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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 306
G - CODE BASED DATA RECEIVING AND CONTROL SYSTEM
Amar Baliram Chavan1
, Vikram Gokuldas Hatkar2
1
Assistant Professor, Dept. Of Electronics Engineering, MAEER’s MITAOE, Alandi(D),Pune, (M.S.), India
2
Assistant Professor, Dept. of Electronics & Communication, G. S. Mandal’s MIT, Aurangabad, (M.S.), India
Abstract
Today in engineering field technical research among the students are increased. To design and develop such hardware projects
we may need to collect real time data from Data Acquisition System. These Systems are manufactured by very few companies in
India. These systems are very expensive for the students. Hence students are in need of low cost data acquisition system to
perform their research work. In this paper we have explained and implemented a Data Acquisition system (DAQ) using
ATmega16 microcontroller. The GUI and data processing for DAQ system has been designed on LabVIEW and the system has
been tested for different tasks.
Keywords : Data Acquisition; LabVIEW; G-code; AVR ATmega-16;
--------------------------------------------------------------------***------------------------------------------------------------------
1. INTRODUCTION
Today the technical education in India is increasing, so the
quality research at the student level is rising up. To produce
some useful hardware systems we require to acquire the data
in real time. The acquisition of data is performed using
dedicated system which is called Data Acquisition system.
In India there are available Data Acquisition systems are
very costly for students. It is requires to make available a
cost effective or low cost system which can suite according
to their proposed work. In this paper we have designed and
developed a prototype of Data Acquisition system (DAS)
using AVR. The software is used for data acquisition
purpose is LabVIEW and the system has been used for
different tasks and under different conditions.
1.1 Data Acquisition
The sampling process of signals that detects physical
quantities and transforms the digital samples into digital
value that can be handled using computer (LabVIEW).
Every Data Acquisition System includes_
 Sensors which converts physical signal to electrical
signals.
 Signal preparing circuit that converts the signal to
easily convert into digital form.
 A to D Converter circuit that converts signal into
analog into digital form.
 Data Acquisition applications handled by software
programs designed using some programming
languages.
2. PROPOSED SYSTEM
2.1 Block Diagram
The block schematic for this system is as follows:
Fig 1: Block Diagram of proposed system
Source:
Data acquisition is the physical measurend quantity like
heat, intensity of light, gas pressure, liquid flow, and force.
Without mentioning to the type of physical quantity to be
send, the physical form that is to be send must first be
converted in such state that can be sampled by a Data
acquisition System. The task of performing such
conversions is being done by sensors.
A sensor, kind of transducer, which converts a physical
quantity into a equivalent electrical signal (e.g., a acquisition
system to measure differing properties depends on having
correct sensors to detect the various properties to be
measured. Signal preparing is required when the signal from
the sensor is not meeting the requiremnt of DAQ hardware.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 307
The signal may required to filter or enhanced in most cases.
Also these analog signals are vlunrable to noise can be
converted to differential signals. And then these signals can
be encoded, hence transmission errorscan be reduced and
corrected.
DAQ Software:
DAQ software is required to govern DAQ hardware
interfaced with a PC. In such systems read and write
operations on the hardware are done by device drivers.
Supervisor application is developed for Data Acquisition
and Control purpose. Program is created in engineering
environment LabVIEW (Laboratory Virtual Instrument
Engineering Workbench). LabVIEW has been chosen
because it allows us to create complicated application in
short time, programming in graphical language, delivers
different controls to representing the data, easy
implementing serial communication and obtaining
information from the controller. LabVIEW (Laboratory
Virtual Instrument Engineering Workbench) is cross-
platform a graphic-based programming language developed
by National Instruments. The unique NI LabVIEW
graphical development environment features interactive
assistants, code generation and connectivity to many devices
for easily gathering data. Its graphical nature makes it ideal
for test and measurement (T&M), automation, instrument
control, data acquisition and data inquiry applications.
