1. Climate Control
Product O
P d t Overviewi
Product Management, Rev 3
December 2009

2. Why climate control?
Common Causes of Electrical/Electronic Equipment Failure
 Name/Department of author
Vibration
21%
Humidity Heat
16% 57%
Dust
6%
Climate Control Overview Product Management, Rev 3 2

3. Why climate control?
Reduction of the service life according to Arrhenius' law
• Components generate heat
(
(heat loss Qv) )
Integrated
• Service life of components is circuits
reduced when temperature is too high
ars]
• Examples include:
Lifetime [yea
Electrol.
 Transformers condenser
 Controls
 Frequency converters
L
 Servers and network technology
 Electrolytic capacitors
Component temperature [°C]
The challenge:
A growing number of products needs climate control
 Energy demand
Climate Control Overview Product Management, Rev 3 3

4. Find the right climate control product:
definition f k
d fi iti of key parameters
t
Ta (°C/°F): Maximum ambient temperature
Ti (°C/°F):
(°C/°F) Required i t
R i d internal t
l temperature (
t (operating
ti
temp of most sensitive electronics)
A (m2/ft2): Effective enclosure surface
area per standard:
VDE 0660 part 500
k (W/m2C): Enclosure overall heat transfer
coefficient (“k-coefficient“)
Qv (W):
( ) Heat loss from electronics
Qs (W): Heat dissapated (Ti>Tu) or absorbed
(Tu>Ti) through the enclosure surface
Qe (W): Required cooling output
Climate Control Overview Product Management, Rev 3 4

5. Find the right climate control product
Required cooling capacity of climate control product
Qe (W) = Qv – k • A • T
T = (Ti - Ta)
---------------------------------------------------------------------------
Example: enclosure with area of 52 ft2 = 4.82 m2
Given: Painted Carbon Steel
Ta = 30°C (Maximum ambient temperature)
Ti = 40°C (Maximum enclosure internal temperature)
Heat load of components: 1000 W (Sum of All heat loss
of components – drives, PLCs)
Qe (W or BTU) = 1000 W - 5.5(W/m2C) * (4.82 m2) * (40°C - 30°C)
= 735 W = 2500 BTU ( q
(Required cooling capacity)
g p y)
Climate Control Overview Product Management, Rev 3 5

6. Find the right climate control product:
Rittal Sizing Software Th
Ritt l Si i S ft Therm 5.14
5 14
Program calculates:
• Exact area of enclosure surfaces
• Amount of heat dissipated to the environment
• The resulting required cooling capacity
4
• The temperature inside the enclosure with climate
control measures
Program generates:
• A proposal for all possible alternatives to solve your
particular enclosure climate control requirements.
• You can then decide which is the optimum
solution for you application.
Download at www.rittal-corp.com  Software
Climate Control Overview Product Management, Rev 3 6

7. Product Overview
 Air Conditioners (TopTherm Plus)
 Filter Fans
Pagoda Fans
Pagoda
 Panel Heaters
 Air/Air Heat Exchangers
 Air/Water Heat Exchangers
 Global Services
Climate Control Overview Product Management, Rev 3 7

8. Climate Control Application Chart
Climate Control Overview Product Management, Rev 3 8

9. Wallmount TopTherm Air Conditioners
• Cooling range from 860 to 16,840 BTU
(rated at Ti 131ºF/TA 131ºF)
• Customer benefit: uniform
mounting cut-outs for different
performance categories
• All three-phase current units are
suitable for an operating voltage
of 400V/50Hz and 460V/60Hz.
• Customer benefit: no
additional transformer needed
• Available in carbon and
stainless steel
(both rated UL Type 12)
• Made in US
Climate Control Overview Product Management, Rev 3 9

10. Wallmount TopTherm Air Conditioners
Three Possible Types of Mounting with the same unit
External Mounting Partial Internal Mounting Internal Mounting
Climate Control Overview Product Management, Rev 3 10

