This document discusses analytical workflows for edible oil production and quality assurance. It describes key steps in edible oil production including seed preparation, extraction, refining, bleaching and deodorizing. It then summarizes several analytical techniques - near infrared spectroscopy (NIR), liquid chromatography (LC), gas chromatography (GC) and inductively coupled plasma-optical emission spectroscopy (ICP-OES) - that can be used at various stages for applications like raw material identification, compositional analysis, contaminant testing and additive analysis. Specific examples are given showing how these techniques can be used to analyze elements, triglycerides, fatty acids, Sudan dyes, PAHs, pesticides and antioxidants in edible oils.
Separation techniques in oils & fats scienceSadanand Patel
Novel Separation Techniques in Oil/Fats, Fatty acids and By products viz, sterols, tocopherols etc.
Chromatographic techniques, urea inclusion and exclusion, distillation, fractionation, crystallization etc
Separation techniques in oils & fats scienceSadanand Patel
Novel Separation Techniques in Oil/Fats, Fatty acids and By products viz, sterols, tocopherols etc.
Chromatographic techniques, urea inclusion and exclusion, distillation, fractionation, crystallization etc
It contains the manufacture of oil, various refining processes such as degumming, alkalization,etc and hydrogenation of oil. Solvent extraction is also briefly explained.
Palm Oil, Palm Kernel Oil Process - Fractions, Derivatives and Product UsesGreenPalm
One of our previous infographics looked at an overview of the complexity in the palm oil / palm kernel oil supply chain. RSPO (Roundtable on Sustainable Palm Oil) certified oil still remains a market niche (16% of total palm oil production now RSPO certified); keeping physical oil separated from non certified oil can be very difficult and impossible depending on where you are based and the types of process and products used. If the world just used crude palm oil, tracing physical sustainable palm oil would be simpler.
We now delve a little deeper into the supply chain, identifying the various processes along the supply chain. Included are examples of product applications with a key that describes the various products and processes e.g Fractionation, Hydrogenation, distillation, IE Palm Stearin, RBD Palm Kernel Stearin, Emulsifier etc.
The product examples we provide do not cover all individual products that palm or palm kernel oil are used in. All main refinery processes are covered; however further blending and manufacturing processes do take place passed what is shown in this graphic.
Processes
- Palm Oil Mill Process
- Crushing
- Refining RBD
- Fractionation
- Interesterification
- Hydrogenation
- Glycerolysis
- Distillation
Products
- RBD Palm Oil
- RBD Palm Olein
- RBD Palm Stearin
- Double Olein (or Super Olein)
- Palm Mid Fraction
- Double Stearin
- Mid Stearin
- Palm Kernel Expeller
- RBD Palm Kernel Oil
- RBD Palm Kernel Olein
- RBD Palm Kernel Stearin
- Palm Fatty Acid Distillate (PFAD)
- Palm Kernel Fatty Acid Distillates (PKFAD)
- Oleochemicals
- Hydrogenated Palm Kernel Oil (HPKO)
- Emulsifier
- Hydrogenated Palm Olein
- Hydrogenated Double Olein
- Hydrogenated Palm Oil
- Hydrogenated Palm Kernel Olein
- IE Palm
- IE Palm Olein
- IE Palm Stearin
Food Industry Case Study: Refining Edible OilsMatt Smith
Find the solution for one of the toughest mixing applications in the food industry, refining edible oils. Read this case study on the Process, the Problem and the Solution.
METHODS OF PARAGRAPH DEVELOPMENT
DEVELOPMENT BY CLASSIFICATION
1) Classification is grouping items into categories according to a certain principle.
2) A classification paragraph describes various classes related to one category of things.
3) This is done by grouping items into categories, such as characteristics, types, factors, and other classes or divisions.
For example: Winter Fruitsè apple, orange, tangerine…
You can divide Facebook users, according to the level of their
activity, into the following groups: online zombie, daily visitor, weekender, and “forgot my password” type.
4) The classification paragraph sticks to one basis of classification.
