CMAA OHare and Midway International Airports Capital Improvement Program

February 27, 2015
O’HARE AND MIDWAY INTERNATIONAL
AIRPORTS
CAPITAL IMPROVEMENT PROGRAM
PRESENTATION TO
THE CONSTRUCTION MANAGEMENT
ASSOCIATION OF AMERICA
–CHICAGO CHAPTER
Rev. 02-26-15-B
CONNECTING THE WORLD
TO CHICAGO

UPCOMING BID OPPORTUNITIES
February 2015
TO CHICAGO

PROJECT LIST
Project Name Location Anticipated Bid Date Estimated Value
O’Hare Public Address System Upgrades ORD – Airside Currently Out for RFP
(RFP Due Date: 03/03/15)
$14 - $18 Million
55th and 63rd Street Security Guard Booth MDW - Airside Currently Out to Bid
(Bid Opening Date: 03/2/15)
$1 - $2 Million
H&R Plant Roof system Replacement ORD - Airside 1st Quarter 2015 $2 - $3 Million
Runway 4L-22R Rehabilitation and Taxiway ‘P’ Reconfiguration MDW - Airside 1st Quarter 2015 $10 - $15 Million
Airside Apron Pavement Rehabilitation (Term Contract) ORD & MDW
Airside
2nd Quarter 2015
5 Years w/ 2, 1-Yr Options
$20 - $50 Million
Airside and Landside Asphalt (Term Contract) ORD & MDW
Airside
2nd Quarter 2015
$10 - $30 Million
Airside Ramp Concrete Pavement Rehabilitation (Term Contract) ORD & MDW
Airside
2nd Quarter 2015
$5 - $15 Million
Baggage Service Alley Retaining Wall Replacement ORD - Airside 2nd Quarter 2015 $3 - $6 Million
TSA CCTV Advanced Surveillance ORD - Airside 2nd Quarter 2015 $6 - $7 Million
Ring and Utility Tunnel Concrete Repairs ORD - Airside 2nd Quarter 2015 $40 - $60 Million
Runway 9R-27L Comprehensive Maintenance ORD - Airside 2nd Quarter 2015 $18 - $20 Million
Taxiway NN Reconstruction ORD - Airside 3rd Quarter 2015 $5 - $7 Million
Terminal 5 A380 Gate Enhancements ORD - Airside 3rd Quarter 2015 $4 - $5 Million
Bridge Rehabilitation – Roadway and Taxiway ORD - Landside Currently Out to Bid
(Bid Opening Date: 03/27/15)
$2 - $3 Million
Chillers 1, 2, 3, 4, 5 and South Cooling Tower Upgrades ORD - Landside Currently Out to Bid
(Tentative Bid Opening Date: 3/4/15)
$55 - $65 Million
Replacement of Air Handling Units in H&R Plant ORD - Landside 1st Quarter 2015 $1 - $3 Million
Landside Terminal 5 PCC Pavement Reconstruction ORD – Landside 1st Quarter 2015 $2 - $3 Million
Landside Concrete Pavement Rehabilitation (Term Contract) ORD - Landside 2nd Quarter 2015
$1 - $5 Million
I-190 Lift Station Replacement ORD - Landside 2nd Quarter 2015 $1 - $2 Million
Restroom Modernization Phase 4 ORD - Landside 2nd Quarter 2015 $3 - $4 Million
Commercial Vehicle Holding Area – Additional Men’s Restroom
Facilities
ORD - Landside 2nd Quarter 2015 $400K - $500K
TO CHICAGO

