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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2933 Ecofriendly Sugar Polymer based Toilet Cleaners Sarang B. Bhange1*, Dr. V. Y. Karadbhajne2, Dr. B.B Gogte3 1M.Tech final year, Dept. of Oil Technology, LIT Nagpur, India 2Assistant Professor, Dept. of Oil Technology, LIT Nagpur, India 3Associate Professor, Dept. of Oil Technology, LIT Nagpur, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Sugar based polymersbasedonsugar, citricacid, Oxalic acid have been synthesized. These polymers were analysed for Physico chemical characteristics and cleaning efficiency of toilet bowl. Sample S2 was selected for formulation of toilet cleaner. Samples of toilet cleaners based mainly on sugar polymer (58-60%) have been prepared and tested in comparison to commercial toilet cleaner. Our samples give excellent cleaning and shine compared to commercial product. Sample T3 is recommended for commercial large scale production. Key Words - Polymer, Sugar Polymer, Toilet cleaner. 1. INTRODUCTION Increasing awareness about cleanliness and special “Swatch Bharat Movement” The demand for household cleaners is increasing every year. Conventional toilet cleaners are based on Hydrochloric acid, Sodiumbisulphate, Sodium hypo chloride etc. This is a small scale industry and local manufacturer make these products on large scale. Gary A Devis [5] has studied and surveyed a list of acid Toilet Bowl liquid cleanerstoarriveatproperstandards and Evaluate the existing formulates from the stand point of environment. Basically Formic, Phosphoric, and Hydrochloric acid are used. All typesofnon-ionic surfactants and polyethylene Glycol ethers have been used. The powder type bowl cleaners contain mainly Sodium hydrogen sulphate along with salt and carbonates. One of the leading commercial brands uses hydrochloric acid and Non-ionic surfactants. Our laboratory is working on sugar based polymers some of them have a high acid value. Instead of using corrosive Hydrochloricacidwecanusethesepolymers as a base for laundry cleaners. We can avoid the use of any petroleum based surfactant. The idea is to manufacturebasic Toiletcleaneronan organic polymer rather than strong Hydrochloric acid. Our institute is working on Eco-friendly raw materials. [1-4] A specially designed sugar based polymer for this purposehas been used. The idea is to developeco-friendlyvegetablebase Household products which does not utilise strong acids like Hydrochloric acid yet it is highly effective in removing organic and other dirt from toilet bowl. The toilet bowl cleaners have been designed with following objectives; 1. It should quickly or completely remove all organic waste, dust, and stains in the bowl and basin. 2. It should not adversely affect the sanitary materials. 3. It should give a germ free bowl after cleaning. 4. The sample should not be corrosive or irritating to hands. 5. It should incorporate good perfumes so that the bathroom and toilet should provide a pleasant atmosphere. 2. EXPERIMENTAL SET UP Synthesis of Sugar Based Polymer: The novel polymer was synthesized in a Glass reactorof two-liter capacity. The reactor consists of two parts. Lower part of the reactor is round bottom vessel with very wide mouth. The upper part of the reactor is its lid with having four necks with standard joints. A motor driven stirrer was inserted in the reactor through the central neck. While another neck was used for thermometer. A condenser was fitted with the reactor through third neck and the fourth neck was used for dosing chemicals in the reactor. The reactor was heated by an electric heating mental having special arrangements for smooth control of temperature of the reactor. A regulator controlled the speed of stirrer. The reaction vessel and its lid were tied together with thehelp of clamps. Step 1: Sugar and other ingredients were mixed in a homogenizer to get free flowing slurry this was introduced into the reactor. Step 2: The mass was slowly heated to 500C in about 30 minutes. The temp. was then taken to 1200C in about twenty minutes. After attaining the temp., the reactor was continuously monitored for viscosity, cleaning, pH, acid value. In about three hours the desired characteristics are reached. Now the temp was lowered down to 800 C and sample withdrawn and filtered. The clear material is stored in corked bottles. Step 3: The sample was analyzed for Acid value, % Solids, pH, Surface tension, and H.L.B., ratio by standard methods (1-4).
