through direct and indirect energy savings.
An energy audit is a systematic approach used to quantify energy usage and identify opportunities to improve energy efficiency. It involves verifying and analyzing energy use to provide recommendations and an action plan for reducing consumption. The top three operating expenses for most industries are energy, labor, and materials, so energy management is important for cost reduction. An energy audit helps understand how energy is used, identify waste areas, and scope for improvement. It provides a benchmark for managing energy and planning more effective use. Preliminary audits are quick and identify easy savings areas, while detailed audits evaluate all major systems accurately to determine precise savings calculations and project costs.
ICM and KSS in IWM as evidence-based DSS to inform Policy and Investment deci...CTA
This document discusses using information, communication, and knowledge support systems (ICM and KSS) as evidence-based decision support systems (DSS) to inform policy and investment decisions regarding integrated water management (IWM). It notes that while technologies and practices for IWM exist in Africa, knowledge and experiences are not effectively shared between researchers, policymakers, and farmers. It then outlines various typologies of DSS, knowledge needs for policymaking, components of effective ICM, simple knowledge management technologies, and available DSS tools. The document advocates using these approaches to upgrade IWM by ensuring policies support IWM, linking IWM with indigenous knowledge, building capacity, and making IWM understood by leaders to better allocate resources.
The document discusses energy challenges and opportunities for energy savings in the semiconductor manufacturing industry. It focuses on how the industry faces high energy costs due to its energy intensive processes for activities like wafer fabrication. There are opportunities to implement energy efficiency practices and technologies to help lower costs and reduce environmental impacts.
This document provides information about a German company called Greenforce that specializes in renewable and green energy solutions for various industries. It operates internationally and has local offices in many countries. Greenforce offers consulting, engineering, manufacturing, supply, operation and management services for renewable energy projects. The document discusses various renewable energy technologies that can be used for electricity production, steam production, heating, cooling, and water desalination and purification in industrial settings. It provides examples of how these technologies have been applied in different industries. The document also outlines Greenforce's standard procedures for cooperating with clients on renewable energy projects.
Virtual world technologies & new tools for supporting climate risk decision m...Helen Farley
Digital technologies already serve an important role in the delivery and communication of agricultural information, complementing and expanding the reach of conventional extension services. However, sophisticated digital platforms and their applications in learning environments offer new opportunities which may significantly enhance agricultural knowledge exchange.
This paper reports on a project that uses cutting-edge advances in virtual world technologies to develop web-based virtual ‘discussion-support’ tools for the rapid sharing of targeted climate information. These tools are designed to provide a stimulus for discussion, enhanced decision-making and improved climate risk management on farms. The project uses the Second Life virtual world environment to create customized scripted video clips (machinima). These feature real world settings and lifelike avatar actors who model conversations about climate risk and key farm operational decisions relevant to the lives and practices of specific groups of farmers. The system has been trialed with Indian cotton farmers and Australian sugarcane farmers. Further large scale evaluation in a range of agricultural systems will inform continual improvement of the approach.
With improved internet access and uptake of mobile technologies, these tools have potential to provide new cost-effective options for real-time information exchange at local, regional, national and even global scales. Such tools may enhance rapid and effective needs-based knowledge sharing, capacity building and online learning opportunities within the agricultural sector; provide increasing opportunity for discussion around risk, decision-making and implementation of sustainable farming practices; and enable agricultural industries to become lead innovators in blended digital and ‘in person’ extension and outreach. Improved climate risk decision-making and management in agriculture is critical to the well-being and long-term sustainability of farming communities and future global food security.
IRJET- Comparison of Energy Audit Methods for BuildingsIRJET Journal
This document compares two methods of conducting an energy audit of a building: a general walkthrough audit and a detailed energy audit using computer simulation software. It presents a case study of a shopping complex where both audit methods were used. The walkthrough audit provided simple, low-cost results while the simulation software provided more detailed and technical results but required specialized training and was more costly. The study found the simulation software could identify some energy savings measures that the walkthrough method could not detect without previous proven results. It concluded the walkthrough is a cheaper initial option but the simulation software can provide additional insights.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Energy efficiency of Industrial Utilities-Pratap Jung RaiPratap Jung Rai
The document discusses energy efficiency in industrial utilities. It outlines the objectives of energy efficiency as minimizing costs and environmental impacts without reducing productivity. An effective methodology for conducting energy audits is described, including preliminary, targeted, and detailed audits. The types of industrial utilities covered include electric motors, boilers, pumps, compressors, and HVAC systems. Monitoring equipment needed for energy audits is also discussed, such as electrical meters, combustion analyzers, thermometers, flow meters, and lux meters.
An energy audit evaluates a building's energy usage to identify opportunities to reduce costs and increase efficiency. It involves analyzing energy bills, surveying equipment and operations, prioritizing savings opportunities, and estimating savings potential. Audits can range from quick walk-throughs to identify major issues to comprehensive analyses of alternative efficiency measures and financial implications.
The document summarizes an industrial energy audit conducted at R.R. Industries in Vadodara, India. The audit aimed to identify energy losses and inefficiencies in the facility's production and processes in order to minimize energy costs without affecting output or quality. Auditors monitored the facility's entire system and identified opportunities to reduce waste, lower energy bills, and improve the power factor and overall efficiency. Key areas examined included lighting, machinery, equipment loads, energy consumption by department, electrical parameters, and tariff plans. The audit findings and recommendations could help reduce energy usage and costs significantly at the facility.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
The document outlines the key aspects of conducting an energy audit for an industrial establishment. It defines an energy audit as the first step in any energy management program that seeks to identify opportunities to improve energy efficiency. The summary includes identifying major energy uses, analyzing conservation opportunities, conducting cost-benefit analyses of projects, and developing an action plan to prioritize implementation. The goal of an energy audit is to establish a baseline and targets to help reduce energy costs through efficiency gains over time.
The judicious and effective use of energy to maximize profits (minimize
costs) and enhance competitive positions”
The strategy of adjusting and optimizing energy, using systems and procedures so as to reduce energy requirements per unit of output while holding constant or reducing total costs of producing the output from these systems”
This document is a project report on energy conservation and auditing of B.C.O.E. It was submitted by five students in partial fulfillment of their Bachelor of Engineering degree. The report discusses concepts of energy auditing, objectives to reduce energy usage and costs while maintaining output and comfort. It defines key terms and outlines the scope of analyzing energy usage at a site to identify efficiency opportunities through a technical audit.
This a compilation of the overall process in conducting energy audit based on my personal experiences, training that I attended in Malaysia, India and Japan and information sharing between fellow EE practitioners.Not to forget references from books and internet.
I believe this would benefit to those who wants to understand what is energy audit all about for beginners to become an energy auditor and to facilities owners to assess the need to conduct energy audit and energy audit proposals submitted by consultants
The document summarizes an Indian government website that promotes energy efficiency. The website provides information for various stakeholders on energy conservation laws, certification programs for energy managers and auditors, sector-specific best practices, case studies and reports. It aims to spread awareness on energy efficiency and conservation among industries, experts, students and the public.
Industrial energy efficiency - approaches, technologies and policies, Girish ...ESD UNU-IAS
This document summarizes an presentation on industrial energy efficiency approaches, technologies, and policies in India. It discusses how energy demand is projected to increase significantly in India by 2031-32 based on current trends. It outlines key approaches to improving energy efficiency in industry, including energy audits, research & development on efficient technologies, standards and labeling programs. Case studies are presented on energy audits of public buildings and replacing HVAC systems with waste heat recovery systems. India's Perform, Achieve and Trade program and National Mission on Enhanced Energy Efficiency are summarized as important policies to mandate efficiency improvements in energy-intensive industries.
There is no guarantee that installing an energy management system (EMS) will lead to a 30% reduction in energy consumption. The amount of energy savings realized from an EMS will depend on many factors:
- The size and type of facility/organization - Larger facilities with more energy use may see greater potential for savings. Manufacturing facilities tend to see higher savings than office buildings.
- Age and efficiency of existing equipment - Older, less efficient equipment and systems provide more opportunities for upgrades and retrofits that reduce energy use.
- Scope and capabilities of the EMS implemented - More advanced EMS that enable extensive monitoring, targeting, control and automation typically drive higher savings.
- Commitment to energy efficiency practices
The document discusses energy management and auditing. It begins by defining energy management as achieving quality production with the least energy costs without harming the environment. It then outlines the objectives of energy management programs, which include minimizing energy costs and waste, environmental impacts, and increasing efficiency. The document describes the necessary steps to implement an effective energy management program, including committing to the program, assessing current energy performance, setting goals, creating an action plan, implementing the plan, evaluating progress, and recognizing achievements. It also discusses the roles and skills needed of an energy manager to lead a company's energy management strategy and develop an energy policy.
Energy audits identify opportunities to reduce energy usage and costs in facilities. An energy audit involves gathering utility data and assessing energy consumption across systems through a plant visit. Auditors then analyze usage patterns, identify inefficient equipment and processes, and provide a prioritized list of recommendations. Implementing recommended upgrades can help companies lower energy costs significantly and improve profitability. Regular follow-ups ensure the effectiveness of changes made and continued progress towards energy management goals.
The document discusses different types of energy audits:
1. A preliminary energy audit (PEA) or walk-through audit involves minimal data collection and analysis to identify major areas for energy savings. It provides a list of potential energy conservation measures for further study.
2. A detailed energy audit analyzes energy usage in more depth and provides a quantitative evaluation of selected conservation measures. It may involve on-site measurements and simulations.
3. An investment-grade audit focuses on potentially costly measures and involves rigorous engineering analysis. It provides the level of detail needed for implementation decisions.
The PEA approach involves collecting available operational and energy usage data, analyzing it along with visual inspections, to recommend immediate and further study
Energy audit by Qazi Arsalan Hamid-Dy Manager Technical KESCQazi Arsalan Hamid
An energy audit involves collecting data on energy usage within a facility or system. This includes surveying equipment and operations to identify how energy is used. The audit takes a systems approach, defining the boundaries of what is audited, measuring energy inputs and outputs, and understanding how energy flows within and between subsystems. The goal is to analyze current energy consumption, identify areas for improvement, and recommend cost-effective strategies to reduce usage and lower energy bills. Implementing such strategies can provide financial and environmental benefits through direct and indirect energy savings.
An energy audit is a systematic approach used to quantify energy usage and identify opportunities to improve energy efficiency. It involves verifying and analyzing energy use to provide recommendations and an action plan for reducing consumption. The top three operating expenses for most industries are energy, labor, and materials, so energy management is important for cost reduction. An energy audit helps understand how energy is used, identify waste areas, and scope for improvement. It provides a benchmark for managing energy and planning more effective use. Preliminary audits are quick and identify easy savings areas, while detailed audits evaluate all major systems accurately to determine precise savings calculations and project costs.