DAQ Hardware:
DAQ hardware that interfaces between the sensor output
and computer. It is some kind of module which can be
attached with the computer via parallel port or serial port or
universal serial bus port. DAQ systems also incorporate the
components like ADC, DAC. These are used by a controller
that can execute some small codes. A microcontroller is
beneficial as compared to hard wired systems; also it is
cheaper than a CPU because it is allowed to restrict it with
simple polling routines. E.g. holding for ADC/DAC till end,
transfer value to RAM, switch the multiplexer, obtain TTL
input, let DAC go ahead with voltage ramp.
3. DESIGN OF SOFTWARE
Throughout the development of this project we used
VMLAB to write, assemble, execute, and debug programs.
For testing the Hardware of Data Acquisition system we
have used window’s Hyper-Terminal program as well as
LabVIEW
Fig 2: Algorithm of proposed system
VMLAB provides a true virtual microcontrollers design lab,
in which the hardware and the software are co-simulated,
making unnecessary the in-circuit-emulator.VMLAB has
nothing to do with other software simulators, available from
microcontrollers makers or other tools vendors. Although
some of them talk about I/O simulation, by means of textual
scripts, they are far away to perform a full system hw/sw co-
simulation, even more, if we talk about combining software
simulation with analog simulation.
The only possible comparison to VMLAB, as design tool, is
a top class in-circuit emulator + a top class IDE + top class
logic analyzer/digital scope, all working together. But even
so, VMLAB provides many advantages over this solution
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 308
Fig 3: Debugging Window of VMLab
3.1 LabVIEW (DAQ Software):
The system is based on LabVIEW Software that holds all
the information for all the sensors and their control action. A
VI (Virtual Instrument) consists of a Front Panel(Fig. 4),
Block Diagram, and an icon that represents the program.
The Front Panel is used to display controls-inputs and
indicators-outputs for the user, so named because it can
simulate the front panel of a physical instrument.
The Block Diagram contains the code for the VI constructed
in LabVIEW’s graphical programming language in Fig. 5
Fig 4: Front Pannel VI (Virtual Instrument) of System
Devices (Indicating Blubs in this system) are controlled
according to given set points by user. As obtained data
values crosses limits given in the form of set points; the
LabVIEW will send a data byte to controller. Then
controller senses the data byte from LabVIEW and turns the
respective bulb ‘on’ / ‘off’ using solid state relays. One can
replace the indicating bulbs by any electrical applience
which can be operated on AC(230V/50Hz) or DC power
supply. This results in significant productivity
improvements over conventional programming languages.
Application which is created in LabVIEW is called VI
(Virtual Instrument) because their appearance and operation
imitate actual instruments.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 309
Fig 5: Block Diaram of VI (Virtual Instrument) of System
Fig 6: Algorithm of LabVIEW Code.
4. DESIGN OF HARDWARE
Fig 7: Interfacing of ATmega16 to RS-232(PC).
Microcontroller can interprete only digital languages. However,
Almost all the inputs for the microcontroller are analogs by
nature, i.e., continuously varies with time. To recognize the
input by microcontroller, analog to Digital Converter (ADC)
is used. With reference to the name this peripheral hardware
collects the analog signals from the sensors and converts it
into the controller recognizable form, the microcontroller
then handles the information and gives expected throughput
at output.
Data Acquisition & Control System includes control action,
hence relay drive unit has been designed. A simple relay
control operation is shown in fig below.
Fig 8: Relay Driving Circuitry.
In LabVIEW, as sensed signal value crosses upper and
lower limits (setpoints) provided by user, then LabVIEW
sends a corresponding control signal to microcontroller
circuitry via serial port. The microcontroller then sends
control signal to respective relay to turn ‘on’ or ‘off’
perticular indicating bulb. One can connect electrical
applience instead of indicating bulbs. These electrical bulbs
are controlled by solid state relays which are driven by
control signals sent by microcontroller.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 310
Some snapshots of the system are as follows :
Fig 9: DAQ System with Indicating bulbs.
