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Do You Know CMA/Flodyne/Hydradyne?

CMA/Flodyne/Hydradyne is a fluid power company that has been in business for over 30 years. In addition to fluid power, they also offer motion and logic controls, machine safety, field service, engineered systems, and warehouse distribution. The document provides details on their capabilities, partnerships, fabrication, field service, distribution, customer service, training programs, and examples of custom hydraulic systems they have created for customers.

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www.cmafh.com  Do You Know   CMA/Flodyne/ Hydradyne?  Do you know CMA/Flodyne/Hydradyne?
  Hello! When people visit our facility or work with our sales people, the most common thing we hear is that “I didn’t know you...sold that or did this.” We have two goals in presenting this collection. 1. Compile a pictorial sample of our capabilities. 2. Get you to say “I didn’t know CMA/Flodyne/Hydradyne did that.” We have been in business for more than 30 years and many of you know CMA/Flodyne/Hydradyne as a fluid power company, but we are much more.  Motion & Logic Controls  Hydraulics, Pneumatics & Electrical  Machine Safety  Field Service and Repair  Engineered Systems  Warehouse & Distribution   Give us a chance to serve you, and thanks for your continued support. Regards, Rob Shepherd Rob Shepherd Illinois Sales Manager CMA/Flodyne/Hydradyne 1000 Muirfield Drive Hanover Park, IL 60133 Harry Aghjian Harry Aghjian Wisconsin Sales Manager CMA/Flodyne/Hydradyne 3265 Gateway Road, STE 300 Brookfield, WI 53045
Company Overview What we do:  Full Service Distributor Representing Industry’s Leading Suppliers of Pneumatics, Hydraulics and Motion/Logic Controls  Complete In-House Design & Fabrication Services  Field Service & Repair, Start-Up Services  Industrial & Product Training  We Serve Machine Builders & Industrial End Users Located Primarily in Illinois, Indiana, Iowa & Wisconsin Brookfield, WI Office  and Distribution Center  Hanover Park, IL  Office and Distribution Center  Who we are:  A Locally Owned Company Since 1974  A Growing Company Investing in New Technology to Deliver Leading Edge, Competitive Customer Services  CMAFH Corporate Culture Positively Impacts our Communities with Planned Donations of Time, Money & Product to United Way, Food Banks, Area Schools, more.  Over 100 Employees who Care about Your Success
Fabrication & Subassembly Hydraulic, Pneumatic, Electrical Applications Power Units Manifold Assemblies Hydraulic System Rebuilds Pneumatic Panels Manifold Assemblies Pick & Place Units Subsystems Electrical Panels Cable Assemblies Cartesian Robot Assembly Motor Starter Panels Frame Assembly Frame Kitting Value-Added Capabilities Engineering Hydraulics Custom Power Unit Design AutoCAD documentation packages Motor Starter control integration Turnkey Fluid Power Systems Pneumatics Design Custom Pick & Place Assemblies Automation Systems & Subsystems AutoCAD documentation packages Controls PLC/PC Control Vision Systems Turnkey Motion Control Systems PLC/Motion Programming Complete Electrical Documentation Complete Linear Motion Solutions UL 508 Control Panels Aluminum Framing & Guarding Machine Base and Guarding Design Electro-mechanical Machine Safety Integration 3D Autocad Clean Rooms Barrier Guard Design Fabrication & Subassembly Hydraulics Power Units Manifold Assemblies Hydraulic System Rebuilds Controls Wiring and Testing Pneumatics Pneumatic Panels Manifold Assemblies Pick & Place Units Subsystems Controls Electrical Panels Cable Assemblies Cartesian Robot Assembly Electrical Subsystems Motor Starter Panels Aluminum Framing & Guarding Frame Assembly Frame Kitting Electrical Safety Components Mounting & Wiring Field Service & Repair Hydraulics System Troubleshooting Installation Startup Preventative Maintenance We Repair Hydraulic Components From Most Manufacturers Pneumatics System Troubleshooting Installation Pump and Cylinder Repair Controls Program Modification Startup Troubleshooting Installation Aluminum Framing & Guarding Frame installation Safety Assessment Safety Installation and Troubleshooting
Featured Partners
Hydraulic Power Unit Assembly
Electrical Panel Shop (UL 508 Certified)
Bill of Materials Assembly
Pneumatic Assembly
Aluminum Framing Assembly Everything to Build AnythingEverything to Build Anything
Repair Shop
Before Field Service Before After  Hydraulic, Pneumatic and Electrical Repair  Retrofit and Remanufacture Program  Emergency After-Hours Service Line: 888-356-3963  Field Service  In House Repair  Authorized repair facility for Bosch Rexroth & Tokyo Keiki  We repair most brands of valves, pumps, and cylinders.  We use only original new factory service components  We provide a one year warranty on repaired or replacement components  Component Repair & Troubleshooting  Installation & Start-up  Preventative Maintenance  Fluid Service  Machine Guarding  Light Curtain Integration Solutions Partner Authorized Distributor
Distribution  175+ boxes shipped daily  Same day shipments through 6:00 p.m.  52,000 square ft warehouse & manufacturing space  Local inventory in excess of $5,000,000  We are the region’s largest stocking distributor for Rexroth, Sun Hydraulics, Hydac, Rittal, Colder, more.  Will-call counter for in person service & immediate pick-up  Bar code technology for accurate inventory, rapid response
Customer Service & Engineering  20 Customer Service Representatives Available to Take your Calls  17 System Engineers, Field Engineers, Programmers & CAD Designers who Specialize in Integrating Fluid Power, Motion Control & Assembly Components into a Single-Source, Cost — Effective Solution
Support Documentation — Hydraulic
