This document discusses the organic Rankine cycle (ORC) for recovering exhaust waste heat from a diesel engine. The ORC converts thermal energy from the engine exhaust into mechanical energy through evaporation and condensation of an organic working fluid. It works similarly to a traditional steam cycle but uses organic fluids instead of water. The document covers the working principle, construction, common working fluids, effects of various parameters, and advantages of the ORC system for waste heat recovery from diesel engines.
Solar-Organic Rankine Cycle. Basic idea of Organic-Rankine cycle. Comparison of various working fluid for a Solar ORC based on the tests conducted on a simple ORC system of 2KW capacity operating on a solar water heater (water temp. 90C) as a source of heat. Comparison made on the basis of efficiency, pressure ratio, turbine exit volume flow rate, mass flow rate, heat input, Environmental considerations, toxicity, flammability.
Fossil fuel consumption in the recent years has been increasing and the burning of fossil fuel is said to be a major contributor towards global warming, acid rains, air, water and soil pollution, forest devastation and radioactive substances emissions. Besides the environment, the fossil fuel prices fluctuate considerably, usually going up and being very expensive in many countries.
Most importantly, the quantity of fossil fuels, like petroleum,natural gas, and coal can only decrease since they are non-renewable resources.
As a result many countries have been investing billions of dollars in new technologies and demand for sophisticated power supply options is greatly increased.
In a typical developed country as much as 40% of total fuel consumption is used for industrial and domestic space heating and process heating. Of this around one third is wasted.
Currently recovering low temperature heat which includes Industrial waste heat, geothermal energy, solar heat, biomass and so on could be a very critical and sustainable way to solve energy crisis. Utilising waste heats along with attempts for the use of renewable sources as low grade thermal heat has motivated us to develop a project based on ORC.
one of the renewable energy resources project that help me lot to my carrier in research field : this slide is for the prototype model that i design actual full scale size may be bit of different from my calculations and data's
Solar-Organic Rankine Cycle. Basic idea of Organic-Rankine cycle. Comparison of various working fluid for a Solar ORC based on the tests conducted on a simple ORC system of 2KW capacity operating on a solar water heater (water temp. 90C) as a source of heat. Comparison made on the basis of efficiency, pressure ratio, turbine exit volume flow rate, mass flow rate, heat input, Environmental considerations, toxicity, flammability.
Fossil fuel consumption in the recent years has been increasing and the burning of fossil fuel is said to be a major contributor towards global warming, acid rains, air, water and soil pollution, forest devastation and radioactive substances emissions. Besides the environment, the fossil fuel prices fluctuate considerably, usually going up and being very expensive in many countries.
Most importantly, the quantity of fossil fuels, like petroleum,natural gas, and coal can only decrease since they are non-renewable resources.
As a result many countries have been investing billions of dollars in new technologies and demand for sophisticated power supply options is greatly increased.
In a typical developed country as much as 40% of total fuel consumption is used for industrial and domestic space heating and process heating. Of this around one third is wasted.
Currently recovering low temperature heat which includes Industrial waste heat, geothermal energy, solar heat, biomass and so on could be a very critical and sustainable way to solve energy crisis. Utilising waste heats along with attempts for the use of renewable sources as low grade thermal heat has motivated us to develop a project based on ORC.
one of the renewable energy resources project that help me lot to my carrier in research field : this slide is for the prototype model that i design actual full scale size may be bit of different from my calculations and data's
Make power out of your waste heat - Organic Rankine Cycle Sindhu Maiyya
How to utilize the waste heat generated by pretty much all the processes we engage in. An idea to convert the waste heat into useful power.
A presentation give in the finals of Schenider Electric Go Green in the City Challenge -2012
In this project we basically studied scope of this project, its feasibility and market assessment, raw material availability, different routes to produce Syngas and their comparison, process selection and its complete description, its P&ID, and environmental consideration.