ICM and KSS in IWM as evidence-based DSS to inform Policy and Investment deci...CTA
This document discusses using information, communication, and knowledge support systems (ICM and KSS) as evidence-based decision support systems (DSS) to inform policy and investment decisions regarding integrated water management (IWM). It notes that while technologies and practices for IWM exist in Africa, knowledge and experiences are not effectively shared between researchers, policymakers, and farmers. It then outlines various typologies of DSS, knowledge needs for policymaking, components of effective ICM, simple knowledge management technologies, and available DSS tools. The document advocates using these approaches to upgrade IWM by ensuring policies support IWM, linking IWM with indigenous knowledge, building capacity, and making IWM understood by leaders to better allocate resources.
The document discusses energy challenges and opportunities for energy savings in the semiconductor manufacturing industry. It focuses on how the industry faces high energy costs due to its energy intensive processes for activities like wafer fabrication. There are opportunities to implement energy efficiency practices and technologies to help lower costs and reduce environmental impacts.
This document provides information about a German company called Greenforce that specializes in renewable and green energy solutions for various industries. It operates internationally and has local offices in many countries. Greenforce offers consulting, engineering, manufacturing, supply, operation and management services for renewable energy projects. The document discusses various renewable energy technologies that can be used for electricity production, steam production, heating, cooling, and water desalination and purification in industrial settings. It provides examples of how these technologies have been applied in different industries. The document also outlines Greenforce's standard procedures for cooperating with clients on renewable energy projects.
Virtual world technologies & new tools for supporting climate risk decision m...Helen Farley
Digital technologies already serve an important role in the delivery and communication of agricultural information, complementing and expanding the reach of conventional extension services. However, sophisticated digital platforms and their applications in learning environments offer new opportunities which may significantly enhance agricultural knowledge exchange.
This paper reports on a project that uses cutting-edge advances in virtual world technologies to develop web-based virtual ‘discussion-support’ tools for the rapid sharing of targeted climate information. These tools are designed to provide a stimulus for discussion, enhanced decision-making and improved climate risk management on farms. The project uses the Second Life virtual world environment to create customized scripted video clips (machinima). These feature real world settings and lifelike avatar actors who model conversations about climate risk and key farm operational decisions relevant to the lives and practices of specific groups of farmers. The system has been trialed with Indian cotton farmers and Australian sugarcane farmers. Further large scale evaluation in a range of agricultural systems will inform continual improvement of the approach.
With improved internet access and uptake of mobile technologies, these tools have potential to provide new cost-effective options for real-time information exchange at local, regional, national and even global scales. Such tools may enhance rapid and effective needs-based knowledge sharing, capacity building and online learning opportunities within the agricultural sector; provide increasing opportunity for discussion around risk, decision-making and implementation of sustainable farming practices; and enable agricultural industries to become lead innovators in blended digital and ‘in person’ extension and outreach. Improved climate risk decision-making and management in agriculture is critical to the well-being and long-term sustainability of farming communities and future global food security.
This document discusses tools to help textile and clothing companies reduce their energy consumption and costs. It introduces the Energy Saving Scheme (ESS) which includes three Excel-based tools: the Energy Distribution Support Tool (EDST), Energy Management and Benchmark Tool (EMBT), and Self Assessment Tool (SAT). The ESS tools allow companies to analyze their energy usage, compare performance to benchmarks, identify savings opportunities, and evaluate potential investments in energy efficiency improvements. Examples are provided to illustrate how different textile companies can utilize the tools to assess their energy consumption and costs.
WQD2011 - KAIZEN - EMAL - Suggestion for energy & cost saving as well as redu...Dubai Quality Group
Kaizen case study submitted by Emirates Aluminium during 3rd Continual Improvement & Innovation Symposium organized by Dubai Quality Group's Continual Improvement Subgroup to celebrate World Quality Day 2011.
The document provides information on techniques for energy conservation in industries. It defines energy conservation as decreasing energy usage while maintaining output. Key points include:
- Industries conserve energy to reduce costs and increase profits. Common areas of high energy usage are electricity, labor, and materials.
- Common equipment like motors, pumps, compressors, lighting offer significant savings potential through efficiency improvements, proper sizing, maintenance and technology upgrades.
- Proper energy management includes regular audits, monitoring consumption, identifying waste, and implementing cost-effective conservation opportunities.
- Renewable energy options like solar, wind and biomass are also discussed as ways to reduce industries' environmental impacts.
This document discusses Kaizen, a strategy for continuous improvement. It defines Kaizen as meaning "improvement" and involving small, incremental changes made by employees at all levels on an ongoing basis. The document outlines Kaizen concepts and values, how it differs from traditional management approaches, and how it can be implemented through Total Quality Control. Kaizen focuses on employee involvement, communication, and intrinsic rewards rather than large changes or extrinsic rewards. It aims to improve quality and productivity through thousands of small suggestions per year. Management is responsible for introducing Kaizen, providing support and goals, while employees implement ideas through small group activities and suggestion systems.
The document discusses energy usage and conservation efforts in India. It notes that the industrial sector consumes 50% of commercial energy, with coal and oil being the dominant sources. Specific energy use is higher in Indian industries compared to other countries. Barriers to energy efficiency are identified. The Energy Conservation Act of 2001 established standards and labeling, as well as requirements for audits and energy managers. Significant potential for energy savings was found through audits in various industry clusters.
There are two main categories of energy: renewable and non-renewable. Renewable energy sources like solar, wind, and hydro can be continuously generated without depletion, while non-renewable sources like fossil fuels are finite. It is important to conserve energy because demand is increasing while fuel sources are limited and will eventually be depleted. Small actions like switching off lights when not in use, using public transport, and purchasing energy efficient appliances can help reduce energy consumption and prolong our remaining fuel reserves.
Energy Conservation is become a necessity for the future of mankind. Energy resources are depleting on a large scale so renewable resources of energy like solar energy and wind energy are used to convert into the necessary forms of energy.
energy conservation / how to conserve/ save energysaksham123ska
please open your hearts and give likes i will thank you if you will give me likes i am saksham kaushal i read in KIIT world school in delhi , india i am a student of class 6the if you see any changes in ppt please mail me at sakshamsci7@gmail.com and if you need any help mail me at same please please please please please please please please give more and more like so that i can upload more ppt thanks to all those you had given likes to tell your friends and give me more and more likes thankssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss to allllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll those have givennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn meeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
likessssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
This document discusses how to conserve energy through reducing consumption. It explains that energy can be converted between forms but not created or destroyed. Renewable energy sources like solar and wind can be replenished, unlike non-renewable fossil fuels which are limited. Conserving energy helps preserve resources for future use and saves money. Simple steps like turning off lights and electronics when not in use can help reduce energy waste at home, school, and in public places. Collective conservation efforts can help ensure a sustainable supply of energy for future generations.
Kaizen aims to continuously improve processes by eliminating waste and standardizing better ways of working. This focuses on improving processes rather than just achieving results. Management supports continuous improvement through maintenance to sustain standards and kaizen for revision and higher standards. Key kaizen practices include developing the right mindset of prioritizing customers and quality, as well as techniques for visual control, empowering employees, and improving production processes.
The document discusses the law of conservation of energy and examples of energy transforming from one form to another. It provides examples of potential energy transforming into kinetic energy when an apple falls from a tree and when a person swings on a swing. It also explains that when the swing slows down, friction causes the mechanical energy to be transferred to thermal energy in the form of heat. The document emphasizes that energy is neither created nor destroyed, but rather transformed between different forms, and the total energy in a system remains constant according to the law of conservation of energy.
The document summarizes a presentation given by Group 5 on the topic of Kaizen. It defines Kaizen as the Japanese philosophy of continuous improvement and outlines its key elements and methodology. It provides examples of how Toyota implemented Kaizen techniques to improve processes, reduce waste, and increase productivity, quality, and customer satisfaction. The main benefits realized from Kaizen include reduced waste, improved space utilization, quality, capital usage, and production capacity.
This presentation discusses energy conservation. It defines energy as the ability to do work and outlines different types of energy sources, distinguishing between renewable sources like solar and wind, and non-renewable fossil fuels. The presentation urges conservation efforts, noting that demands are increasing while resources are limited. It suggests individual actions like using efficient light bulbs and unplugging unused devices to save energy and money. India relies heavily on fossil fuel imports, so increased conservation could help address future energy demands and reliance on foreign sources.
This document summarizes a case study on energy conservation and auditing for household applications. It discusses how energy audits are conducted to identify opportunities for energy conservation and efficiency improvements. A detailed energy audit involves multiple phases including documentation review, facility inspection, identifying and evaluating potential energy conservation measures (ECMs), and economic analysis of ECMs. The document recommends various ECMs that can save energy in homes and buildings, such as using efficient lighting like CFL bulbs, properly maintaining appliances like refrigerators and ACs, and replacing old, inefficient equipment.
This document discusses energy planning and auditing. It explains that energy planning protects from disruptions and ensures continuous emphasis on energy management through scheduled events. The document then describes the various steps in conducting an energy audit, including preliminary, targeted, and detailed audits. A detailed energy audit involves collecting information on energy sources, costs, distribution systems, process diagrams, and consumption data. It aims to establish a baseline and identify potential savings through fuel substitution, equipment efficiency improvements, and process modifications. The post-audit phase includes developing an action plan, implementation schedule, and ongoing monitoring.
Optimization of the Building Energy Performance through Dynamic Modeling, Sys...IJERA Editor
The annual energy consumption in the residential and commercial sectors, in India is rising consistently at about 8% and the overall energy consumption in buildings has seen an increase from a low of 14% in the 1970s to nearly 33% in 2004/05. The electricity sector in India had an installed capacity of 254.049 GW as of end of September 2014. The research paper will deal with the modeling and optimization of the building energy performance by means of the application of the dynamic building simulation, the optimization of the energy systems and the verification of the energy consumptions and comfort conditions. An integrated tool is at an early stage of development to optimize the building energy performance to be expressed in terms of total energy use. The goal of the research paper is to optimize the building energy performance through the potential of the passive building technologies and the increase of efficiency of the building system.
1. What is Energy
2. Type of Energy
3. What is Energy Audit
4. Definition of Energy Audit
5. The Need for Energy Audit
6. Why Energy Audit
7. Preliminary Energy Audit
8. Targeted Energy Audit
9. Energy Pyramid
10. Energy Costs in Indian Scenario
Industrial energy efficiency techniques and energy management (1)Anish Maman
This document discusses industrial energy efficiency and energy management. It describes why energy efficiency is important due to rising energy prices, energy security, climate change, and green jobs. The main systems that consume energy in industry are identified as HVAC, compressed air, heating/cooling, electrical, lighting, motors, boilers, refrigeration, drying, and waste treatment. Energy management and industrial energy audits are defined as tools to optimize energy usage and identify opportunities to reduce energy consumption and costs. Preliminary and detailed energy audit methodologies are outlined.