Support Documentation — Electrical
Support Documentation — Pneumatic
Support Documentation — Structural Framing  SolidWorks  AutoCAD
System Manuals Interactive CDs include:  Drawings/Schematics in DWG & PDF  Bill of Materials  Datasheets for each Component  Start-Up Instructions
Demo Room
Industrial Training & Seminars  Industrial Hydraulic Training  Pneumatic Training  Custom & Product Training  Machine Safety Training  Free Seminars & Events  Drive for Technology Technical Symposium & Trade Show  Wi-Fi Internet Access & Satellite  Email training@cmafh.com
Hydraulic Systems
Another Custom Solution by  Custom Power Unit to Meet Customer Specifications  Reduced Noise Levels  Increased Tonnage  Stock Inventory Parts Used  Components & Wires Tagged/Identified Including Terminal Panel  Installation and Start-Up at Customer Facility  Pump Runs 4 Bonding Presses for Automotive Clutches  3 Custom Manifolds for Speed and Tonnage Controls, One Remotely Mounted  5 Gallon Accumulator & Safety Block to Increase Cycle Rate, Protect System  Heavy Duty Reservoir and Isolation Mounts to Maintain Low Noise Level  Off-Line Filtration and Cooling Loop  Digital Read-Outs of Pressures and Temperature for Customer Monitoring Integrated Turnkey Hydraulic System
Another Custom Solution by Central Hydraulic System  1200 Gallon Reservoir for Central Hydraulic System  420 HP 315 GPM 3000 PSI Pump/ Motor System  Central System Designed To Cycle Pumps On/Off Automatically
Another Custom Solution by Mobile Filter Cart with Pump  33 GPM to 200 psi  16’ Hoses to Reach System Locations  Pump Motor Starter Control  Large Dirt Holding Capacity Filter using Off-The-Shelf Filter Elements  Electrical Indicator Shows when to Replace Filter Element  Bypass Relief for Safety  Custom Cart with Wheels & Drip Pan  Holds Hoses, Wands & Electrical Disconnect Box
Another Custom Solution by L-Shaped Hydraulic Power Unit  50 HP Motor  Variable Volume Pressure Compensated Piston Pump  L-Shaped Reservoir  Air over Oil Heat Exchanger
Another Custom Solution by Power Unit with Custom Manifold  100 Gallon Reservoir  50 HP Motor  Custom Multi-Station Manifold  Pressure and Return Filtration  Water over Oil Heat Exchanger with Water Modulating Valve
Another Custom Solution by Vacuum Stuffing/Filling Machine  Unique Space Saving Design Transforms Stainless Steel Frame into Hydraulic Reservoir  Improved, Consistent Finished Products at High Flow Rate  Bosch Rexroth Closed Loop Hydrostatic Pump  Hydac Air/Oil Heat Exchanger
Another Custom Solution by 3600 Ton Expander  Operates 48” Bore Hydraulic Cylinder to expand and size to +/- .001” Large Steel Rings to be used for Bearing Races  215 GPM, Max Pressure 5000 PSI  Fixed & Variable Volume Hydraulic Pumps  Black Oxide Coating on Manifold for both Appearance & Reduced Painting Time  Incorporates Hydraulic Logic Cartridge Technology & Standard NFPA Directional Valve Technology to Accommodate Large Flow Rates & Close Tolerance Positioning
Another Custom Solution by Forging Press Manipulator Control  Upgrade/Rebuild of 1960’s Era Forging Manipulator  Designed Two Custom Ductile Iron Manifolds for Fewer Leak Points  125 HP Electric Motor with Horsepower Limiting Remote Control Operated Piston Pumps  Offline Filter/Cooling Loop Design  Onboard Electronic Proportional Valves for Precise Control from Remote Operator Station  Repaired/Rebuilt some Components for Significant Cost Savings
Another Custom Solution by Hydraulic Power Unit With Low Profile Reservoir  Variable Volume Pressure Compensated Piston Pump  Single Station D08 Manifold  Rear Mount Case Drain Cooler  Dual Return Line Filter  Low Profile Reservoir
Another Custom Solution by Multi HP Controlled Hydraulic System  Vertical Mounted Motor/Pump Assemblies  Off Line Cooling & Filtration  Electronic Pressure & Flow Control on 12 GPM Pumps  Mechanical Constant Power Control on 38 GPM Pumps  500 Gallon Reservoir
Another Custom Solution by Accumulator Stand  Stand With Seven 15 Gallon Bladder Accumulators  System Designed for Emergency Municipal Water Treatment Center
Another Custom Solution by Proportional Hydraulic System  50 Gallon JIC Reservoir  D07 Proportional Valves  Sandwich Pilot Operated Checks  Pressure Reducing Valves & Gauges  Mounted on High Flow D07 Manifold
Another Custom Solution by Four-Axis Hydraulic System  Variable Volume Pressure Compensated Piston Pump  4 Station Valve Manifold  5 Pressure Switches with Integral Visual Gauges  Pressure Filter  In-tank Return Line Filter  Rear Mount Heat Exchanger
Another Custom Solution by Steel Mill Furnace Ladle Control  Custom Ductile Iron Manifold  Includes  Tap Hole: Open/Close & Lock Control  Ladle: Lift & Swing Control  Roof: Proportional Swing & Lift Control  Each Station Includes Manually Operated Isolation Bodies under each Valve for Safety
Another Custom Solution by  80 Gallon Reservoir  30 HP Electric Motor  Multiple Pump System  2 Piston Pumps  2 Gear Pumps  Hydraulically Driven “Air Over Oil” Heat Exchanger  Duplex Return Filter Complex Custom Power Unit
Another Custom Solution by Auto Gauging Control for Mill Applications  Custom Ductile Iron Manifold  Controls Thickness of Material during Mill Production  Utilizes Servo Technology to Maintain Precise Material Thickness
Another Custom Solution by Dual Drive Power Unit  100 Gallon Reservoir with Drip Stand  Dual Pump Motor Assemblies  Pressure & Return Line Filtration
Another Custom Solution by Transformer Vessel Leak Tester  Layback Machine for Testing Welds on Electrical Transformers  Proportionally Controlled Hydraulics & Pneumatics  HMI Touch Screen for Customer Control & Changing Parameters  Incorporates Linear and Pressure Transducers for Feedback to Controller
