Single-phase motors are commonly used when 3-phase power is unavailable. There are several types of single-phase induction motors that differ in their starting mechanisms, including split-phase, capacitor-start, permanent split-capacitor, capacitor-start/capacitor-run, and shaded-pole motors. These motor types are suited for different applications depending on their starting torque, running efficiency, and cost.
SELECTION OF DRIVES AND CONTROL SCHEMES FOR MACHINE TOOLS Praveen Kumar
SELECTION OF DRIVES AND CONTROL SCHEMES FOR MACHINE TOOLS
Machine tools and drives
Horse power requirement for driving the machine tools
MOTOR REQUIREMENTS FOR MACHINE TOOLS.
SELECTION OF MOTORS
Speed control of Drill press
Application of Motors to Planers, Shapers
Reversible motor drive quick return mechanism
GRINDING MACHINES
VFD
Get listing of manufacturer, exporter and supplier of single phase induction motors.These motors are mainly used for producing rotational torque in electromagnetic machines.
SELECTION OF DRIVES AND CONTROL SCHEMES FOR MACHINE TOOLS Praveen Kumar
SELECTION OF DRIVES AND CONTROL SCHEMES FOR MACHINE TOOLS
Machine tools and drives
Horse power requirement for driving the machine tools
MOTOR REQUIREMENTS FOR MACHINE TOOLS.
SELECTION OF MOTORS
Speed control of Drill press
Application of Motors to Planers, Shapers
Reversible motor drive quick return mechanism
GRINDING MACHINES
VFD
Get listing of manufacturer, exporter and supplier of single phase induction motors.These motors are mainly used for producing rotational torque in electromagnetic machines.
In this slide given description about different Type of Single phase induction Motor.
i.e.Capacitor start motor
Permanent capacitor motor
Capacitor start capacitor run motor
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1. 1.4 Single-Phase Motors
Single phase motors are the most familiar of all electric motors because they are used
in home appliances and portable machine tools. In general, they are employed when a
3 phase power is not available.
1.4.1 Single Phase Induction Motor
There are probably more single-phase AC induction motors in use today than the total
of all the other types put together. It is logical that the least expensive, lowest
maintenance type motor should be used most often. The single-phase AC induction
motor best fits this description.
As the name suggests, this type of motor has only one stator winding (main winding)
and operates with a single-phase power supply. In all single-phase induction motors,
the rotor is the squirrel cage type.
1.4.2 Analysis of Single-Phase Induction Motor
The single-phase induction motor is not self-starting. When the motor is connected to
a single-phase power supply, the main winding carries an alternating current. This
current produces a pulsating magnetic field. Due to induction, the rotor is energized.
As the main magnetic field is pulsating, the torque necessary for the motor rotation is
not generated. This will cause the rotor to vibrate, but not to rotate. Hence, the single
phase induction motor is required to have a starting mechanism that can provide the
starting kick for the motor to rotate.
The starting mechanism of the single-phase induction motor is mainly an additional
stator winding (start/auxiliary winding) as shown in Figure 1. The start winding can
1
2. AC Machines
have a series capacitor and/or a centrifugal switch. When the supply voltage is
applied, current in the main winding lags the supply voltage due to the main winding
impedance. At the same time, current in the start winding leads/lags the supply
voltage depending on the starting mechanism impedance. Interaction between
magnetic fields generated by the main winding and the starting mechanism generates
a resultant magnetic field rotating in one direction. The motor starts rotating in the
direction of the resultant magnetic field.
Once the motor reaches about 75% of its rated speed, a centrifugal switch disconnects
the start winding. From this point on, the single-phase motor can maintain sufficient
torque to operate on its own. Except for special capacitor start/capacitor run types, all
single-phase motors are generally used for applications up to 3/4 hp only.
(a) (b)
Figure 1 Single phase AC induction motor
(a) Without start mechanism
(b) With start mechanism
1.4.3 Types of Single-Phase Induction Motors
Depending on the various start techniques, single phase AC induction motors are
further classified as described in the following sections. The torque speed curve of
different types of single phase induction motors is as illustrate by Figure 2 below.
2
3. Figure 2 Torque-speed curve of single phase induction motors
1.4.3.1 Split-Phase AC Induction Motor
The split-phase motor is also known as an induction start/induction run motor. It has
two windings: a start and a main winding. The start winding is made with smaller
gauge wire and fewer turns, relative to the main winding to create more resistance,
thus putting the start winding’s field at a different angle than that of the main winding
which causes the motor to start rotating. The main winding, which is of a heavier
wire, keeps the motor running the rest of the time.
The starting torque is low, typically 100% to 175% of the rated torque. The motor
draws high starting current, approximately 700% to 1,000% of the rated current. The
maximum generated torque ranges from 250% to 350% of the rated torque (see Figure
2 for torque-speed curve).
Good applications for split-phase motors include small grinders, small fans and
blowers and other low starting torque applications with power needs from 1/20 to 1/3
hp. Avoid using this type of motor in any applications requiring high on/off cycle
rates or high torque.