AIRSIDE PROJECTS
February 2015
TO CHICAGO

General Description
The respondent will upgrade the existing Public Address
System with the most current hardware/software
components including, text for display on video monitor,
text to audio, and audio to audio paging for Terminals,
1,2,3,and 5, Bus Shuttle Center, ATS, ATS Control Center,
Pedestrian Tunnels, EPS and outdoor parking lots. The
respondent will evaluate the existing systems and reuse
existing infrastructure i. e., speakers, speaker cabling,
conduit and ambient noise sensors. The existing zone code
identification should be retained and/or combined with
new zones required. Visual Paging for the Hearing Impaired
will be provided in all Terminal areas. Additionally, system
will be in compliance with all ADA and CDA requirements.
O’HARE PUBLIC ADDRESS SYSTEM
UPGRADES
Location
ORD Airside / Landside
Major Work Items and Estimated Quantities
 Head End Equipment
 Speakers
 Ambient Noise Sensors
 Microphones
Advertise RFP Date: RFP Requested 11/24/14
RFP Due Date 03/03/15
Estimated Value: $15 - $18 million
TO CHICAGO

General Description
Project will include the reconfiguration of the 55th and
Laramie Gate and the replacement of the 63rd and
Laramie Guard Booth. Scope will include guard booth
replacements, new emergency generators, new concrete
and asphalt pavements, lighting improvements, curb and
gutter replacement, and drainage improvements. Also
included will be landscaping improvements and sanitary
sewer upgrades.
55TH AND 63RD STREET SECURITY
GUARD BOOTH
Location
MDW Airside / Landside
 Asphalt Pavement 2000 Tons
 Concrete Pavement 450 SY
 Pre-Fabricated Booths 2 EA
 Ductbank 1000 LF
 Sidewalk 5700 SYAdvertise Bid Date: Out to Bid 01/08/15
Bid Opening Date 03/02/15
TO CHICAGO

General Description
The project will include the Rehabilitation of Runway
4L-22R . The scope will include a mill and overlay of the
existing runway, widening of shoulders, installation of
new edge lights and infrastructure as well as new
concrete pavement for aircraft run-ups. Also associated
with this project is the reconfiguration of Taxiway P
where it intersects the runway.
RUNWAY 4L-22R REHABILITATION AND
TAXIWAY ‘P’ RECONFIGURATION
Location
MDW Airside
 Excavation 10,800 CY
 Asphalt Pavement 45,000 Tons
 Concrete Pavement 8,400 SY
 Electrical Ductbank 11,000 LF
 Light Bases and Fixtures 110 EAAnticipated
Advertisement Date: 1st Quarter 2015
TO CHICAGO

General Description
In order to maintain both airside and landside
infrastructure, the CDA requires the flexibility to use on-
call fixed price term contracts. This contract is for
removal and replacement of Portland Cement Concrete
and concrete structures at O’Hare within the terminal
aprons. Aircraft parking gates within the concourse
aprons are closed for limited durations to allow for the
replacement of failed slabs.
AIRSIDE APRON PAVEMENT REHABILITATION
(TERM CONTRACT)
Location
ORD & MDW Airside
Major Work Items
 PCC Pavement - Remove & Replace
 Excavation and Embankment
 Stone Base
 Drainage Structure Adjustments / Replacements
 Fuel Infrastructure Removal and Replacement
Anticipated
Advertisement Date: 2nd Quarter 2015
Contract Length: 5 Years with 2, 1-Year Options
TO CHICAGO

General Description
patching, milling, and bituminous concrete at O’Hare and
Midway International Airports for both landside and
airside pavements. This includes runways, taxiways,
aprons, roadways, and parking lots.
AIRSIDE AND LANDSIDE ASPHALT
(TERM CONTRACT)
Location
ORD & MDW Airside
Major Work Items
 Bituminous Concrete – Superpave
 Bituminous Concrete N70, N50
 Bituminous and PCC Cold Milling
 Bituminous and PCC Grinding
 Cold Patch Supply
 Epoxy Polymer Concrete Mortar
Anticipated
TO CHICAGO