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2934 Preparations of Toilet Cleaners: The composition of toile cleaners is given in table 4. The polymer and other ingredients are mixed in Homogenizer. Borax was dissolved in small amount of water at 900 C then added. The contents were kept overnight,filteredandpackedin glass bottle. The sample were analyzed for pH, foam, viscosity and cleaning performance for toilet bowl and basins. Simultaneously most popular brand of commercial product was analyzed. The idea is to know How our product match with commercial product. Table No. 1 Acid Toilet Bowl Liquid Cleaners Sr. No. Ingredients Liquid Type Powder type1 2 3 1 Formic Acid - - 5-25 - 2 Phosphoric Acid - 30- 50 - - 3 HCl 7-15 - - - 4 Sodium Hydrogen Sulphate - - - 69-95 5 Nonyl Phenol Polyethylene Glycol Ether 2-4 4-8 - - 6 OXO Alcohol Polyethylene Glycol Ether - - 2-6 - 7 Cetyl Dimethyl Benzyl Alkalamide - - - - 8 Linear Alkane Benzene Sulphonate - 1-2 - 0.2-1 9 Xanthene - - 0.5-1 10 Sodium Chloride - - - 5-20 11 Sodium carbonate/Bica rbonate - - - 5-20 12 Water Balance to get 100% Different Fragrances and Dyestuffs are used. Source of information: “Household cleansers Environmental evaluation and proposed” Gary A. Davis and Co-authors University of Tennessee (July 1992) Fig: Photograph of Reactor Table No. 2: Composition of Sugar Polymer Name S1 S2 S3 Sugar 44 44 44 DW 23 23 23 PEG 400 10 10 10 Citric Acid 10 20 - Oxalic Acid - - 20 Maleic Anhydride 10 - - Sodium Bisulphate 3 3 3 Abbreviations: DW: Demineralised Water PEG400: Polyethylene Glycol 400 Table 3: Analysis of Sugar Polymers Batch Name S1 S2 S3 Viscosity by ford cup no 4 at 30 0 c in sec 235 215 150 % Solid by wt. 77.06 76.70 72.8 Acid Value 127.7 111.2 120.2 Density, gm/cc 1.0092 1.0052 0.998 Surface tension by Stalegmometre 59.74 58.66 57.04 HLB ratio, dynes/cm (based on sap value) 15 16.21 16.68 REACTION ASSEMBLY STIRRER REACTOR CONDENSER
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2935 Table 4: Composition of Toilet Cleaners based on Sugar Polymer Ingredients % by weight T1 T2 T3 T4 Polymer 50 58 58 60 SLES 70% 20 30 20 20 30%NaHSO4 10 10 20 - Citric Acid 20 - 02 - Borax - 02 - 02 Water - - - 18 Abbreviations: SLES 70% - Sodium laurel ether sulphate Table 5: Analysis of Toilet Cleaners and Comparison with Commercial Product Sr. No. pH Foam by cylinder method in c.c. Visco sity (by ford cup at 300c) in sec Cleaning Perfor- mance for basin and toilet 1 % 0.5 % 0.25 % T1 02 370 280 190 95 Excellent T2 02 340 280 190 139 Excellent T3 02 440 280 180 200 Excellent with shine T4 04 530 440 380 210 Excellent Comm ercial 03 260 190 140 62 Excellent with shine 3. RESULT AND DISCUSSION Table No. 1 give a compressive list of compositions of acid type bowl cleaners, various acids like formic, phosphoric, and hydrochloric acid has been used. Sodium hydrogen sulphate has been used for powder type bowl cleaner. A variety of surfactants and perfumes have been used in commercial samples. Various polyethylene glycol, cationic surfactants, like ethyl dimethyl benzoyl-ammonium chloride and conventional surfactants like linear alkyne benzene sulphonate has been used in toilet cleaners. The composition of sugar polymers is given in table No. 2. In first sample combination of citric acid and maleic anhydride is used. In second composition only citric acid is used while in third composition oxalic acid has been used. Standard methods of analysis have been used. The analysis of sugar polymer is given in table No. 3. Oxalic acid based polymer gives highest acid value but it is lower in viscosity and trials in toilet bowl cleaners does not give superior results. Sample S2 with moderately high acid value, good viscosity and H.L.B ratio is recommended for use in toilet cleaner composition. It gives superior results when tested for bowl cleaning. The composition of toilet cleaning liquids based mainly on sugar polymer S2 is given in table No. 4. About 20 to 30% S.L.E.S has been used in various compositions. Small amount of Borax has been used in two formulations. 