5) In order to be successful at this, you have to be very clear, specific and detailed.
6) Some useful expressions for classification paragraphs are the following:
a kind of
a type of
be divided into
falls under
belongs to
a part of
fits into
grouped with
related to
associated with
Study the following sample paragraph:
A farmer who decides to concentrate on viable products can choose from four general types of plants: edible, ornamental, raw-material, or shade. Edible plants include grains like rice and corn, fruits like santol and mango, vegetables such as pechay or cabbage, or spices like pepper. On the other hand, ornamentals are all kinds of flowering and non flowering plants used for decoration and landscaping. There are also plants that provide raw materials for other products. Examples of these types are rubber, palm, abaca, maguey, and ramie. The coconut may also belong to this type although the fruit is edible. The last are shade trees, grown primarily to reforest barren areas of mountains. However, some of them are used as ornamentals. Ipil-ipil and narra are the most common shade trees. All these types of plants can be grown profitably, depending upon the soil and climate found in the area.
Explanation: The paragraph shows how plants were classified according to general types.
It contains the manufacture of oil, various refining processes such as degumming, alkalization,etc and hydrogenation of oil. Solvent extraction is also briefly explained.
Palm Oil, Palm Kernel Oil Process - Fractions, Derivatives and Product UsesGreenPalm
One of our previous infographics looked at an overview of the complexity in the palm oil / palm kernel oil supply chain. RSPO (Roundtable on Sustainable Palm Oil) certified oil still remains a market niche (16% of total palm oil production now RSPO certified); keeping physical oil separated from non certified oil can be very difficult and impossible depending on where you are based and the types of process and products used. If the world just used crude palm oil, tracing physical sustainable palm oil would be simpler.
We now delve a little deeper into the supply chain, identifying the various processes along the supply chain. Included are examples of product applications with a key that describes the various products and processes e.g Fractionation, Hydrogenation, distillation, IE Palm Stearin, RBD Palm Kernel Stearin, Emulsifier etc.
The product examples we provide do not cover all individual products that palm or palm kernel oil are used in. All main refinery processes are covered; however further blending and manufacturing processes do take place passed what is shown in this graphic.
Processes
- Palm Oil Mill Process
- Crushing
- Refining RBD
- Fractionation
- Interesterification
- Hydrogenation
- Glycerolysis
- Distillation
Products
- RBD Palm Oil
- RBD Palm Olein
- RBD Palm Stearin
- Double Olein (or Super Olein)
- Palm Mid Fraction
- Double Stearin
- Mid Stearin
- Palm Kernel Expeller
- RBD Palm Kernel Oil
- RBD Palm Kernel Olein
- RBD Palm Kernel Stearin
- Palm Fatty Acid Distillate (PFAD)
- Palm Kernel Fatty Acid Distillates (PKFAD)
- Oleochemicals
- Hydrogenated Palm Kernel Oil (HPKO)
- Emulsifier
- Hydrogenated Palm Olein
- Hydrogenated Double Olein
- Hydrogenated Palm Oil
- Hydrogenated Palm Kernel Olein
- IE Palm
- IE Palm Olein
- IE Palm Stearin
Food Industry Case Study: Refining Edible OilsMatt Smith
Find the solution for one of the toughest mixing applications in the food industry, refining edible oils. Read this case study on the Process, the Problem and the Solution.
METHODS OF PARAGRAPH DEVELOPMENT
DEVELOPMENT BY CLASSIFICATION
1) Classification is grouping items into categories according to a certain principle.
2) A classification paragraph describes various classes related to one category of things.
3) This is done by grouping items into categories, such as characteristics, types, factors, and other classes or divisions.
For example: Winter Fruitsè apple, orange, tangerine…
You can divide Facebook users, according to the level of their
activity, into the following groups: online zombie, daily visitor, weekender, and “forgot my password” type.
4) The classification paragraph sticks to one basis of classification.
5) In order to be successful at this, you have to be very clear, specific and detailed.