1. general energy use problems & energy auditneetu meena
presentation is related to energy conservation and management, topics include conservation policy, energy crisis and methods to mitigate it, energy audit, energy reporting monitoring and energy management co-ordinator, General energy Problem: Energy use patterns and scope for conservation
Energy audit: Energy monitoring
Energy accounting and analysis
Auditing and targeting
Energy conservation policy
Energy management & audit, Energy audit, Types of energy audit, Targeted Energy Audits, Preliminary Energy Audit, Detailed Energy Audit, Energy management (audit), qualities and function of energy managers, language of an energy manager Methods to mitigate Energy crises, Energy Strategy for Future, Questionnaire, Checklist for top management, India Energy Scenario, Loss of energy in material flow, energy performance, World energy scenario, Maximizing system efficiency, Optimizing, input energy requirements, Energy auditing instruments, Material load energy balance diagram,Use of Energy, Energy crises, Causes of the Energy Crisis, Energy demand and availability
1. The document discusses energy audits, which are tools used to identify areas of energy inefficiency and waste. Energy audits provide a systematic approach to measure energy use, identify losses, calculate actual consumption, and provide solutions to improve efficiency.
2. An energy audit involves verifying, monitoring, and analyzing energy use through measurement and analysis of consumption reports. The audit identifies opportunities for improved energy efficiency to provide benefits like cost savings, increased comfort, and equipment longevity.
3. Proper energy audits follow specific methodological steps including documentation review, facility inspection, staff interviews, utility analysis, evaluation of potential efficiency improvements, and reporting of findings and recommendations.
Project on energy audit (mahindra & mahindra)Prithu Sureka
The document discusses energy management and audits. It explains that the goal of energy management is to produce goods and services with the least cost and environmental impact. An energy audit helps identify areas of waste and inefficiency to reduce energy costs without affecting production. Benchmarking energy usage internally and comparing to similar industries allows for assessing performance and finding improvement opportunities. The document then provides details on a company's energy conservation initiatives through engineering changes, process improvements, and awareness programs that have reduced energy consumption and costs.
The document outlines the key aspects of conducting an energy audit for an industrial establishment. It defines an energy audit as the first step in an energy management program to identify conservation opportunities. The summary includes identifying major energy uses, opportunities for savings, conducting a cost-benefit analysis of opportunities, and developing an action plan to prioritize implementation. The overall goal of an energy audit is to assess current energy usage and efficiency to guide improvements that reduce costs.
This document provides an acknowledgements and abstract section for an energy audit report on Kingston Polytechnic Institute. It thanks various people and organizations for their support and guidance. The abstract indicates that the report will explore electricity consumption at the institute, identify areas of energy waste, promote conservation options, and provide recommendations based on energy surveys and data collection.
This document provides information on energy management and energy auditing. It defines energy management as the judicious use of energy to maximize profits and competitive positioning. The objective of energy management is to achieve optimal energy procurement and utilization while minimizing costs, waste and environmental impacts. Energy auditing is described as a systematic approach to identify areas of wasted energy and inefficiency. Preliminary and detailed energy audits are outlined as well as the methodology, reporting format and importance of understanding energy costs. Key areas of focus for energy audits include fuel substitution, energy generation and distribution optimization, and improving energy usage in industrial processes.
This document provides information on energy management and energy auditing. It defines energy management as the judicious use of energy to maximize profits and competitive positioning. The objective of energy management is to achieve optimal energy procurement and utilization while minimizing costs, waste and environmental impacts. Energy auditing is described as a systematic approach to identify areas of wasted energy and inefficiency. Preliminary audits provide a quick overview while detailed audits involve comprehensive data collection and analysis. The document outlines the methodology for conducting detailed energy audits in multiple phases. It also discusses classifying conservation opportunities and reporting audit findings and recommendations.
This document summarizes an electrical energy audit conducted at the Nandi Institute of Technology and Management Sciences (NIT&MS) campus in Bangalore, India. The audit found that the total average monthly electrical energy consumption across the campus was 3,842.842 kWh. Personal computers in labs, offices, and libraries accounted for the highest consumption at 39.14% of total usage. Fans were the second highest usage at 21.53%. Recommendations to improve energy efficiency included replacing conventional ballasts with electronic ones, installing motion sensors, replacing CRT monitors with LCDs, and switching to LED lights. Implementing all recommendations could save an estimated 10,435.84 kWh per year and reduce electricity costs by
Five actions fit for 55: streamlining energy savings calculationsLeonardo ENERGY
During the first year of the H2020 project streamSAVE, multiple activities were organized to support countries in developing savings estimations under Art.3 and Art.7 of the Energy Efficiency Directive (EED).
A fascinating output of the project so far is the “Guidance on Standardized saving methodologies (energy, CO2 and costs)” for a first round of five so-called Priority Actions. This Guidance will assist EU member states in more accurately calculating savings for a set of new energy efficiency actions.
This webinar presents this Guidance and other project findings to the broader community, including industry and markets.
AGENDA
14:00 Introduction to streamSAVE
(Nele Renders, Project Coordinator)
14:10 Views from the EU Commission and the link with Fit-for-55 (Anne-Katherina Weidenbach, DG ENER)
14:20 The streamSAVE guidance and its platform illustrated (Elisabeth Böck, AEA)
14:55 A view from industry: What is the added value of streamSAVE (standardized) methods in frame of the EED (Conor Molloy, AEMS ECOfleet)
14:55 Country experiences: the added value of standardized methods (Elena Allegrini, ENEA, Italy)
The recordings of the webinar can be found on https://youtu.be/eUht10cUK1o
This document provides an abstract for a thesis submitted to fulfill the requirements for a Master's degree in Thermal Engineering. The thesis focuses on energy conservation in boilers. The study aims to reduce energy losses in a boiler and increase its efficiency. The boiler plant uses biomass fuel (rice husk). Efforts are focused on heat loss through the boiler furnace and major exergy destruction areas like the economizer and air preheater. The document provides literature on general energy conservation techniques in boilers, including for equipment like feedwater pumps. It discusses the methodology and calculations used for the energy audit and analysis, including instrumentation, formulas, and exergy analysis using the second law of thermodynamics. The energy savings estimation and
An energy audit is an inspection survey and an analysis of energy flows for energy conservation in a building. It may include a process or system to reduce the amount of energy input into the system without negatively affecting the output. In commercial and industrial real estate, an energy audit is the first step in identifying opportunities to reduce energy expense and carbon footprint.
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This document discusses approaches to evaluating energy efficiency measures at both the macro and micro levels. It describes top-down and bottom-up approaches to macro-level evaluation, where top-down evaluates energy savings at an aggregated level and bottom-up evaluates individual measures and aggregates the results. For micro-level evaluation, the document outlines how to determine the impacts, market effects, and process of energy efficiency programs and measures. It provides templates for planning and evaluating specific measures, calculating energy savings, and implementing an evaluation program cycle.
eni_Rossi Gianmarco - Energy Management System for the Optimization of the Up...Gianmarco Rossi
The document discusses developing an energy efficiency monitoring system for upstream oil and gas plants. It involves creating an energy system model using production data to estimate energy requirements and key performance indicators. Scenarios are developed like "business as usual" and "clean but not sparkling" to examine different strategies' impacts on energy intensity and emissions. The model shows potential savings from initiatives like compressor optimization, thermal energy recovery, and on-site electricity generation. Overall the analysis aims to finalize an innovative monitoring and optimization system to help achieve sustainability targets and reduce energy use.
Similar to Decision Support System for Energy Saving Analysis in Manufacturing Industry (20)
Exploratory study on the use of crushed cockle shell as partial sand replacem...IJRES Journal
The increasing demand for natural river sand supply for the use in construction industry along
with the issue of environmental problem posed by the dumping of cockle shell, a by-product from cockle
business have initiated research towards producing a more environmental friendly concrete. This research
explores the potential use of cockle shell as partial sand replacement in concrete production. Cockle shell used
in this experimental work were crushed to smaller size almost similar to sand before mixed in concrete. A total
of six concrete mixtures were prepared with varying the percentages of cockle shell viz. 0%, 5%, 10%, 15%,
20% and 25%. All the specimens were subjected to continuous water curing. The compressive strength test was
conducted at 28 days in accordance to BS EN 12390. Finding shows that integration of suitable content of
crushed cockle shell of 10% as partial sand replacement able to enhance the compressive strength of concrete.
Adopting crushed cockle shell as partial sand replacement in concrete would reduce natural river sand
consumption as well as reducing the amount of cockle shell disposed as waste.
Congenital Malaria: Correlation of Umbilical Cord Plasmodium falciparum Paras...IJRES Journal
The vertical (trans-placental) transmission of the parasite Plasmodium falciparum from
pregnant mother to fetus during gestational period was investigated in a clinical research involving 43 full term
pregnant women in selected Hospitals in Jimeta Yola, Adamawa State Nigeria. During the observational study,
parasitemia was determined by light microscopic examination of umbilical and maternal peripheral blood film
for the presence of the trophozoites of Plasmodium falciparum. Correlational analysis was then carried on the
result obtained at p<0.05.><0.05) was established between maternal peripheral blood and umbilical cord
blood parasitemia with Pearson’s correlation coefficient of 0.762. Thus, in a malaria endemic area like Yola,
Adamawa State, Nigeria, with a stable transmission of parasite, there is a high probability of vertical
transmission of Plasmodium falciparum parasite from mother to fetus during gestation that can be followed by
the presentation of the symptoms of malaria by the newborn and other malaria related complications. Families
are advised to consistently sleep under appropriately treated insecticide mosquito net to avoid mosquito bite and
subsequent infestation.
Review: Nonlinear Techniques for Analysis of Heart Rate VariabilityIJRES Journal
Heart rate variability (HRV) is a measure of the balance between sympathetic mediators of heart
rate that is the effect of epinephrine and norepinephrine released from sympathetic nerve fibres acting on the
sino-atrial and atrio-ventricular nodes which increase the rate of cardiac contraction and facilitate conduction at
the atrio-ventricular node and parasympathetic mediators of heart rate that is the influence of acetylcholine
released by the parasympathetic nerve fibres acting on the sino-atrial and atrio-ventricular nodes leading to a
decrease in the heart rate and a slowing of conduction at the atrio-ventricular node. Sympathetic mediators
appear to exert their influence over longer time periods and are reflected in the low frequency power(LFP) of
the HRV spectrum (between 0.04Hz and 0.15 Hz).Vagal mediators exert their influence more quickly on the
heart and principally affect the high frequency power (HFP) of the HRV spectrum (between 0.15Hz and 0.4
Hz). Thus at any point in time the LFP:HFP ratio is a proxy for the sympatho- vagal balance. Thus HRV is a
valuable tool to investigate the sympathetic and parasympathetic function of the autonomic nervous system.