10 to 20% Sodium bisulphate (30%) has been incorporated in three compositions. Table No. 5 give analysisofToiletcleanercompositionsa commercial sample of toilet cleaner was also tested simultaneously. The pH of prepared sample is between 2 to 4. Commercial sample has a pH of 3. The foaming characteristics are good comparable to commercial sample. The viscosity of our samples are slightly higher than commercial sample. Thecleaningperformanceofall samples is excellent. Sample T3 gives quick and complete cleaning with a little shine in the ceramic bowl. In commercial sample this property is also noted. Sample T3 is recommended for commercial use. Pilot plant studies can be conducted on this sample. 4. CONCLUSION 1. Three different sugar based polymers have been prepared and analyzed. 2. Sample S2 was selected for use in toiletcleanerbasedon analysis and initial trials. 3. Four samples of Toilet cleaners were prepared, Sample T3 was adjudge as best on analysis. This is mainly containing Sugar based polymer 58%. 4. Comparison with commercial sample shows that our samples are excellent in cleaning and give shine as desired in commercial product. Pilot scale studies should be under taken for T3 sample. We have developed a product whichisfreefromstrongacids or any surfactants based on petroleum. We are using sugar polymer which is of vegetable origin so the product can be labelled as eco-friendly.
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2936 5. ACKNOWLEDGMENT Special appreciation goes to Department of Oil, Fatsand Surfactant Technology, Laxminarayan Institute of Technology, Nagpurforaccessingtheirlaboratoryandgiving training for how to use equipment’s. Also thanks to library staff for their contribution in using books and journals. Thanks for supporting us in every aspects. REFERENCES 1. Kharkate S.K., Karadbhajne V.Y.,AndGogteB.B.,“Journal of scientific and Industrial Research”, 2005, 64, 752- 755. 2. Dontulwar J.R., and Gogte B.B., “Asian Journal of chemistry”, 2015, 16(3-4), 1385-1390. 3. Deshpande A.D., Phate B.W., and Gogte B.B., “International Journal of chemical science”, 2011, 9(2), 825-835. 4. Dhakite P.A., Phate B.W., and Gogte B.B., “Research Journal of ScienceandTechnology”,2011,3(4),184-188. 5. Gary A. Davis and Co-authors University of Tennessee “Household cleansers Environmental evaluation and proposed” (July 1992) 6. Petkar Smita A., and Gogte B.B., “Chemical engineering World”, 2008, 84-87. 7. Beauchaine J.P., Peterman J.W., Rosenthal R.J., “Microchemica Acta”, 2000, 94(1), 133-138. 8. Abubacker Siddick S., Ganesh S., “International Journal of Scientific and Research Publications”, 2013, 3(2),1-2. 9. Elena Kardesh, VoKoVI Turyan croatica Chem. Acta CCACAA7,2005, 78(1), 99-103. 10. A.S.T.M. Standard Method, 1982, 6. 01, D-1200-82. 11. Hugh D., Voungs Roger A., “Freedom Univarting Physics with modern physics Addison-Wisley Publication”, 2012, P. 374. 12. Jayasekara R., Harding I., Bowater I., Lonergan G.; Journal of Polymer Environment, Vol 13, 2005, pp 203- 205. 13. Tian Huayu, Tang Zhaohui Zhuang, XiuliChen,XuesiJing Xiabin; Progress in Polymer Science, Vol 37(2),2012,pp 237-280. 14. Dhakite P. A. , Deshpande A. D., Gogte B. B., Phate B. W.; International Journal of Research in Pharmacy of Chemistry, 2011, Vol 1(3), pp 432-437. 15. Lichtenberg D., Ahyayauch H., Goni F. M., Bio-Physics Journal for Detergent, Vol 105(2), 2013, pp 289-299. 16. Sindhu R., Suprabha G.N., Shashidhar S.; African Journal of Microbiology Research Sep 2009, Vol 3(9), pp 498- 503. 17. IS 3025-44 (1993): Methods of Sampling and Test (physical and chemical) forWater and Wastewater,Part 44: Biochemical Oxygen Demand (BOD) [CHD 32: Environmental Protection and Waste Management]
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