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Indian Journal of Chemical Technology 
Vol. 21, July 2014, pp. 290-297 
Process optimization of sandalwood (Santalum album) oil extraction by 
subcritical carbon dioxide and conventional techniques 
Omprakash H Nautiyal* 
Department of Chemical Engineering, Institute of Chemical Technology (UDCT), 
NM Parikh Marg, Matunga, Mumbai 400 019, India 
Received 15 April 2013; accepted 28 March 2014 
Sandalwood oil has been extracted using subcritical state carbon dioxide (SC-CO2) at 200 bars and 28oC using the two 
experimental conditions, and the fractionation of the extract is analyzed intermittently. Comparative studies with regards to 
extraction using steam distillation, hydro distillation, soxhlet extraction and pre-treatment studies have also been carried out. 
All these studies reveal that the subcritical carbon dioxide extraction is much more efficient in terms of physical properties 
of the oil as compared to commercial sandalwood oil. Acid value of the liquid CO2 extracted oil is found to be the best next 
to the value of ethyl alcohol extracted oil. SC-CO2 yields 4.11% of oil in the first hour, 1.21% in second hour, 0.89% in third 
hour and 0.30% finally in the fourth hour. The first hour gives α-santalene (0.55%), β-santalene (1.30%), α-santalol 
(51.30%), β-santalene (27.94%); second hour gives 0.48, 1.08, 54.50, 28.16% third and fourth hour give 1.00, 1.92, 50.27, 
26.18% and 1.14, 2.17, 51.99, 26.76% respectively. Benzene extraction yields 3.01% of an absolute out of 6.30 g of concrete, 
diethyl ether yields 2.58% of an absolute out of 5.25 g of concrete, EtOH yields 3.70% of an absolute out of 10.90 g of concrete 
(under the 5 hour of process time). Hydro distillation (alkaline treated) yields 2.68% of sandalwood oil in 48 h, steam 
distillation gives 1.60% of sandalwood oil in 10 h of process time. Yield of 4.11% is obtained by SC-CO2 only. 
Keywords: Carbon dioxide, Oil extraction, Sandalwood oil, Santalum album, Subcritical state 
Sandalwood oil has a very good fixative properties 
and applications in classic blender fixatives. It has a 
delicate aroma and can be blended in small quantities 
without altering the dominant fragrance. A minimum 
of 90% santalol content is supposed to be present in 
the sandalwood oil to make it saleable as premium 
quality in market. Conventionally steam distillation is 
employed for recovering sandalwood oil which yields 
3.6% oil after 24 h of distillation, whereas subcritical 
carbon dioxide (liquid CO2) extraction yields much 
higher yield than that with steam distillation within 
1 h of process time. Sub critical processed oil 
contains high yield of santalol than that obtained 
with steam distillation. In the light of high demand 
of high quality sandalwood oil high-tech sub critical 
CO2 extraction process was investigated. These 
investigations were also compared with various 
conventional techniques1,2. 
The past few decades saw the emergence of 
several noteworthy trends in processing products 
from plant materials and their enhanced customer 
concern for the quality such as flavour, fragrance, 
odour, colour, stringent government regulations on 
solvents and allowable solvent residues in food 
and feed materials with increasing energy costs. 
The future of many technology-oriented processes 
including natural flavour and fragrance extraction 
will be significantly affected by these issues. 
Therefore SC-CO2 may play an important and lead 
role as ecofriendly technology1,2. 
Subcritical fluid extraction is an extraction process 
utilizing a fluid as an extract temperature below 
its critical temperature and pressures exceeding 
its critical pressure. During the past three decades, 
researchers have investigated the underlying 
fundamentals and process applications of subcritical 
fluid as solvents1,2. It is possible to separate a multi-component 
mixture when a subcritical fluid is used 
as an extractive solvent considering the differences 
in volatilities of components (Salient features of 
distillation) and the differences in specific interaction 
between the mixture components and the subcritical 
solvent (salient features of solvent extraction). 
The application of subcritical solvents is based 
on the experimental observations that many gases 
exhibit enhanced solvating power when compressed 
to conditions above and below the critical point1-3. 
—————— 
*E-mail: opnautiyalus@yahoo.com
NAUTIYAL: PROCESS OPTIMIZATION OF SANDALWOOD OIL BY SC-CO2 
291 
The design of commercial super/subcritical plants 
unit operations and designed specifications are important 
for extractions of flavour materials like sandalwood oil. 
Under subcritical conditions, the density and viscosity 
of the solvent are comparatively high and essential 
for the bulky mass materials like sandalwood oil. This 
facilitates the contact time of the process to be as low as 
2 h, as investigated in this study1-3. 
Sandalwood oil, being precious oil, is in high 
demand in the national and international markets. 
It is usually steam distilled and its major constituents 
α-santalols, β-santalols, α-santalenes and β-santalenes 
are lost in the water during distillation, resulting in 
inferior quality sandalwood oil. This study has been 
undertaken to evaluate the quality and yield of oil 
using subcritical carbon dioxide and the findings are 
compared with those of the conventional techniques. 
Sandalwood oil obtained by all the extraction 
technology is subjected to an extensive physical 
determination. 
Experimental Procedure 
Sandalwood chips were provided by the Malladi 
Drugs & Pharmaceutical Limited along with the 
commercial sandalwood oil for comparative details. 
Equipments for the conventional processing were 
purchased from the Indian suppliers of Borosil make, 
including soxhlet extractor, Dean-Stark (moisture 
contents), Clevenger apparatus for hydro distillation. 
Steam distillation pilot plant of prototype was used. 
Pilot plant for supercritical carbon dioxide extraction 
was imported from UHDE, GmbH, Germany with 
1 L capacity of extractor and separator each. 
Pulverization of sandalwood 
Sandalwood chips were pulverized in the pulveriser 
to obtain powder of 40 mm in size. It was charged 
into the extractor of SCF pilot plant and then operated 
at subcritical state at 28°C to study the quality 
and yield of the oil. Parallel experimental studies 
were also performed using hydro distillation, steam-distillation, 
solvent extraction (Soxhlet apparatus) to 
study the evaluation of the extracted oil. Physical 
properties of the extracted oil were determined 
from the quality and fragrance point of view. 
While extracting with solvents concrete of the 
sandal was obtained, which was then hydro distilled 
to obtain the essential oil. 
Pilot scale steam-distillation, as commercially 
used for the recovery of the oil, was also carried out. 
The oil thus distilled was collected in the Florentine 
container where the components get separated on 
density basis. As oil is less dense, it floats over 
the water surface and separated out on the gravity 
basis. 
Analysis of sandalwood oil 
The oil extracted by all techniques was analyzed 
by gas chromatography (Perkin-Elmer-8500). 
Column specification and temperature programme 
were column SE30(10%) on chromosorb W, column 
material S.S, column length 4m, internal diameter 
1/8 mm, injector temperature 300°C, FID temperature 
300°C, flow rate of N2 38 mL/min, temperature 
programming 100-250°C at 6°C/min. of temperature. 
Its physical properties were determined using Bausch 
Lomb refractometer for refractive index. 
Theory of SC- CO2 technology and principle 
Supercritical CO2 extraction means CO2 goes to 
a supercritical phase after pressurization and 
heating temperature above critical points. CO2 at 
supercritical phase has solubility power similar to 
liquid organic solvents, but with higher diffusivities, 
higher transfer efficiency, lower viscosities, and 
lower surface tension. With advantages of 
non-toxic, colourless, odourless, incombustibility, 
non-photochemical reaction, ecofriendly and easy 
recycling, CO2 is now considered as the best solvent 
for supercritical fluid extraction technology4,5. 
Green environmental protection technology 
Supercritical CO2 extraction has no disadvantages 
of traditional extraction method. The biological 
activity is easy to be damaged in high temperature 
distillation extraction, the organic solvent left in 
solvent extraction will influence the purity of extract, 
and the aroma of esters is easy to vanish away in 
expression extraction. Supercritical CO2 extraction 
can extract high purity natural compounds easily. 
There are no solvent residues and little thermal 
degradation of sensitive compounds occurs. 
Separation and purification of totally natural and 
healthy compounds can also be achieved. 