Download Link (Copy URL):
https://sites.google.com/view/varunpratapsingh/teaching-engagements
Syllabus:
Availability and Irreversibility
Availability Function
Second Law Efficiencies
Work Potential Associated with Internal Energy
Waste Heat Recovery
Heat Losses – Quality vs. Quantity
Principle of Heat Recovery Units
Classification of WHRS on Temperature Range Bases
Commercial Viable Waste Heat Recovery Devices
Benefits of Waste Heat Recovery
Development of a Waste Heat Recovery System
Commercial Waste Heat Recovery Devices
West Heat Recovery Boiler (WHRB)
Recuperators- Regenerative, Ceramic, Regenerative Heat Exchanger
Thermal wheel/ Heat Wheel
Heat Pipe
Economiser
Feed Water
Heat Pump
Shell and Tube Heat Exchanger
Plate Heat Exchanger
Run-around coil
Direct Contact Heat Exchanger
Advantages and Limitations of WHRD’s
High Pressure Boilers — Classification. Construction and principle of working of Lamont boiler, Benson boiler, Loeffler boiler, Velox boiler, Schmidt Hartman boiler, Ramsin boiler Fluidized bed combustion boilers (FBC): principle, need, types, various arrangement, control system and advantages over other boiler systems. Comparison of various types of boilers Indian Boiler Regulation Act Maintenance procedure of major components of high pressure and FBC boilers
Steam boilers, types of boilers, accessories and mountings of boilers, description of various types of boilers, description of all accessories and mountings of boiler, Fire tube and Water tube boiler, Low pressure and high pressure boilers,
once through boiler, examples, and important features of HP boilers, Mountings and accessories. Layout of a modern HP boiler. Equivalent evaporation of boilers. Boiler performance. Boiler efficiency
Make power out of your waste heat - Organic Rankine Cycle Sindhu Maiyya
How to utilize the waste heat generated by pretty much all the processes we engage in. An idea to convert the waste heat into useful power.
A presentation give in the finals of Schenider Electric Go Green in the City Challenge -2012
In this project we basically studied scope of this project, its feasibility and market assessment, raw material availability, different routes to produce Syngas and their comparison, process selection and its complete description, its P&ID, and environmental consideration.
Download Link (Copy URL):
https://sites.google.com/view/varunpratapsingh/teaching-engagements
Syllabus:
Availability and Irreversibility
Availability Function
Second Law Efficiencies
Work Potential Associated with Internal Energy
Waste Heat Recovery
Heat Losses – Quality vs. Quantity
Principle of Heat Recovery Units
Classification of WHRS on Temperature Range Bases
Commercial Viable Waste Heat Recovery Devices
Benefits of Waste Heat Recovery
Development of a Waste Heat Recovery System
Commercial Waste Heat Recovery Devices
West Heat Recovery Boiler (WHRB)
Recuperators- Regenerative, Ceramic, Regenerative Heat Exchanger
Thermal wheel/ Heat Wheel
Heat Pipe
Economiser
Feed Water
Heat Pump
Shell and Tube Heat Exchanger
Plate Heat Exchanger
Run-around coil
Direct Contact Heat Exchanger
Advantages and Limitations of WHRD’s
High Pressure Boilers — Classification. Construction and principle of working of Lamont boiler, Benson boiler, Loeffler boiler, Velox boiler, Schmidt Hartman boiler, Ramsin boiler Fluidized bed combustion boilers (FBC): principle, need, types, various arrangement, control system and advantages over other boiler systems. Comparison of various types of boilers Indian Boiler Regulation Act Maintenance procedure of major components of high pressure and FBC boilers
Steam boilers, types of boilers, accessories and mountings of boilers, description of various types of boilers, description of all accessories and mountings of boiler, Fire tube and Water tube boiler, Low pressure and high pressure boilers,
once through boiler, examples, and important features of HP boilers, Mountings and accessories. Layout of a modern HP boiler. Equivalent evaporation of boilers. Boiler performance. Boiler efficiency
Development of a 300 kWe Integrated Axial Turbine and Generator for ORC Appli...Keith D. Patch
2nd International Seminar on ORC Power Systems: Turbo Expanders II, Rotterdam, The Netherlands
Publisher: ASME, International Gas Turbine Institute (IGTI)
Abstract
Concepts NREC has completed its design and development of an integrated high speed axial turbine and permanent magnet generator. The Turbine –Generator Unit (TGU) is ideal for ORC applications for its compactness, reliability, and versatility. The 20,000 rpm TGU does not use a shaft seal or gearbox and the generator is evaporatively cooled using the ORC working fluid. The TGU is designed with the intent of having the same turbine housing and generator used with a range of operating ORC fluid operating pressures and temperatures to enable its wide spread use in a variety of ORC heat recovery applications. The rotor and nozzle stators are changed to aerodynamically optimize the performance of the turbine at different ORC fluid operating conditions and flow rates. The output voltage of the generator can range from 300 to 480 VAC and at 50 hz and 60 hz. This facilitates its use in waste heat recovery applications throughout the world. This technical paper will review the mechanical and electrical design features of the turbine-generator unit.
