This document discusses the importance of calculating machine costs for CNC machining operations. It outlines the key fixed and variable costs to consider, including interest, depreciation, taxes, insurance, repairs, maintenance and energy. It recommends using methods like straight-line, diminishing balance or geometrically adjusted diminishing balance depreciation to accurately reflect the asset value over its lifetime. The conclusion emphasizes that operation costs depend mainly on machine run hours, workpiece complexity and raw material costs. Planning is important to set competitive prices and payments for the business.
PPCE unit 2 (ME8793 – PROCESS PLANNING AND COST ESTIMATION )TAMILMECHKIT
UNIT 2 – PROCESS PLANNING ACTIVITIES
Process parameters calculation for various production processes-Selection jigs and fixtures- Selection of quality assurance methods - Set of documents for process planning-Economics of process planning- case studies
Coordinate metrology is concerned with the measurement of the actual shape and dimensions of an object and comparing these with the desired shape and dimensions.
In this connection, coordinate metrology consists of the evaluation of the location, orientation, dimensions, and geometry of the part or object.
A Coordinate Measuring Machine (CMM) is an electromechanical system designed to perform coordinate metrology.
PPCE unit 2 (ME8793 – PROCESS PLANNING AND COST ESTIMATION )TAMILMECHKIT
UNIT 2 – PROCESS PLANNING ACTIVITIES
Process parameters calculation for various production processes-Selection jigs and fixtures- Selection of quality assurance methods - Set of documents for process planning-Economics of process planning- case studies
Coordinate metrology is concerned with the measurement of the actual shape and dimensions of an object and comparing these with the desired shape and dimensions.
In this connection, coordinate metrology consists of the evaluation of the location, orientation, dimensions, and geometry of the part or object.
A Coordinate Measuring Machine (CMM) is an electromechanical system designed to perform coordinate metrology.
Producing hole is one of the most common machining operation on a machining center.
Machining center have many hole making cycles such as Spot Drilling, Reaming, Deep Hole drilling, Peck drilling etc.
in this Ppt all canned cycle are explained i;e G70 G71 G72 G73 G75 G76 G81
education is a key for everything so the objective of this slide is to share knowledge to the glob in my area of specialization.
This lecture note is basically designed for mechanical Engineering Manufacturing stream students and Instructors.
An ultimate guide to thread rolling tools, tips and design considerations. This PowerPoint was presented live at the 2016 PMPA National Technical Conference.
this file is about the types of dies and also its manufacturing procedure.this is important for the industry and for the industrial and manufacturing engineering..are of this field is manufacturing engineering and die designalso for the blanking dies and punches
Unit 3A1 Lathe turning and related operationsMechbytes
Coverage of machine tools classification, types, functions and Lathe machine, Turning & related operations, Lathe construction, parts, accessories and attachments
Producing hole is one of the most common machining operation on a machining center.
Machining center have many hole making cycles such as Spot Drilling, Reaming, Deep Hole drilling, Peck drilling etc.
in this Ppt all canned cycle are explained i;e G70 G71 G72 G73 G75 G76 G81
education is a key for everything so the objective of this slide is to share knowledge to the glob in my area of specialization.
This lecture note is basically designed for mechanical Engineering Manufacturing stream students and Instructors.
An ultimate guide to thread rolling tools, tips and design considerations. This PowerPoint was presented live at the 2016 PMPA National Technical Conference.
this file is about the types of dies and also its manufacturing procedure.this is important for the industry and for the industrial and manufacturing engineering..are of this field is manufacturing engineering and die designalso for the blanking dies and punches
Unit 3A1 Lathe turning and related operationsMechbytes
Coverage of machine tools classification, types, functions and Lathe machine, Turning & related operations, Lathe construction, parts, accessories and attachments
FactoryFix.com - CNC Machine Maintenance and Calibration is necessary to keep your expensive equipment functional for as long as possible. Here is your guide to the routines you should adopt to ensure your industrial CNC equipment lasts the longest.