Supercritical CO2 extraction is the green and 
epoch-making technology today and tomorrow4,5. 
Advantages 
The technology affects bioactive ingredients 
extraction with lower viscosity and higher penetration 
to the matrix. Low temperature extraction condition 
results in less degradation of thermally-labile 
components in the extracts. Green solvent with CO2
INDIAN J. CHEM. TECHNOL., JULY 2014 
292 
shows recovery rate over 95%. No solvent residue 
is found in the extract. This means lower operating 
costs for clean-up and the reduction in 
post-processing steps. It is non-toxic, highly safe, 
non-flammable and non-explosive. Selective 
extraction is obtained by manipulating the 
operating conditions, viz. temperature, pressures, 
flow rate, batch time and ease of intermediate 
fractionations4,5. 
Thermodynamic state of supercritical fluid 
The solvent power of supercritical fluid can be 
related to the solvent density in the critical region. 
This statement can be rationalized by considering the 
density behaviour of a pure component, at a reduced 
temperature (TR) ranging 0.8-1.55°C and pressure (PR) 
ranging 0.1-10 mPas. The density of the solvent can 
change from a value of about 0.1kg m-3 (gas like 
density) to about 2.5 kg m-3 (a liquid like density). 
As the reduced densities become liquid like, the 
supercritical fluid begins to act as a liquid solvent. 
When operating in the supercritical region both 
temperature and pressure can be used to regulate 
the density and therefore, the solvent power of 
a supercritical fluid. In supercritical fluid extraction, 
the supercritical fluid (SCF) region for a component 
is strictly defined as that region of temperature and 
pressure greater than or equal to critical temperature 
and critical pressure respectively of the pure 
component. The SCF region of interest for practical 
considerations is considered less rigorously at 
conditions bounded approximately by 0.9<TR<1.2 and 
PR>1.0. In this region the SCF is highly compressible. 
At constant TR of 1.1, increasing pressure from 
PR<1.0 to PR>1.0 significantly increases the 
density from relatively low values to liquid like 
densities. At constant PR value of 1. 50, decreasing 
temperature has a similar effect on density and 
at higher reduced pressures, the density is less 
sensitive to temperature changes. In the vicinity of 
critical point, large density changes can be produced 
with either relatively small pressure or temperature 
changes4,5. 
Results and Discussion 
Sandalwood oil extraction with SC- CO2 
Experiments were conducted employing liquid 
carbon dioxide at 28oC temperature and 200 bars 
pressure. Pulverized sandalwood of 40 mm size was 
charged. Flow rate of solvent is 5 kg h-1 and batch 
time 4 h. In the first set of experiments, the yield of 
oil obtained was 3.76wt%. The peak areas of 
α-santalene and β-sanatlene were 0.34 and 2.14% 
respectively, whereas area per cents of α-sanatlol 
and β-sanatlol were 43.78 and 22.81 respectively. 
In another experiment, conditions were kept similar 
but the oil was collected at the interval of 1 h. Hence, 
in the first hour 4.11 g oil was extracted, 1.21 g in 
the second hour, 0.89 g in the third hour, and 0.30 g 
in the fourth hour. Thus, total 6.51 g of the oil was 
extracted in batch time of 4 h. The oil obtained was 
3.83wt% of the material charged6,7. 
GC analysis shows that the peak areas of major 
constituents, α-santalene and β-santalene extracted 
in the first hour were 0.55 and 1.30% respectively, 
whereas peak areas for α-santalol and β-santalol were 
51.30 and 27.94% respectively. In the second hour, 
the peak areas for α-santalene and β-santalene were 
0.48 and 1.08%, and those of α-santalol and β-santalol 
were 54.50 and 28.16%. In the third hour, the peak 
areas of α-santalene and β-santalene were 1.00 and 
1.92%, and those of α-santalol and β-santalol were 
50.27 and 26.18% respectively. Finally, in the fourth 
hour of extraction, the peak area of α-santalene, 
β-santalene and α-santalol, β-santalol was 1.14, 
2.17, 51.99 and 26.76% respectively. α-santalol 
and β-santalol contents and the yields of the 
sandalwood oil were found to be maximum in the 
second hour (Table 1)7,8. 
Hydro distillation 
Yield of sandalwood oil with hydro distillation 
Hydro distillation of sandalwood oil obtained from 
pre immersed sandalwood in cold water for 72 h was 
carried out for 36 h. The yield of the oil obtained was 
found to be 1.71wt%. The colour of the oil was 
Table1─Extraction of sandalwood oil by Liquid carbon dioxide (Subcritical state) 
Time of collection Major constituents 
h 
Yield of oil 
g α –Santalene β –Santalene α –Santalol β –Snatalol 
1 4.11 0.55 1.30 51.30 27.94 
2 1.21 0.48 1.08 54.50 28.16 
3 0.89 1.00 1.92 50.27 26.18 
4 0.30 1.14 2.17 51.99 26.76
NAUTIYAL: PROCESS OPTIMIZATION OF SANDALWOOD OIL BY SC-CO2 
293 
pale yellow with pleasant odour. The yield of the oil 
was found to be less since the oil sacs remained 
unexposed. In spite of softening the sandalwood 
chips for a long time, it was difficult for the steam 
to pierce through medullar ray cell, vessels, wood 
fibres and wood parenchyma containing oil as it 
was unpulverized. Gas chromatograph analysis 
showed the presence of α-santalene and β-santalene 
in trace amount, whereas the contents α-santalol 
and β-santalol were 48.38 and 28.73% respectively9,10 
(Table 2, Section 1). 
Earlier hydro distilled sandalwood was dried, 
pulverised and then extracted employing 
Soxhlet apparatus. The powder was extracted 
using toluene for 5.15 h in soxhlet apparatus. 
5.33wt % of yellowish red concrete was obtained 
and further yielded the absolute 0.37 wt % 
(solvent extraction). α-santalene, β-santalene and 
α-santalol, β-santalol were 0.36, 0.83, 39.71 
and 19.76% respectively, as analyzed by GC. 
The insoluble resinous mass left after the 
extraction was then hydro distilled for 12 h. The yield 
of the oil obtained was 1.05wt%. The oil obtained 
was less odourant. α-santalene, β-sanatlene, α-sanatlol 
and β-sanatlol were 3.98, 4.87, 38.47 and 20.42wt% 
respectively. Hence, the net oil recovered 
was 3.13% (refs 9,10). 
In this case, sandalwood was pulverized to 40 mm 
size (particle length 9 mm, diameter 3-4 mm) and 
charged for the hydro distillation. Hydro distillation 
was carried out for 30 h. The oil recovered was 
1.86wt% which was found to be high in comparison 
to that of unpulverized sandalwood chips. It was also 
observed that pulverization exposed the sandalwood 
vessels and hence the oil recovery was improved. 
α-santalene and β-santalene were 2.17 and 1.26% 
and α-santalol and β-santalol were 40.19 and 12.40% 
respectively. The reduced extraction of α-santalol 
and β-santalol could be because of these losses during 
pulverization. The colour of the oil was pale yellow 
and it had pleasant smell (refs 11,12). 
Hydro distilled sandalwood powder was then 
dried and charged for the solvent extraction using 
benzene. The extraction was carried for 5 hrs. 
The concrete obtained was 4.27% with dark red 
colour. The absolute obtained was 1.25% in which 
α-santalene, β-santalene and α-santalol, β-santalol 
were 3.42, 4.99, 38.21 and 22.96% respectively. 
The net oil recovered was 3.11 wt% (refs 11,12). 
Effect of alkalinity on the yield of sandalwood oil using hydro 
distillation 
In this part of study, sandalwood powder 
(40 mm size) was charged for hydro distillation, 
utilizing alkaline water. The extraction was carried 
out for 48 h. The oil recovered was 2.68wt%. The 
yields of α-santalene and β-santalene were 4.25 and 
3.01% and those of α-santalol and β-santalol were 
41.90 and 19.89% respectively. α-santalene and 
β-santalene extracted were high. The alkaline medium 
was used since the pH of water during hydro 
distillation plays a major role on composition of 
essential oil. Acidity of water causes transformations 
of thermo labile monoterpenes. Neutral or alkaline 
medium minimizes the formation of artefacts during 
distillation (Table 2, Section 2)13,14. 
