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Introduction to manufacturing operations, Sanitation, Cross-contamination, Packaging, IPQC, time limitation, Expiration,Calculation of Yield, Production record review, process deviation
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Rate of absorption
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It is basically the chemical ingredients of a process. starting material, in production of final product.
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Marketable product, transportable pack, salable pack
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Providing presentation, protection, identification, information, containment, convenience compliance, integrity and stability for a product during storage, transportation display and until it is consumed or throughout its shelf life.
IPQC
Providing accurate, specific and definite description of the procedures to be employed from the receipt of raw materials to the release of the finished dosage form.
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Role of CPCSEA is to monitor animal experiments through ethics committees set up in institutions (IAEC)
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The validity of IAEC is for 3 years.
PIC/S is a combine term used for the execution of activities of Pharmaceutical Inspection Convention and Pharmaceutical Inspection Co-operation Scheme
harmonize, educate, and update aspects relating to Good Manufacturing Practice among member countries
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objective and function
guidlines
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cGMP Guidelines According to Schedule M
1. cGMP GUIDELINES ACCORDING
TO SCHEDULE-M
PRESENTED BY:
Mr. Ankush P. Jadhav & Miss. Tejashree R. Kedar
M. Pharm (PQA)
Email id: jadhavbrand@gmail.com,
………..tejashrikedar@gmail.com
1
3. DEFINITION
● WHO defines Good Manufacturing Practices (GMP) as
“that part of quality assurance which ensures that
quality products are consistently produced and
controlled to the quality standards appropriate to their
intended use and as required by the marketing
authorization”.
3
4. ● The guiding principle of GMP is that quality is built into a
product, and not just tested into a finished product.
Therefore, the assurance is that the product not only
meets the final specifications, but that it has been made
by the same procedures under the same conditions each
and every time it is made.
● All of the controls must follow prescribed, formal,
approved procedures, written as protocols, SOPs, or
Master Formulae, describing all the tasks carried out in
an entire manufacturing and control process.
4
5. AREAS TO BE COVERED
● Personnel
● Premises
● Equipment
● SOP’s
● Raw Materials
● Self Inspection And Audit
● Master Formula Records
● Batch Manufacturing Records
● Warehousing Area
● Reference Samples
● Validation
5
6. Good Manufacturing Practices
(GMP)
● Production
● Utilities
● Equipment
● Dosage form and data verification
(development, validation and specification)
6
10. RAW MATERIALS
● An Inventory should be maintained for Raw
materials to be used at any stage of manufacture
● Records should be maintain as per Schedule U
● Should be purchased from approved sources
● Must be checked by QC department on receipt
● Should be labeled.
10
11. STANDARD OPERATING PROCEDURE
● SOPs are the detailed written instructions that specify how a test or
administrative procedure is to be performed, or how a piece of equipment is
operated, maintained and calibrated. SOPs describe the "standard"
approved procedures that are routinely carried out in a GMP facility. They
indicate exactly how things are done, and are kept current by review and
approved revision on a predetermined schedule (usually annual), or when
planned changes are made to the procedure or equipment and reagents used
in the procedure.
11
12. It include…
● For Equipment
● For sampling
● For Testing
● For Process
● For Packaging
12
13. MASTER FORMULA RECORDS
● There shall be MFR relating to all manufacturing procedures for
each product and batch size to be manufacture
● It should include-
a) The name of the product
b) Quantity of all starting materials to be used
c) A statement of the expected final yield with acceptable limits
d) Principal equipment to be used
e) Detailed stepwise processing instructions and the time taken
for each step
f) Any special precautions
g) Packing details and Specimen labels
13
14. BATCH MANUFACTURING RECORDS
● There shall be Batch processing record for each product.
● During Manufacturing or Processing the following
information shall be recorded
It include…
● The name of the product
● The number of Batch being manufactured
● Dates and time of commencement of batch and
completion
● Amount of Product obtained
14
16. LOCATION
● Geographical, climate and economic factors
● Premises must be located to minimize risks of cross-
contamination
e.g. not located next to a malting
factory with high airborne levels of yeast
● Pollution control 16
17. DESIGN
● Minimize risks of errors
● Permit effective cleaning
● Permit effective maintenance
● Avoid cross-contamination, build-up of dirt and dust
● Maximum protection against entry of insects, birds and
animals
● Separate facilities for other products such as some
antibiotics, hormones, cytotoxic substances
● Hygiene
● Eating, Drinking, Smoking Should not be allowed in the
Production area
17
18. CONSTRUCTION
● Measures should be taken to prevent cross-
contamination
● Dust control measures (including extraction of dust
and air)
● No areas for dust accumulation
● Easily cleanable surfaces
● Proper air supply
● Use of HEPA filter’s
18
23. ● Equipment shall be Located, Designed, Constructed,
Adapted and maintained to suit the operation to be carried
out.
● Should be made of non reactive material such as High
grade of steel
● Equipment should be-
a) Calibrated
b) Checked
c) labelled
d) Sterilized
23
24. ● Sieving/sifting – sifter (e.g. vibrosifter)
● Mixing – mixer
● Granulation - granulator
● Drying – fluid bed drier
● Blending – octagonal blender
● Compression – compression machine
● Packaging - blister machine
● Others include Metal detector, sieves, punches and dies
● In process quality control instruments and equipment may include
hardness tester, disintegration tester, balance, Vernier caliper
• Compressed air – machine operation, drying of equipment and parts
• Water – washing, rinsing, manufacture
• Steam – cleaning
24
26. DOCUMENTATION REVIEW
Equipment and utilities…
● SOPs (operation, cleaning, calibration)
● Records and use logs
● Calibration records/certificates
● Preventative maintenance
● Qualification 26
27. DOCUMENTATION REVIEW
Product related…
● Batch Manufacturing document as per
product dossier
● Process Validation protocol and report
● Stability batches
● Batch records 27
28. VALIDATION
● Essential part of GMP
● Necessary to achieve the intended results
● A written record is prepared summarizing recorded result and
conclusions shall be prepared , documented and maintained
● Should be necessary when…
a) Any new master formula or method of preparation is adopted
b) For critical process
c) Any changes in the equipment or when using a new equipment, it
is first validated to demonstrate its consistency of required quality
28
29. VALIDATION STATUS
● Validation Master Plan
● Manufacturing areas
● Utilities
● Equipment
● Manufacturing process
● Cleaning validation
● Computer systems
29
30. WAREHOUSING AREA
● Warehousing area should be designed and adapted to
ensure good storage conditions.
● Should be Clean, dry and maintained with acceptable
temperature limits.
● Should have appropriate house-keeping, pests control.
● Separate sampling area for active raw material and
excipients.
● Every Material stored should be labeled properly.
● Fire Prevention 30
31. REFERENCES:
• "Good Manufacturing Practices". Health Canada. Government of Canada. 27 February
2015. Retrieved 2 February 2018.
• Jump up^ Medicines and Healthcare Products Regulatory Agency (20 October
2017). "Good manufacturing practice and good distribution practice". Gov.uk. Retrieved 2
February2018.
• "Current Good Manufacturing Practices (CGMPs)". U.S. Food and Drug
Administration. 27 December 2017. Retrieved 2 February 2018.
• “GMP Guidelines". National Agency for Food and Drug Administration and
Control. Retrieved 2 February 2018.
31