Study of HRV enhance our understanding of physiological phenomenon, the actions of medications and disease
mechanisms but large scale prospective studies are needed to determine the sensitivity, specificity and predictive
values of heart rate variability regarding death or morbidity in cardiac and non-cardiac patients. This paper
presents the linear and nonlinear to analysis the HRV.
Dynamic Modeling for Gas Phase Propylene Copolymerization in a Fluidized Bed ...IJRES Journal
The document presents a dynamic two-phase model for a fluidized bed reactor used to produce polypropylene. The model divides the reactor into an emulsion phase and bubble phase, with reaction assumed to occur in both phases. Simulation results show the temperature profile is lower than previous single-phase models due to considering both phases. Approximately 13% of the produced polymer comes from the bubble phase, demonstrating the importance of accounting for both phases.
Study and evaluation for different types of Sudanese crude oil propertiesIJRES Journal
Sudanese crude oil is regarded as one of the sweet types of crude in the world, Sulphur containing
compounds are un desirable in petroleum because they de activate the catalyst during the refining processes and
are the main source of acid rains and environmental pollution.(Mark Cullen 2001),Since it contains considerable
amount of salts and acids, it negatively impact the production facilities and transportation lines with corrosive
materials. However it suffers other problems in flow properties represented by the high viscosity and high
percentage of wax. Samples were collected after the initial and final treatment at CPF, and tested for
physical and chemical properties.wax content is in the range 23-31 weight % while asphalting content is about
0.1 weight% . Resin content is 13-7 weight % and deposits are 0.01 weight%. The carbon number distribution in
the crude is in the range 7-35 carbon atoms. The pour point vary between 39°C-42°C and the boiling point is in
the range 70 °C - 533 °C.
A Short Report on Different Wavelets and Their StructuresIJRES Journal
This article consists of basics of wavelet analysis required for understanding of and use of wavelet
theory. In this article we briefly discuss about HAAR wavelet transform their space and structures.
A Case Study on Academic Services Application Using Agile Methodology for Mob...IJRES Journal
Recently, Mobile Cloud Computing reveals many modern development areas in the Information
Technology industry. Several software engineering frameworks and methodologies have been developed to
provide solutions for deploying cloud computing resources on mobile application development. Agile
methodology is one of the most commonly used methodologies in the field. This paper presents the MCCAS a
Web and Mobile application that provide feature for the Palestinian higher education/academic institutions. An
Agile methodology was used in the development of the MCCAS but in parallel with emphasis on Cloud
computing resources deployment. Also many related issues is discussed such as how software engineering
modern methodologies (advances) influenced the development process.
Wear Analysis on Cylindrical Cam with Flexible RodIJRES Journal
Firstly, the kinetic equation of spatial cylindrical cam with flexible rod has been established. Then, an
accurate cylindrical cam mechanism model has been established based on the spatial modeling software
Solidworks. The dynamic effect of flexible rod on mechanical system was studied in detail based on the
mechanical system dynamics analytical software Adams, and Archard wear model is used to predict the wear of
the cam. We used Ansys to create finite element model of the cam link, extracted the first five order mode to
export into Adams. The simulation results show that the dynamic characteristics of spatial cylindrical cam
mechanical system with flexible rod is closed to ideal mechanism. During the cam rotate one cycle, the collision
in the linkage with a clearance occurs in some special location, others still keep a continuous contact, and the
prediction of wear loss is smaller than rigid body.
DDOS Attacks-A Stealthy Way of Implementation and DetectionIJRES Journal
Cloud Computing is a new paradigm provides various host service [paas, saas, Iaas over the internet.
According to a self-service,on-demand and pay as you use business model,the customers will obtain the cloud
resources and services.It is a virtual shared service.Cloud Computing has three basic abstraction layers System
layer(Virtual Machine abstraction of a server),Platform layer(A virtualized operating system, database and
webserver of a server and Application layer(It includes Web Applications).Denial of Service attack is an attempt
to make a machine or network resource unavailable to the intended user. In DOS a user or organization is
deprived of the services of a resource they would normally expect to have.A Successful DOS attack is a highly
noticeable event impacting the entire online user base.DOS attack is found by First Mathematical Metrical
Method (Rate Controlling,Timing Window,Worst Case and Pattern Matching)DOS attack not only affect the
Quality of the service and also affect the performance of the server. DDOS attacks are launched from Botnet-A
large Cluster of Connected device(cellphone,pc or router) infected with malware that allow remote control by an
attacker. Intruder using SIPDAS in DDOS to perform attack.SIPDAS attack strategies are detected using Heap
Space Monitoring Algorithm.
An improved fading Kalman filter in the application of BDS dynamic positioningIJRES Journal
Aiming at the poor dynamic performance and low navigation precision of traditional fading
Kalman filter in BDS dynamic positioning, an improved fading Kalman filter based on fading factor vector is
proposed. The fading factor is extended to a fading factor vector, and each element of the vector corresponds to
each state component. Based on the difference between the actual observed quantity and the predicted one, the
value of the vector is changed automatically. The memory length of different channel is changed in real time
according to the dynamic property of the corresponding state component. The actual observation data of BDS is
used to test the algorithm. The experimental results show that compared with the traditional fading Kalman filter
and the method of the third references, the positioning precision of the algorithm is improved by 46.3% and
23.6% respectively.
Positioning Error Analysis and Compensation of Differential Precision WorkbenchIJRES Journal
The document analyzes positioning errors in differential precision workbenches and proposes a compensation method. It discusses sources of error in workbench transmission systems and guides. Through theoretical analysis and experimentation, it is shown that positioning errors increase with travel distance due to factors like guideway errors. A method is developed to sample positioning at multiple points, compare values to identify errors, and implement reverse error correction through motion control cards. This allows positioning accuracy better than 15 micrometers over 150mm of travel to be achieved. The compensation method can improve precision for a range of machine tool designs.
Status of Heavy metal pollution in Mithi river: Then and NowIJRES Journal
The Mithi River runs through the heart of suburban Mumbai. Its path of flow has been severely
damaged due to industrialization and urbanization. The quality of water has been deteriorating ever since. The
Municipal and industrial effluents are discharged in unchecked amounts. The municipal discharge comprises
untreated domestic and sewage wastes whereas the industries are majorly discharge chemicals and other toxic
effluents which are responsible in increasing the metal load of the river. In the current study, the water is
analysed for heavy metals- Copper, Cadmium, Chromium, Lead and Nickel. It also includes a brief
understanding on the fluctuations that have occurred in the heavy metal pollution, through the compilation of
studies carried out in the area previously.
The Low-Temperature Radiant Floor Heating System Design and Experimental Stud...IJRES Journal
In order to analyze the temperature distribution of the low-temperature radiant floor heating system
that uses the condensing wall-hung boiler as the heat source, the heating system is designed according to a typical
house facing south in Shanghai. The experiments are carried out to study the effects of the supply water
temperature on the thermal comfort of the system. Eventually, the supply water temperature that makes people in
the room feel more comfortable is obtained. The result shows that in the condition of that the outside temperature
is 8~15℃ and the relative humidity is 30~70%RH, the temperature distribution in the room is from high to low
when the height is from bottom to top. The floor surface temperature is highest, but its uniformity is very poor.
When the heating system reaches the steady state, the air temperature of the room is uniform. When the supply
water temperature is 63℃ The room is relatively comfortable at the above experimental condition.
Experimental study on critical closing pressure of mudstone fractured reservoirsIJRES Journal
This study examines the critical closing pressure of fractures in mudstone reservoir cores from the Daqing oilfield in China. Laboratory experiments subjected fractured and unfractured mudstone cores to increasing external pressures while measuring permeability. The critical closing pressure is defined as the pressure when fractured core permeability matches unfractured permeability, indicating fracture closure. Results show fractured cores have higher permeability than unfractured cores due to fractures. Permeability generally decreases exponentially with increasing pressure. By calculating sensitivity equations relating permeability and production pressure difference, the study estimates critical closing pressures under reservoir conditions are lower than values from external pressure experiments. The study provides guidance but notes limitations in fully simulating complex in-situ stress conditions.
Correlation Analysis of Tool Wear and Cutting Sound SignalIJRES Journal
With the classic signal analysis and processing method, the cutting of the audio signal in time
domain and frequency domain analysis. We reached the following conclusions: in the time domain analysis,
cutting audio signals mean and the variance associated with tool wear state change occurred did not change
significantly, and tool wear is not high degree of correlation, and the mean-square value of the audio signal
changes in the size and tool wear the state has a good relationship.
Reduce Resources for Privacy in Mobile Cloud Computing Using Blowfish and DSA...IJRES Journal
Mobile cloud computing in light of the increasing popularity among users of mobile smart
technology which is the next indispensable that enables users to take advantage of the storage cloud computing
services. However, mobile cloud computing, the migration of information on the cloud is reliable their privacy
and security issues. Moreover, mobile cloud computing has limitations in resources such as power energy,
processor, Memory and storage. In this paper, we propose a solution to the problem of privacy with saving and
reducing resources power energy, processor and Memory. This is done through data encryption in the mobile
cloud computing by symmetric algorithm and sent to the private cloud and then the data is encrypted again and
sent to the public cloud through Asymmetric algorithm. The experimental results showed after a comparison
between encryption algorithms less time and less time to decryption are as follows: Blowfish algorithm for
symmetric and the DSA algorithm for Asymmetric. The analysis results showed a significant improvement in
reducing the resources in the period of time and power energy consumption and processor.
Resistance of Dryland Rice to Stem Borer (Scirpophaga incertulas Wlk.) Using ...IJRES Journal
Rice stem borer is one of the important pests that attack plants so as to reduce production. One way
to control pests is to use organic fertilizers that make the plant stronger and healthier. This study was conducted
to determine the effects of organic fertilizers with various doses without the use of pesticides in controlling stem
borer, Scirpophaga incertulas. Methods using split-split plot design which consists of two levels of the whole
plot factor (solid and liquid organic fertilizers), two levels of the subplot factor (conventional and industry,
Tiens and Mitraflora), and four levels of the sub-subplot factor of conventional and industry (5, 10, 15, 20
tonnes/ha), and one level of the sub-subplot factor of Tiens and Mitraflora (each 2 ml/l). Based on the results
Statistical analysis there were no significant differences among treatments and this shows that the use of organic
fertilizers that only a dose of 5 tonnes/ha is sufficient available nutrients that make plants more robust and
resistant to control stem borer, besides that can reduce production costs and friendly to the environment when
compared with using inorganic fertilizers.