Yield of sandalwood oil from un pulverized sandalwood using 
hydro distillation 
In this study, extraction of sandalwood oil was 
carried out for 38 h using preimmersed whole 
sandalwood chips in hot water at 95oC for 24 h. 
The yield of the oil obtained was 1.56wt% and the 
colour of the oil was pale yellow with pleasant 
odour with α-santalol 56.73%, β-santalol 27.10%, 
α-santalene 0.30% and β-santalene 0.91%. Structures 
of major constituents responsible for woody odour 
and medicinal values are presented in Fig. 115,16. 
Steam distillation 
Effect of batch time on extraction of sandalwood oil using pilot 
plant steam distillation 
In this part of study, pulverized sandalwood 
powder (2 mm size) was soaked in cold water for 
48 h. It was then charged in the distillation still 
along with the water. Steam pressure was 0.7 bar 
Fig. 1 ─ Chemical structure of major constituents of sandalwood oil
INDIAN J. CHEM. TECHNOL., JULY 2014 
294 
Table 2─Extraction of sandalwood oil 
Method of 
extraction 
Batch time 
h 
Physical/pre-treatment 
% concrete 
extracted 
% oil/absolute 
extracted 
Major 
constituents, % 
Colour of 
oil 
Odour of 
oil 
Section 1 
Hydro 
distillation 
36 Whole sandalwood 
chips immersed in 
cold water for 24 h 
- 1.71 (i) traces (ii) traces 
(iii) 48.38 (iv)28.73 
Pale 
yellow 
Pleasant 
Solvent 
extraction 
(toluene) 
5.15 After hydro distillation 
chips were finely 
pulverized. 
5.53 
(yellowish 
red concrete) 
0.37 (i) 0.36 (ii) 0.83 
(iii) 39.71 (iv)19.76 
Pale 
yellow 
Less 
pleasant 
Hydro 
distillation 
of concrete 
12 - - 1.05 (i) 3.98 (ii) 4.87 
(iii) 38.47 (iv)20.42 
Pale 
yellow 
Less 
pleasant 
Hydro 
distillation 
30 Pulverized coarse 
powder 
- 1.86 (i) 2.17 (ii) 1.26 
(iii) 40.19 (iv).42 
Pale 
yellow 
pleasant 
Soxhlet 
Extraction 
(toluene) 
10 Medium/coarse 
pulverizing 
7.56 2.59 (i) 3.98 (ii) 4.80 
(iii) 29.22 (iv)30.54 
Pale 
yellow 
Less 
pleasant 
Hydro 
Distillation 
48 0.3%alkaline water, 
coarse/medium 
pulverized 
- 2.68 (i) 4.25 (ii) 3.01 
(iii) 41.90 (iv)14.89 
Pale 
yellow 
Pleasant 
Hydro 
distillation 
38 Ungrounded chips 
immersed in hot 
water for 24 h 
- 1.56 (i) 0.30 (ii) 0.91 
(iii) 56.73 (iv)27.10 
Pale 
yellow 
Pleasant 
Section 2 
Steam 
distillation 
10 Fine pulverized 
powder 
- 1.60 (i) 0.77 (ii) 1.80 
(iii) 54.74 (iv)29.58 
Pale 
yellow 
Pleasant 
Soxhlet 
Extraction 
(benzene) 
3 Steam distilled 
powder 
2.07 1.05 (i) 0.85 (ii) 1.70 
(iii) 42.22 (iv)23.26 
Pale 
yellow 
Pleasant 
Soxhlet 
Extraction 
(ethyl alcohol) 
6 Coarse pulverizing 
immersed 
10.90 3.70 (i) 0.96 (ii) 3.28 
(iii) 50.03 (iv) 27.87 
Pale 
yellow 
Less 
pleasant 
Soxhlet 
Extraction 
(diethyl ether) 
5 Coarse pulverizing 
immersed 
5.23 2.58 (i) 0.57 (ii) 1.47 
(iii) 48.82 (iv) 14.89 
Pale 
yellow 
Less 
pleasant 
Soxhlet 
Extraction 
(benzene) 
5 Previously hydro 
distilled 30 hours 
coarse powder 
4.27 1.25 (i) 3.42 (ii) 4.99 
(iii) 38.21 (iv) 23.37 
Pale 
yellow 
Pleasant 
Soxhlet 
Extraction 
(toluene) 
12 Coarse pulverizing 
immersed 
4.98 2.45 (i) 3.84 (ii) 4.03 
(iii) 37.04 (iv) 15.89 
Pale 
yellow 
Less 
pleasant 
Soxhlet 
extraction 
(benzene) 
5 Pulverized fine 
powder 
6.25 
(dark red) 
3.01 (i) 7.79 (ii) 5.12 
(iii) 30.54 (iv) 15.98 
Pale 
yellow 
Pleasant 
(i) α-santalene, (ii) β –santalene, (iii) α-santalol, (iv) β –santalol. 
gauge and the batch time was 10 h. About 8.1 g 
oil was obtained from 500 g of sandalwood 
powder; the recovered oil being 1.62wt%. The oil 
was pale yellow in colour with pleasant odour. 
In all six fractions were collected, each comprising 
2 L of water. No oil was observed in the sixth 
fraction GC analysis of the oil showed 54.74 and 
29.58% of α-santalol and β-santalol. Steam distilled 
powder was extracted using benzene for 3 h, yielding 
2.07 wt% of the concrete. This was subjected to 
hydro distillation for recovering 1.05wt% of the 
absolute. Thus, total yield of the oil recovered 
was 2.67wt%. GC analysis of the solvent extracted 
oil showed 0.85% and 1.70% of α-santalene and 
β-santalene, whereas 42.22% and 23.26% of 
α-santalol and β-santalol respectively16,17.
NAUTIYAL: PROCESS OPTIMIZATION OF SANDALWOOD OIL BY SC-CO2 
295 
Table 3─Comparison of extracts of sandalwood oil obtained by different processes 
Process of extraction Concrete extracted 
wt% 
Absolute extracted 
wt% 
Composition of oil 
% 
(i) (ii) (iii) (iv) 
Liquid CO2 extraction (200 bars, 28°C, 4h) - 3.76 0.48 1.08 54.50 28.00 
Solvent extraction 
Benzene (5h) 6.30 3.01 7.86 1.63 30.81 12.18 
Diethyl ether (5h) 5.23 2.58 0.57 1.47 48.82 23.37 
Ethyl alcohol (5h) 10.90 3.70 1.14 0.42 54.55 29.01 
Hydro distillation (30h) - 1.86 2.17 1.26 40.19 12.40 
Hydro distillation, alkaline treated (48h) - 2.68 4.25 3.01 41.90 14.89 
Steam-distillation, pilot plant (10h) - 1.60 0.77 1.80 54.74 29.58 
(i) α-santalene, (ii) β –santalene, (iii) α-santalol, (iv) β –santalol 
Sandalwood oil obtained by different processes is 
summarized in Table 3. The major constituents 
α-santalol and β-santalol were extracted in good amount 
by liquid carbon dioxide as well as by ethyl alcohol. 
Solvent extraction 
Effect of batch time on extraction of sandalwood oil using 
ethyl alcohol 
Extraction of sandalwood oil was carried out 
varying the batch time between 4 h to 7 h. 
The extraction of the concrete was 6.67, 8.75, 10.90 
and 10.91wt%. It was found that when ethyl alcohol 
was employed as a solvent the per cent recovery 
of the concrete was higher than that extracted by 
benzene, toluene and diethyl ether. The absolute 
extraction was 2.45, 2.80, 3.70 and 3.73wt%. 
The peak areas of α-santalene and β-santalene at 
4 h were 1.12 and 1.75% and that of α-santalol and 
β-santalol were 43.80 and 24.87% respectively. 
The extraction of α-santalene and β-santalene at 
5 h were 0.96 and 3.28% and that of α-santalol 
and β-santalol were 50.03 and 27.51% respectively. 
