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Good Practices in
Production
Presented By
Md. Shariful Islam
Department of Pharmacy
International Islamic University Chittagong
Good Practices in Production: General
Production operations must
follow clearly defined
procedures in accordance with
manufacturing and marketing
authorizations, with the
objective of obtaining products
of the requisite quality.
Good Practices in Production: General
 All handling of materials and products;
 receipt
 cleaning
 quarantine
 sampling
 storage
 labeling
 dispensing
 processing
 packaging
 distribution
 should be done in accordance with written procedures and recorded.
Good Practices in Production: General
 Any deviation from instructions or procedures should be avoid as far as possible.
 If deviations occur: should be done in accordance with an approved procedure
 approved in writing by a designated person
Good Practices in Production: General
 Checks on yields and reconciliation of quantities to ensure that there are no
discrepancies outside acceptable limits.
Good Practices in Production: General
 Operation on different products should not be carried out simultaneously or
consecutively in the same room or area unless there is no risk of mix-up or
cross-contamination.
Good Practices in Production: General
 At all time during processing
 all materials
 bulk containers
 major items of equipment
 rooms
 packaging lines
 being used should be labeled or identified
Good Practices in Production: General
 Access to production premises should be restricted to authorized personnel.
 Non-medicinal products should not be produced in areas or with equipment
destined for the production of pharmaceutical products.
Good Practices in Production: General
 In-process controls are usually performed within the production area.
 The performance should not have any negative effect on the quality of the product
or another product.
Good practices in production: Prevention
of cross-contamination during production
 When dry materials and products are used in production, special precaution
should be taken to prevent the generation and dissemination of dust.
 proper air control e.g. supply and extraction of air of suitable quality
Good practices in production: Prevention
of cross-contamination during production
 Contamination of a starting material or of a product by another material
or product must be avoid.
 accidental cross-contamination arises from
 uncontrolled release of dust, gases, particles, vapours. sprays or organisms from
materials and products in process
 residues on equipment
 intruding insects
 operators’ clothing, skin, etc.
 most hazardous, highly sensitizing materials
 living organisms, hormones, cytotoxic substances, and others
Good practices in production: Prevention
of cross-contamination during production
 Avoided by taking appropriate technical e.g.
 carrying out production in dedicated and self-contained areas
 conducting campaign production followed by appropriate cleaning in accordance
with a validated cleaning procedure
 providing appropriately designed airlocks, pressure differentials and air supply and
extraction systems
Good practices in production: Prevention
of cross-contamination during production
 minimizing the risk of contamination caused by recirculation or re-entry of
untreated or insufficiently treated air
 wearing protective clothing
 using cleaning and decontamination procedures of known effectiveness
 using a closed system in production
 testing for residues
 using cleanliness status labels on equipment
Good practices in production: Prevention
of cross-contamination during production
 Measures to prevent cross-contamination and their effectiveness should be
checked periodically according to SOP.
 Production areas periodic
environmental monitoring
Good practices in production: Processing
operations
 Before any processing operation
 work area and equipment
 clean and free from any starting materials, products, product residues, labels or documents
not required for the current operation.
Good practices in production: Processing
operations
 Any necessary in-process controls and environmental controls should be
carried out and recorded
 Indicate the failures of equipment or services (e.g. water, gas) to equipment
 defective EQ withdrawn
 after use, production EQ
 cleaned without delay,
 stored under clean and dry conditions in separate area
Good practices in production: Processing
operations
 Time limits for storage of EQ after cleaning and before use
 Containers for filling should be cleaned before filling
 Any significant deviation from the expected yield
 recorded and investigated
Good practices in production: Processing
operations
 Checks
 pipelines and other pieces of EQ used for transportation of products
 Pipe used for conveying distilled or deionized water
 sanitized and stored according to written procedures (action limits for
microbiological contamination and measures
Good practices in production: Processing
operations
 EQ and instruments
 serviced and calibrated at prespecified interval
 records maintained
 checked daily or prior to use
 clearly indicated the date of calibration and servicing, recalibration (label attached
to instrument)
 Repair and maintenance operations
 not present any hazard to the quality of the products
Good practices in production

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Good practices in production

  • 1. Good Practices in Production Presented By Md. Shariful Islam Department of Pharmacy International Islamic University Chittagong
  • 2. Good Practices in Production: General Production operations must follow clearly defined procedures in accordance with manufacturing and marketing authorizations, with the objective of obtaining products of the requisite quality.