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Abstract
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I have completed my summer training at BHEL power plant at Bawana. This plant is overhanded by BHEL northern region,It is design to produce the 1500 MW electricity for supply to the DELHI and DELHI -NCR.. plant is combined cycle gas power plant that is integrated to the heat power plant that is work on the Rankine cycle. i have train under experienced senior engineers.✌
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This presentation is regarding 'Energy Conservation', presented to our respected teacher Prof. Dr. Moinuddin Ghauri.
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this will help to understand the basic knowledge of diesel power plant .
For generating electrical power, it is essential to rotate the rotor of an alternator by means of a prime mover. The prime mover can be driven by different methods. Using diesel engine as prime mover is one of the popular methods of generating power. When prime mover of the alternators is diesel engine, the power station is called diesel power station.The mechanical power required for driving alternator comes from combustion of diesel. As the diesel costs high, this type of power station is not suitable for producing power in large scale in our country. But for small scale production of electric power, and where, there is no other easily available alternatives of producing electric power, diesel power station are used. Steam power stations and hydro power plants are mainly used to produce maximum portion of the electrical load demands. But for steam power station, sufficient supply of coal and water are required.
Advantages of Diesel Power Station:-
This is simple in design point of view.
Required very small space.
It can also be designed for portable use.
It has quick starting facility, the small diesel generator set can be started within few seconds.
It can also be stopped as when required stopping small size diesel power station, even easier than it’s starting
As these machines can easily be started and stopped as when required, there may not be any standby loss in the system.
Cooling is easy and required smaller quantity of water in this type power station.
Initial cost is less than other types of power station.
Thermal efficiency of diesel is quite higher than of coal.
Disadvantages of Diesel Power Station:-
As we have already mentioned, the cost of diesel is very high compared to coal. This is the main reason for which a diesel power plant is not getting popularity over other means of generating power. In other words the running cost of this plant is higher compared to steam and hydro power plants.
The plant generally used to produce small power requirement.
Cost of lubricants is high.
Maintenance is quite complex and costs high.
Plant does not work satisfactorily under overload conditions for a longer period
Bangladesh Power Stations & Power Plants OverviewRidwanul Hoque
It is a presentation about Bangladesh power stations and power plants such as: Energypac Engineering Ltd, DESCO,Dockyard & Engineering Works LTD ,RPCL, APSCL.
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The Cyclone Engine is built of three major components, the Steam Generator, Piston Block, and Condenser. The working fluid, deionized water, travels continuously through these three components. Beginning in the steam generator, moving into the pistons, then to the condenser, and finally pumped back into the steam generator.
How to Start your Large Motors- typical Solutions or new motor design?Delcho Penkov
In the context of low oil prices and an increasing demand for cost reduction of the electrical installations, optimizing the starting solution of high power electrical motors could be highly contributive. Direct on-line start is the most common solution today, being also the simplest and most cost-effective but it may generate voltage dip during start and stresses mechanically the machine and load. Progressive starting solutions, as auto-transformer, soft-starter or variable speed drive, solve the electrical and mechanical constraints in variable levels, related to their complexity. Today, in addition to the progressive starting solutions, motor manufacturers propose to design the motors as to reduce their inrush current, in some cases down to 300% of the rated current.