Similarly the peak areas of α-santalene and 
β-santalene were 1.14 and 0.42% and that of 
α-santalol and β-santalol were 54.55 and 29.01% 
respectively at 6 h. The content of α-santalene and 
β-santalene were 0.54 and 1.25% and that of 
α-santalol and β-santalol were 50.99 and 27.20% 
respectively. Extraction of major constituents was 
better18,19. 
Effect of batch time on extraction of sandalwood oil using 
diethyl ether 
Major problem, using diethyl ether as an extractent, 
was its high volatility due to its low boiling point. 
The loss during the extraction was minimized by 
circulating cold water at 10oC through the condenser. 
However, the recovery of the solvent after extraction 
was poor. Diethyl ether is a non-polar solvent. 
The per cent recovery of the concrete was 4.20, 4.33, 
5.23 and 5.74% for 3, 4, 5 and 6 h extraction time. 
The per cent recovery of the absolute was 2.08, 2.14, 
2.58 and 2.60% for the same batch time of extraction. 
Although the recovery of the concrete at 6 h was 
more compared to that at 5, the recovery of an 
absolute at the same batch time was less than that of 
5 h. This may be due to extraction of waxes and not 
the resins which contain oil18,19. 
Effect of batch time on extraction of sandalwood oil using 
benzene 
The composition of the sandalwood oil after 3 
and 5 h batch time of extraction was analysed by 
GC. Peaks of α-santalene, β-santalene, α-santalol and 
β-santalol were taken to represent the quality of 
sandalwood oil. It was found that higher quantities 
of α-santalol and β-santalol were obtained when batch 
time was increased from 3 h to 5 h. There was 
an increase in the α-santalene and β-santalene 
contents of the sandalwood oil. Sandalwood oil was 
also extracted using toluene for the batch time of 12 h. 
The yield of the concrete was 4.98 wt% and that 
of the oil was 2.45 wt%18,19. 
Extraction of sandalwood oil using Toluene 
Sandalwood oil was extracted using Soxhlet 
apparatus with toluene as a solvent for a batch time 
of 12 h. The yield of the concrete was 4.98wt% and 
the absolute obtained was 2.45wt%. The composition 
of α-santalen, β-sanatlene, α-santalol and β-santalol 
were 3.98, 4.80, 29.22 and 12.58% respectively. The 
odour was less pleasant as compared to the extraction 
with benzene19,20.
INDIAN J. CHEM. TECHNOL., JULY 2014 
296 
Table 4 ─ Physical properties of sandalwood oil 
Method of extraction Pre treatment Refractive index Optical rotation Acid value 
Hydro distillation Whole chips 1.500 -22.97 Nil 
Soxhlet extraction 
Pulverized coarse 
(TOLUENE) 
size powder 
1.503 -19.14 4.67 
Hydro distillation of concrete Nil 1.499 Nil 7.33 
Hydro distillation Pulverized coarse size powder 1.499 -14.46 5.58 
Hydro distillation Pulverized coarse size powder, 
0.3% alkaline distilled water 
1.502 -19.57 2.66 
Steam distillation Pulverized powder immersed 
in cold water (48 hrs) 
1.503 -24.67 6.39 
Soxhlet extraction (ethanol) Fine pulverized powder 1.504 -19.56 7.79 
Soxhlet extraction (diethyl ether) Fine pulverized powder 1.503 -14.46 7.79 
Soxhlet extraction (benzene) Pulverized fine powder 1.502 -28.07 6.95 
Soxhlet extraction (toluene) Pulverized coarse size powder, 
immersed in hot water 
1.501 Nil 6.71 
Liquid CO2 extracted Fine pulverized powder 1.505 -22.97 4.10 
Commercial sandalwood oil Nil .504 -19.57 4.15 
Required specification : Refractive index 1.499-1.506, Acid value 0.5-8, and Optical rotation 15° to -19.20°. 
Comparison of the sandalwood oil obtained by different 
separation methods 
A comparison of extracts of sandalwood oil, 
obtained by different methods, has shown that 
the major constituents α-santalol and β-santalol were 
extracted in good amount by liquid carbon dioxide 
as well as by ethyl alcohol. 
The physical properties of the sandalwood oil, such 
as refractive index, optical rotation and acid values, 
are presented in Table 4. The optical rotation value 
obtained by hydro distillation, steam-distillation, 
benzene extraction and liquid carbon dioxide extraction 
were not within the required specification. However, 
the refractive index and the acid value for all the 
experiments were within the stipulated values for 
sandalwood oil21-23. 
Conclusion 
It is evident from the results that the extraction 
of sandalwood oil with subcritical state CO2 at 
200 bars and 28oC yield 4.11wt% of sandalwood 
oil in 1 h of batch time with maximum isolation 
of major constituents - the price deciding factors 
of the oil. Though the conventional techniques 
(steam distillation and hydro distillation) are being 
practiced commercially, but produces low yield of 
oil and inferior quality due to lesser santalol and 
santalene contents. This is because these processes 
take longer extraction time, and the major constituents 
are lost in distilled water. Though the cohobation 
techniques, being used in the recovery of the 
solubilised constituents may add up to the yield, it 
also adds cost and time of processing. Moisture 
minimization in sandalwood oil is quite essential so as 
to maintain its quality and shelf life. Solvents usually 
extracts concrete first and then recovery of an 
absolute is made through alcohol selectively. But here 
also the yield and quality may be down due to multi 
processing techniques. 
Hydro distillation yields 1.86wt% of oil in 30 h. 
The yield of oil is found to increase when the 
particle size is reduced. Pulverized sandalwood yields 
2.68wt% of oil in 48 h when alkaline water is used 
for hydro distillation. The yield as well as the colour 
of the oil is found to be better when alkaline water 
is used for hydro distillation. When fine pulverized 
powder is charged for steam distillation using 
steam pressure of 10 psi, the yield obtained by steam 
distillation is 1.60wt%. 
The best yields of absolute (3.70wt %) and 
concrete (10.90wt %) are obtained when ethyl alcohol 
is used as solvent. The major constituents of the 
oil, viz. α-santalol and β-santalol are found 54.55 
and 29.01% respectively. On the scale, the assigned 
score is 9.5 for the best quality of sandalwood oil 
extracted by subcritical carbon dioxide. 
Physical properties of subcritical extracted 
sandalwood oil are found to be superior to that of 
conventional processing.
NAUTIYAL: PROCESS OPTIMIZATION OF SANDALWOOD OIL BY SC-CO2 
297 
Acknowledgement 
Author is thankful to Dr N R Shastri (Director, 
R&D, Malladi Drugs & Pharmaceutical Limited) 
for funding the project and providing the raw 
material and commercial sandalwood oil. Dr. K K 
Tiwari, deserves special thanks for investigating 
its commercial viablity. 
References 
1 Brunke E J & Hammer S, New Constituents of East Indian 
Sandalwood Oil, paper presented at the International 
Congress of Essential Oils, Cannes, October 1980. 
2 McHugh M & Krukonis V, Supercritical Fluid Extraction: 
Principle and Properties (Butterworth Publishers, 
Stoneham), 1986. 
3 Brunner G, Int Chem Eng, 30 (2) (1990) 191. 
4 Brunner G & Peter S, Chem Eng Technol, 52 (7) (1981) 529. 
5 Brunner G & Peter S, Ger Chem Eng, 5 (1982a) 181. 
6 Brunner G & Peter S, Sep Sci Technol, 17 (1) (1982) 199. 
7 De Rijke D, Perfum Flav 7 (1) (1982) 31. 
8 Paulaitis M E, Penninger J J L, Grey R D (Jr) & Pellerin P, 
Prodeedings International Symposium on Supercritical 
Fluids, France Tome-2 (Presses Universitaires de France) 
1988 677-684. 
9 Guenther E, The Essential Oils, Vol. I (Van Nostrand Co. 
Inc., New York), 1949, 619. 
10 Guenther E, The Essential Oils, Vol. III (Van Nostrand Co. 
Inc., New York), 1949,173. 
11 Guenther E, The Essential Oils, Vol. IV (Van Nostrand Co. 
Inc., New York), 1949, 619. 
12 Guenther E, The Essential Oils, Vol. VI (Van Nostrand Co. 
Inc., New York), 1985, 173. 