Fig 10: Electronic circuits mounted on pannel.
Fig 11: Experimental Setup
5. CONCLUSION
The Study carried out in this report demands a Data
Acquisition & Control System to be used as a trainer kit for
students learning LabVIEW. Hence we introduced a low
cost Data Acquisition & Control System that obtain sensor
signals serially and controls devices according to set points
given.
This system is used for some applications where input signal
dose not varying rapidly and accuracy is not required.
This concept discussed here is successfully designed
developed and tested. This concept can be further utilized
for LabVIEW Based projects as future scope of this system.
REFERENCES
[1] Controlling electrical appliances through an AVR
microcontroller based on external sensor stimuli A.
DROSOPOULOS1, D.PROTOPAPADAKIS
Technical Education Institute (TEI) Patras
Department of Electrical Engineering M. Alexandrou
1, 26334 Patras, GREECE
[2] Low Cost Data Acquisition System for Students by
Sachin Sharma and Gaurav Kumar ,instrumentation
& Control Engineering National Institute of
Technology, Jalandhar
[3] Kalyanramu Vemishetty,” Wireless data acquisition
system”, thesis, submitted in Virginia polytechnic
institute and state university
[4] Datasheet of Atmel AVR ATmega8 microcontroller.
www.atmel.com/atmel/acrobat/doc2486.pdf.
[5] www.datasheetcatalog.org/datasheet/texasinstruments
/max232.pdf, datasheet of MAX 232 IC.
BIOGRAPHIES
Mr. Amar Chavan is born at Udgir,
Maharashtra, India. Presently he is
working at MAEER’s MITAOE,
Alandi(D), Pune. Also he did his B.tech in
Electronics and Communication
Engineering from Dr. Babasaheb
Ambedkar Marathwada University,
Aurangabad. His area of interest includes Digital
Electronics, Power Electronics, Instrumentation and system
designing.
Mr. Vikram Hatkar is presently working
at G. S. Mandal’s MIT, Aurangabad. Also
he did his B.tech in Electronics and
Telecommunication Engineering from Dr.
Babasaheb Ambedkar Marathwada
University, Aurangabad. His area of
interest includes Digital Electronics, Embedded Systems.

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G code based data receiving and control system

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 306 G - CODE BASED DATA RECEIVING AND CONTROL SYSTEM Amar Baliram Chavan1 , Vikram Gokuldas Hatkar2 1 Assistant Professor, Dept. Of Electronics Engineering, MAEER’s MITAOE, Alandi(D),Pune, (M.S.), India 2 Assistant Professor, Dept. of Electronics & Communication, G. S. Mandal’s MIT, Aurangabad, (M.S.), India Abstract Today in engineering field technical research among the students are increased. To design and develop such hardware projects we may need to collect real time data from Data Acquisition System. These Systems are manufactured by very few companies in India. These systems are very expensive for the students. Hence students are in need of low cost data acquisition system to perform their research work. In this paper we have explained and implemented a Data Acquisition system (DAQ) using ATmega16 microcontroller. The GUI and data processing for DAQ system has been designed on LabVIEW and the system has been tested for different tasks. Keywords : Data Acquisition; LabVIEW; G-code; AVR ATmega-16; --------------------------------------------------------------------***------------------------------------------------------------------ 1. INTRODUCTION Today the technical education in India is increasing, so the quality research at the student level is rising up. To produce some useful hardware systems we require to acquire the data in real time. The acquisition of data is performed using dedicated system which is called Data Acquisition system. In India there are available Data Acquisition systems are very costly for students. It is requires to make available a cost effective or low cost system which can suite according to their proposed work. In this paper we have designed and developed a prototype of Data Acquisition system (DAS) using AVR. The software is used for data acquisition purpose is LabVIEW and the system has been used for different tasks and under different conditions. 1.1 Data Acquisition The sampling process of signals that detects physical quantities and transforms the digital samples into digital value that can be handled using computer (LabVIEW). Every Data Acquisition System includes_  Sensors which converts physical signal to electrical signals.  Signal preparing circuit that converts the signal to easily convert into digital form.  A to D Converter circuit that converts signal into analog into digital form.  Data Acquisition applications handled by software programs designed using some programming languages. 2. PROPOSED SYSTEM 2.1 Block Diagram The block schematic for this system is as follows: Fig 1: Block Diagram of proposed system Source: Data acquisition is the physical measurend quantity like heat, intensity of light, gas pressure, liquid flow, and force. Without mentioning to the type of physical quantity to be send, the physical form that is to be send must first be converted in such state that can be sampled by a Data acquisition System. The task of performing such conversions is being done by sensors. A sensor, kind of transducer, which converts a physical quantity into a equivalent electrical signal (e.g., a acquisition system to measure differing properties depends on having correct sensors to detect the various properties to be measured. Signal preparing is required when the signal from the sensor is not meeting the requiremnt of DAQ hardware.