General Description
call fixed price term contracts. This contract
encompasses furnishing of all labor, equipment, tools,
and barricades for partial and full-depth removal and
replacement of broken concrete pavements in the Ramp
Areas where directed at Chicago O’Hare and Midway
International Airports.
AIRSIDE CONCRETE PAVEMENT
REHABILITATION (TERM CONTRACT)
Location
ORD & MDW Airside
Major Work Items
 Stone Base
 Utility Structures
Anticipated
TO CHICAGO

General Description
Scope of work includes the use of helical piles adjacent to the
toe of the footing and anchoring the helical pile system to the
concrete toe. Structural and cosmetic concrete repairs will be
utilized in areas where the concrete has delaminated or
where the wall has large cracks. Weep holes will be provided
to allow trapped water to release onto the roadway instead
of contributing to the deterioration of the wall. A new
concrete cap will replace the existing one and a new coat of
elastomeric paint will cover the entire wall. This project is
unfunded at this time.
BAGGAGE SERVICE ALLEY RETAINING WALL
REPLACEMENT
Location
ORD Airside
 Sidewalk Rem. & Repl. 7,000 SF
 Curb and Gutter 1,500 LF
 Formed Structural Concrete 1,000 CY
 Underdrains 2,200 LF
 Conduit 7,300 LF
 Roadway Light Poles 81 EA
Anticipated
TO CHICAGO

General Description
The current CCTV system has limited capability (due to
their locations and limited quantity) to support detection,
analysis or monitoring of potential threats to this large
international airport. This scope of work will expand the
current CCTV system and will enhance security activities
within the terminal buildings without an increase in
human resources.
TSA CCTV ADVANCED SURVEILLANCE
Location
ORD Airside
 Cameras
 Network Fiber
 Network Switches
 Computer SystemsAnticipated
TO CHICAGO

General Description
The scope will involve concrete repairs of the ring and
utility tunnels in the order they have been prioritized
in the Task Order. Repairs may include but are not
limited to beam repair, waterproofing, shoring, utility
protection, and utility repairs.
RING AND UTILITY TUNNEL CONCRETE REPAIRS
Location
ORD Airside
Major Work Items
 Waterproofing
 Structural Repairs
 Utility Repairs
Anticipated
TO CHICAGO

General Description
This project, currently in planning, includes the milling and bituminous overlay of the portion of the runway that has asphalt
surface as well as the adjacent taxiways up to the mandatory hold bar. The in-pavement runway lights and bases including
runway centerline, runway touchdown zone, LAHSO, runway edge, and taxiway centerline will be removed and replaced.
New conduit connecting these lights will also be replaced along with the lighting cable for each circuit – including a new
home run to the North Lighting Control Vault.
RUNWAY 9R-27L COMPREHENSIVE
MAINTENANCE
Location
ORD Airside
 5KV Power Cable 100,000 LF
 Ductbank 30,000 LF
 Pavement Marking 250,000 SF
Anticipated
TO CHICAGO

 8” PVC Under Drain 2,500 LF
 Power Cable 4,000 LF
General Description
Full reconstruction of Taxiway NN between Taxiway M and
the proposed NE Cargo Apron Taxilane. This includes
approximately 1500 lf of Portland Cement Concrete (PCC)
taxiway 75 foot wide with 30 foot bituminous shoulders.
The taxiway is designed to accommodate aircraft as large
as the Boeing 747-8 and will be designed to FAA Taxiway
Design Group (TDG) 6 standards. The portion of taxiway
north of the Apron Taxilane will only receive a 3” mill and
bituminous overlay on the existing pavement.
TAXIWAY NN RECONSTRUCTION
Location
ORD Airside
Anticipated
Advertisement Date: 3rd Quarter 2015
TO CHICAGO