Another Custom Solution by Hydraulic Trainer Operating Specifications of Trainer  Operating Pressure - 1250 PSI Continuous, up to 3000 PSI at Reduced Flow  Flow – up to 8 GPM  Drive Power - 3HP  Electrical Supply - 230/460VAC 20/10 Amps Components Include  Direct & Pilot Operated Relief Valves  Panel Mounted Pressure Gauges and Shut-off Valves  Manually & Electrically Operated Directional Control Valves  Flow Control Valves, Check Valves & Flow Meters  Gear Motor  15 Hose Assemblies for Component Connections  Hydraulic Cylinder for Load Simulation  Hydraulic Cylinder for Regeneration Simulation
Structural Aluminum Framing
Another Custom Solution by Automotive Assembly Line Flow Rack  Standard Bin or Custom Carriage  Adjustable Angles & Height  Holds up to 300 lb per foot  Custom Length & Width
Another Custom Solution by Structural Aluminum Alignment Fixture  Alignment Fixture for Helix Spectrometer  Adjustable Frame  Manual Slide Rails  Adjusts Left or Right  90 x 90mm Aluminum  Designed to Handle Heavy Loads
Another Custom Solution by Multiple Workstations  37 Custom Workstations  Internal Pneumatic Header Design  On-site Assembly & Testing  Flexibility and Safety  Butcher Block Worktops
Another Custom Solution by Custom Workstation  Bin Rack Panel  Heavy Duty Rollers for Pallets  Multiple Test Stations  Multiple Pallet Positioning Areas  Overhead Brackets for Test Equipment, Lighting & Tools
Another Custom Solution by 2 Position Rotary Dial Workstation  Light Weight Station  Sturdy Assembly  Flexibility of Mounted Positions for Hardware  Easy Access for Maintenance
Another Custom Solution by Structural Aluminum Control Station  Machine Interface Control Panels  Control Manufacturing Line  Keyboard Drawer  PLC/PC & Drives  Ergonomic Design  Latching Cabinet Doors
Another Custom Solution by  Roll-up door or sliding doors  Diamond Plate Panels  Withstands Road Vibration Custom Truck Box
Another Custom Solution by  All Smooth Profiles  Rounded Corners  Safety “No Pinch” Handles Packaging Guard
Another Custom Solution by Secure Gauges Display Case  Fully Extendable Drawers  Clear view  Mobile Cart  Non Slamming Shelf Slides
Another Custom Solution by  Guided Rollers  Attached Work Surface  Mount for Assembly Descriptions Multiple Conveyor Flow Rack
Another Custom Solution by  Custom Angles  Lift off Hinges for Easy Access  Clean-Look Profiles Three Sided Guard
Another Custom Solution by Portable Displays & Trade Show Booths  Structural Aluminum Framing Lightweight, Durable & Easy to Install  Design, Cut & Assembled to meet Customer Requirements
Another Custom Solution by  Lean Technology  Easy Access  Overhangs Workstation  Visual System for Part Replenishment Flow Rack
Another Custom Solution by  1” Black PVC Coated Mesh  Detent/Handle  OSHA Approved  Adjustable Conveyor Height Custom Guard
Another Custom Solution by Packaging Guarding  Full Access Guarding  Canopy Doors  Degree Profiles
Another Custom Solution by  Custom Size & Design  Ergonomic  Integrated Component Flow Racks  Adaptable for Multiple Products  Custom Lift Gate for Access to Test Fixture  Built-in Pallet Transfer System Lean Manufacturing Work Cell
Another Custom Solution by  Mobile Carts with Extendable Shelves  Lock-in, Lock-out Sliding Shelves  Weighted Steel Plates for Counterbalance Lean Workflow Storage System
Another Custom Solution by Custom Laboratory Enclosure  Self Standing Door  Temperature Control  Noise Control  Humidity Control
Another Custom Solution by Clean Room Enclosure  Class 10,000 Clean Room Assembly  Mounted to Injection Mold Machine  Ceiling Mounted HEPA Filters  Sliding Doors for Conveyor Pass Through & Part Eject from Molding Machine
Integrated Systems
Another Custom Solution by Stamping Robot for Medical Application  Fully Integrated Turnkey System  3-Axis Cartesian Robot (2 Servo, 1 Pneumatic)  Bosch Aluminum Table & Guard  Light Curtain Protected  Smart Relay/HMI for Setup & Diagnostics  Download Points from Excel to Robot
Another Custom Solution by Hydraulic Test Stands  Integrated System  Utilizing Structural Aluminum Framing  Electrical Industrial Control Products  Pressure & Temperature Feedback Transducers  Flow Feedback via Positive Displacement Flow Meters  Project Included Install, Set-up & 1st Run
Another Custom Solution by Clamping Circuit  Integrated System  Electrical  Hydraulic  Pneumatics  Air over Oil Pressure Booster
Another Custom Solution by Air System Module  Integrated Pneumatic & Electrical System  Compact Size  4 Station Manifold  3 Station Valve Manifold  3 Regulator Pressure Controls  Interface Terminal Box  Pre-drilled Mounting Plate  Assembled & Tested
Another Custom Solution by Custom Control Panel for Mobile Truck  Mobile Railway Track Welding Truck  AB PLC  Phoenix Contact Power Supplies  Eaton XT Contactors  Moeller FAZ Circuit Breakers  Rexroth Amplifier Card VT-VRRA1  Eaton 30.5mm Pushbuttons
Another Custom Solution by Integrated Workcell  3 Meter X & X’ Axis  1 Meter Y Axis  Vario Flow Conveyor  4 Stop Stations  Completely Integrated
Another Custom Solution by 3 Axis Servo Control—Spring Machine  3 Enclosure Solution  3 Servos/Drives  1 Air Conditioning Unit  1 Multi-Axis Motion Control  Pre-made Cables  Program & Install
Another Custom Solution by 2 Axis Corrugated De-Stacker  4 Vertical Z Axis Cylinders  X Axis Rodless Cylinder  Integrated Vacuum Cups  Valve Control Unit  Delivered Fully Assembled
Another Custom Solution by VisionPak Machine  7 Axis Electrical Cabinet Integrated in Machine Guarding  32 Axis Bosch Rexroth PAC with all Motion Programmed in Ladder Logic, with Integrated Profibus Master for Remote I/O  PAC includes Ethernet Interface for I/P Slave Communication and HMI OPC Communication.  PAC is Open Architecture and Accepts Phoenix Inline I/O—i.e. 6 Zone Temperature controller on this PAC  Profibus Slave Bosch HF03LG Pneumatic Manifolds  Bosch Pneumatic Proportional Regulator (ED05) for Web Tension Control and Registration  Single Power/Control Cable leaving Cabi- net for Daisy Chained Servos—Integrated Drive/Motors (Qty 6 Indradrive Mi’s)