6) Some useful expressions for classification paragraphs are the following:
a kind of
a type of
be divided into
falls under
belongs to
a part of
fits into
grouped with
related to
associated with
Study the following sample paragraph:
A farmer who decides to concentrate on viable products can choose from four general types of plants: edible, ornamental, raw-material, or shade. Edible plants include grains like rice and corn, fruits like santol and mango, vegetables such as pechay or cabbage, or spices like pepper. On the other hand, ornamentals are all kinds of flowering and non flowering plants used for decoration and landscaping. There are also plants that provide raw materials for other products. Examples of these types are rubber, palm, abaca, maguey, and ramie. The coconut may also belong to this type although the fruit is edible. The last are shade trees, grown primarily to reforest barren areas of mountains. However, some of them are used as ornamentals. Ipil-ipil and narra are the most common shade trees. All these types of plants can be grown profitably, depending upon the soil and climate found in the area.
Explanation: The paragraph shows how plants were classified according to general types.
R by example: mining Twitter for consumer attitudes towards airlinesJeffrey Breen
A quick tutorial for the Boston Predictive Analytics MeetUp to demonstrate the use of R in the context of text mining Twitter. We implement a very crude algorithm for sentiment analysis but still get a plausible result.
The determination of the oxidation stability of oils and fats is the classical application for the 743 Rancimat. The resulting induction time that is determined characterizes the resistance of oils and fats to oxidation. In addition to the term «induction time», the expression Oil Stability Index (OSI) is in common use. The Rancimat method is also called the automated Swift test or accelerated oxidation test and is in general use today as an automated version of the previously used and extremely complicated Active Oxygen Method (AOM).
In refining process, physical and chemical processes are combined to remove undesirable natural as well as environmental-related components from the crude oil.
Palm Oil and Health - European Symposium June 25, 2014Huiledepalmesante
The European Symposium brought together scientists and legal experts to leverage the debate on palm oil and health. During the conference, three major questions were asked: “Does palm oil pose risks to human health?”, "What are the alternatives?” and “How to inform consumers?”.
1. Edible oil workflows
Compositional and trace contaminant analysis
• Near-Infrared Spectroscopy • Liquid Chromatography • Gas Chromatography
• Inductively Coupled Plasma-Optical Emission Spectroscopy
Raw Material Identification
to Quality Assurance
Raw Material Identification
to Quality Assurance
2. 2
Edible oils are among the most abundant cooking
ingredients in the world. They are extracted from
plants (e.g., soybean, canola, and chili); seeds
(e.g., sesame and sunflower); nuts (e.g., walnut
and macadamia); and fruits (e.g., palm, olive, and
coconut). Depending on oil type, they are used in
baking and frying food and for noncooking products
such as salad dressing, margarine spreads, and dips.
In addition, edible oils are used to produce nonfood
products such as cosmetics and as a feedstock for
making biodiesel fuel.
With demand for edible oils increasing due to a
growing world population, improved living standards,
and changing diets, it is essential to monitor the
production process, understand the characteristics of
the raw feedstock, and validate the specifications of
the finished product to ensure a safe and regulatory-
compliant food product.
Edible oil production
Thermo Fisher Scientific can provide product solutions for every step of your workflow
process. If the solutions employ near-infrared (NIR) spectroscopy, inductively coupled
plasma-optical emission spectroscopy (ICP-OES), liquid chromatography (LC), or gas
chromatography (GC), Thermo Fisher Scientific can deliver critical information about
your process—whether it involves raw material identification, compositional analysis,
contaminant testing, or additive analysis—with a choice of products to best suit your
specific application needs and requirements.
A typical process for producing edible cooking oils without
additives, preservatives, or flavoring includes the following
steps:
• Seed preparation, including cleaning, grinding, and
pressing when the oil seeds are deskinned or dehulled,
ground into course meal, and pressed to separate the oil.
• Degumming crude cooking oils (such as soybean),
which have relatively high levels of phosphatides or gums
that need to be removed to prevent a loss in refining
efficiencies that result from their emulsifying properties
and thermal instabilities.