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In this presentation, I’ll describe the general scheme of power plant with including :
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2. Pros. & Cons. of Steam Turbine
3. Schemetic Arrangment of Gas Power Plant
4. Pros. & Cons. of Gas Power Plant
5. Pros. & Cons. of Nuclear Power Plant
6. Schemetic Arrangment of Soler (PV) System
7. Types of Renewable & Non-renewable Energy
Similar to Organic rankine cycle for exhaust waste heat recovery of a disel engine (20)
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Organic rankine cycle for exhaust waste heat recovery of a disel engine
1. ORGANIC RANKINE CYCLE
FOR EXHAUST WASTE HEAT
RECOVERY OF A DIESEL
ENGINE
GUIDED BY PRESENTED BY
SREEVATSAN RAMESH VIPIN MP
( AP, ME) ROLLNO:52
S7,ME
1
2. CONTENTS
• INTRODUCTION
• WORKING PRINCIPLE
• CONSTRUCTION OF ORC
• WORKING FLUIDS
• PERFORMANCE MAP OF THE DIESEL ENGINE
• ADVANTAGES OF ORC.
• EFFECT OF EVAPORATION PRESSURE.
• EFFECTS OF EXHAUST TEMPERATURE .
2
3. INTRODUCTION
• Organic Rankine cycle(ORC) is a thermodynamic cycle which
convert thermal energy into mechanical.
• ORC technology is similar to a traditional steam turbine.
• ORC generators are a way to convert waste heat into
electricity.
• Internal combustion(IC) engines only convert about 40% of
the total fuel combustion energy into useful work.
3
4. WORKING PRINCIPLE
• The ORC is a thermodynamic cycle that converts heat into work.
Figure 1: ORC
VIDEO
4
6. T-S diagram of the ORC system
🌕 Process 1-2 (Expander)
🌕 Process 2-4 (Condenser)
🌕 Process 4-5 (Pump)
🌕 Process 5-1 (Evaporator)
6
Figure-5
7. WORKING FLUIDS
• Water is the only working fluid for steam rankine cycle.
• Plenty of organic fluids are suitable for ORC.
WATER ORGANIC FLUIDS
Small, fast moving molecules Large flow rate
Metal parts and blade erosion No wear of blades and
metal parts
7
8. CHOICE OF WORKING FLUID
• The selection of the working fluid is very important in ORC.
• In order to recover low-grade heat, the fluid generally has a
lower boiling temperature than water.
• Refrigerants and hydrocarbons are two commonly used
working fluids.
8
9. PROPERTIES OF WORKING FLUIDS
9
Figure-3 T-s diagram of the six selected working fluids
Table 1 Properties of the selected working fluids
10. EFFECT OF CRITICAL TEMPERATURE OF
WORKING FLUIDS
• Net power output increases with increasing working fluids
critical temperature
10
Figure-4
11. EFFECT OF EVAPORATION PRESSURE
11
• Power output increases with the evaporation pressure
Figure-6
12. PERFORMANCE MAP OF THE DIESEL ENGINE
• Exhaust energy of diesel engine varies with the operating
conditions.
• Variation of the exhaust energy has an effect on the operating
parameters of the ORC system.
12
(a) (b)
15. ADVANTAGES OF ORC
• High turbine / thermodynamic cycle efficiency.
• Turbine low mechanical stress.
• No need to demineralize water.
• No risk of blade erosion.
• Non-oxidizing working fluid with no corrosion issues.
• Completely automatic .
• Simple maintenance procedure.
• No operator attendance required.
• Long life of the plant (> 20 years);.
• Possibility to work at low temperatures (90+°C)
15
16. CONCLUSION
• ORC system is used to recover the exhaust waste heat from a
diesel engine.
• Thermal efficiency and exergy efficiency are relative low.
• Power output increases with the evaporation pressure.
• Net power output increases with increasing working fluids
critical temperature
16