  • 3. Good Practices in Production: General  All handling of materials and products;  receipt  cleaning  quarantine  sampling  storage  labeling  dispensing  processing  packaging  distribution  should be done in accordance with written procedures and recorded.
  • 4. Good Practices in Production: General  Any deviation from instructions or procedures should be avoid as far as possible.  If deviations occur: should be done in accordance with an approved procedure  approved in writing by a designated person
  • 5. Good Practices in Production: General  Checks on yields and reconciliation of quantities to ensure that there are no discrepancies outside acceptable limits.
  • 6. Good Practices in Production: General  Operation on different products should not be carried out simultaneously or consecutively in the same room or area unless there is no risk of mix-up or cross-contamination.
  • 7. Good Practices in Production: General  At all time during processing  all materials  bulk containers  major items of equipment  rooms  packaging lines  being used should be labeled or identified
  • 8. Good Practices in Production: General  Access to production premises should be restricted to authorized personnel.  Non-medicinal products should not be produced in areas or with equipment destined for the production of pharmaceutical products.
  • 9. Good Practices in Production: General  In-process controls are usually performed within the production area.  The performance should not have any negative effect on the quality of the product or another product.
  • 10. Good practices in production: Prevention of cross-contamination during production  When dry materials and products are used in production, special precaution should be taken to prevent the generation and dissemination of dust.  proper air control e.g. supply and extraction of air of suitable quality
  • 11. Good practices in production: Prevention of cross-contamination during production  Contamination of a starting material or of a product by another material or product must be avoid.  accidental cross-contamination arises from  uncontrolled release of dust, gases, particles, vapours. sprays or organisms from materials and products in process  residues on equipment  intruding insects  operators’ clothing, skin, etc.  most hazardous, highly sensitizing materials  living organisms, hormones, cytotoxic substances, and others
  • 12. Good practices in production: Prevention of cross-contamination during production  Avoided by taking appropriate technical e.g.  carrying out production in dedicated and self-contained areas  conducting campaign production followed by appropriate cleaning in accordance with a validated cleaning procedure  providing appropriately designed airlocks, pressure differentials and air supply and extraction systems
  • 13. Good practices in production: Prevention of cross-contamination during production  minimizing the risk of contamination caused by recirculation or re-entry of untreated or insufficiently treated air  wearing protective clothing  using cleaning and decontamination procedures of known effectiveness  using a closed system in production  testing for residues  using cleanliness status labels on equipment
  • 14. Good practices in production: Prevention of cross-contamination during production  Measures to prevent cross-contamination and their effectiveness should be checked periodically according to SOP.  Production areas periodic environmental monitoring
  • 15. Good practices in production: Processing operations  Before any processing operation  work area and equipment  clean and free from any starting materials, products, product residues, labels or documents not required for the current operation.
  • 16. Good practices in production: Processing operations  Any necessary in-process controls and environmental controls should be carried out and recorded  Indicate the failures of equipment or services (e.g. water, gas) to equipment  defective EQ withdrawn  after use, production EQ  cleaned without delay,  stored under clean and dry conditions in separate area
  • 17. Good practices in production: Processing operations  Time limits for storage of EQ after cleaning and before use  Containers for filling should be cleaned before filling  Any significant deviation from the expected yield  recorded and investigated
  • 18. Good practices in production: Processing operations  Checks  pipelines and other pieces of EQ used for transportation of products  Pipe used for conveying distilled or deionized water  sanitized and stored according to written procedures (action limits for microbiological contamination and measures
  • 19. Good practices in production: Processing operations  EQ and instruments  serviced and calibrated at prespecified interval  records maintained  checked daily or prior to use  clearly indicated the date of calibration and servicing, recalibration (label attached to instrument)  Repair and maintenance operations  not present any hazard to the quality of the products