• Chemical extraction using a hydrocarbon solvent
to selectively dissolve and extract the cooking oil from the
pressed mass, followed by combustion to dry the seeds.
• Refining to remove color, odor, and bitterness by treating
the oil with sodium hydroxide to saponify and remove the
fatty acid contaminants.
• Bleaching for oil used in cooking, which has an additional
filtering step through activated carbon or clays to absorb
any pigments. Oils that will not be heated (such as those
used for salad dressing) are chilled to remove waxes and
ensure that the oils will not partially solidify in the frigerator.
• Deodorizing by steam to remove any taste or odor
components as a final step. Typically, trace amounts of
citric acid are then added to inactivate any trace metals
that might promote oxidation and shorten shelf life.
3. Authentication
HPLC-Charged
Aerosol Detection
NIR
Adulteration
NIR
3
Analysis workflow by application
Process Monitoring
Compositional
Analysis
Raw Material
Identification
Raw Material
Identification
Compositional
Analysis
Contaminants Additive
Analysis
Quality
Assurance
Edible Oil
or Biodiesel
Lipids
Aromatics
Inorganics
Seed
Preparation
Degumming DeodorizingBleachingRefining
Chemical
Extraction
Adulteration,
Authentication
Sudan Dyes
HPLC
Pesticides
GC-FPD
Metals
ICP-OES
PAH
HPLC
I2
NIR
Antioxidants
HPLC
PAH
Pesticides
Antioxidants
Analysis workflow by product
Systems
Sensitivity
4. 4
System solutions
Liquid Chromatography
The Thermo Scientific™
Dionex™
Corona™
Veo™
charged aerosol detector combined
with a Thermo Scientific™
Dionex™
UltiMate™
3000 LC system provides
consistent analyte response independent
of chemical structure for high-resolution
characterization and quantitation of
a variety of lipids from different lipid
classes (Thermo Scientific™
Dionex™
Chromeleon™
Chromatography Data
System compatible).
Gas Chromatography
The Thermo Scientific™
TRACE™
1300
series gas chromatograph and Thermo
Scientific™
TSQ 8000 Triple Quadrupole
GC-MS System encompass the
latest breakthrough technology to
substantially elevate performance
in QA/QC and routine laboratories
(Chromeleon Chromatography Data
System compatible).
Thermo Scientific™
TraceGOLD GC Columns
Providing a leap forward in
performance, TraceGOLD GC Columns
deliver ultralow bleed, superior inertness,
and a high level of reproducibility.
Near-Infrared Spectroscopy
The Thermo Scientific™
Antaris™
II
FT-NIR Analyzer provides robust and
reliable data collection for at-line, on-
line, and in-line analysis. Analyze raw
feedstock by reflection using the internal
integrated sphere, liquids with the internal
temperature-controlled transmission
module, or process monitoring with fiber
optics probes—all in one turnkey system.
Inductively Coupled Plasma
The Thermo Scientific™
iCAP™
7000 Series
ICP-OES is ideal for direct oil analysis,
providing high matrix tolerance and
excellent sensitivity for raw material
identification.
Thermo Scientific™
Accucore™
HPLC Columns
Featuring solid core particles, Accucore
columns provide fast, high-resolution
separations plus a range of conventional
and unique chemistries to meet all your
needs.
5. 5
Raw material identification
The elemental analysis of oils such as canola and palm is important to determine their potential
use as either foodstuffs or fuel. The maximum concentrations of elemental contaminats allowed
in oils used as foodstuff are much lower than those used as biodiesel. Elevated concentrations
can affect flavor, color, and the shelf life of the oil. For edible oils, the maximum concentrations
for calcium and magnesium are 0.05 ppm each according to American Oil Chemists’ Society
(AOCS) Official Method Ca 17-01, Determination of Trace Elements (Calcium, Copper, Iron,
Magnesium, Nickel, Silicon, Sodium, Lead, and Cadmium) in Oil by Inductively Coupled Plasma
Optical Emission Spectroscopy. For automotive fuels, the maximum concentration is 5 ppm for
calcium and magnesium combined according to EN 14214, which provides requirements and
test methods for fatty acid methyl esters (FAME) for diesel engines.