11. Roofmount TopTherm Air Conditioners
Capacities from 1,580 to 18,435 BTU/hr
(rated at Ti 131ºF/TA 131ºF)
• 3-Phase
3 Phase models (3386/3387) with dual
voltage 460V/60Hz and 400V/50Hz for
global applications
• Customer benefit: no expensive special
expensive,
transformer solution is required
• 3-phase models -> higher energy efficiency
than 1 phase models of competition (due
1-phase
to lower starting current)
• Available in carbon and stainless steel
(both rated UL Type 12)
• Made in US
Climate Control Overview Product Management, Rev 3 11

12. Roofmount TopTherm Air Conditioners
• Air routing external circuit
• Air intake at the front, air exit to the side and to the rear panel;
front
optional: air exit to the top.
- Customer benefit: no limits regarding position of the enclosure and
cooling units
units.
Climate Control Overview Product Management, Rev 3 12

13. Roofmount TopTherm Air Conditioners
• Only 3 frame sizes, resulting in only three
cut out sizes for the entire product range
Customer benefit: uniform mounting cut-outs
for different power categories
• Simple rectangular cut-outs for quick, cost
p g q ,
effective installation
• No need to drill holes, mountings tabs
included for quick installation
• Pre-cut roof panels available for TS-8
enclosure available as an accessory
• Adapter plates to exchange old generation
ACs thru RTT
Climate Control Overview Product Management, Rev 3 13

14. Roofmount TopTherm Air Conditioners
• Electronic parts are housed in the protected and cooled internal
circuit and are thus insensitive to dirty ambient air such as conductive dust,
oil etc.
il t
- Customer benefit: higher safety of the electronic components even in
rough industrial environments
Climate Control Overview Product Management, Rev 3 14

15. Roofmount TopTherm Air Conditioners
Well structured internal technical design.
-C t
Customer b benefit: easy exchange of fans and electronic components for
fit h ff d l t i t f
servicing purposes without dismantling the units
Climate Control Overview Product Management, Rev 3 15

16. Roofmount TopTherm Air Conditioners
Only 4 filter sizes for all unit types.
-C t
Customer b
benefits: th number of spare parts is reduced.
fit the b f t i d d
Climate Control Overview Product Management, Rev 3 16

17. TopTherm Basic and Comfort Controller
BASIC and COMFORT Controller version
Features of both versions:
F t f b th i
• Three voltage options: 115 V, 230 V, 400/460 V 3~
• Integrated start-up delay and door limit switch function
start up
• Icing protection function
• Monitoring of all motors
• Phase monitoring for three-phase units
(Phase loss detection)
Climate Control Overview Product Management, Rev 3 17

18. TopTherm Basic and Comfort Controller
BASIC COMFORT
• Visualization of the operating status • Digital temperature display and visualization of
the current enclosure internal temperature
by a LED display
• Switching temperature hysteresis: 5 K • All system and fault messages on display
(temperature switching differential) • System alarm, individually configurable for 2
floating fault signal contacts (e.g. over
• Floating fault signal contact in case of temperature,
temperature compressor overload or refrigerant
over temperature high pressure alarm)
• Set-point adjustable from the outside • Condensate sensor and alarm
by a potentiometer
• Set point
Set-point programming via keypad or diagnosis
software (RiDiag)
• Switching temperature hysteresis: 2-10 K
(preset 5 K)
• Storage of all system states in the log file
• Optional extension card for integration into
remote monitoring systems
• Master l
M t slave operation possible f up t 10 ACs
ti ibl for to AC
Climate Control Overview Product Management, Rev 3 18

19. UL Type 4X Air Conditioners
• W ll mount units f
Wall t it from 2 100 BTU
2,100 BTUs
through 12,000 BTU
• Excellent for food and beverage
industries (wash down
ind stries ( ash do n applications)
• Good for harsh environments
• Excellent for process industries
p
• 304 stainless steel
• Available with Comfort and Basic
Controller
Climate Control Overview Product Management, Rev 3 19

20. Rating of Air Conditioners
Cooling
performance
Internal
[W or BTU] temperature
Qk °C
Ti
Ta
Ambient temperature ºC
C
Climate Control Overview Product Management, Rev 3 20