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 307 The signal may required to filter or enhanced in most cases. Also these analog signals are vlunrable to noise can be converted to differential signals. And then these signals can be encoded, hence transmission errorscan be reduced and corrected. DAQ Software: DAQ software is required to govern DAQ hardware interfaced with a PC. In such systems read and write operations on the hardware are done by device drivers. Supervisor application is developed for Data Acquisition and Control purpose. Program is created in engineering environment LabVIEW (Laboratory Virtual Instrument Engineering Workbench). LabVIEW has been chosen because it allows us to create complicated application in short time, programming in graphical language, delivers different controls to representing the data, easy implementing serial communication and obtaining information from the controller. LabVIEW (Laboratory Virtual Instrument Engineering Workbench) is cross- platform a graphic-based programming language developed by National Instruments. The unique NI LabVIEW graphical development environment features interactive assistants, code generation and connectivity to many devices for easily gathering data. Its graphical nature makes it ideal for test and measurement (T&M), automation, instrument control, data acquisition and data inquiry applications. DAQ Hardware: DAQ hardware that interfaces between the sensor output and computer. It is some kind of module which can be attached with the computer via parallel port or serial port or universal serial bus port. DAQ systems also incorporate the components like ADC, DAC. These are used by a controller that can execute some small codes. A microcontroller is beneficial as compared to hard wired systems; also it is cheaper than a CPU because it is allowed to restrict it with simple polling routines. E.g. holding for ADC/DAC till end, transfer value to RAM, switch the multiplexer, obtain TTL input, let DAC go ahead with voltage ramp. 3. DESIGN OF SOFTWARE Throughout the development of this project we used VMLAB to write, assemble, execute, and debug programs. For testing the Hardware of Data Acquisition system we have used window’s Hyper-Terminal program as well as LabVIEW Fig 2: Algorithm of proposed system VMLAB provides a true virtual microcontrollers design lab, in which the hardware and the software are co-simulated, making unnecessary the in-circuit-emulator.VMLAB has nothing to do with other software simulators, available from microcontrollers makers or other tools vendors. Although some of them talk about I/O simulation, by means of textual scripts, they are far away to perform a full system hw/sw co- simulation, even more, if we talk about combining software simulation with analog simulation. The only possible comparison to VMLAB, as design tool, is a top class in-circuit emulator + a top class IDE + top class logic analyzer/digital scope, all working together. But even so, VMLAB provides many advantages over this solution
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 308 Fig 3: Debugging Window of VMLab 3.1 LabVIEW (DAQ Software): The system is based on LabVIEW Software that holds all the information for all the sensors and their control action. A VI (Virtual Instrument) consists of a Front Panel(Fig. 4), Block Diagram, and an icon that represents the program. The Front Panel is used to display controls-inputs and indicators-outputs for the user, so named because it can simulate the front panel of a physical instrument. The Block Diagram contains the code for the VI constructed in LabVIEW’s graphical programming language in Fig. 5 Fig 4: Front Pannel VI (Virtual Instrument) of System Devices (Indicating Blubs in this system) are controlled according to given set points by user. As obtained data values crosses limits given in the form of set points; the LabVIEW will send a data byte to controller. Then controller senses the data byte from LabVIEW and turns the respective bulb ‘on’ / ‘off’ using solid state relays. One can replace the indicating bulbs by any electrical applience which can be operated on AC(230V/50Hz) or DC power supply. This results in significant productivity improvements over conventional programming languages. Application which is created in LabVIEW is called VI (Virtual Instrument) because their appearance and operation imitate actual instruments.