3
4. AC Machines
Figure 3 Typical Split-Phase AC Induction Motor
1.4.3.2 Capacitor Start AC Induction Motor
This is a modified split-phase motor with a capacitor in series with the start winding
to provide a start “boost.” Like the split-phase motor, the capacitor start motor also
has a centrifugal switch which disconnects the start winding and the capacitor when
the motor reaches about 75% of the rated speed. Since the capacitor is in series with
the start circuit, it creates more starting torque, typically 200% to 400% of the rated
torque. In addition, the starting current, usually 450% to 575% of the rated current, is
much lower than the split-phase due to the larger wire in the start circuit. Refer to
Figure 2 for torque-speed curve of capacitor start AC induction motor.
A modified version of the capacitor start motor is the resistance start motor. In this
motor type, the starting capacitor is replaced by a resistor. The resistance start motor
is used in applications where the starting torque requirement is less than that provided
by the capacitor start motor. Apart from the cost, this motor does not offer any major
advantage over the capacitor start motor.
They are used in a wide range of belt-drive applications like small conveyors, large
blowers and pumps, as well as many direct-drive or geared applications.
4
5. Figure 4 Typical Capacitor Start AC Induction Motor
1.4.3.3 Permanent Split Capacitor (Capacitor Run) AC Induction Motor
A permanent split capacitor (PSC) motor has a run type capacitor permanently
connected in series with the start winding. This makes the start winding an auxiliary
winding once the motor reaches the running speed. Since the run capacitor must be
designed for continuous use, it cannot provide the starting boost of a starting
capacitor. The typical starting torque of the permanent split capacitor motor is low,
from 30% to 150% of the rated torque. Permanent split capacitor motors have low
starting current, usually less than 200% of the rated current, making them excellent
for applications with high on/off cycle rates. Refer to Figure 2 for torque-speed curve
of permanent split capacitor.
The permanent split capacitor motors have several advantages. The motor design can
easily be altered for use with speed controllers. They can also be designed for
optimum efficiency and high power factor at the rated load. They’re considered to be
the most reliable of the single-phase motors, mainly because no centrifugal starting
switch is required.
Permanent split capacitor motors have a wide variety of applications depending on the
design. These include fans, blowers with low starting torque needs and intermittent
cycling uses, such as adjusting mechanisms, gate operators and garage door openers.
5
6. AC Machines
Figure 5 Typical Permanent Split Capacitor AC Induction Motor
1.4.3.4 Capacitor Start/Capacitor Run AC Induction Motor
This motor has a start type capacitor in series with the auxiliary winding like the
capacitor start motor for high starting torque. Like a permanent split capacitor motor,
it also has a run type capacitor that is in series with the auxiliary winding after the
start capacitor is switched out of the circuit. This allows high overload torque.
This type of motor can be designed for lower full-load currents and higher efficiency
(see Figure 2 for torque-speed curve). This motor is costly due to start and run
capacitors and centrifugal switch.
It is able to handle applications too demanding for any other kind of single-phase
motor. These include woodworking machinery, air compressors, high-pressure water
pumps, vacuum pumps and other high torque applications requiring 1 to 10 hp.
Figure 6 Typical Capacitor Start/Capacitor Run AC Induction Motor
6
7. 1.4.3.5 Shaded-Pole AC Induction Motor
Shaded-pole motors have only one main winding and no start winding. Starting is by
means of a design that rings a continuous copper loop around a small portion of each
of the motor poles. This “shades” that portion of the pole, causing the magnetic field
in the shaded area to lag behind the field in the unshaded area. The reaction of the two
fields gets the shaft rotating.
Because the shaded-pole motor lacks a start winding, starting switch or capacitor, it is
electrically simple and inexpensive. In addition, the speed can be controlled merely by
varying voltage, or through a multi-tap winding. Mechanically, the shaded-pole motor
construction allows high-volume production. In fact, these are usually considered as
“disposable” motors, meaning they are much cheaper to replace than to repair.
The shaded-pole motor has many positive features but it also has several
disadvantages. Its low starting torque is typically 25% to 75% of the rated torque. It is
a high slip motor with a running speed 7% to 10% below the synchronous speed.
Generally, efficiency of this motor type is very low (below 20%).
The low initial cost suits the shaded-pole motors to low horsepower or light duty
applications. Perhaps their largest use is in multi-speed fans for household use. But
the low torque, low efficiency and less sturdy mechanical features make shaded-pole
motors impractical for most industrial or commercial use, where higher cycle rates or
continuous duty are the norm.
Figure 7 Typical Shaded-Pole AC Induction Motor
7
8. AC Machines
TUTORIAL 8
1. Explain briefly and sketch the:
(a) Split-Phase AC induction motor
(b) Capacitor Start AC induction motor
(c) Permanent Split Capacitor (Capacitor Run) AC induction motor
(d) Capacitor Start/Capacitor Run AC induction motor
(e) Shaded-Pole AC Induction Motor
8