A novel high-precision curvature-compensated CMOS bandgap reference without u...IJRES Journal
A novel high-precision curvature-compensated bandgap reference (BGR) without using op-amp
is presented in this paper. It is based on second-order curvature correction principle, which is a weighted sum of
two voltage curves which have opposite curvature characteristic. One voltage curve is achieved by first-order
curvature-compensated bandgap reference (FCBGR) without using op-amp and the other found by using W
function is achieved by utilizing a positive temperature coefficient (TC) exponential current and a linear
negative TC current to flow a linear resistor. The exponential current is gained by using anegative TC voltage to
control a MOSFET in sub-threshold region. In the temperature ranging from -40℃ to 125℃, experimental
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Decision Support System for Energy Saving Analysis in Manufacturing Industry
1. International Journal of Research in Engineering and Science (IJRES)
ISSN (Online): 2320-9364, ISSN (Print): 2320-9356
www.ijres.org Volume 3 Issue 1 ǁ Jan. 2015 ǁ PP.48-64
www.ijres.org 48 | Page
Decision Support System for Energy Saving Analysis in
Manufacturing Industry
D. O. Fakorede1
, A. I. Babatunde2
,S. A. OJOMU3
1
Department of Mechanical Engineering, Cross River University of Technology, Calabar-Nigeria
2
Edo State Agricultural Development Programme Benin city-Nigeria.
3
Department of Electrical & Electronic Engineering, Cross River University of Technology, Calabar-Nigeria
ABSTRACTNowadays the attempts to optimize energy efficiency and environmental impact are increasingly
present in all activity areas and specifically in manufacturing industry. An innovative approach to achieve these
optimizations lies in advanced combination of decision support technologies and Knowledge Management. A
benchmarking energy saving tool (decision support tool) was carried out in four (4) different years, 2007 to
2010 in Niger mills limited, located in Calabar to generate energy intensity and energy intensity index of the
period. The result obtained for energy intensity in 2007 was 2.30GJ/m3
, Energy intensity for 2008 was
2.30GJ/m3
, Energy intensity for 2009 was 2.40GJ/m3
, and energy intensity for 2010 was 2.30GJ/m3
. This result
shows that for the period of these four years, that the energy consumed is in an average range of 2.30GJ/m3
.
That if the productivity increase as the result of increase in production, the energy intensity will increase to
2.40GJ/m3
or there about as the case maybe as a result of increase in production.
Keywords: optimization, intensity, innovative, decision, energy, improvement.
I. INTRODUCTION
Since the beginning of industrial age, Energy has and still playing a very important role in development.
The growth in the world economy has been driven by the increased use of energy and it will remain prevalent in
future. Between 1970 and 2005, primary energy production world-wide grew by 84%. In 2005, fossil fuels
account for 85% of all energy produced and industrial sector was the largest user of energy, accounting for 33%
of total en ergy used. Within that sector, manufacturing accounts for about 73% of industrial energy use (Evans,
2003).
The Improvement in the world standard of living has been dependent in large part on the increase use of
fossil fuels to generate energy. However, It is becoming clear that the growth in their use cannot continue
indefinitely at its present rate, as it contribution to the ecosystem is at a high negative side. More seriously,
environmental and climate change are having a detrimental effect on our world and approximately one-third of
global energy demand and CO2 emissions is attributable to manufacturing industry. These increasing energy
problems worldwide are raising awareness of impact of energy use upon our environment, and this is a clear
need to address energy saving potentials in manufacturing industries. Also there is need to analyze on-site the
management of energy within the factory, with the goal to optimize it. The need to adapt quickly to business
trends imposed by increases in energy demand should be factories major concerns, thus targets for energy
savings can be set by indexing the results of production analysis and by defining a decision support system
during decision making.
Decision support system as an innovative approach have found utility in the deregulated energy markets of
Europe, as is evidenced in research into ways of measuring efficiency and utility of decision support models
using stochastic models (Lahdelma et al, 2006). Some of the uses of Decision Support Systems (DSS) in energy
modeling in Europe are for determining the optimum price of energy, and also for determining how much
excess energy capacity is required to service periods of peak energy demand. DSS is used for planning not only
where to locate energy generating infrastructure, but also for determining how much energy is produced,
whether or not to build capacity in excess of the local demand, the environmental costs of building energy
infrastructure at specific locations, and so on. However, energy planning in Africa, specifically Nigeria, is not as
sophisticated. And to date, there are not many instances of DSS technology in use for the planning of any aspect
of electric energy generation.
Decision support approach for efficient energy flow
In the operational stage, decisions towards energy efficiency are usually undertaken with the support of
energy audit and survey procedures. Energy auditing of the plant ranges from a short walk-through survey to a
detailed analysis with hourly computer simulation. Any actions in a plant undertaken during its operational stage
2. Decision Support System for Energy Saving Analysis in Manufacturing Industry
www.ijres.org 49 | Page
can be either refurbishment or retrofit. The term refurbishment implies the necessary modifications in order to
return a plant to its original state, while retrofit includes the necessary actions that will improve the plant‟s
energy and/or environmental performance.
The state of practice procedure for the improvement of a factory‟s energy efficiency in its operational phase
follows four steps:
Figure: 1 Procedure for the improvement of energy efficiency in its operational phase
Step 1: plant’s analysis. The main purpose of this step is to evaluate the characteristics of the energy systems
and the patterns of energy use for the building. The building characteristics can be collected from the
mechanical/ electrical drawings and/or from discussions with plant‟s operators. The energy use patterns can be
obtained from a compilation of utility bills over several years. Analysis of the historical variation of the utility
bills allows the energy auditor to determine if there are any seasonal and weather effects on the plant‟s energy
use.
Step 2: Walk-through survey. Potential energy saving measures is identified in this part. The results of this
step are important since they determine whether the plant warrants any further energy auditing work. Some of
the tasks involved in this step are:
Identification of the customer concerns and needs;
Checking of the current operating and maintenance procedures;
Determination of the existing operating conditions of major energy use equipment (lighting, heating
ventilation and air-conditioning systems, motors, etc.);
Estimation of the occupancy, equipment and lighting (energy use density and hours of operation).
Step 3: Creation of the reference building. The main purpose of this step is to develop a base-case model,
using energy analysis and simulation tools, that represents the existing energy use and operating conditions of
the plant. This model is to be used as a reference to estimate the energy savings incurred from appropriately
selected energy conservation measures.
Step 4: Evaluation of energy saving measures. In this step, a list of cost-effective energy conservation
measures is determined using both energy saving and economic analysis. A predefined list of energy
conservation measures is prepared. The energy savings due to the various energy conservation measures
pertinent to the plant using the baseline energy use simulation model are evaluated. The initial costs required to
implement the energy conservation measures are estimated. The cost-effectiveness of each energy conservation
measure using an economic analysis method (simple payback or life cycle cost analysis) is assessed.
Regardless of the dwelling‟s phase (design or operational), energy efficiency and sustainability in the plant
is a complex problem. This is attributed mainly to the fact that plants consist of numerous subsystems that
interrelate with each other. Therefore plant‟s sustainability is reached by taking the necessary decisions that are
optimum for the overall system. This implies a decision support approach with the following steps:
Criteria
main
categories
Plant
analysizing
Walk-
through
survey
Creation of
reference
building
Evaluation
of energy
saving
measures
3. Decision Support System for Energy Saving Analysis in Manufacturing Industry
www.ijres.org 50 | Page
Identification of the overall goal in making a decision, subsidiary objectives and the various indices or
criteria against which option performance may be measured (objective function);
identification of the alternative options or strategies;
Assessment of each option and/or strategy performance against the defined criteria;
Weighting of objectives or criteria;
Evaluation of the overall performance;
Evaluation and ranking of options;
Sensitivity analysis.
Figure 2. DSS approach model
The roles of DSS
The functions and qualities of a DSS can be summarized as follows:
• Semi-structured and unstructured problems definition and resolution
Start
Definition of
goals
Definition of
actions or
scenarios
Selection of
assessment
methods
Application of
assessment
methods
Sensitivity
analysis
Acceptable
solution
Adaptation of
solution
Building
data
Data
collection
Factory
Economic,
environmental
goals
Energy
saving
measures
Energy
efficiency
improvement
methods
End
4. Decision Support System for Energy Saving Analysis in Manufacturing Industry
www.ijres.org 51 | Page
• Supports managers at all levels
• Supports individuals and groups
• Interdependent or sequential decisions
• Supports intelligence, design, choice, implementation
• Supports a variety of decision processes and styles
• Adaptable and flexible
• Interactive ease of use
• Effectiveness, not efficiency
• Humans control the process
• Ease of development by end user
• Modeling and analysis
• Data access
• Standalone, integration and web-based
The functions of the most interest for the study are the ones dealing with modeling and analysis.
Figure 3. Diagram of DSS roles
Methods of data sourcing through DSS
Traditionally, the decision makers of Niger mill are seen as the focal point of organizational choices. It
therefore become very important to understand how decision makers arrive at the choices they make. The
solution of a problem is not only a factor of the information available on the subject matter, but the knowledge
from the information, experience in resolving similar issues, and learning ability were far more important factors
in making good decisions rather than the quantum of available information. Literature is strewn with instances
of operational, marketing, strategic and tactical failings within businesses with an abundance of information,
that were corrected by adopting key decision support systems principles. Thus, the follow subsystem of DSS
was adopted in this research:
a. Data Management Subsystem
b. Model Management Subsystem
c. User Interface (Dialog) Subsystem
d. Knowledge based Management Subsystem
INTERACTIVE EASE OF USE ADAPTABLE AND
FLEXIBLE
SEMISTRUCTURED
AND UNSTRUTURED
PROBLEMS
DATA ACCESS
MODELING AND
ANALYSIS
EASE OF DEVELOPMENT
BY END USERS
HUMANS CONTROL
THE PROCESS
DSS
SUPPORT INTELLIGENCE,
DESIGN, CHOICE,
IMPLEMENTATION
SUPPORT VARIETY OF
DECISION PROCESSESS
AND STYLES
EFFECTIVENESS, NOT
EFFICIENCY
INTERDEPENDENT OR
SEQUENTIAL DECISIONS
STANDALONE,
INTERGRATION AND
WEB-BASED
SUPPORT MANAGERS
AT ALL LEVEL
SUPPORT
INDIVIDUALS AND
GROUPS
5. Decision Support System for Energy Saving Analysis in Manufacturing Industry
www.ijres.org 52 | Page
a. Data management subsystem encompasses all the activities geared towards the administration of data
systems, the representation of data and the channels of interaction between data and the end user (or
model user). A lack of „good‟ data, or information could pose major problems to decision making, as
the ability of the information available to sustain the decision and to yield a certain projected (positive)
outcome is based on the good quality of the information (or the information source).
b. Model management subsystem involves the templates and structures that describe how data, and
processes flows, and are utilized for the purpose of achieving targets and goals. The model gives
formalization to the decision process, and removes the arbitrariness and ad hoc representation that
would otherwise describe the process. Decisions should not occur in a vacuum, and even in well
articulated and thought-out processes, the choices to be made must conform to the underlying
objectives that are being pursued. Therefore, with a data subsystem providing the assortment of
choices, the model could be likened to a filtration system through which such choices are strained in
order to get the most efficient and optimal outcomes.
c. User interface and dialog subsystem attempts to depict and translate the real world intentions and
conceptualization of the user into computer graphical and textual notation. The effective interface
should offer the user perspectives of the real world equivalents connected with the actions being carried
out.