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 309 Fig 5: Block Diaram of VI (Virtual Instrument) of System Fig 6: Algorithm of LabVIEW Code. 4. DESIGN OF HARDWARE Fig 7: Interfacing of ATmega16 to RS-232(PC). Microcontroller can interprete only digital languages. However, Almost all the inputs for the microcontroller are analogs by nature, i.e., continuously varies with time. To recognize the input by microcontroller, analog to Digital Converter (ADC) is used. With reference to the name this peripheral hardware collects the analog signals from the sensors and converts it into the controller recognizable form, the microcontroller then handles the information and gives expected throughput at output. Data Acquisition & Control System includes control action, hence relay drive unit has been designed. A simple relay control operation is shown in fig below. Fig 8: Relay Driving Circuitry. In LabVIEW, as sensed signal value crosses upper and lower limits (setpoints) provided by user, then LabVIEW sends a corresponding control signal to microcontroller circuitry via serial port. The microcontroller then sends control signal to respective relay to turn ‘on’ or ‘off’ perticular indicating bulb. One can connect electrical applience instead of indicating bulbs. These electrical bulbs are controlled by solid state relays which are driven by control signals sent by microcontroller.
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 310 Some snapshots of the system are as follows : Fig 9: DAQ System with Indicating bulbs. Fig 10: Electronic circuits mounted on pannel. Fig 11: Experimental Setup 5. CONCLUSION The Study carried out in this report demands a Data Acquisition & Control System to be used as a trainer kit for students learning LabVIEW. Hence we introduced a low cost Data Acquisition & Control System that obtain sensor signals serially and controls devices according to set points given. This system is used for some applications where input signal dose not varying rapidly and accuracy is not required. This concept discussed here is successfully designed developed and tested. This concept can be further utilized for LabVIEW Based projects as future scope of this system. REFERENCES [1] Controlling electrical appliances through an AVR microcontroller based on external sensor stimuli A. DROSOPOULOS1, D.PROTOPAPADAKIS Technical Education Institute (TEI) Patras Department of Electrical Engineering M. Alexandrou 1, 26334 Patras, GREECE [2] Low Cost Data Acquisition System for Students by Sachin Sharma and Gaurav Kumar ,instrumentation & Control Engineering National Institute of Technology, Jalandhar [3] Kalyanramu Vemishetty,” Wireless data acquisition system”, thesis, submitted in Virginia polytechnic institute and state university [4] Datasheet of Atmel AVR ATmega8 microcontroller. www.atmel.com/atmel/acrobat/doc2486.pdf. [5] www.datasheetcatalog.org/datasheet/texasinstruments /max232.pdf, datasheet of MAX 232 IC. BIOGRAPHIES Mr. Amar Chavan is born at Udgir, Maharashtra, India. Presently he is working at MAEER’s MITAOE, Alandi(D), Pune. Also he did his B.tech in Electronics and Communication Engineering from Dr. Babasaheb Ambedkar Marathwada University, Aurangabad. His area of interest includes Digital Electronics, Power Electronics, Instrumentation and system designing. Mr. Vikram Hatkar is presently working at G. S. Mandal’s MIT, Aurangabad. Also he did his B.tech in Electronics and Telecommunication Engineering from Dr. Babasaheb Ambedkar Marathwada University, Aurangabad. His area of interest includes Digital Electronics, Embedded Systems.