Another Custom Solution by Pneumatic and Electrical Control Panel  Integrated System Provides Proportional Air Pressure to Three Independent Cylinders to Maintain a Constant Force on Load Cells during Testing  Electrical  Phoenix Contact Power Supply  Phoenix Contact Terminals  Eaton PLC  Moeller Breakers  Moeller Disconnect Switch  Moeller Pushbuttons  Beijer Color Touchscreen  Pneumatic  Proportion Air QB2 Valves  Proportion Air Transducers  Clippard Spring-Return Valves  Bosch Rexroth Quick-Disconnect Fittings  Bosch Rexroth Cylinders 
Another Custom Solution by Electrical Disconnect  Integrated System  Electrical  Hydraulic  Pneumatic  Motor Starter Controlling Pump/Motor and Accumulator  Disconnect for Plastic Mold Injection Screen Changer
Another Custom Solution by Control Panel  Integrated System  Electrical  Hydraulic  Pneumatic  3 Station Manifold  3 Pressure Switches Wired to Junction Box  Easy Integration to Machine
Another Custom Solution by Conveyor Control Panel  Integration of  Relay Control  PLC  MFD  Complete System Built to Customer Specifications  Design  Program  Build  Commission
Another Custom Solution by Industrial Control Panel  Integration of  Servo Motor  PLC  Graphic Keypad Screen  Fuseless Technology  Turnkey System  Design  Build  Program  Commission
Another Custom Solution by 125 HP Power Unit  Modular PLC  15” Touchscreen  Fuseless Motor & Controls Protection  Fully Integrated Unit Removing the Need for Field Wiring  Network Printing Capability  Programmed, Wired, Plumbed to Customer Specifications
Another Custom Solution by Industrial Control Panel  Fuseless Technology  Safety Relay Integration  Stepper Drive Integration  Graphical Touch Screen Integration
Electrical Systems
Another Custom Solution by Custom Enclosure: DC Breaker Cabinets  28 Identical Rittal Cabinets with Custom Bus Bar Assemblies  First assembled as a Solid Model for Customer Approval & Proof of Concept  Used Standard Frame Components for Rapid Design, Assembly ,Delivery
Another Custom Solution by 20 Door Control Cabinet  Rittal TS8 Modular Enclosure Assembled & Delivered in Five Days  8 Double Door Enclosures (2000 x 1200 x 600)  3 Single Door Enclosures (2000 x 800 x 600)  1 Flange Mount Disconnect Door (2000 x 800 x 600)
Another Custom Solution by Pump Control Panels  Fuseless Design  Interchangeable, Adjustable Overloads  Finger Safe  UL Approved
Another Custom Solution by Modular Emergency Stops for Machine Safety  Custom Mounting Bracket  M12 Connector Pre-wired  Indicator LED  Redundant Contacts
Another Custom Solution by Industrial Control Panel  Fuseless Technology  Turnkey System  Design  Programming  Build  Debug
Another Custom Solution by  Fuseless Motor Control  Turnkey System  Design  Build  Commission Industrial Control Panels
Another Custom Solution by  HMI Touch Screens  Industrial PCs  Operator Consoles  Pendant Stations Custom Operator Pushbutton Station
Another Custom Solution by  6 Axis Control  Motor Protectors Installed  Power Supply & Circuit Breakers Wired  Field Cutouts & Wiring Complete Motor Control
Another Custom Solution by  Modular Design  5.7” Touchscreen  Servo Control with Encoder Feedback  RS485 Communications High Frequency 2 Axis Servo Feeder Control
Another Custom Solution by  Conveyor Control Panel  Applications where More Precision is Necessary  Eaton Adjustable Frequency Drives MVX9000  Eaton EZ800 Programmable Relays  Eaton XTPR Motor Protection  Phoenix Contact 1PDT Relays Sensorless Vector Drives
Pneumatic Systems
Another Custom Solution by Dual Pneumatic Ejector System  Fast Response  High Flow  Clean Appearance  Inventory Cost Reduction  Purchasing Cost Reduction  One Part Number for 36 Individual Parts
Another Custom Solution by  12 Station Manifold Assembly  Single Output Port  Small Footprint  3 Selectable Inputs: 22 PSI, 80 PSI, 28” Hg Vacuum Custom Acrylic Logic Circuit
Another Custom Solution by Custom Pneumatic Manifold Assembly  Complete Assembly Reduces Labor for the Customer  More Reliable Product for Application  Space Saving Package  Adaptor Plate for Field Retrofits
Another Custom Solution by Custom Valve Manifold Assembly  Compact Design  Side Pressure Exhaust Ports  Integrated Push To Connect Fittings  (2) 3 Way Solenoid Valves  (2) 4 Way Solenoid Valves  Custom Mounting
Another Custom Solution by  Engine Paint Line Leak Detection  Monitors Proportional Pressure & Flow  Control Pressure 2 PSI  Monitor Pressure: 5 SCFM  Fault: >2.5 PSI and/or 7 SCFM  Result: 55 SCFM at 80 PSI Monitor & Control Panel
Another Custom Solution by Proportional Regulator  Wash-down Application  Intrinsically Safe  Stainless Steel Enclosure  Stainless Steel Tubing
Another Custom Solution by Automated Diaphragm Pump Counter  Preset Counter  E-Stop Button  Explosion Proof  Suitable for Hazardous Applications
Another Custom Solution by Pneumatic Door Opener Closer  Obstruction Sensing/ Automatic Open  Controls Actuation of Rod-less Cylinder For Long Travel  Operator Controls From Both Sides Of Door  Provides Installation Flexibility  Chain Pull Or Push-Button Actuation
These capabilities brought to you by the CMA/Flodyne/Hydradyne Systems Group. Manager: John Hugunin Thank you for viewing our capabilities! If you have any questions, please email us at sales@cmafh.com or telephone: Brookfield, WI: (262) 781-1815 Hanover Park, IL: (630) 563-3600 www.cmafh.com

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Do You Know CMA/Flodyne/Hydradyne?

  • 1.
  • 2.