13 Gupta R, Ind Oil Soap J, 34(2) (1969) 129. 
14 Smith R M & Morris P R, Int Flav Food Addit, 10 (1979) 
57. 
15 Tiwari K K, Trends in food science and technology, 
Proceedings of the Second International Food Convention 
(IFCON-88), edited by M R Raghavendra Rao and N 
Chandrasekhara [Association of Food Scientists and 
Technologists (India)] 1989, 59-70. 
16 Piggott M J, Ghisalberti E L & Trengove R D, Flav Frag J, 
12 (1) (1997) 43. 
17 Wiyono B, Panji C & Hastoeti P, J Bull Penelitian Hasil 
Hutan, 18(1) (2000) 10. 
18 Moyler D, Flav Frag J, 8 (1993) 247. 
19 Bruno M, Alessandra P & Silvia P T, Flav Frag J, 21(4) 
(2006) 718. 
20 Roy B C, Goto M & Hirose T, Ind Eng Chem Res, 35 (1996) 
607. 
21 Rozzi N L & Singh R K, Comp Rev Food Sci Food Saf, 
1 (2002) 33. 
22 Skerget M & Knez Z, J Agric Food Chem, 45 (1997) 2066. 
23 Moretta P, Ghisalbert E L, Piggott M J & Trengove R D, 
ACIAR Proceedings Series, 84 (1998) 83. 
24 Moretta P, Ghisalberti E & Trengove R, Sandalwood Res 
Newsletter, 14 (1998) 5. 
25 Marongiu B, Piras A, Porcedda S & Tuveri E, Flav Frag J, 
21 (4) (2006) 718.

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CT-3215

  • 1. Indian Journal of Chemical Technology Vol. 21, July 2014, pp. 290-297 Process optimization of sandalwood (Santalum album) oil extraction by subcritical carbon dioxide and conventional techniques Omprakash H Nautiyal* Department of Chemical Engineering, Institute of Chemical Technology (UDCT), NM Parikh Marg, Matunga, Mumbai 400 019, India Received 15 April 2013; accepted 28 March 2014 Sandalwood oil has been extracted using subcritical state carbon dioxide (SC-CO2) at 200 bars and 28oC using the two experimental conditions, and the fractionation of the extract is analyzed intermittently. Comparative studies with regards to extraction using steam distillation, hydro distillation, soxhlet extraction and pre-treatment studies have also been carried out. All these studies reveal that the subcritical carbon dioxide extraction is much more efficient in terms of physical properties of the oil as compared to commercial sandalwood oil. Acid value of the liquid CO2 extracted oil is found to be the best next to the value of ethyl alcohol extracted oil. SC-CO2 yields 4.11% of oil in the first hour, 1.21% in second hour, 0.89% in third hour and 0.30% finally in the fourth hour. The first hour gives α-santalene (0.55%), β-santalene (1.30%), α-santalol (51.30%), β-santalene (27.94%); second hour gives 0.48, 1.08, 54.50, 28.16% third and fourth hour give 1.00, 1.92, 50.27, 26.18% and 1.14, 2.17, 51.99, 26.76% respectively. Benzene extraction yields 3.01% of an absolute out of 6.30 g of concrete, diethyl ether yields 2.58% of an absolute out of 5.25 g of concrete, EtOH yields 3.70% of an absolute out of 10.90 g of concrete (under the 5 hour of process time). Hydro distillation (alkaline treated) yields 2.68% of sandalwood oil in 48 h, steam distillation gives 1.60% of sandalwood oil in 10 h of process time. Yield of 4.11% is obtained by SC-CO2 only. Keywords: Carbon dioxide, Oil extraction, Sandalwood oil, Santalum album, Subcritical state Sandalwood oil has a very good fixative properties and applications in classic blender fixatives. It has a delicate aroma and can be blended in small quantities without altering the dominant fragrance. A minimum of 90% santalol content is supposed to be present in the sandalwood oil to make it saleable as premium quality in market. Conventionally steam distillation is employed for recovering sandalwood oil which yields 3.6% oil after 24 h of distillation, whereas subcritical carbon dioxide (liquid CO2) extraction yields much higher yield than that with steam distillation within 1 h of process time. Sub critical processed oil contains high yield of santalol than that obtained with steam distillation. In the light of high demand of high quality sandalwood oil high-tech sub critical CO2 extraction process was investigated. These investigations were also compared with various conventional techniques1,2. The past few decades saw the emergence of several noteworthy trends in processing products from plant materials and their enhanced customer concern for the quality such as flavour, fragrance, odour, colour, stringent government regulations on solvents and allowable solvent residues in food and feed materials with increasing energy costs. The future of many technology-oriented processes including natural flavour and fragrance extraction will be significantly affected by these issues. Therefore SC-CO2 may play an important and lead role as ecofriendly technology1,2. Subcritical fluid extraction is an extraction process utilizing a fluid as an extract temperature below its critical temperature and pressures exceeding its critical pressure. During the past three decades, researchers have investigated the underlying fundamentals and process applications of subcritical fluid as solvents1,2. It is possible to separate a multi-component mixture when a subcritical fluid is used as an extractive solvent considering the differences in volatilities of components (Salient features of distillation) and the differences in specific interaction between the mixture components and the subcritical solvent (salient features of solvent extraction). The application of subcritical solvents is based on the experimental observations that many gases exhibit enhanced solvating power when compressed to conditions above and below the critical point1-3. —————— *E-mail: opnautiyalus@yahoo.com
  • 2. NAUTIYAL: PROCESS OPTIMIZATION OF SANDALWOOD OIL BY SC-CO2 291 The design of commercial super/subcritical plants unit operations and designed specifications are important for extractions of flavour materials like sandalwood oil. Under subcritical conditions, the density and viscosity of the solvent are comparatively high and essential for the bulky mass materials like sandalwood oil. This facilitates the contact time of the process to be as low as 2 h, as investigated in this study1-3. Sandalwood oil, being precious oil, is in high demand in the national and international markets. It is usually steam distilled and its major constituents α-santalols, β-santalols, α-santalenes and β-santalenes are lost in the water during distillation, resulting in inferior quality sandalwood oil. This study has been undertaken to evaluate the quality and yield of oil using subcritical carbon dioxide and the findings are compared with those of the conventional techniques. Sandalwood oil obtained by all the extraction technology is subjected to an extensive physical determination. Experimental Procedure Sandalwood chips were provided by the Malladi Drugs & Pharmaceutical Limited along with the commercial sandalwood oil for comparative details. Equipments for the conventional processing were purchased from the Indian suppliers of Borosil make, including soxhlet extractor, Dean-Stark (moisture contents), Clevenger apparatus for hydro distillation. Steam distillation pilot plant of prototype was used. Pilot plant for supercritical carbon dioxide extraction was imported from UHDE, GmbH, Germany with 1 L capacity of extractor and separator each. Pulverization of sandalwood Sandalwood chips were pulverized in the pulveriser to obtain powder of 40 mm in size. It was charged into the extractor of SCF pilot plant and then operated at subcritical state at 28°C to study the quality and yield of the oil. Parallel experimental studies were also performed using hydro distillation, steam-distillation, solvent extraction (Soxhlet apparatus) to study the evaluation of the extracted oil. Physical properties of the extracted oil were determined from the quality and fragrance point of view. While extracting with solvents concrete of the sandal was obtained, which was then hydro distilled to obtain the essential oil. Pilot scale steam-distillation, as commercially used for the recovery of the oil, was also carried out. The oil thus distilled was collected in the Florentine container where the components get separated on density basis. As oil is less dense, it floats over the water surface and separated out on the gravity basis. Analysis of sandalwood oil The oil extracted by all techniques was analyzed by gas chromatography (Perkin-Elmer-8500). Column specification and temperature programme were column SE30(10%) on chromosorb W, column material S.S, column length 4m, internal diameter 1/8 mm, injector temperature 300°C, FID temperature 300°C, flow rate of N2 38 mL/min, temperature programming 100-250°C at 6°C/min. of