Major Work Items
 Demolition
 Pavement Rehabilitation
 Concrete Rehabilitation
 Carpentry
 Electrical and Plumbing
General Description
This project will provide the design and construction of a series of terminal improvements which will allow the Airbus A380
to effectively load and unload passengers at O’Hare International Airport. The designer is tasked with validating the design
criteria and evaluating the terminals ticketing hall, security check point, departure lounges / holdrooms, passenger loading
bridges, arrival passenger processing, and baggage handling / baggage claim areas. The evaluation will confirm whether
any modifications are necessary to maintain the existing level of service. Based on the design criteria analysis findings and
planning evaluations, an overall building master plan and three options for gate improvements will be developed to 30%
with one selected to progress to move forward. Construction is anticipated to commence early 2016.
TERMINAL 5 A380 GATE ENHANCEMENTS
Location
ORD Airside
Anticipated
TO CHICAGO

LANDSIDE PROJECTS
February 2015
TO CHICAGO

General Description
The project Scope encompasses the rehabilitation of
thirteen roadway and taxiway bridges on airport
property.
BRIDGE REHABILITATION –
ROADWAY AND TAXIWAY BRIDGES
Location
ORD Landside
 Structural Concrete Repair 5,000 SF
 Bridge Deck Sealing 250,000 SF
 Epoxy Crack Injection 1,000 LF
 Various Joint Sealing Repairs
Advertise Bid Date: Out to Bid 02/20/15
Bid Opening Date 03/27/15
TO CHICAGO

General Description
This project involves the replacement of Chillers 1, 2, 3, 4
and 5 with equipment of industrial grade quality. Chillers 1,
2, 3, and 4 presently use the ozone-depleting refrigerant R-
114 which is not readily available. Chillers 1, 2, 3, and 4
would be replaced with new chillers that use the non-
ozone-depleting refrigerant R-134A. The other five chillers
at the airport’s H&R Plant already use the non-ozone
depleting refrigerant R-134A.
CHILLERS 1, 2, 3, 4, 5 AND SOUTH COOLING
TOWER UPGRADES
Location
ORD Landside
 Chillers 1-5 16,500 Tons
 14 Pumps 350 to 1,000 HP
 Piping 18” to 42” 1,660 Lin Ft
 Piping Insulation 1,660 Lin Ft
 41 Booster Pumps 40 to 250 HP
 Controls 48 Panels
 Concrete Pads & Paths 160 Cu. Yds
 Paint New & Touch Up 1,660 SF
Advertise Bid Date: Out to Bid 01/06/15
Tentative Bid Opening Date
03/14/15
TO CHICAGO

General Description
Replacement of the existing three air handling units.
This project encompasses demolition, architectural,
mechanical, control, electrical, and plumbing
components to the replacement of the existing air
handling units.
REPLACEMENT OF AIR HANDLING UNITS
IN H&R PLANT
Location
ORD Landside
 Concrete Pads 615 Sq Ft
 Steel Supports 192 L Ft
 Water Proofing 6,910 Sq Ft
 Air Handling Units 5 units
 Ductwork 2,200 Lbs
 Piping 22,685 L Ft
 Pumps 6 units
 Control Panels 5
 Electrical Panels 12
Anticipated
TO CHICAGO

General Description
Remove existing 82,000 SF single ply roof system and
replace with a new fully adhered Polyvinyl Chloride (PVC)
membrane roofing system with option of a minor
vegetation roof system. Remove existing window
washing equipment and track around the perimeter of
the roof.
H&R PLANT ROOF SYSTEM REPLACEMENT
Location
ORD Landside
 PVC Membrane 87,000 SF
 Rigid Insulation 86,000 SF
 Demolition of Window
Washing Track 1,020 LF
 Sheet Metal Flashing 3,000 LF
 Lightning Protection 2,000 LF
Anticipated
TO CHICAGO

 Concrete Shoulder 1,400 SY
 Curb & Gutter 2,500 LF
 8” CA-6 2,600 CY
General Description
The scope will involve removal and replacement of
existing PCC pavement, stone base, bituminous
shoulder, sidewalk, curb and gutter, storm inlets and
catch basins, and pavement marking at the lower level
road of Terminal 5. Phasing of lane closures will be
coordinated to allow for access during construction.
LANDSIDE TERMINAL 5 PCC PAVEMENT
RECONSTRUCTION
Location
ORD Landside
Anticipated
TO CHICAGO