Figure 4. Energy planning user interface structure
d. Knowledge based subsystem, which functions as a fulcrum for the other subsystems. It is said that the
world today is moving away for an information society towards a knowledge society in which
knowledge forms the major component of any human activity. Economic, social, cultural, and all other
human activities become dependent on a huge volume of knowledge and distilled information.
Knowledge has thus become the major source of creative impetus. The knowledge based subsystem
functions on both an intuitive and technical dimension – technical because the available knowledge
would influence the 23 programming approach towards designing a model, and intuitive because the
information from available data is internalized by decision maker to arrive at what constitutes
knowledge in any given instance.
A schematic view of the connection and relationship between the subsystems and other elements of the DSS is
shown as follows:
6. Decision Support System for Energy Saving Analysis in Manufacturing Industry
www.ijres.org 53 | Page
Figure 5. Schematics of DSS
DSS modeling approach
A model for decision support is a template upon which decision variables are applied so as to derive an optimal
result of how certain tasks should be carried out. The objective of many decision support systems is to optimize
processes and practices in some ways. This is usually achieved by using techniques like Fuzzy sets, Bayesian
nets, mixed integer programming or linear programming to derive better outcomes for a chosen task or activity.
In the case of Niger Mills which have multi-criteria energy problems, a multi-objective criteria modeling is
used to analyze such problems. A decision support system for energy analysis would have as criteria the
requirement to maximize energy output, to maximize the spread of energy resources used, and to minimize
costs. A satisfying solution for a decision model would be one that fits the needs of all the contending criteria as
best as possible.
Mathematical programming is a technique for solving problems involving maximization or minimization,
subject to constraints on resource, capacity, supply, demand, and such other criteria. AMPL is a language for
programmatically specifying such optimization problems. It provides an algebraic notation that is very close to
the way that you would describe a problem mathematically, so that it is easy to convert from a familiar
mathematical description to AMPL.
The selection of AMPL as utility for describing the core model of this study is borne out of the ease of
translation of the mathematical expressions defining the problem into an equivalent program expression. The
pattern of DSS construction flows from a constructive model design to a preferential model design which is then
subject to the intuitive and experiential manipulation of the modeler. In that guise, the constructive model (core
model) will be described using AMPL.
Ultimately, the goal will be to describe a generic model incorporating as many energy sources as can
be motivated from available resource information, at minimal energy generating cost and with maximum energy
output levels; and secondarily to accommodate various combinations and a scenarios of energy source,
expenditure level and output targets as suits the particular intentions of decision makers.
Multi-objective criteria modelling
A basis for dimensioning decision models that would be suitable for this discussion is the expected
outcomes resultant from the model. The classic decision optimization formula is:
y = f (x) x∈ Xo
The outcome y represents a result of variable choices x belonging to the set space, Xo. Criteria can be
introduced into the objective space to frame the possibilities of outcomes, in line with the principle of bounded
7. Decision Support System for Energy Saving Analysis in Manufacturing Industry
www.ijres.org 54 | Page
rationality. This formulation reduces very elegantly under linear computation to a bounded valuation that
satisfies the mathematical condition, resolving into a model
y = f (x) Rn y Rm
Where, Rn and Rm are sets of bounded possible variables and outcomes.
Decision making towards energy utilization at Niger mills, aims at reaching an outcome that is acceptable. The
concept leans on the theory of bounded rationality, which states that humans have a limited capacity to
assimilate and process all factors that can be considered in reaching some decision or conclusion. Rather than
attempt to review and satisfy all possibilities, rational possibilities are highlighted, within the cognitive
limitations of the decision maker, and these are targeted at for optimization. In summary, it can be stated that:
Optimization of decisions, especially in the face of uncertainties, is very difficult and requires support
using models
Decision models do not replace decision, they only enhance the quality
Multi criteria models create conflicts of interest; the conflicts are best resolved by settling for satisfying
rather than optimizing solutions.
II. METHODOLGY
The methodology adopted for evaluating the project problem and prescribing a solution to the problem
stated in the previous section adopts as much as is possible the precepts for a scientific research as described by
Christian Dawson (Dawson, 2005). For our specific task, the problem domain lies within the field of computer
science, but it can be seen from the review of literature that the application domain of decision support systems
cuts across many subject and industry areas. This chapter explains the research design, data collection and
model specification raised on the study.
Research design
Research design is the starting bonnet is carrying out actual research work. Research design according to
Careenelel (1992) is design to the specification of methods and procedures employed for acquiring the
information needed to source problems. It addressed planning of scientific inquiry designing a strategy for
finding out something and specifies precisely what the researchers want to find out and the best way to do
it.(Babbic, 1986 and Crano et al 1986). This study employed the analytical and descriptive research methods.
Data collection
Information and knowledge gathering is done from review of Niger mills completed in June 2010. The data
collected from the plant are used in this report to company, and the feedback was used to formulate the data
tables that were used as input for the A Mathematical Programming Language (AMPL) model. The gathered
information is then used to motivate an objective. The model for the solution of the function is described using
AMPL, and the data is formatted in AMPL format. A hypothesis is described using the AMPL model as its
basis, and then the AMPL program is run and the outcomes are compared with the null hypothesis. The result is
analyzed and compared with prevailing performance information on energy generation and resource utility, and
based on the analysis the hypothesis is accepted or rejected.
Description of the system
The floor area of the factory is 44100m3
the major sources of energy are electricity from power holding
company of Nigeria (PHCN) and also through generated plants. There are 2 mills in the milling house; one is
the wheat, and the maize mill. The capacity of the wheat mill is 1000 tones per 24 hours but the mill is only used
for about 16hours per day while the capacity of the maize mill is 200 tonnes per day but only used for 8hours
per day.
The system input materials are wheat and maize grains while the output (product) materials are bread flour at
ratio of 0.25, 0.5 of wheat offal‟s (brans), 0.75 of pasta semolina and ratio of 1 for macaroni. The operations
including in the system are energy associated with fuels and lubricants and energy used for all administrative
and other non-production functions (Smith, D. 1998).
The data collected include the following:
Production output from 2007 – 2010
Electricity, diesel, petrol and lubricant consumed from 2007 – 2010
8. Decision Support System for Energy Saving Analysis in Manufacturing Industry
www.ijres.org 55 | Page
Table 1. Monthly Energy Consumption and Production output for 2007
MONT
H
ELECTRI
CITY
(GJ)
DIESEL
(GJ)
PETROL
(GJ)
LUBRICAN
T
(GJ)
TOTAL
(GJ)
AMOUNT
(N)
TOTAL
PRODUCTIO
N
(TONNES)
JAN 1420.24 7505.25 726.48 9651.97 32,173,233.3 16,895.34
FEB 1341.65 6911.61 805.88 80.15 9139.29 30,464,300 16,024.32
MARCH 1123.13 5628.48 1125.01 7876.62 26,255,400 14,8014.21
APRIL 1058.70 5535.07 803.79 7397.56 24,658,533.3 13,154.14
MAY 1019.90 6179.76 589.46 7789.12 25,963,733.3 14,001.21
JUNE 1245.48 6876.23 661.78 49.21 8832.69 29.442,300 15,361.40
JULY 1321.12 6594.67 601.15 8516.94 28,389,800 14,695.24
AUGUS
T
1414.46 6214.01 590.67 8219.14 28,389,800 14,376.64
SEPT 925.78 5426.95 642.05 6994.78 27,397,133.3 13,021.41
OCT 1214.28 5680.61 976.12 7871.01 23,315,933.3 14,826.87
NOV 1428.32 5725.23 699.18 16.40 7869.13 26,230,433.3 13,015.35
DEC 1575.23 6940.14 836.25 17.40 9368.84 31,229,466.7 16,342.22
TOTAL 15,088.29 75,218.0
1
9,057.82 162.98 99,527.09 331,756,966.7 175,727.95
Table 2. Monthly Energy Consumption and Production output for 2008
MONTH ELECTRI
CITY
(GJ)
DIESEL
(GJ)
PETROL
(GJ)
LUBRICA
NT
(GJ)
TOTAL
(GJ)
AMOUNT
(N)
TOTAL
PRODUCTI
ON
(TONNES)
JAN 1824.25 7215.35 785.13 9824.73 32,749,100 16,321.30
FEB 1536.24 6538.12 933.60 9007.96 30,026,533.33 16,873.24
MARCH 1214.56 5814.92 1331.92 8361.40 27,871,333.33 14,542.16
APRIL 1028.35 5518.24 1320.46 7867.05 26,223,500 14,480.75
MAY 1001.22 5608.56 1152.78 8762.56 29,208,533 14,245.11
JUNE 1658.25 4685.25 1255.39 24.59 7623.48 25,411,600 13,987.20
JULY 1321.59 4859.66 1137.80 61.39 8380.44 27,934,800 13,678.27
AUGUST 1674.32 4975.84 1371.80 8021.96 26,739,866.67 14,735.16
SEPT 975.24 6253.05 949.72 8178.01 27,260,033.3 14,813.48
OCT 1531.52 4895.06 1208.92 7635.39 25,451,300 13,124.19
NOV 1321.52 5510.23 989.97 16.20 7837.92 26,126,400 14,432.23
DEC 1815.21 5650.16 889.92 16.20 8371.49 27,904,966.7 14,786.53
TOTAL 16,902.16 67,524.44 13,327.41 118.38 99,872.39 332,907,966.7 176,019.62
9. Decision Support System for Energy Saving Analysis in Manufacturing Industry
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Table 3. Monthly Energy Consumption and Production output for 2009
MONTH ELECTRI
CITY
(GJ)
DIESEL
(GJ)
PETROL
(GJ)
LUBRICA
NT
(GJ)
TOTAL
(GJ)
AMOUNT
(N)
TOTAL
PRODUCTIO
N
(TONNES)
JAN 1783.64 6986.69 985.75 32.78 9788.86 32,629,533.3 16,887.21
FEB 1321.61 6257.94 1321.74 8901.35 29,671,166.7 1,4885.38
MARCH 1048.35 6102.84 1144.20 16.20 8311.59 27,705,300 13,978.68
APRIL 1132.31 6653.7 1491.52 49.52 9327.05 31,090,166.7 13,725.62
MAY 1109.60 6282.52 1262.87 8654.99 28,849,966.7 13,789.76
JUNE 1354.48 5168.84 1344.05 16.40 7883.77 26,279,233.2 13544.11
JULY 1465.21 4251.10 1237.80 6954.11 23,180,366.7 13,335.26
AUGUST 1541.46 6704.05 1167.80 16.80 9430.11 31,433,700 15,878.54
SEPT 982.87 5296.58 1642.78 64.78 7987.01 26,623,366.7 13,872.43
OCT 1014.82 5462.84 2402.29 8879.95 29,599,833.3 14,895.26
NOV 1582.23 6336.38 998.79 8917.40 29,724,666.7 15,375.24
DEC 1699.43 7106.23 866.40 16.40 9688.46 32,294,866.7 16,435.48
TOTAL 16,036.01 72,609.71 15,866.03 212.88 104724.63 349,089,100 176,602.95
Table 4. Monthly energy consumption and production output for 2010
MONTH ELECTRI
CITY
(GJ)
DIESEL
(GJ)
PETROL
(GJ)
LUBRIC
ANT
(GJ)
TOTAL
(GJ)
AMOUNT
(N)
TOTAL
PRODUCTIO
N
(TONNES)
JAN 1638.46 7237.07 887.57 9763.10 32,543,666.7 16,985.30
FEB 1312.16 5852.83 1223.21 35.36 8388.20 27,960,666.7 14,987.65
MARCH 1123.13 4521.13 1312.08 32.74 7989.08 26,630266.6 13,324.32
APRIL 1048.35 5078.12 1351.79 8458.26 24,827,400 13,515.74
MAY 1245.84 5694.31 1236.87 16.40 8193.42 23,978‟066.7 12,415.63
JUNE 1564.21 5915.69 1222.06 8731.96 29,106,533.3 15,895.47
JULY 1241.46 5487.77 1315.40 30.27 8074.90 26,916,333.3 14,885.22
AUGUST 842.78 6464.44 1108.75 16.40 8462.37 28,207,900 13,431.22
SEPT 1541.64 6009.10 1412.92 8963.66 29,878,866.7 15,975.64
OCT 1104.28 5208.48 1143.81 49.18 8505.75 25,019,166.6 14,448.56
NOV 1528.23 4699.66 1125.53 8353.42 27,844,733.3 13,773.67
DEC 1658.34 6466.31 878.45 80.74 9083.84 30,279,466.6 16,672.85
TOTAL 15,848.88 66,664.91 14,188.40 261.09 99,993.28 333,310,933,3 17,631.28
Benchmarking and Energy-Saving Tool (BEST) for manufacturing industry
Benchmarking is a commonly-used term that generally means comparing a defined characteristic of one
facility to other facilities or other “benchmarks”. In the context of this study, benchmarking focuses on energy
consumption in a plant. Instead of comparing the level of energy consumption from one plant to other plants
which might have different configurations, use different raw materials, and produce different types of product.