      Hello! When people visitour facility or work with our sales people, the most common thing we hear is that “I didn’t know you...sold that or did this.” We have two goals in presenting this collection. 1. Compile a pictorial sample of our capabilities. 2. Get you to say “I didn’t know CMA/Flodyne/Hydradyne did that.” We have been in business for more than 30 years and many of you know CMA/Flodyne/Hydradyne as a fluid power company, but we are much more.  Motion & Logic Controls  Hydraulics, Pneumatics & Electrical  Machine Safety  Field Service and Repair  Engineered Systems  Warehouse & Distribution   Give us a chance to serve you, and thanks for your continued support. Regards, Rob Shepherd Rob Shepherd Illinois Sales Manager CMA/Flodyne/Hydradyne 1000 Muirfield Drive Hanover Park, IL 60133 Harry Aghjian Harry Aghjian Wisconsin Sales Manager CMA/Flodyne/Hydradyne 3265 Gateway Road, STE 300 Brookfield, WI 53045
  • 3.
    Company Overview What wedo:  Full Service Distributor Representing Industry’s Leading Suppliers of Pneumatics, Hydraulics and Motion/Logic Controls  Complete In-House Design & Fabrication Services  Field Service & Repair, Start-Up Services  Industrial & Product Training  We Serve Machine Builders & Industrial End Users Located Primarily in Illinois, Indiana, Iowa & Wisconsin Brookfield, WI Office  and Distribution Center  Hanover Park, IL  Office and Distribution Center  Who we are:  A Locally Owned Company Since 1974  A Growing Company Investing in New Technology to Deliver Leading Edge, Competitive Customer Services  CMAFH Corporate Culture Positively Impacts our Communities with Planned Donations of Time, Money & Product to United Way, Food Banks, Area Schools, more.  Over 100 Employees who Care about Your Success
  • 4.
    Fabrication & Subassembly Hydraulic, Pneumatic,Electrical Applications Power Units Manifold Assemblies Hydraulic System Rebuilds Pneumatic Panels Manifold Assemblies Pick & Place Units Subsystems Electrical Panels Cable Assemblies Cartesian Robot Assembly Motor Starter Panels Frame Assembly Frame Kitting Value-Added Capabilities Engineering Hydraulics Custom Power Unit Design AutoCAD documentation packages Motor Starter control integration Turnkey Fluid Power Systems Pneumatics Design Custom Pick & Place Assemblies Automation Systems & Subsystems AutoCAD documentation packages Controls PLC/PC Control Vision Systems Turnkey Motion Control Systems PLC/Motion Programming Complete Electrical Documentation Complete Linear Motion Solutions UL 508 Control Panels Aluminum Framing & Guarding Machine Base and Guarding Design Electro-mechanical Machine Safety Integration 3D Autocad Clean Rooms Barrier Guard Design Fabrication & Subassembly Hydraulics Power Units Manifold Assemblies Hydraulic System Rebuilds Controls Wiring and Testing Pneumatics Pneumatic Panels Manifold Assemblies Pick & Place Units Subsystems Controls Electrical Panels Cable Assemblies Cartesian Robot Assembly Electrical Subsystems Motor Starter Panels Aluminum Framing & Guarding Frame Assembly Frame Kitting Electrical Safety Components Mounting & Wiring Field Service & Repair Hydraulics System Troubleshooting Installation Startup Preventative Maintenance We Repair Hydraulic Components From Most Manufacturers Pneumatics System Troubleshooting Installation Pump and Cylinder Repair Controls Program Modification Startup Troubleshooting Installation Aluminum Framing & Guarding Frame installation Safety Assessment Safety Installation and Troubleshooting
  • 5.
  • 6.
  • 7.
    Electrical Panel Shop(UL 508 Certified)
  • 8.
  • 9.
  • 10.
    Aluminum Framing Assembly Everythingto Build AnythingEverything to Build Anything
  • 11.
  • 12.
    Before Field Service Before After  Hydraulic,Pneumatic and Electrical Repair  Retrofit and Remanufacture Program  Emergency After-Hours Service Line: 888-356-3963  Field Service  In House Repair  Authorized repair facility for Bosch Rexroth & Tokyo Keiki  We repair most brands of valves, pumps, and cylinders.  We use only original new factory service components  We provide a one year warranty on repaired or replacement components  Component Repair & Troubleshooting  Installation & Start-up  Preventative Maintenance  Fluid Service  Machine Guarding  Light Curtain Integration Solutions Partner Authorized Distributor
  • 13.
    Distribution  175+ boxesshipped daily  Same day shipments through 6:00 p.m.  52,000 square ft warehouse & manufacturing space  Local inventory in excess of $5,000,000  We are the region’s largest stocking distributor for Rexroth, Sun Hydraulics, Hydac, Rittal, Colder, more.  Will-call counter for in person service & immediate pick-up  Bar code technology for accurate inventory, rapid response
  • 14.
    Customer Service &Engineering  20 Customer Service Representatives Available to Take your Calls  17 System Engineers, Field Engineers, Programmers & CAD Designers who Specialize in Integrating Fluid Power, Motion Control & Assembly Components into a Single-Source, Cost — Effective Solution
  • 15.
  • 16.
  • 17.
  • 18.
    Support Documentation —Structural Framing  SolidWorks  AutoCAD
  • 19.
    System Manuals Interactive CDsinclude:  Drawings/Schematics in DWG & PDF  Bill of Materials  Datasheets for each Component  Start-Up Instructions
  • 20.
  • 21.
    Industrial Training &Seminars  Industrial Hydraulic Training  Pneumatic Training  Custom & Product Training  Machine Safety Training  Free Seminars & Events  Drive for Technology Technical Symposium & Trade Show  Wi-Fi Internet Access & Satellite  Email training@cmafh.com
  • 22.
  • 23.
    Another Custom Solutionby  Custom Power Unit to Meet Customer Specifications  Reduced Noise Levels  Increased Tonnage  Stock Inventory Parts Used  Components & Wires Tagged/Identified Including Terminal Panel  Installation and Start-Up at Customer Facility  Pump Runs 4 Bonding Presses for Automotive Clutches  3 Custom Manifolds for Speed and Tonnage Controls, One Remotely Mounted  5 Gallon Accumulator & Safety Block to Increase Cycle Rate, Protect System  Heavy Duty Reservoir and Isolation Mounts to Maintain Low Noise Level  Off-Line Filtration and Cooling Loop  Digital Read-Outs of Pressures and Temperature for Customer Monitoring Integrated Turnkey Hydraulic System
  • 24.
    Another Custom Solutionby Central Hydraulic System  1200 Gallon Reservoir for Central Hydraulic System  420 HP 315 GPM 3000 PSI Pump/ Motor System  Central System Designed To Cycle Pumps On/Off Automatically
  • 25.