temperature. Its physical properties were determined using Bausch Lomb refractometer for refractive index. Theory of SC- CO2 technology and principle Supercritical CO2 extraction means CO2 goes to a supercritical phase after pressurization and heating temperature above critical points. CO2 at supercritical phase has solubility power similar to liquid organic solvents, but with higher diffusivities, higher transfer efficiency, lower viscosities, and lower surface tension. With advantages of non-toxic, colourless, odourless, incombustibility, non-photochemical reaction, ecofriendly and easy recycling, CO2 is now considered as the best solvent for supercritical fluid extraction technology4,5. Green environmental protection technology Supercritical CO2 extraction has no disadvantages of traditional extraction method. The biological activity is easy to be damaged in high temperature distillation extraction, the organic solvent left in solvent extraction will influence the purity of extract, and the aroma of esters is easy to vanish away in expression extraction. Supercritical CO2 extraction can extract high purity natural compounds easily. There are no solvent residues and little thermal degradation of sensitive compounds occurs. Separation and purification of totally natural and healthy compounds can also be achieved. Supercritical CO2 extraction is the green and epoch-making technology today and tomorrow4,5. Advantages The technology affects bioactive ingredients extraction with lower viscosity and higher penetration to the matrix. Low temperature extraction condition results in less degradation of thermally-labile components in the extracts. Green solvent with CO2
  • 3. INDIAN J. CHEM. TECHNOL., JULY 2014 292 shows recovery rate over 95%. No solvent residue is found in the extract. This means lower operating costs for clean-up and the reduction in post-processing steps. It is non-toxic, highly safe, non-flammable and non-explosive. Selective extraction is obtained by manipulating the operating conditions, viz. temperature, pressures, flow rate, batch time and ease of intermediate fractionations4,5. Thermodynamic state of supercritical fluid The solvent power of supercritical fluid can be related to the solvent density in the critical region. This statement can be rationalized by considering the density behaviour of a pure component, at a reduced temperature (TR) ranging 0.8-1.55°C and pressure (PR) ranging 0.1-10 mPas. The density of the solvent can change from a value of about 0.1kg m-3 (gas like density) to about 2.5 kg m-3 (a liquid like density). As the reduced densities become liquid like, the supercritical fluid begins to act as a liquid solvent. When operating in the supercritical region both temperature and pressure can be used to regulate the density and therefore, the solvent power of a supercritical fluid. In supercritical fluid extraction, the supercritical fluid (SCF) region for a component is strictly defined as that region of temperature and pressure greater than or equal to critical temperature and critical pressure respectively of the pure component. The SCF region of interest for practical considerations is considered less rigorously at conditions bounded approximately by 0.9<TR<1.2 and PR>1.0. In this region the SCF is highly compressible. At constant TR of 1.1, increasing pressure from PR<1.0 to PR>1.0 significantly increases the density from relatively low values to liquid like densities. At constant PR value of 1. 50, decreasing temperature has a similar effect on density and at higher reduced pressures, the density is less sensitive to temperature changes. In the vicinity of critical point, large density changes can be produced with either relatively small pressure or temperature changes4,5. Results and Discussion Sandalwood oil extraction with SC- CO2 Experiments were conducted employing liquid carbon dioxide at 28oC temperature and 200 bars pressure. Pulverized sandalwood of 40 mm size was charged. Flow rate of solvent is 5 kg h-1 and batch time 4 h. In the first set of experiments, the yield of oil obtained was 3.76wt%. The peak areas of α-santalene and β-sanatlene were 0.34 and 2.14% respectively, whereas area per cents of α-sanatlol and β-sanatlol were 43.78 and 22.81 respectively. In another experiment, conditions were kept similar but the oil was collected at the interval of 1 h. Hence, in the first hour 4.11 g oil was extracted, 1.21 g in the second hour, 0.89 g in the third hour, and 0.30 g in the fourth hour. Thus, total 6.51 g of the oil was extracted in batch time of 4 h. The oil obtained was 3.83wt% of the material charged6,7. GC analysis shows that the peak areas of major constituents, α-santalene and β-santalene extracted in the first hour were 0.55 and 1.30% respectively, whereas peak areas for α-santalol and β-santalol were 51.30 and 27.94% respectively. In the second hour, the peak areas for α-santalene and β-santalene were 0.48 and 1.08%, and those of α-santalol and β-santalol were 54.50 and 28.16%. In the third hour, the peak areas of α-santalene and β-santalene were 1.00 and 1.92%, and those of α-santalol and β-santalol were 50.27 and 26.18% respectively. Finally, in the fourth hour of extraction, the peak area of α-santalene, β-santalene and α-santalol, β-santalol was 1.14, 2.17, 51.99 and 26.76% respectively. α-santalol and β-santalol contents and the yields of the sandalwood oil were found to be maximum in the second hour (Table 1)7,8. Hydro distillation Yield of sandalwood oil with hydro distillation Hydro distillation of sandalwood oil obtained from pre immersed sandalwood in cold water for 72 h was carried out for 36 h. The yield of the oil obtained was found to be 1.71wt%. The colour of the oil was Table1─Extraction of sandalwood oil by Liquid carbon dioxide (Subcritical state) Time of collection Major constituents h Yield of oil g α –Santalene β –Santalene α –Santalol β –Snatalol 1 4.11 0.55 1.30 51.30 27.94 2 1.21 0.48 1.08 54.50 28.16 3 0.89 1.00 1.92 50.27 26.18 4 0.30 1.14 2.17 51.99 26.76
  • 4. NAUTIYAL: PROCESS OPTIMIZATION OF SANDALWOOD OIL BY SC-CO2 293 pale yellow with pleasant odour. The yield of the oil was found to be less since the oil sacs remained unexposed. In spite of softening the sandalwood chips for a long time, it was difficult for the steam to pierce through medullar ray cell, vessels, wood fibres and wood parenchyma containing oil as it was unpulverized. Gas chromatograph analysis showed the presence of α-santalene and β-santalene in trace amount, whereas the contents α-santalol and β-santalol were 48.38 and 28.73% respectively9,10 (Table 2, Section 1). Earlier hydro distilled sandalwood was dried, pulverised and then extracted employing Soxhlet apparatus. The powder was extracted using toluene for 5.15 h in soxhlet apparatus. 5.33wt % of yellowish red concrete was obtained and further yielded the absolute 0.37 wt % (solvent extraction). α-santalene, β-santalene and α-santalol, β-santalol were 0.36, 0.83, 39.71 and 19.76% respectively, as analyzed by GC. The insoluble resinous mass left after the extraction was then hydro distilled for 12 h. The yield of the oil obtained was 1.05wt%. The oil obtained was less odourant. α-santalene, β-sanatlene, α-sanatlol and β-sanatlol were 3.98, 4.87, 38.47 and 20.42wt% respectively. Hence, the net oil recovered was 3.13% (refs 9,10). In this case, sandalwood was pulverized to 40 mm size (particle length 9 mm, diameter 3-4 mm) and charged for the hydro distillation. Hydro distillation was carried out for 30 h. The oil recovered was 1.86wt% which was found to be high in comparison to that of unpulverized sandalwood chips. It was also observed that pulverization exposed the sandalwood vessels and hence the oil recovery was improved. α-santalene and β-santalene were 2.17 and 1.26% and α-santalol and β-santalol were 40.19 and 12.40% respectively. The reduced extraction of α-santalol and β-santalol could be because of these losses during pulverization. The colour of the oil was pale yellow and it had pleasant smell (refs 11,12). Hydro distilled sandalwood powder was then dried and charged for the solvent extraction using benzene. The extraction was carried for 5 hrs. The concrete obtained was 4.27% with dark red colour. The absolute obtained was 1.25% in which α-santalene, β-santalene and α-santalol, β-santalol were 3.42, 4.99, 38.21 and 22.96% respectively. The net oil recovered was 3.11 wt% (refs 11,12). Effect of alkalinity on the yield of sandalwood oil using hydro distillation In this part of study, sandalwood