Crude Refined Bleached Deodorized Detection Limit
Ca 317.9 nm 162.1 1.6 0.22 0.05 0.0019
Cu 324.7 nm 0.036 <DL <DL <DL 0.0011
Fe 259.9 nm 1.17 <DL <DL <DL 0.00092
Mg 280.2 nm 61.57 0.611 0.07 0.006 0.00025
Na 589.5 nm 0.122 1.145 0.28 <DL 0.011
Ni 231.6 nm <DL <DL <DL <DL 0.0013
P 177.4 nm 282.109 3.018 1.213 0.579 0.0072
Pb 220.3 nm <DL <DL <DL <DL 0.010
S 180.7 nm 7.031 2.93 1.484 3.495 0.058
Sn 189.9 nm 0.112 0.075 0.089 0.01 0.0037
Table 1. Determination of the elemental
content of canola oil by ICP-OES at four
stages of the refining process. As
expected, the concentration of the
elements decreases with a higher degree
of processing. The concentrations for
calcium and magnesium are below the
AOAC Official Method Ca 17-01 allowable
threshold in the deodorized canola,
making it a good candidate for producing
either biodiesel or foodstuffs.
6. 6
Determining the composition of cooking oil provides a range of valuable information, including
authenticating its origin and quality by its unique acylglyceride fingerprint, elucidating its
nutritional value by its fatty acid composition, detecting adulteration with a lower quality oil,
and providing insight into its thermal stability and resistance to oxidation by its iodine value.
Compositional analysis
Figure 4. This discriminant
analysis distance plot
shows how NIR can be
used to detect adulteration
by discriminating between
extrapure virgin olive oil
(EVOO) and olive oil
contaminated with a
number of lower value oils
in less than two minutes,
and at adulterant levels as
low as 0.5%.
Figure 1. Triglyceride profile
showing a clear separation of
three different edible oils—
sesame, soybean, and
sunflower—by reversed-
phase HPLC with charged
aerosol detection. The
overlay of peaks for glycerol
trilinoleate (LLL) and glycerol
trioleate (000) demonstrate
the reproducibility of the
method.
Figure 2. This 3D
principal component
scores plot demonstrates
the capability of NIR to
discriminate and identify
common edible oils
(olive, soybean, canola,
sunflower, peanut, and
corn) in seconds.
Minutes
SignalIntensity[pA]
-85
0
265 LLL
OOO
0 30 60 90 110
Sunflower Oil
Soybean Oil
Sesame Oil
Standard
Impurities
Figure
2
Provided
by
NIR
group
7. 7
Figure 3. Iodine value calibration plot illustrates the
capability of NIR to quickly determine the iodine value
(unsaturation) for a number of edible oils over a wide
range of iodine values.
Sudan dyes are a class of synthetic
dyes that are mainly used for industrial
applications, such as the coloring of
plastics. These dyes are banned as a
food-coloring agent because they are
classified as carcinogens. For economic
reasons, however, they are sometimes
illegally used to color food to improve
its appearance. Therefore, methods
are needed to determine if oil products
have been adulterated with these dyes.
Figure 5. Determination of Sudan dyes I-IV in chili oil by
overlay chromatograms of fresh curry paste and spiked
fresh curry paste samples (5 mg/mL Sudan I and II and
10 mg/L Sudan III and IV) using reversed-phase, two-
dimensional HPLC-UV without off-line sample
preparation. A Thermo Scientific™ Acclaim™
PolarAdvantage II Column is used in the first dimension
and an Acclaim Phenyl-1 Column in the second
dimension.