    Another Custom Solutionby Mobile Filter Cart with Pump  33 GPM to 200 psi  16’ Hoses to Reach System Locations  Pump Motor Starter Control  Large Dirt Holding Capacity Filter using Off-The-Shelf Filter Elements  Electrical Indicator Shows when to Replace Filter Element  Bypass Relief for Safety  Custom Cart with Wheels & Drip Pan  Holds Hoses, Wands & Electrical Disconnect Box
  • 26.
    Another Custom Solutionby L-Shaped Hydraulic Power Unit  50 HP Motor  Variable Volume Pressure Compensated Piston Pump  L-Shaped Reservoir  Air over Oil Heat Exchanger
  • 27.
    Another Custom Solutionby Power Unit with Custom Manifold  100 Gallon Reservoir  50 HP Motor  Custom Multi-Station Manifold  Pressure and Return Filtration  Water over Oil Heat Exchanger with Water Modulating Valve
  • 28.
    Another Custom Solutionby Vacuum Stuffing/Filling Machine  Unique Space Saving Design Transforms Stainless Steel Frame into Hydraulic Reservoir  Improved, Consistent Finished Products at High Flow Rate  Bosch Rexroth Closed Loop Hydrostatic Pump  Hydac Air/Oil Heat Exchanger
  • 29.
    Another Custom Solutionby 3600 Ton Expander  Operates 48” Bore Hydraulic Cylinder to expand and size to +/- .001” Large Steel Rings to be used for Bearing Races  215 GPM, Max Pressure 5000 PSI  Fixed & Variable Volume Hydraulic Pumps  Black Oxide Coating on Manifold for both Appearance & Reduced Painting Time  Incorporates Hydraulic Logic Cartridge Technology & Standard NFPA Directional Valve Technology to Accommodate Large Flow Rates & Close Tolerance Positioning
  • 30.
    Another Custom Solutionby Forging Press Manipulator Control  Upgrade/Rebuild of 1960’s Era Forging Manipulator  Designed Two Custom Ductile Iron Manifolds for Fewer Leak Points  125 HP Electric Motor with Horsepower Limiting Remote Control Operated Piston Pumps  Offline Filter/Cooling Loop Design  Onboard Electronic Proportional Valves for Precise Control from Remote Operator Station  Repaired/Rebuilt some Components for Significant Cost Savings
  • 31.
    Another Custom Solutionby Hydraulic Power Unit With Low Profile Reservoir  Variable Volume Pressure Compensated Piston Pump  Single Station D08 Manifold  Rear Mount Case Drain Cooler  Dual Return Line Filter  Low Profile Reservoir
  • 32.
    Another Custom Solutionby Multi HP Controlled Hydraulic System  Vertical Mounted Motor/Pump Assemblies  Off Line Cooling & Filtration  Electronic Pressure & Flow Control on 12 GPM Pumps  Mechanical Constant Power Control on 38 GPM Pumps  500 Gallon Reservoir
  • 33.
    Another Custom Solutionby Accumulator Stand  Stand With Seven 15 Gallon Bladder Accumulators  System Designed for Emergency Municipal Water Treatment Center
  • 34.
    Another Custom Solutionby Proportional Hydraulic System  50 Gallon JIC Reservoir  D07 Proportional Valves  Sandwich Pilot Operated Checks  Pressure Reducing Valves & Gauges  Mounted on High Flow D07 Manifold
  • 35.
    Another Custom Solutionby Four-Axis Hydraulic System  Variable Volume Pressure Compensated Piston Pump  4 Station Valve Manifold  5 Pressure Switches with Integral Visual Gauges  Pressure Filter  In-tank Return Line Filter  Rear Mount Heat Exchanger
  • 36.
    Another Custom Solutionby Steel Mill Furnace Ladle Control  Custom Ductile Iron Manifold  Includes  Tap Hole: Open/Close & Lock Control  Ladle: Lift & Swing Control  Roof: Proportional Swing & Lift Control  Each Station Includes Manually Operated Isolation Bodies under each Valve for Safety
  • 37.
    Another Custom Solutionby  80 Gallon Reservoir  30 HP Electric Motor  Multiple Pump System  2 Piston Pumps  2 Gear Pumps  Hydraulically Driven “Air Over Oil” Heat Exchanger  Duplex Return Filter Complex Custom Power Unit
  • 38.
    Another Custom Solutionby Auto Gauging Control for Mill Applications  Custom Ductile Iron Manifold  Controls Thickness of Material during Mill Production  Utilizes Servo Technology to Maintain Precise Material Thickness
  • 39.
    Another Custom Solutionby Dual Drive Power Unit  100 Gallon Reservoir with Drip Stand  Dual Pump Motor Assemblies  Pressure & Return Line Filtration
  • 40.
    Another Custom Solutionby Transformer Vessel Leak Tester  Layback Machine for Testing Welds on Electrical Transformers  Proportionally Controlled Hydraulics & Pneumatics  HMI Touch Screen for Customer Control & Changing Parameters  Incorporates Linear and Pressure Transducers for Feedback to Controller
  • 41.
    Another Custom Solutionby Hydraulic Trainer Operating Specifications of Trainer  Operating Pressure - 1250 PSI Continuous, up to 3000 PSI at Reduced Flow  Flow – up to 8 GPM  Drive Power - 3HP  Electrical Supply - 230/460VAC 20/10 Amps Components Include  Direct & Pilot Operated Relief Valves  Panel Mounted Pressure Gauges and Shut-off Valves  Manually & Electrically Operated Directional Control Valves  Flow Control Valves, Check Valves & Flow Meters  Gear Motor  15 Hose Assemblies for Component Connections  Hydraulic Cylinder for Load Simulation  Hydraulic Cylinder for Regeneration Simulation
  • 42.
  • 43.
    Another Custom Solutionby Automotive Assembly Line Flow Rack  Standard Bin or Custom Carriage  Adjustable Angles & Height  Holds up to 300 lb per foot  Custom Length & Width
  • 44.
    Another Custom Solutionby Structural Aluminum Alignment Fixture  Alignment Fixture for Helix Spectrometer  Adjustable Frame  Manual Slide Rails  Adjusts Left or Right  90 x 90mm Aluminum  Designed to Handle Heavy Loads
  • 45.