powder (40 mm size) was charged for hydro distillation, utilizing alkaline water. The extraction was carried out for 48 h. The oil recovered was 2.68wt%. The yields of α-santalene and β-santalene were 4.25 and 3.01% and those of α-santalol and β-santalol were 41.90 and 19.89% respectively. α-santalene and β-santalene extracted were high. The alkaline medium was used since the pH of water during hydro distillation plays a major role on composition of essential oil. Acidity of water causes transformations of thermo labile monoterpenes. Neutral or alkaline medium minimizes the formation of artefacts during distillation (Table 2, Section 2)13,14. Yield of sandalwood oil from un pulverized sandalwood using hydro distillation In this study, extraction of sandalwood oil was carried out for 38 h using preimmersed whole sandalwood chips in hot water at 95oC for 24 h. The yield of the oil obtained was 1.56wt% and the colour of the oil was pale yellow with pleasant odour with α-santalol 56.73%, β-santalol 27.10%, α-santalene 0.30% and β-santalene 0.91%. Structures of major constituents responsible for woody odour and medicinal values are presented in Fig. 115,16. Steam distillation Effect of batch time on extraction of sandalwood oil using pilot plant steam distillation In this part of study, pulverized sandalwood powder (2 mm size) was soaked in cold water for 48 h. It was then charged in the distillation still along with the water. Steam pressure was 0.7 bar Fig. 1 ─ Chemical structure of major constituents of sandalwood oil
  • 5. INDIAN J. CHEM. TECHNOL., JULY 2014 294 Table 2─Extraction of sandalwood oil Method of extraction Batch time h Physical/pre-treatment % concrete extracted % oil/absolute extracted Major constituents, % Colour of oil Odour of oil Section 1 Hydro distillation 36 Whole sandalwood chips immersed in cold water for 24 h - 1.71 (i) traces (ii) traces (iii) 48.38 (iv)28.73 Pale yellow Pleasant Solvent extraction (toluene) 5.15 After hydro distillation chips were finely pulverized. 5.53 (yellowish red concrete) 0.37 (i) 0.36 (ii) 0.83 (iii) 39.71 (iv)19.76 Pale yellow Less pleasant Hydro distillation of concrete 12 - - 1.05 (i) 3.98 (ii) 4.87 (iii) 38.47 (iv)20.42 Pale yellow Less pleasant Hydro distillation 30 Pulverized coarse powder - 1.86 (i) 2.17 (ii) 1.26 (iii) 40.19 (iv).42 Pale yellow pleasant Soxhlet Extraction (toluene) 10 Medium/coarse pulverizing 7.56 2.59 (i) 3.98 (ii) 4.80 (iii) 29.22 (iv)30.54 Pale yellow Less pleasant Hydro Distillation 48 0.3%alkaline water, coarse/medium pulverized - 2.68 (i) 4.25 (ii) 3.01 (iii) 41.90 (iv)14.89 Pale yellow Pleasant Hydro distillation 38 Ungrounded chips immersed in hot water for 24 h - 1.56 (i) 0.30 (ii) 0.91 (iii) 56.73 (iv)27.10 Pale yellow Pleasant Section 2 Steam distillation 10 Fine pulverized powder - 1.60 (i) 0.77 (ii) 1.80 (iii) 54.74 (iv)29.58 Pale yellow Pleasant Soxhlet Extraction (benzene) 3 Steam distilled powder 2.07 1.05 (i) 0.85 (ii) 1.70 (iii) 42.22 (iv)23.26 Pale yellow Pleasant Soxhlet Extraction (ethyl alcohol) 6 Coarse pulverizing immersed 10.90 3.70 (i) 0.96 (ii) 3.28 (iii) 50.03 (iv) 27.87 Pale yellow Less pleasant Soxhlet Extraction (diethyl ether) 5 Coarse pulverizing immersed 5.23 2.58 (i) 0.57 (ii) 1.47 (iii) 48.82 (iv) 14.89 Pale yellow Less pleasant Soxhlet Extraction (benzene) 5 Previously hydro distilled 30 hours coarse powder 4.27 1.25 (i) 3.42 (ii) 4.99 (iii) 38.21 (iv) 23.37 Pale yellow Pleasant Soxhlet Extraction (toluene) 12 Coarse pulverizing immersed 4.98 2.45 (i) 3.84 (ii) 4.03 (iii) 37.04 (iv) 15.89 Pale yellow Less pleasant Soxhlet extraction (benzene) 5 Pulverized fine powder 6.25 (dark red) 3.01 (i) 7.79 (ii) 5.12 (iii) 30.54 (iv) 15.98 Pale yellow Pleasant (i) α-santalene, (ii) β –santalene, (iii) α-santalol, (iv) β –santalol. gauge and the batch time was 10 h. About 8.1 g oil was obtained from 500 g of sandalwood powder; the recovered oil being 1.62wt%. The oil was pale yellow in colour with pleasant odour. In all six fractions were collected, each comprising 2 L of water. No oil was observed in the sixth fraction GC analysis of the oil showed 54.74 and 29.58% of α-santalol and β-santalol. Steam distilled powder was extracted using benzene for 3 h, yielding 2.07 wt% of the concrete. This was subjected to hydro distillation for recovering 1.05wt% of the absolute. Thus, total yield of the oil recovered was 2.67wt%. GC analysis of the solvent extracted oil showed 0.85% and 1.70% of α-santalene and β-santalene, whereas 42.22% and 23.26% of α-santalol and β-santalol respectively16,17.
  • 6. NAUTIYAL: PROCESS OPTIMIZATION OF SANDALWOOD OIL BY SC-CO2 295 Table 3─Comparison of extracts of sandalwood oil obtained by different processes Process of extraction Concrete extracted wt% Absolute extracted wt% Composition of oil % (i) (ii) (iii) (iv) Liquid CO2 extraction (200 bars, 28°C, 4h) - 3.76 0.48 1.08 54.50 28.00 Solvent extraction Benzene (5h) 6.30 3.01 7.86 1.63 30.81 12.18 Diethyl ether (5h) 5.23 2.58 0.57 1.47 48.82 23.37 Ethyl alcohol (5h) 10.90 3.70 1.14 0.42 54.55 29.01 Hydro distillation (30h) - 1.86 2.17 1.26 40.19 12.40 Hydro distillation, alkaline treated (48h) - 2.68 4.25 3.01 41.90 14.89 Steam-distillation, pilot plant (10h) - 1.60 0.77 1.80 54.74 29.58 (i) α-santalene, (ii) β –santalene, (iii) α-santalol, (iv) β –santalol Sandalwood oil obtained by different processes is summarized in Table 3. The major constituents α-santalol and β-santalol were extracted in good amount by liquid carbon dioxide as well as by ethyl alcohol. Solvent extraction Effect of batch time on extraction of sandalwood oil using ethyl alcohol Extraction of sandalwood oil was carried out varying the batch time between 4 h to 7 h. The extraction of the concrete was 6.67, 8.75, 10.90 and 10.91wt%. It was found that when ethyl alcohol was employed as a solvent the per cent recovery of the concrete was higher than that extracted by benzene, toluene and diethyl ether. The absolute extraction was 2.45, 2.80, 3.70 and 3.73wt%. The peak areas of α-santalene and β-santalene at 4 h were 1.12 and 1.75% and that of α-santalol and β-santalol were 43.80 and 24.87% respectively. The extraction of α-santalene and β-santalene at 5 h were 0.96 and 3.28% and that of α-santalol and β-santalol were 50.03 and 27.51% respectively. Similarly the peak areas of α-santalene and β-santalene were 1.14 and 0.42% and that of α-santalol and β-santalol were 54.55 and 29.01% respectively at 6 h. The content of α-santalene and β-santalene were 0.54 and 1.25% and that of α-santalol and β-santalol were 50.99 and 27.20% respectively. Extraction of major constituents was better18,19. Effect of batch time on extraction of sandalwood oil using diethyl ether Major problem, using diethyl ether as an extractent, was its high volatility due to its low boiling point. The loss during the extraction was minimized by circulating cold water at 10oC through the condenser. However, the recovery of the solvent after extraction was poor. Diethyl ether is a non-polar solvent. The per cent recovery of the concrete was 4.20, 4.33, 5.23 and 5.74% for 3, 4, 5 and 6 h extraction time. The per cent recovery of the absolute was 2.08, 2.14, 2.58 and 2.60% for the same batch time of extraction. Although the recovery of the concrete at 6 h was more compared to that at 5, the recovery of an absolute at the same batch time was less than that of 5 h. This may be due to extraction of waxes and not the resins which contain oil18,19. Effect of batch time on extraction of sandalwood oil using benzene The composition of the sandalwood oil after 3 and 5 h batch time of extraction was analysed by GC. Peaks of α-santalene, β-santalene, α-santalol and β-santalol were taken to represent the quality of sandalwood oil. It was found that higher quantities of α-santalol and β-santalol were obtained when batch time was increased from 3 h to 5 h. There was an increase in the α-santalene and β-santalene contents of the sandalwood oil. Sandalwood oil was also extracted using toluene for the batch time of 12 h. The yield of the concrete was 4.98 wt% and that of the oil was 2.45 wt%18,19. Extraction of sandalwood oil using Toluene Sandalwood oil was extracted using Soxhlet apparatus with toluene as a solvent for a batch time of 12 h. The yield of the concrete was 4.98wt% and the absolute obtained was 2.45wt%. The composition of α-santalen, β-sanatlene, α-santalol and β-santalol were 3.98, 4.80, 29.22 and 12.58% respectively. The odour was less pleasant as compared to the extraction with benzene19,20.