21. Rating differences
• US climate control is rated and labeled at the maximum operating temperature of the
unit, e.g. 131°F/131°F
• IEC/TR 60 890 and DIN 3168 rates at 95°F/95°F (which is a more realistic point)
Climate Control Overview Product Management, Rev 3 21

22. Rating differences
Climate Control Overview Product Management, Rev 3 22

23. TopTherm Basic and Comfort Controller
RiDiag program for comfort control
 Diagnosis software for fault message analysis
Climate Control Overview Product Management, Rev 3 23

24. TopTherm Plus Features
Rittal TopTherm Plus Air Conditioners
Rittal air conditioners now include nano coated
condenser coils and an integrated condensate
evaporator* as standard components in all Rittal
cooling units
* All roof-mount ACs and all wall-mount ACs with 3,620
BTU and higher
Climate Control Overview Product Management, Rev 3 24

25. TopTherm Plus: Nanotechnology
Operation in dusty environment – example: Audi, Ingolstadt Germany
Condenser coil
C d il Condenser coil (close-up)
Cooling unit with RiNano: helps to extend maintenance intervals
Climate Control Overview Product Management, Rev 3 25

26. TopTherm Plus: Nanotechnology
Results of the scanning electron microscope at 100.000-times
enlargement
Uncoated surface RiNano coated surface
Porous structure which mainly consists of aluminum Smooth, very plain upper layer without cracks. Content
oxide (Al - 35.8%) and Oxygen (O - 58%). Oxygen (O - 30.6%) and Carbon (C – 61.8%). Due to
the carbon content the surface gets smoother and
harder.
Climate Control Overview Product Management, Rev 3 26

27. TopTherm Plus: Nanotechnology
Benefits:
• Clean heat exchangers
• Longer maintenance intervals
• No loss of cooling capacity
• Greater energy efficiency
• E i t clean (no solvents needed)
Easier to l
Climate Control Overview Product Management, Rev 3 27

28. TopTherm Plus: Condensate Management
Integrated condensate evaporation allows
unit to evaporate several ounces per day.
Properly sealed enclosures will
P l l d l ill
completely discharge of accumulated
condensation
Note:
To protect enclosures against a high
level of condensation a special
safety overflow system is included.
Climate Control Overview Product Management, Rev 3 28

29. TopTherm Plus: Condensate Management
Benefits:
• Thermal output is adjusted automatically thru
the PTC technology
• Evaporator capacity: approx 3 4oz/h (100 ml/h)
approx. 3.4oz/h
• Energy efficient (20 W min/130 W max)
• Safe use: No condensate drips onto the factory floor
(no puddles/no risks of slipping/accidents).
• No need to empty the condensate collecting bottles
• No time-consuming laying of condensate hoses required
Climate Control Overview Product Management, Rev 3 29

30. Thermoelectric Cooler – now available
 Small (16” x 5” x 6”) lightweight
(6lbs!)
 Ideal for HMI applications
 efficient (60% more efficient then
other thermal electric coolers)
 Works using the Peltier effect
 100 W / 341 BTU/hr of cooling
capacity
 Multiple voltages:
 24 VDC or
 100-240 (with integrated power supply)
Climate Control Overview Product Management, Rev 3 30

31. Thermoelectric Cooler – now available
 Can be mounted in any direction
(horizontal or vertical)
 Can be used as modular system due
to small size
 External or internal mounting possible
 No compressor so very low vibration
and low noise
 Designed to meet IP 54 / NEMA 12
Climate Control Overview Product Management, Rev 3 31

32. Filter Fans
- Air Displacement of 12 to 412 cfm
- Foam in place gasket allows for quick
TYPE 12 (IP 54) sealing against the
enclosure
- F t assembly with snap-in mounting up
Fast bl ith i ti
to 14 gauge
- all models with EMC shielding available
- all models come with filter mat (10 micron
filtration), mounting template and are
ready for installation
- easily reverse the airflow from blowing
(standard) to extracting by rotating the fan
motor by 180º
Climate Control Overview Product Management, Rev 3 32

