The document discusses cryogenic grinding technology. Cryogenic grinding involves cooling materials below their embrittlement temperature using liquid nitrogen before grinding them, allowing for grinding of hard, brittle, soft, elastic, and fibrous materials. It describes the working principle of cryogenic grinding, which involves spraying liquid nitrogen on materials as they are conveyed into an impact mill. Cryogenic grinding offers benefits like increased throughput, finer particle sizes, and lower grinding costs compared to conventional grinding. The document provides example applications of cryogenic grinding in industries like steel machining, plastics processing, adhesives production, explosives processing, and spices grinding.
Normal grinding processes which do not use a cooling system can reach up to 200°F.
These high temperatures can reduce volatile components and heat-sensitive constituents in herbs.
But cryogenic grinding process does not damage or alter the chemical composition of the plant in any way.
Materials which are elastic in nature, having low melting points, low combustion temperatures , sensitive to oxygen can be ideally machined by cryogenic grinding process.
Cryogenic grinding in food is a very new technique. It has a vast advantages over the conventional grinding process. This presentation contents a brief introduction about conventional grinding, different types of grinders and problems of conventional grinders. Its also describe a brief introduction about cryogenic grinding, its components, uses and various advantages.
Cyrogenic grinding application in food by sunil meenasunil meena
Cryogenic grinding is a method of powdering herbs at sub-zero temperatures ranging from 0 to minus 70°F. The herbs are frozen with liquid nitrogen as they are being ground. This process does not damage or alter the chemical composition of the plant in any way. Normal grinding processes which do not use a cooling system can reach up to 200°F. These high temperatures can reduce volatile components and heat-sensitive constituents in herbs.
Normal grinding processes which do not use a cooling system can reach up to 200°F.
These high temperatures can reduce volatile components and heat-sensitive constituents in herbs.
But cryogenic grinding process does not damage or alter the chemical composition of the plant in any way.
Materials which are elastic in nature, having low melting points, low combustion temperatures , sensitive to oxygen can be ideally machined by cryogenic grinding process.
Cryogenic grinding in food is a very new technique. It has a vast advantages over the conventional grinding process. This presentation contents a brief introduction about conventional grinding, different types of grinders and problems of conventional grinders. Its also describe a brief introduction about cryogenic grinding, its components, uses and various advantages.
Cyrogenic grinding application in food by sunil meenasunil meena
Cryogenic grinding is a method of powdering herbs at sub-zero temperatures ranging from 0 to minus 70°F. The herbs are frozen with liquid nitrogen as they are being ground. This process does not damage or alter the chemical composition of the plant in any way. Normal grinding processes which do not use a cooling system can reach up to 200°F. These high temperatures can reduce volatile components and heat-sensitive constituents in herbs.
Cryogenic Grinding is the technique of Pulverizing at sub-zero temperatures (-17.78°C) to minimize the loss of essential oils.Cryogenic grinding technology can efficiently grind most tough materials and can also facilitate cryogenic recycling of tough composite materials and multi component scrap
Cryogenic Grinding is the technique of Pulverizing at sub-zero temperatures (-17.78°C) to minimize the loss of essential oils.Cryogenic grinding technology can efficiently grind most tough materials and can also facilitate cryogenic recycling of tough composite materials and multi component scrap
This presentation deals with the basic knowledge and easy concept of cryogenics that can help to bring up your basic knowledge about cryogenics.
This basically contains the history and applications of cryogenic technology.
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2. Introduction
Problems faced in Conventional Grinding
Cryogenic Grinding Technology
Working Principle of CryoGrinder
Performance Data &Technical Data
Merits & Demerits
Field of applications
Conclusion
3. The term “CRYOGENICS” originates from Greek word which means
creation {or} production by means of cold.
Cryogenics is the study of very low temperature {or} the production
of the same, Liquid nitrogen is the most commonly used element in
Cryogenics & is legally purchasable around the world.
Cryogenic Grinding technology can efficiently grind most tough
materials & can also facilitate Cryogenic recycling of tough
composite materials & multi component scrap.
The Cryogenic process also has a unique capability for recycling
difficult to separate composite materials.
4. High heat generation.
Introduction of tensile residual stress.
Less tool life.
Clogging and Gumming of the mill.
Oxidation.
Loss of Enteric oil in Spice grinding.
6. Here comes the necessity
of
CRYOGENIC
GRINDING
…..also known as Freeze
Grinding
7. For pulverizing many materials,
Cryogenic Grinding Technology
increases productivity & lower power
cost.
Many elastic {or} “soft” materials are
very difficult to pulverize(crush to
fine particle),requiring long cycle
times & high power/energy
consumption.
Cryogenic grinding involves cooling a
material below its embrittlement
temperature with a cryogenic fluid,
typically liquid nitrogen.
After cooling, the material is fed into
an impact mill where it is reduced in
size primarily by brittle fracture.
8. Schematic representation of Cryo-Grinder
Material is to be ground is cleaned
manually & fed into the hopper.
From the exit of the hopper the material
enters into the vibratory feeder, which
is positioned with a small inclination
towards the entry of the helical screw
conveyor, It has ability to control the
fed rate.
Liquid nitrogen from the storage
container is sprayer into the screw
conveyer, The time of stay of material in
the conveyer can be maintained by
varying the speed of the drive i.e.,
conveyer drive.
The sensors monitors material’s
temperature in the conveyer.
When the mill is running, the material
gets crushed between the studs &
comes out through an optional sieve as
a ground product.
To the bottom of the mill a collecting
bin is housed where the ground product
gets collected.
The vaporized nitrogen from the mill is
sucked by a centrifugal blower &
through the filter assembly is fed back
to the mill, And the cyclic process is
continued.
10. Performance Data Cryo-Mill
Field Of Application* Size reduction, Homogenation
Feed Material* Hard, Brittle, Soft, elastic & Fibrous
Feed size* Up to 8 mm
Final Fineness* Approx. 5micro-mm
Batch/Sample Volume* Max.20ml
Typical Mean Grinding Time* Pre-cooling:10 mins
grinding 1 minute
Memory for Parameter Combination* 1 nos
Technical Data Parameters
Power Consumption 160 Watts
W*H*D 385*370*570 mm
Net Weight Approx. 46 Kg
*depending on feed material & instrument configuration/setting.
11. MERITS:
Increased throughput & power saving.
Finer particle size.
More uniform particle distribution.
Lower grinding cost.
No heat generation.
Prevent oxidation.
DE-MERITS:
High power consumption.
High operation cost.
Maintenance cost is above the range.
Filtering of Screw Conveyer is Difficult.
12. CryoGrinding of Steel;
The large amount of Heat is generated during machining/grinding at high
speed & feed rate raises the temperature at the cutting zones excessively.
To overcome this problem liquid Nitrogen is fed to the grinding spot.
Thermoplastics & Thermo sets;
To which Nylon, PVC, Polyethylene, synthetic rubber are commonly used in
powder form, but not limited to, a variety of applications such as adhesives,
powdered coatings, fillers & plastic sintering & molding.
Adhesives & waxes;
To avoid pliable & sticky of certain materials which is unable in conventional
grinding.
Explosives;
To grind the explosive materials(TNT) below their Ignition Temperature.
Spices;
To overcome the volatility of Etheric Oils (gives the taste & smell of spices).