General Description
patching, repair, and replacement of Portland Cement
Concrete and concrete structures at O’Hare and Midway
International Airports outside the Airport Operations
Area (Landside). This includes airport access roadways,
parking lots, curb and gutter, and sidewalks.
LANDSIDE CONCRETE PAVEMENT
REHABILITATION (TERM CONTRACT)
Location
ORD & MDW Landside
Major Work Items
 Stone Base
 Sidewalks
 Curb and Gutter
 Utility Structures
Anticipated
TO CHICAGO

General Description
This project rehabilitates the existing storm sewer lift
station that serves the I-190 roadway near the A-B
taxiways. Work includes replacement of pumps and
motors, structural repairs, power and communication
work, and piping replacement. This project is
unfunded at this time.
I-190 LIFT STATION REPLACEMENT
Location
ORD Landside
 New 10,000 GPM Pumps 3
 New 200 HP Motors 3
 Structural Modifications LS
Anticipated
TO CHICAGO

General Description
The design will include upgrades to the restrooms at
Terminal 1, Concourse B, next to Gate B6, Concourse C
adjacent to Gate C12, and Terminal 3, adjacent to Gate
K6. the upgrades includes: 1) a functional layout
reconfiguration to allow for an overall increase in toilet
fixture counts, 2) improved accessibility; better interior
passenger circulation; improved access to utility
chases, 3) improved finish materials and products for
ease of maintenance and high durability, 4) improved
ventilation; improved lighting which may include
natural lighting sources, 5) increase use of sustainable
materials and energy efficient fixtures, 6) increased
fixture counts to comply with changes in the Building
Code and provide passenger convenience.
RESTROOM MODERNIZATION PHASE 4
Location
ORD Landside
Anticipated
Major Work Items
 Plumbing
 Electrical
 Terrazzo
 Carpentry
TO CHICAGO

General Description
Scope involves construction of an additional men’s
restroom facility located within the Commercial
Vehicle Holding Area (CVHA). The interior and exterior
shall be constructed of highly durable and power-
washable materials throughout.
COMMERCIAL VEHICLE HOLDING AREA –
ADDITIONAL MEN’S RESTROOM FACILITIES
Location
ORD Landside
Anticipated
Estimated Value: $400K - $500K
Major Work Items
 Masonry
 Carpentry
 Plumbing
 Iron Work
 Electrical
 Mechanical
TO CHICAGO

Major Areas of Work Required
 Demolition
 Earthwork
 Paving
General Description
The scope of the work will include removal and
replacement of the existing 10” PCC pavement,
excavation and replacement of the stone base, excavation
of poor soils, re-compaction, re-grading of existing
subgrade, curb and gutter replacement, sidewalk
replacement, adjustments of utility structures and
replacement as necessary to maintain the drainage
system surrounding the building. The limits of pavement
replacement have been developed with consideration of
the new location of the AMC expansion that is currently
under design.
AMC ACCESS ROAD RECONSTRUCTION
Location
ORD Landside
Anticipated
TO CHICAGO

General Description
Scope of work requires the replacement of the
pavement and stone base for the Commercial
Vehicle Entrance Roadway adjacent to Terminal 1.
The existing PCC portion of this roadway covers
approximately 3000 SY. The scope also includes the
removal and replacement of the adjacent sidewalks
and curb and gutter.
T1 COMMERCIAL VEHICLE ENTRANCE
ROADWAY RECONSTRUCTION
Location
ORD Landside
Major Areas of Work Required
 Demolition
 Earthwork
 Paving
Anticipated
Estimated Value: $500,000 - $1 million
TO CHICAGO