  • 7. INDIAN J. CHEM. TECHNOL., JULY 2014 296 Table 4 ─ Physical properties of sandalwood oil Method of extraction Pre treatment Refractive index Optical rotation Acid value Hydro distillation Whole chips 1.500 -22.97 Nil Soxhlet extraction Pulverized coarse (TOLUENE) size powder 1.503 -19.14 4.67 Hydro distillation of concrete Nil 1.499 Nil 7.33 Hydro distillation Pulverized coarse size powder 1.499 -14.46 5.58 Hydro distillation Pulverized coarse size powder, 0.3% alkaline distilled water 1.502 -19.57 2.66 Steam distillation Pulverized powder immersed in cold water (48 hrs) 1.503 -24.67 6.39 Soxhlet extraction (ethanol) Fine pulverized powder 1.504 -19.56 7.79 Soxhlet extraction (diethyl ether) Fine pulverized powder 1.503 -14.46 7.79 Soxhlet extraction (benzene) Pulverized fine powder 1.502 -28.07 6.95 Soxhlet extraction (toluene) Pulverized coarse size powder, immersed in hot water 1.501 Nil 6.71 Liquid CO2 extracted Fine pulverized powder 1.505 -22.97 4.10 Commercial sandalwood oil Nil .504 -19.57 4.15 Required specification : Refractive index 1.499-1.506, Acid value 0.5-8, and Optical rotation 15° to -19.20°. Comparison of the sandalwood oil obtained by different separation methods A comparison of extracts of sandalwood oil, obtained by different methods, has shown that the major constituents α-santalol and β-santalol were extracted in good amount by liquid carbon dioxide as well as by ethyl alcohol. The physical properties of the sandalwood oil, such as refractive index, optical rotation and acid values, are presented in Table 4. The optical rotation value obtained by hydro distillation, steam-distillation, benzene extraction and liquid carbon dioxide extraction were not within the required specification. However, the refractive index and the acid value for all the experiments were within the stipulated values for sandalwood oil21-23. Conclusion It is evident from the results that the extraction of sandalwood oil with subcritical state CO2 at 200 bars and 28oC yield 4.11wt% of sandalwood oil in 1 h of batch time with maximum isolation of major constituents - the price deciding factors of the oil. Though the conventional techniques (steam distillation and hydro distillation) are being practiced commercially, but produces low yield of oil and inferior quality due to lesser santalol and santalene contents. This is because these processes take longer extraction time, and the major constituents are lost in distilled water. Though the cohobation techniques, being used in the recovery of the solubilised constituents may add up to the yield, it also adds cost and time of processing. Moisture minimization in sandalwood oil is quite essential so as to maintain its quality and shelf life. Solvents usually extracts concrete first and then recovery of an absolute is made through alcohol selectively. But here also the yield and quality may be down due to multi processing techniques. Hydro distillation yields 1.86wt% of oil in 30 h. The yield of oil is found to increase when the particle size is reduced. Pulverized sandalwood yields 2.68wt% of oil in 48 h when alkaline water is used for hydro distillation. The yield as well as the colour of the oil is found to be better when alkaline water is used for hydro distillation. When fine pulverized powder is charged for steam distillation using steam pressure of 10 psi, the yield obtained by steam distillation is 1.60wt%. The best yields of absolute (3.70wt %) and concrete (10.90wt %) are obtained when ethyl alcohol is used as solvent. The major constituents of the oil, viz. α-santalol and β-santalol are found 54.55 and 29.01% respectively. On the scale, the assigned score is 9.5 for the best quality of sandalwood oil extracted by subcritical carbon dioxide. Physical properties of subcritical extracted sandalwood oil are found to be superior to that of conventional processing.
  • 8. NAUTIYAL: PROCESS OPTIMIZATION OF SANDALWOOD OIL BY SC-CO2 297 Acknowledgement Author is thankful to Dr N R Shastri (Director, R&D, Malladi Drugs & Pharmaceutical Limited) for funding the project and providing the raw material and commercial sandalwood oil. Dr. K K Tiwari, deserves special thanks for investigating its commercial viablity. References 1 Brunke E J & Hammer S, New Constituents of East Indian Sandalwood Oil, paper presented at the International Congress of Essential Oils, Cannes, October 1980. 2 McHugh M & Krukonis V, Supercritical Fluid Extraction: Principle and Properties (Butterworth Publishers, Stoneham), 1986. 3 Brunner G, Int Chem Eng, 30 (2) (1990) 191. 4 Brunner G & Peter S, Chem Eng Technol, 52 (7) (1981) 529. 5 Brunner G & Peter S, Ger Chem Eng, 5 (1982a) 181. 6 Brunner G & Peter S, Sep Sci Technol, 17 (1) (1982) 199. 7 De Rijke D, Perfum Flav 7 (1) (1982) 31. 8 Paulaitis M E, Penninger J J L, Grey R D (Jr) & Pellerin P, Prodeedings International Symposium on Supercritical Fluids, France Tome-2 (Presses Universitaires de France) 1988 677-684. 9 Guenther E, The Essential Oils, Vol. I (Van Nostrand Co. Inc., New York), 1949, 619. 10 Guenther E, The Essential Oils, Vol. III (Van Nostrand Co. Inc., New York), 1949,173. 11 Guenther E, The Essential Oils, Vol. IV (Van Nostrand Co. Inc., New York), 1949, 619. 12 Guenther E, The Essential Oils, Vol. VI (Van Nostrand Co. Inc., New York), 1985, 173. 13 Gupta R, Ind Oil Soap J, 34(2) (1969) 129. 14 Smith R M & Morris P R, Int Flav Food Addit, 10 (1979) 57. 15 Tiwari K K, Trends in food science and technology, Proceedings of the Second International Food Convention (IFCON-88), edited by M R Raghavendra Rao and N Chandrasekhara [Association of Food Scientists and Technologists (India)] 1989, 59-70. 16 Piggott M J, Ghisalberti E L & Trengove R D, Flav Frag J, 12 (1) (1997) 43. 17 Wiyono B, Panji C & Hastoeti P, J Bull Penelitian Hasil Hutan, 18(1) (2000) 10. 18 Moyler D, Flav Frag J, 8 (1993) 247. 19 Bruno M, Alessandra P & Silvia P T, Flav Frag J, 21(4) (2006) 718. 20 Roy B C, Goto M & Hirose T, Ind Eng Chem Res, 35 (1996) 607. 21 Rozzi N L & Singh R K, Comp Rev Food Sci Food Saf, 1 (2002) 33. 22 Skerget M & Knez Z, J Agric Food Chem, 45 (1997) 2066. 23 Moretta P, Ghisalbert E L, Piggott M J & Trengove R D, ACIAR Proceedings Series, 84 (1998) 83. 24 Moretta P, Ghisalberti E & Trengove R, Sandalwood Res Newsletter, 14 (1998) 5. 25 Marongiu B, Piras A, Porcedda S & Tuveri E, Flav Frag J, 21 (4) (2006) 718.