33. Filter Fans
- Plastic louvers made from strong (ABS-
FR), self-extinguishing
FR) self extinguishing (UL 94 VO)
material that acts as screen to protect
against sparks exiting the enclosure (ARC
FLASH)
- Achieve TYPE 3R rating with additional
hose-proof hoods in carbon or stainless
steel
- Reliable and quiet ball bearing fans with
integrated finger guard
- UR, CSA, CE
, ,
Climate Control Overview Product Management, Rev 3 33

34. Pagoda Fans
 Contains one built-in fan
 Removes warm air from enclosure
 Installs to the top of an enclosure
 High air displacement and low noise
 Available as vent only
Climate Control Overview Product Management, Rev 3 34

35. Panel Heaters
 10W to 1,000W thermal output
 Panel mount
 DIN rail mount
 Protect electronics from
temperature swings
 Condensation protection
Climate Control Overview Product Management, Rev 3 35

36. New Panel Heater Line – coming soon
 10W to 800W thermal output (
p (10
models)
 Energy-optimised design based on
y
CFD analysis
 Improved thermal output with
identical dimensions compared to
previous line
 Use of modern energy saving PTC
technology
 With Heat Flow Design Cover
 efficient and uniform distribution
of heat (chimney effect)
Climate Control Overview Product Management, Rev 3 36

37. New Panel Heater Line – coming soon
 Easy assembly of the heater
y y
– Rapid assembly system for 35
mm top-hat rails or
– Direct assembly on mounting
y g
plate)
 Quick connecting terminal for power
supply (no additional terminals
required)
Climate Control Overview Product Management, Rev 3 37

38. Air/Air Heat Exchangers
 No filters required
 Ensure Cost-Efficient Cooling
 Air/Air Models from 17.5-90 W/C
 Separately wired internal and external
fans
Climate Control Overview Product Management, Rev 3 38

39. Air/Air Heat Exchangers
Benefits:
• Digital temperature display
• No additional control required for heat-
exchanger
• Controller reg lated e ternal fans
Controller-regulated external
• Longer maintenance intervals
• Save energy costs
gy
• Longer service life of the external fan
• Fault signal via over temperature
• Reduced wiring required
Climate Control Overview Product Management, Rev 3 39

40. Air/Water Heat Exchangers
 Wallmount: 1 025 to 15 368 BTU
1,025 15,368
 Roofmount: 6,403 to 10,246 BTU
• 115 V, 230V, (400 V 1~)
 Electronic leakage control
 Solenoid valve regulates water flow
 Over temperature alarm
 Available with basic or comfort
controller (same controller options as RTT
air conditioners)
• Available with water-bearing parts in
CuAL or stainless steel
Climate Control Overview Product Management, Rev 3 40
498

41. Air/Water Heat Exchangers
Air/Water Heat Uniform mounting cut-outs for
Exchanger
E h different TopTherm products (air
diff t T Th d t ( i
conditioners, heat exchangers,
fans, minichillers)
Roofmount air
conditioner
Pagoda fan Outlet filter
Air/Water H t
Ai /W t Heat
Air/Air Heat Wallmount Exchangers
Wallmount AC Exchanger minichiller
Climate Control Overview Product Management, Rev 3 41

42. Global Services
 Rittal’s global reach – a competitive edge for our
partners
57 Support
7 Service Centers Locations
Climate Control Overview Product Management, Rev 3 42

43. Global Services
 Installation and Start-Up Services
 Repair and Field Services
 Spare Part Services
 Customer Training Programs
 Simulation and Thermal Testing Services
Climate Control Overview Product Management, Rev 3 43

44. Global Services
Service and Maintenance Agreements
Availability Response Time Availability of Maintenance Extended
Spare Parts Warranty
Business Next Business
Basic Hours Day
Standard 1 x per year No
Business Next Business
Comfort Hours Day
Standard 2 x per year No
Advanced 24/7 Next Day 24 hours 2 x per year Yes
Individual (min.
Full 24/7 8 Hours Individual
2 x per year)
Yes
Customized Individual Individual Individual Individual Individual
Climate Control Overview Product Management, Rev 3 44