    Another Custom Solutionby Multiple Workstations  37 Custom Workstations  Internal Pneumatic Header Design  On-site Assembly & Testing  Flexibility and Safety  Butcher Block Worktops
  • 46.
    Another Custom Solutionby Custom Workstation  Bin Rack Panel  Heavy Duty Rollers for Pallets  Multiple Test Stations  Multiple Pallet Positioning Areas  Overhead Brackets for Test Equipment, Lighting & Tools
  • 47.
    Another Custom Solutionby 2 Position Rotary Dial Workstation  Light Weight Station  Sturdy Assembly  Flexibility of Mounted Positions for Hardware  Easy Access for Maintenance
  • 48.
    Another Custom Solutionby Structural Aluminum Control Station  Machine Interface Control Panels  Control Manufacturing Line  Keyboard Drawer  PLC/PC & Drives  Ergonomic Design  Latching Cabinet Doors
  • 49.
    Another Custom Solutionby  Roll-up door or sliding doors  Diamond Plate Panels  Withstands Road Vibration Custom Truck Box
  • 50.
    Another Custom Solutionby  All Smooth Profiles  Rounded Corners  Safety “No Pinch” Handles Packaging Guard
  • 51.
    Another Custom Solutionby Secure Gauges Display Case  Fully Extendable Drawers  Clear view  Mobile Cart  Non Slamming Shelf Slides
  • 52.
    Another Custom Solutionby  Guided Rollers  Attached Work Surface  Mount for Assembly Descriptions Multiple Conveyor Flow Rack
  • 53.
    Another Custom Solutionby  Custom Angles  Lift off Hinges for Easy Access  Clean-Look Profiles Three Sided Guard
  • 54.
    Another Custom Solutionby Portable Displays & Trade Show Booths  Structural Aluminum Framing Lightweight, Durable & Easy to Install  Design, Cut & Assembled to meet Customer Requirements
  • 55.
    Another Custom Solutionby  Lean Technology  Easy Access  Overhangs Workstation  Visual System for Part Replenishment Flow Rack
  • 56.
    Another Custom Solutionby  1” Black PVC Coated Mesh  Detent/Handle  OSHA Approved  Adjustable Conveyor Height Custom Guard
  • 57.
    Another Custom Solutionby Packaging Guarding  Full Access Guarding  Canopy Doors  Degree Profiles
  • 58.
    Another Custom Solutionby  Custom Size & Design  Ergonomic  Integrated Component Flow Racks  Adaptable for Multiple Products  Custom Lift Gate for Access to Test Fixture  Built-in Pallet Transfer System Lean Manufacturing Work Cell
  • 59.
    Another Custom Solutionby  Mobile Carts with Extendable Shelves  Lock-in, Lock-out Sliding Shelves  Weighted Steel Plates for Counterbalance Lean Workflow Storage System
  • 60.
    Another Custom Solutionby Custom Laboratory Enclosure  Self Standing Door  Temperature Control  Noise Control  Humidity Control
  • 61.
    Another Custom Solutionby Clean Room Enclosure  Class 10,000 Clean Room Assembly  Mounted to Injection Mold Machine  Ceiling Mounted HEPA Filters  Sliding Doors for Conveyor Pass Through & Part Eject from Molding Machine
  • 62.
  • 63.
    Another Custom Solutionby Stamping Robot for Medical Application  Fully Integrated Turnkey System  3-Axis Cartesian Robot (2 Servo, 1 Pneumatic)  Bosch Aluminum Table & Guard  Light Curtain Protected  Smart Relay/HMI for Setup & Diagnostics  Download Points from Excel to Robot
  • 64.
    Another Custom Solutionby Hydraulic Test Stands  Integrated System  Utilizing Structural Aluminum Framing  Electrical Industrial Control Products  Pressure & Temperature Feedback Transducers  Flow Feedback via Positive Displacement Flow Meters  Project Included Install, Set-up & 1st Run
  • 65.
    Another Custom Solutionby Clamping Circuit  Integrated System  Electrical  Hydraulic  Pneumatics  Air over Oil Pressure Booster
  • 66.
    Another Custom Solutionby Air System Module  Integrated Pneumatic & Electrical System  Compact Size  4 Station Manifold  3 Station Valve Manifold  3 Regulator Pressure Controls  Interface Terminal Box  Pre-drilled Mounting Plate  Assembled & Tested
  • 67.
    Another Custom Solutionby Custom Control Panel for Mobile Truck  Mobile Railway Track Welding Truck  AB PLC  Phoenix Contact Power Supplies  Eaton XT Contactors  Moeller FAZ Circuit Breakers  Rexroth Amplifier Card VT-VRRA1  Eaton 30.5mm Pushbuttons
  • 68.
    Another Custom Solutionby Integrated Workcell  3 Meter X & X’ Axis  1 Meter Y Axis  Vario Flow Conveyor  4 Stop Stations  Completely Integrated
  • 69.
    Another Custom Solutionby 3 Axis Servo Control—Spring Machine  3 Enclosure Solution  3 Servos/Drives  1 Air Conditioning Unit  1 Multi-Axis Motion Control  Pre-made Cables  Program & Install
  • 70.
    Another Custom Solutionby 2 Axis Corrugated De-Stacker  4 Vertical Z Axis Cylinders  X Axis Rodless Cylinder  Integrated Vacuum Cups  Valve Control Unit  Delivered Fully Assembled
  • 71.
    Another Custom Solutionby VisionPak Machine  7 Axis Electrical Cabinet Integrated in Machine Guarding  32 Axis Bosch Rexroth PAC with all Motion Programmed in Ladder Logic, with Integrated Profibus Master for Remote I/O  PAC includes Ethernet Interface for I/P Slave Communication and HMI OPC Communication.  PAC is Open Architecture and Accepts Phoenix Inline I/O—i.e. 6 Zone Temperature controller on this PAC  Profibus Slave Bosch HF03LG Pneumatic Manifolds  Bosch Pneumatic Proportional Regulator (ED05) for Web Tension Control and Registration  Single Power/Control Cable leaving Cabi- net for Daisy Chained Servos—Integrated Drive/Motors (Qty 6 Indradrive Mi’s)
  • 72.