This study compares a flour facility to an identical hypothetical facility that uses commercially-available “best
10. Decision Support System for Energy Saving Analysis in Manufacturing Industry
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practice” technologies for each major manufacturing process. The Benchmarking and Energy Savings Tool is a
process-based tool based on commercially available energy-efficiency technologies used anywhere in the world
applicable to the flour industry. No actual flour facility with every single efficiency measure included in the
benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants
striving to be the best. The energy consumption of the benchmark facility differs due to differences in
processing at a given flour facility. The tool accounts for most of these variables and allows the user to adapt the
model to operational variables specific for the flour facility. BEST compares a facility to international or
domestic best practice using an energy intensity index (EII) which is calculated based on the facility‟s energy
intensity and the benchmark energy intensity. The EII is a measurement of the total production energy intensity
of a flour facility compared to the benchmark energy intensity as in the following equation:
𝐸𝐼𝐼 = 100
𝑃𝑖×𝐸𝐼𝑛
𝑖
𝑃𝑖 ×𝐸𝐼,𝐵𝑃𝑛
𝑖
= 100
𝐸𝑡𝑜𝑡
𝑃𝑖×𝐸𝐼,𝐵𝑃𝑛
𝑖
--------------( eqn 3.1)
Where
𝐸𝐼𝐼 = energy intensity index
𝑛 = number of products to be aggregated
𝐸𝐼 = actual energy intensity for products
𝐸𝑙𝑖,BP = best practice energy intensity for products
𝑃𝑖 = production quantity for product i (each product).
𝐸𝑡𝑜𝑡 = total actual energy consumption for all products
The EII is then used to calculate the energy efficiency potential at the facility by comparing the actual plant's
intensity to the intensity that would result if the plant used "reference" best technology for each process step. By
definition (see equation 1), a plant that uses the benchmark or reference technology will have an EII of 100. In
practice, actual flour plants will have an EII greater than 100. The gap between actual energy intensity at each
process step and the reference level energy consumption can be viewed as the technical energy efficiency
potential of the plant. Results are provided in terms of primary energy (electricity includes transmission and
generation losses in addition to the heat conversion factor) or final energy (electricity includes only the heat
conversion factor). BEST also provides an estimate of the potential for annual energy savings (both for
electricity and fuel) and energy costs savings, if the facility would perform at the same performance level as the
benchmark or “reference” flour plant. All intensities are given as comprehensive intensities. Comprehensive
electricity intensity is equal to the total electricity consumed per tonne of flour produced. Similarly,
comprehensive fuel intensity is equal to the total fuel consumed per tonne of flour produced, based on the raw
materials input (wheat and maize grains).
III. RESULT
This chapter focuses on the result and discussion of the findings, due to the presentation of data collection
from the researched based.
Data presentation and calculation
From the data presented in the previous chapter, we computed the total summary of energy consumed through
the years;
Total Energy Consumed:
This is the summation of the amount of electricity; lubricants, diesel and petrol used after conversion to energy
and are shown in the table below:
Table 5. total energy consumed over the period
Energy source 2007 2008 2009 2010 Total
(GJ)
Electricity 15088.29 16902.16 16036.01 15848.88 63875.34
Lubricants 162.98 118.38 212.88 261.09 755.33
Diesel 75218.01 69524.41 72609.71 69694.91 287047.04
Petrol 9057.82 13327.41 15866.03 14188.40 52439.72
Total 99527.10 99872.39 104724.63 99993.28 404117.43
11. Decision Support System for Energy Saving Analysis in Manufacturing Industry
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Intensity of energy:
This is defined as the ratio of annual energy consumed in GJ to the factory floor area in m
3
.
To calculate the intensity of energy for the period of 4years i.e. 2007 – 2010 using the intensity
formula:
Intensity of energy (𝐸𝐼) (GJ/m
3
) =
𝑇𝑜𝑡𝑎𝑙 𝑒𝑛𝑒𝑟𝑔𝑦 𝑐𝑜𝑛𝑠𝑢𝑚𝑒𝑑 (𝐺𝐽 )
𝑓𝑙𝑜𝑜𝑟 𝑎𝑟𝑒𝑎 (𝑚3)
--------- (eqn 4.1)
Where the surface area was given to be 44100m
2
, so that the energy intensity for 2007 will
be:
Energyinten =
99527.10
44100
= 2.26 =2.30GJ/m
3
Intensity of energy for 2008:
Energyinten =
99872.39
44100
= 2.26=2.30GJ/m
3
Intensity of energy for 2009:
Energyinten =
104724 .63
44100
= 2.36=2.40GJ/m
3
Intensity of energy for 2010:
Energyinten =
99993.28
44100
= 2.267=2.30GJ/m
3
Plotting a graph with the relationship of the intensity of energy to the period of years
Fig 4.1. Intensity of energy for period of four years
2.5
2.0
𝑬𝑰(GJ/m3
)
1.5
1.0
0.5
0
Period
After calculating the intensity of energy for the period of 2007 – 2010, we look at the energy intensity
index of each year using the benchmarking energy saving model, which is represented
mathematically as:
𝐸𝐼𝐼 = 100
𝑃𝑖 × 𝐸𝐼𝑛
𝑖
𝑃𝑖 × 𝐸𝐼, 𝐵𝑃𝑛
𝑖
= 100
𝐸𝑡𝑜𝑡
𝑃𝑖 × 𝐸𝐼, 𝐵𝑃𝑛
𝑖
2.30GJ
/m3
2007
2.30GJ
/m3
2008
2.40GJ
/m3
2009
2.30GJ
/m3
2010
12. Decision Support System for Energy Saving Analysis in Manufacturing Industry
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Using the formula to generate the energy intensity index for 2007
Where; 𝐸𝑡𝑜𝑡 = 99527.10GJ
𝑃𝑖 = ?
𝐸𝐼,BP=2.30GJ/m
2
n= no of product aggregated = 4 (Bread flour + wheat, pasta semolina + macaroni). Assuming
bread flour = 𝑖 =1, wheat = 𝑖 = 2, pasta = 𝑖 = 3, macaroni = 𝑖 = 4
Calculating for production quantity of bread flour(𝑃𝑖), when 𝑖 = 1, recall 𝑖 =1 (bread flour) was
produce at 0.25 ratio.
Therefore, 𝑃𝑖 = total production of products in 2007 × 0.25
= 175727.95 × 0.25 = 43931.99bags
Production quantity for wheat (𝑖 = 2)
When 𝑖 = 2, recall 𝑖 = 2 was produce at 0.5 ratio
𝑃𝑖 = total production of products in 2007 × 0.5
= 175727.95 × 0.5 = 87863.97bags
Production quantity for pasta (𝑖 = 3)
When 𝑖 = 3, and was produce at 0.75 ratio
𝑃𝑖 = total production of products in 2007 × 0.75
= 175727.95 × 0.95 = 131,795,96bags
Production quantity for macaroni (𝑖 = 4)
When 𝑖 = 4, and produce at 1 ratio
𝑃𝑖 = total production of products in 2007 × 1
= 175727.95 × 1 = 175727.95
Inputting the data into the equation to get the energy intensity of each product in 2007
𝐸𝐼𝐼 = 100
𝐸𝑡𝑜𝑡
𝑃𝑖 × 𝐸𝐼, 𝐵𝑃𝑛
𝑖=1
For bread flour,
𝐸𝐼𝐼 = 100 ×
99527.10
43931.994
𝑖=1 × 2.30
= 98.45
For wheat,
𝐸𝐼𝐼 = 100 ×
99527.10
87863 .974
𝑖=2 × 2.30
= 49.24
For pasta,
𝐸𝐼𝐼 = 100 ×
99527.10
131795.96 × 2.304
𝑖=3
= 32.43
For macaroni,
𝐸𝐼𝐼 = 100 ×
99527.10
175727 × 2.304
𝑖=4
= 24.62
Table 6. energy data for 2007
𝒊 Ratio Product 𝑷𝒊 𝑬𝒕𝒐𝒕 𝑬𝑰 𝑬𝑰𝑰
1 0.25 Bread flour 43931.99 99527.10 2.30 98.48
2 0.5 Wheat 87863.97 99527.10 2.30 49.24
3 0.75 Pasta 131795.96 99527.10 2.30 32.43
4 1 Macaroni 175727.95 99527.10 2.30 24.62
13. Decision Support System for Energy Saving Analysis in Manufacturing Industry
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Therefore, the total energy intensity index for the year 2007 is the sum total of all the energy intensity
index of each product;
98.45+49.24 + 32.43 + 24.62 = 𝟐𝟎𝟒. 𝟕𝟒
Using the formula to calculate the energy intensity index for 2008
Where, 𝐸𝑡𝑜𝑡=99872.39GJ
𝐸𝐼, BP=2.30GJ/m
3
𝑃𝑖=?