Process costing explained with examples free of cost .It is for students of managerial accounting ,read this to quickly go through process costing.
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Cost means the amount of expenditure (actual or notional) incurred on, or attributable to, a given thing.
The Institute of Cost and Management Accountant, England (ICMA) has defined Cost Accounting as – “the process of accounting for the costs from the point at which expenditure incurred, to the establishment of its ultimate relationship with cost centers and cost units.
In its widest sense, it embraces the preparation of statistical data, the application of cost control methods and the ascertainment of the profitability of activities carried out or planned”.
It is the economic consideration like cost estimation,capital investment,profitability and total product cost. It also includes various types of each, calculation and ratios
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Detailed Presentation on cost analysis including:
01 INTRODUCTION TO COST ANALYSIS
02 COST CONCEPT AND ITS TYPES
03 BRIEF OVERVIEW OF THE TYPES
04 PRODUCTION COSTS
05 DETERMINANTS OF COSTS
By: Archit Aditya
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A brief summary of Depreciation in Financial Accounting. It describes both the methods, namely, Written Down Value method and Straight Line method. It shows the basic formulae and tips on how to calculate the same.
Life cycle costing and customer life cycle costing (cost accounting)Ro'ya Abd Elhafez
At the start of any project, it is important to understand the costs involved
Traditional methods simply look at start up costs, cash flow and profit or loss
Focused primarily on the manufacturing stage of product life cycle .
• Pre & post -manufacturing are treated as expenses costs.
Traditional costing methods are used for external reporting and comply with applicable rules( IFRS/ GAAP)
Life-cycle costing is another type of costing that is useful only for internal decision-making.
Pre & post -manufacturing are treated as product costs.
Does not comply with applicable rules (IFRS/GAAP)
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Cost calculation of cnc machining operation
1. Cost calculation of cnc
machining operation
By
12dm01, Abdul Subhan
12dm02, Abdulkader
2. Machine cost
• When planning we need: –An accurate method of calculating the
cost of owning machinery. •The comparative cost of different
machine combinations. •The comparative cost of getting the work
done through means that do not include ownership
• –To know the effective work we are getting from machinery. •The
ability to calculate costs per hour.
• What are the timeliness costs from not being able to get the job
done and what are the risks of overcapacity.
3. Cost components
Fixed cost:
1, Interest on capital.
2, Depreciation.
3, Tax insurance.
Variable cost:
1, Repair and maintenance.
2, Energy.
• Fixed: because they are fixed regardless of the level of use.
• Variable: Because they vary with the level of use.
4. Importance of planning
• When buying machinery, planning is important in order to be able
to fix payments to the business.
• Most companies will use individual contracts but bulk purchase
can be advantageous.
• There will be more competition in the market. So we should price
competitively.
• To fix a price we should know well about the market and set a
brand value.
5. Depreciation
Reasons:
• Reduction in machine performance due to worn parts.
• Increase in cost for the same unit of output, due to increase in
power consumption, labour or repair cost.
6. Cost calculation
• Straight Line: fixed amount depreciated every year. Simple if
considering having the asset for a longer period.
• Fixed Percentage (diminishing balance): More accurately reflects
the value of the asset throughout its life. Useful when looking at
ownership alternatives.
• Geometrically Adjusted Diminishing Balance: The most accurate,
reflects the initial drop in value of the asset.
7. Variable costs
• Repair and Maintenance costs can be highly variable and
unpredictable for individual machines.
• As machines get older then clearly they are likely to need more
repairs.
• Standard methods use the results from surveys to calculate
estimated repair and maintenance.
• The more complex the machine the more likely it is that costs
will increase as the machine gets older.
• The most common way to express it is as a cumulative cost
through the life of the machine.
9. conclusion
• The cost of operation is mainly based on the no of hours the
machine has running.
• The second major factor Is the complexicity of the work piece.
• And the other factor is the cost of raw material and some time it
may be supplied by the consumer due to the type of material he
needs.