    Another Custom Solutionby Pneumatic and Electrical Control Panel  Integrated System Provides Proportional Air Pressure to Three Independent Cylinders to Maintain a Constant Force on Load Cells during Testing  Electrical  Phoenix Contact Power Supply  Phoenix Contact Terminals  Eaton PLC  Moeller Breakers  Moeller Disconnect Switch  Moeller Pushbuttons  Beijer Color Touchscreen  Pneumatic  Proportion Air QB2 Valves  Proportion Air Transducers  Clippard Spring-Return Valves  Bosch Rexroth Quick-Disconnect Fittings  Bosch Rexroth Cylinders 
  • 73.
    Another Custom Solutionby Electrical Disconnect  Integrated System  Electrical  Hydraulic  Pneumatic  Motor Starter Controlling Pump/Motor and Accumulator  Disconnect for Plastic Mold Injection Screen Changer
  • 74.
    Another Custom Solutionby Control Panel  Integrated System  Electrical  Hydraulic  Pneumatic  3 Station Manifold  3 Pressure Switches Wired to Junction Box  Easy Integration to Machine
  • 75.
    Another Custom Solutionby Conveyor Control Panel  Integration of  Relay Control  PLC  MFD  Complete System Built to Customer Specifications  Design  Program  Build  Commission
  • 76.
    Another Custom Solutionby Industrial Control Panel  Integration of  Servo Motor  PLC  Graphic Keypad Screen  Fuseless Technology  Turnkey System  Design  Build  Program  Commission
  • 77.
    Another Custom Solutionby 125 HP Power Unit  Modular PLC  15” Touchscreen  Fuseless Motor & Controls Protection  Fully Integrated Unit Removing the Need for Field Wiring  Network Printing Capability  Programmed, Wired, Plumbed to Customer Specifications
  • 78.
    Another Custom Solutionby Industrial Control Panel  Fuseless Technology  Safety Relay Integration  Stepper Drive Integration  Graphical Touch Screen Integration
  • 79.
  • 80.
    Another Custom Solutionby Custom Enclosure: DC Breaker Cabinets  28 Identical Rittal Cabinets with Custom Bus Bar Assemblies  First assembled as a Solid Model for Customer Approval & Proof of Concept  Used Standard Frame Components for Rapid Design, Assembly ,Delivery
  • 81.
    Another Custom Solutionby 20 Door Control Cabinet  Rittal TS8 Modular Enclosure Assembled & Delivered in Five Days  8 Double Door Enclosures (2000 x 1200 x 600)  3 Single Door Enclosures (2000 x 800 x 600)  1 Flange Mount Disconnect Door (2000 x 800 x 600)
  • 82.
    Another Custom Solutionby Pump Control Panels  Fuseless Design  Interchangeable, Adjustable Overloads  Finger Safe  UL Approved
  • 83.
    Another Custom Solutionby Modular Emergency Stops for Machine Safety  Custom Mounting Bracket  M12 Connector Pre-wired  Indicator LED  Redundant Contacts
  • 84.
    Another Custom Solutionby Industrial Control Panel  Fuseless Technology  Turnkey System  Design  Programming  Build  Debug
  • 85.
    Another Custom Solutionby  Fuseless Motor Control  Turnkey System  Design  Build  Commission Industrial Control Panels
  • 86.
    Another Custom Solutionby  HMI Touch Screens  Industrial PCs  Operator Consoles  Pendant Stations Custom Operator Pushbutton Station
  • 87.
    Another Custom Solutionby  6 Axis Control  Motor Protectors Installed  Power Supply & Circuit Breakers Wired  Field Cutouts & Wiring Complete Motor Control
  • 88.
    Another Custom Solutionby  Modular Design  5.7” Touchscreen  Servo Control with Encoder Feedback  RS485 Communications High Frequency 2 Axis Servo Feeder Control
  • 89.
    Another Custom Solutionby  Conveyor Control Panel  Applications where More Precision is Necessary  Eaton Adjustable Frequency Drives MVX9000  Eaton EZ800 Programmable Relays  Eaton XTPR Motor Protection  Phoenix Contact 1PDT Relays Sensorless Vector Drives
  • 90.
  • 91.
    Another Custom Solutionby Dual Pneumatic Ejector System  Fast Response  High Flow  Clean Appearance  Inventory Cost Reduction  Purchasing Cost Reduction  One Part Number for 36 Individual Parts
  • 92.
    Another Custom Solutionby  12 Station Manifold Assembly  Single Output Port  Small Footprint  3 Selectable Inputs: 22 PSI, 80 PSI, 28” Hg Vacuum Custom Acrylic Logic Circuit
  • 93.
    Another Custom Solutionby Custom Pneumatic Manifold Assembly  Complete Assembly Reduces Labor for the Customer  More Reliable Product for Application  Space Saving Package  Adaptor Plate for Field Retrofits
  • 94.
    Another Custom Solutionby Custom Valve Manifold Assembly  Compact Design  Side Pressure Exhaust Ports  Integrated Push To Connect Fittings  (2) 3 Way Solenoid Valves  (2) 4 Way Solenoid Valves  Custom Mounting
  • 95.
    Another Custom Solutionby  Engine Paint Line Leak Detection  Monitors Proportional Pressure & Flow  Control Pressure 2 PSI  Monitor Pressure: 5 SCFM  Fault: >2.5 PSI and/or 7 SCFM  Result: 55 SCFM at 80 PSI Monitor & Control Panel
  • 96.
    Another Custom Solutionby Proportional Regulator  Wash-down Application  Intrinsically Safe  Stainless Steel Enclosure  Stainless Steel Tubing
  • 97.
    Another Custom Solutionby Automated Diaphragm Pump Counter  Preset Counter  E-Stop Button  Explosion Proof  Suitable for Hazardous Applications
  • 98.
    Another Custom Solutionby Pneumatic Door Opener Closer  Obstruction Sensing/ Automatic Open  Controls Actuation of Rod-less Cylinder For Long Travel  Operator Controls From Both Sides Of Door  Provides Installation Flexibility  Chain Pull Or Push-Button Actuation
  • 99.
    These capabilities broughtto you by the CMA/Flodyne/Hydradyne Systems Group. Manager: John Hugunin Thank you for viewing our capabilities! If you have any questions, please email us at sales@cmafh.com or telephone: Brookfield, WI: (262) 781-1815 Hanover Park, IL: (630) 563-3600 www.cmafh.com