General Description
The project will include an upgrade to the Central
Heating & Refrigeration Plant (CHRP) for an additional
1,500 tons of peak cooling and chilled water
distribution, an additional chiller, cooling tower or
evaporative condenser, primary chilled water pumps,
chilled water distribution pumps and associated piping.
This project also includes an upgrade to the fire
protection system and the installation of new motors and
variable frequency drives and various controls
replacements.
MECHANICAL/ELECTRICAL CONTROLS &
CHILLED WATER SYSTEM UPGRADES
Location
MDW Landside
 CHRP Expansion 1 EA
 Cooling Tower/Evap. Cond. 1,500 Tons
 Variable Frequency Drives 70 EA
 High Efficiency Motors 75 EA
 Variable Air Volume Boxes 800 EA
 Fire Suppression System 1 Lump Sum
Anticipated
TO CHICAGO

General Description
The work scope includes extending the curb front 6 feet
adding sidewalk and creating more space for the traveling
public. With this extension the pavement removal would
be required along with curb and gutter removal/
replacement. This work will also include painting the
canopy, modifying the existing bollards, improving
passenger queuing, cleaning the existing signage and
installing new energy efficient lighting.
CURBSIDE ENHANCEMENTS
Location
MDW Landside
 Concrete Sidewalk Extension 3,500 SF
 Bollard Replacement 125 EA
 Canopy Painting 1 Lump Sum
 Light Fixtures 100 EA
Anticipated
TO CHICAGO

General Description
Design, fabricate and install a Static Large Frame Aircraft
(LFA) mockup in front of the current mockup (Burn Pit
Remains Same Size). The O’Hare’s Aircraft Rescue and
Fire Fighting (ARFF) training facilities current mockup is
based on a narrow body aircraft. It is considerably
smaller than aircraft ARFF personnel actually face
throughout day-to-day operations. The LFA mockup will
be approximately 70 feet long, 20 feet in diameter, and
35 feet high with an option for wings extending 50 feet
from the center of the mockup.
ARFF LARGE FRAME AIRCRAFT TRAINING
MOCK-UP
Location
ORD Landside
 LFA Mockup length approx. 70 ft.
20 ft. diameter
35 ft. heightAnticipated
TO CHICAGO

General Description
The scope of this project includes an initial investigation
of the existing conditions that will recommend a multi-
system approach. As part of the process, the vendor
will analyze the H&R Plant and design a system that will
be applicable to the existing equipment in the space.
New technologies in fire suppression allow industrial
spaces such as the plant to be protected without
jeopardizing the critical equipment in this building.
This project is only for a fire protection system which
does not include fire alarm, fire separation, or life safety
systems. Installation is anticipated to commence early
2016.
FIRE PROTECTION SYSTEM FOR THE H&R PLANT
Location
ORD Landside
Anticipated
TO CHICAGO

General Description
The project scope of work includes complete
replacement of the Standby Power System located at
the H&R Plant. Scope will include housing the new
generators in a separate building adjacent to the H&R
Plant. This project is unfunded at this time.
EMERGENCY AND STANDBY POWER
SYSTEM UPGRADE
Location
ORD Landside
 Concrete 7,500 Cu.Ft.
 CMU 11,000 SF
 Insulation Material Wall Panel 6,100 SF
 Single Ply Roofing 6,215 SF
 2000 Amp Bus Duct 1000 LF
 3000 KW- 5 KV Generators 5
 Fuel Piping 2,800 LF
Anticipated
TO CHICAGO

General Description
Scope of work includes design of a new 88,500 SF
facility at area on the corner of Montrose and Spine
Road. Scope includes mechanical, electrical, and fire
protection system.
AIRPORT MAINTENANCE COMPLEX (AMC)
EXPANSION
Location
ORD Landside
Major Work Areas of Work Required
 Pavement
 Electrical
 Plumbing
 Mechanical
 Iron Work
 Carpentry
 Masonry
Anticipated
Advertisement Date: 4th Quarter 2015
TO CHICAGO

CMAA OHare and Midway International Airports Capital Improvement Program

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