0 2 4 6 8 10 12 14 16 18 20 22 25
-10
50
mAU
Minutes
2
1
SudanI
SudanII
SudanIII
SudanIV
Samples: 1. Fresh curry paste
2. Spiked fresh curry paste
0
8. 8
Analyzing crude oil is of vital interest to manufacturers and consumers of edible oils in the
commodity market. Concern over carcinogenic polycyclic aromatic hydrocarbons (PAHs)
formed during incomplete combustion of the seed material is a health issue. And as a result
of the widespread use of pesticides, residues can also be introduced into the oil. In addition to
the presence of contaminants, the functionality of the oil is also of concern. Determining the
free fatty acid (FFA) content of the oils demonstrates that the oil has been properly refined and
serves as a quality check for oils traded on the commodities market.
Contaminant analysis
Figure 6. Determination of PAHs,
shown as an overlay of chromato-
grams of seven serial injections of
an olive oil sample spiked with a
PAH standard mixture (20 ug/kg)
using donor-acceptor complex
chromatography (DACC) HPLC,
an automated process for on-line
sample preparation and analysis.
Sample: Mixture of PAHs standard
Peaks: µg/kg
1. Phenanthrene 20
2. Anthracene 20
3. Fluoranthene 20
4. Pyrene 20
5. Benzo[a]anthracene 20
6. Chrysene 20
7. Benzo[b]fluoranthene 20
8. Benzo[k]fluoranthene 20
9. Benzo[a]pyrene 20
10. Dibenzo[a,h]anthracene 20
11. Benzo[g,h,i]perylene 20
12. Indeno[1,2,3-cd]pyrene 20
13. Benzo[b]crysene (added as I.S.) 20
4
140
25 30 35 40 45 50 55
Minutes
60
mV
-20
1
2
3
5
6
7
8
9
10
11
12 13
9. 9
Figure 7. Determination of organo-phosphorous
pesticides in olive oil by GC. The chromatograms show
the detection of fenthion (an insecticide) in three
commercial oils using GC with a programmable
temperature vaporizing (PTV) injector and phosphorus-
selective flame photometric detector (FPD).
10. 10
The shelf life of edible oils and their applicability in industrial situations is greatly dependent
on their resistance to oxidation that can lead to rancidity. While the amount of saturated
fats present in the oil plays a significant role in providing oxidative stability, the addition of
antioxidants can further enhance it.
Additive analysis
0 2 4 6 8 10
0
300
mAU
Minutes
C
B
A
1
2
3
4
5
6
7
8
9
10
11 12
?
Accucore 150-C18Figure 8. Phenolic antioxidants are
commonly used as preservatives for edible
oils and fats to prevent rancidity. AOAC
Official Method 983.15 on Phenolic
Antioxidants in Oils, Fats, and Butter Oil was
developed to assay levels in finished food
products. Here, margarine preserved with
tert-Butylhydroquinone (TBHQ) is compared
to a peanut oil extract fortified with 12
antioxidants. Results obtained using an
Accucore 150-C18 column revealed a peak
eluting at the same time as propyl gallate,
although not listed as an ingredient (left
chromatogram). Analysis with a second
column type, an Accucore Polar Premium
(right chromatogram), shows the unidentified
peak elutes earlier than proply gallate and
that the TBHQ in the margarine overlays
with the TBHQ in the peanut oil. The results
suggest the peak is an unidentified
constituent. Note the different selectivities of
the Accucore 150-C18 and Accucore Polar
Premium, a polar-embedded C18 phase,
resulting in a change of the elution order for
Peaks 4, 6, and 7.
11. 11
Samples: A. 12 antioxidants, 50 ppm each in acetonitrile
B. Peanut oil extract fortified with 12 antioxidants
C. Margarine preserved with TBHQ
Peaks: 1. Propyl Gallate 7. Ionox-100
2. THBP 8. Octyl Gallate
3. TBHQ 9. BHT
4. Ethoxyquin 10. Lauryl Gallate
5. NDGA 11. Vitamin E
6. BHA 12. Vitamin E Acetate
0 2 4 6 8 10
0
300
mAU
Minutes
C
B
A
1
4
2
3
5
7
6
8
9
10
11 12
?
Accucore Polar Premium