n =4
Calculating for production quantity of bread flour(𝑃𝑖), when 𝑖 = 1, recall 𝑖 =1 (bread flour) was
produce at 0.25 ratio
𝑃𝑖 =176019.62 × 0.25 = 44004.91bags
For wheat,
When 𝑖 = 2, 0.5 ratio
𝑃𝑖 = 176019.62 × 0.5 = 88009.81bags
For pasta,
When 𝑖 = 3, 0.75 ratio
𝑃𝑖 = 176019.62 × 0.75 = 132014.72bags
For macaroni
When 𝑖 = 4, 1 ratio
𝑃𝑖 = 176019.62 ×1 = 176019.62bags
Inputting the data into the equation to get the energy intensity of each product in 2008
𝐸𝐼𝐼 = 100
𝐸𝑡𝑜𝑡
𝑃𝑖 × 𝐸𝐼, 𝐵𝑃𝑛
𝑖=1
For bread flour,
𝐸𝐼𝐼 = 100 ×
99872.39
44004 .914
𝑖=1 × 2.30
= 98.68
For wheat,
𝐸𝐼𝐼 = 100 ×
99872.39
88009.814
𝑖=2 × 2.30
= 49.34
For pasta,
𝐸𝐼𝐼 = 100 ×
99872.39
132014 .724
𝑖=3 × 2.30
= 32.89
For macaroni
𝐸𝐼𝐼 = 100 ×
99872.39
176019 .624
𝑖=3 × 2.30
= 24.67
Table 7. energy data for 2008
𝒊 Ratio Product 𝑷𝒊 𝑬𝒕𝒐𝒕 𝑬𝑰 𝑬𝑰𝑰
1 0.25 Bread flour 44004.91 99872.39 2.30 98.68
2 0.5 Wheat 88009.81 99872.39 2.30 49.34
3 0.75 Pasta 132014.72 99872.39 2.30 32.89
4 1 Macaroni 176019.62 99872.39 2.30 24.67
Therefore, the total energy intensity index for the year 2008 is the sum total of all the energy intensity
index of each product;
=98.68+49.32+32.89+24.67 = 205.56
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Using the formula to calculate the energy intensity index for 2009
Where, 𝐸𝑡𝑜𝑡=104724.63GJ
𝐸𝐼, BP=2.40GJ/m
3
𝑃𝑖=?
n =4
Calculating for production quantity of bread flour(𝑃𝑖), when 𝑖 = 1, recall 𝑖 =1 (bread flour) was
produce at 0.25 ratio
𝑃𝑖 = total production of products in 2009 × 𝑟𝑎𝑡𝑖𝑜
𝑃𝑖 = 176602.95 × 0.25 = 44150.5𝑏𝑎𝑔𝑠
For wheat 𝑖 = 2, 𝑎𝑡 0.5 𝑟𝑎𝑡𝑖𝑜
𝑃𝑖 = 176602.95 × 0.5 = 88301.5
For pasta, 𝑖 = 3, 𝑎𝑡 0.75 𝑟𝑎𝑡𝑖𝑜
𝑃𝑖 = 176602.95 × 0.75 = 132452.2𝑏𝑎𝑔𝑠
For macaroni, 𝑖 = 4, 𝑎𝑡 1 𝑟𝑎𝑡𝑖𝑜
𝑃𝑖 = 176602.95 × 1 = 176602.95𝑏𝑎𝑔𝑠
Inputting the data into the equation to get the energy intensity of each product in 2009
𝐸𝐼𝐼 = 100
𝐸𝑡𝑜𝑡
𝑃𝑖×𝐸𝐼,𝐵𝑃4
𝑖=1
For bread flour,
𝐸𝐼𝐼 = 100 ×
104724.63
44150.5 × 2.404
𝑖=1
= 98.80
For wheat,
𝐸𝐼𝐼 = 100 ×
104724.63
88301.5 × 2.404
𝑖=2
= 49.42
For pasta,
𝐸𝐼𝐼 = 100 ×
104724 .63
132452 .2×2.404
𝑖=3
=32.94
For macaroni,
𝐸𝐼𝐼 = 100 ×
104724.63
176602.95 × 2.404
𝑖=4
= 24.71
Table 8. Energy data for 2009
𝒊 Ratio Product 𝑷𝒊 𝑬𝒕𝒐𝒕 𝑬𝑰 𝑬𝑰𝑰
1 0.25 Bread flour 44150.5 104724.63 2.40 98.80
2 0.5 Wheat 88301.5 104724.63 2.40 49.42
3 0.75 Pasta 132452.2 104724.63 2.40 32.94
4 1 Macaroni 176602.95 104724.63 2.40 24.71
Therefore, the total energy intensity index for the year 2009 is the sum total of all the energy intensity
index of each product;
=98.8+49.42+32.94+24.71=205.87
Using the formula to calculate the energy intensity index for 2010
Where, 𝐸𝑡𝑜𝑡=99993.28GJ
𝐸𝐼, BP=2.30GJ/m
3
𝑃𝑖=?
n =4
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Calculating for production quantity of bread flour(𝑃𝑖), when 𝑖 = 1, recall 𝑖 =1 (bread flour) was
produce at 0.25 ratio
𝑃𝑖 = total production of products in 2009 × 𝑟𝑎𝑡𝑖𝑜
𝑃𝑖 = 176311.28 × 0.25 = 44077.82𝑏𝑎𝑔𝑠
For wheat 𝑖 = 2, 𝑎𝑡 0.5 𝑟𝑎𝑡𝑖𝑜
𝑃𝑖 = 176311.28 × 0.5 = 88155.64𝑏𝑎𝑔𝑠
For pasta, 𝑖 = 3, 𝑎𝑡 0.75 𝑟𝑎𝑡𝑖𝑜
𝑃𝑖 = 176311.28 × 0.75 = 132233.46𝑏𝑎𝑔𝑠
For macaroni, 𝑖 = 4, 𝑎𝑡 1 𝑟𝑎𝑡𝑖𝑜
𝑃𝑖 = 176311.28 × 1 = 176311.28𝑏𝑎𝑔𝑠
Inputting the data into the equation to get the energy intensity of each product in 2010
𝐸𝐼𝐼 = 100
𝐸𝑡𝑜𝑡
𝑃𝑖×𝐸𝐼,𝐵𝑃4
𝑖=1
For bread flour,
𝐸𝐼𝐼 = 100 ×
99993.28
44077.82 × 2.304
𝑖=1
= 98.63
For wheat,
𝐸𝐼𝐼 = 100 ×
99993.28
88155.64 × 2.304
𝑖=2
= 49.32
For pasta,
𝐸𝐼𝐼 = 100 ×
99993.28
132233 .46×2.304
𝑖=3
=32.88
For macaroni,
𝐸𝐼𝐼 = 100 ×
99993.28
176311.28 × 2.304
𝑖=4
= 24.66
Table 9. Energy data for 2010
𝒊 Ratio Product 𝑷𝒊 𝑬𝒕𝒐𝒕 𝑬𝑰 𝑬𝑰𝑰
1 0.25 Bread flour 44077.82 99993.28 2.30 98.63
2 0.5 Wheat 88155.64 99993.28 2.30 49.32
3 0.75 Pasta 132233.46 99993.28 2.30 32.88
4 1 Macaroni 176311.28 99993.28 2.30 24.66
Therefore, the total energy intensity index for the year 2010 is the sum total of all the energy intensity
index of each product;
= 98.63+49.32+32.88+24.66 =205.49
From the data derived after calculating the energy intensity index of each year, the table below was
derived. We can actually know the energy efficiency potential of the plant. Recall that the benchmark
energy saving tool stress that in practice, the 𝐸𝐼𝐼 must be greater than 100.
Table 10. Energy intensity index for each year.
𝑬𝑰𝑰 204.74 205.56 205.87 205.49
PERIOD 2007 2008 2009 2010
16. Decision Support System for Energy Saving Analysis in Manufacturing Industry
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Using the data above, we plot a graph on the relationship of the 𝐸𝐼𝐼 to the period
225 Fig 4.2. Energy intensity index for the period
200 204.74 205.56 205.87 205.49
𝑬𝑰𝑰
150
100 Ref. point
50
0
2007 2008 2009 2010 (period)
IV. DISCUSSION
From the result of the above analysis obtain from the period shows a slight change in the energy intensity
(EI) and energy intensity index (EII). 2009 was discovered to be the most un-efficient due to high rate of un-
efficient use of energy during the production phase of that year.
In the year 2010, it was observed to be the most efficient from the benchmarking evergy saving tool (BEST) due
to it‟s lest rate of EII.
Due to the possible variation in the energy usage, decision-makers in Niger mill can base on the result analysis
compare the performance information derived to generate an hypothesis either accepted or rejected.
V. CONCLUSION
The research concludes that Decision Support Systems are assuming a bigger and more critical role in
business decision making and resource management. From the analysis at the previous chapter, a DSS approach
to solving problems must begin with an in-depth analysis of the whole energy system. As such the decision
making is premised on the synthesis of data and information; such synthesis being achieved using an optimizing
or satisfying model. The AMPL tool (benchmarking or energy saving tool) an energy model offers a quick-to-
learn and deploy tool for achieving the optimization goals that affect decision making when planning to invest in
energy capacity expansion. The results from the analysis show that the model generates values that are better
than the default state and would serve as a good decision support resource.
VI. RECOMMENDATION
Upon the finding of this study, it is then relevant to make some recommendations. The following points if
seriously considered could go a long way to solve most of the energy problems that is affecting manufacturing
industry in the country
17. Decision Support System for Energy Saving Analysis in Manufacturing Industry
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Every manufacturing firm should take advantage of these analytical tools (DSS) used to resolve
decision–making problems in the operations and scheduling of various energy generating or
consumption facilities of plant.
The schedule must meet their respective energy commitment and maximize the economic returns from
the operations of their facilities.
A decision support based approach should be used in the energy sector to enable the manager‟s choice
of decision.
VII. ACKNOWLEDGEMENT
Our profound gratitude goes God Almighty.
REFERENCES
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