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University of Heidelberg PAT/QbD Conference 15-16 October 2014 
Bioequivalence – Still a 
Quality Achilles’ Heel? 
AJAZ S. HUSSAIN, PH.D. 
INSIGHT, ADVICE & SOLUTIONS LLC 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 1
Achilles’ Heel = A 
vulnerable point. 
TYPE I ERROR = INCORRECTLY CONCLUDE EQUIVALENCE 
TYPE I I ERROR = INCORRECTLY CONCLUDE NON-EQUIVALENCE 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 2
Pharmaceutical Equivalence 
is the Achilles’ Heel 
LESSONS I HAVE LEARNED 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 3
Lessons I have learned 
Complex generic & biosimilar 
development share common 
challenges 
Pharmaceutical Equivalence is the 
Achilles’ Heel 
Quality by Design requires an early 
investment in analytics 
QTPP should be based on RLD’s 
CQA’s and variability 
RLD TPP needs to be considered 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 4
Generic Drugs Savings [USA] 
Over the 10-year period 2003 through 2012, 
generic drug use has generated more than $1.2 
trillion in savings to the health care system 
• In 2012, generics saved the U.S. health system $217 billion, up 
from $188 billion in 2011 
• Nervous system and cardiovascular treatments account for 60 
percent of cost savings. 
http://www.gphaonline.org/media/cms/2013_Savings_Study_12.19.2013_FINAL.pdf 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 5
Therapeutic Equivalents 
Drug products are considered to be therapeutic equivalents only if they 
are pharmaceutical equivalents and if they can be expected to have the 
same clinical effect and safety profile when administered to patients 
under the conditions specified in the labeling. 
Also, they are adequately labeled; and are manufactured in 
compliance with CGMP 
http://www.fda.gov/downloads/Drugs/DevelopmentApprovalProcess/UCM071436.pdf 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 6
Pharmaceutical Equivalents 
Drug products are considered pharmaceutical equivalents if they contain the 
same active ingredient(s), are of the same dosage form, route of administration 
and are identical in strength or concentration (e.g., chlordiazepoxide 
hydrochloride, 5mg capsules). 
Pharmaceutically equivalent drug products are formulated to contain the same 
amount of active ingredient in the same dosage form and to meet the same or 
compendial or other applicable standards (i.e., strength, quality, purity, and 
identity), but they may differ in characteristics such as shape, scoring 
configuration, release mechanisms, packaging, excipients (including colors, flavors, 
preservatives), expiration time, and, within certain limits, labeling. 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 7
Bioequivalent Drug Products 
This term describes pharmaceutical equivalent or alternative products that display comparable bioavailability 
when studied under similar experimental conditions. Section 505 (j)(7)(B) of the Act describes one set of 
conditions under which a test and reference listed drug shall be considered bioequivalent: 
• The rate and extent of absorption of the test drug do not show a significant difference from the rate and 
extent of absorption of the reference drug when administered at the same molar dose of the therapeutic 
ingredient under similar experimental conditions in either a single dose or multiple doses; 
• Or, the extent of absorption of the test drug does not show a significant difference from the extent of 
absorption of the reference drug when administered at the same molar dose of the therapeutic ingredient 
under similar experimental conditions in either a single dose or multiple doses and the difference from the 
reference drug in the rate of absorption of the drug is intentional, is reflected in its proposed labeling, is not 
essential to the attainment of effective body drug concentrations on chronic use, and is considered 
medically insignificant for the drug. 
• Where these above methods are not applicable (e.g., for drug products that are not intended to be 
absorbed into the bloodstream), other in vivo or in vitro test methods to demonstrate bioequivalence may 
be appropriate. 
• Bioequivalence may sometimes be demonstrated using an in vitro bioequivalence standard, especially when 
such an in vitro test has been correlated with human in vivo bioavailability data. 
• In other situations, bioequivalence may sometimes be demonstrated through comparative clinical trials or 
pharmacodynamic studies. 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 8
Peroral Systemic Delivery: 
FDA Guidance Documents 
1986 
• FDA BE task force; 
report (1989): +/- 
20% 
1992 
• 80-125 CI on log - 
trasformed metrics 
2000 
• FDA BA/BE general 
guidance; BCS 
biowaiver guidance 
2001 
• Statistical 
approaches to 
establishing BE 
2002 
• Food effect BA/BE 
guidance 
2003 
• Revision 1 of BA/BE 
general guidance 
2009 
•Partial AUC 
requirement 
2010 
•Guidance for HVDP 
(progesterone product 
guidance): RSABE 
2012 
•Guidance for NTI drugs 
(warfarin product 
guidance) 
2013 
•Separate BE guidance 
for PK endpoint 
studies for ANDAs 
2014 
•Separate BA/BE 
guidance for INDs, 
NDAs 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 9
Complex Generics 
LMWH, peptides, complex 
mixtures, natural source products 
Liposomes, iron colloids 
Locally acting drugs 
DPI, MDI, nasal spray, transdermal 
system 
Generic Enoxaparin (2011) 
Generic Sodium Ferric Gluconate 
(2011) & Doxorubicin HCl liposome 
injection (2013) 
Generic Acyclovir topical ointment 
(2013) 
Generic Advair®? 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 10
Confidence in Generic Drug 
Substitution [FDA] 
Patients should have confidence that the generic drugs they 
are prescribed in the United States can be effectively 
substituted for the brand product or another generic 
product. 
Through new bioequivalence study designs for narrow 
therapeutic index (NTI) drugs and postapproval studies of 
generic substitution, the US Food and Drug Administration’s 
(FDA’s) ongoing generic drug regulatory science activities 
are designed to ensure successful generic substitution for all 
drug products. 
Clinical Pharmacology & Therapeutics 94, 438-440 (October 2013) 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 11
Affordability & Availability 
In the United States (U.S.), drug products are considered therapeutically equivalent 
if they meet regulatory criteria of pharmaceutical equivalence and bioequivalence. 
These requirements can be traced back to 1977 when the U.S. Food and Drug 
Administration (FDA) published the regulations on bioavailability and 
bioequivalence. 
Over the years, to keep up with the advancement in science and technology, the 
FDA has been constantly updating the regulatory approaches to assessing and 
ensuring equivalence. 
A systems approach – not just a one-time bioequivalence test – is critical for 
maintaining confidence in the overall system. 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 12
A vulnerable point 
Ted Fuhr, McKinsey & Company. 17 July 2011: FDA Advisory Committee Presentation. 
“Generics are all about file first and 
figure out later” 
Business Decisions: 
Commercial operations, 
profitability & availability. 
Periodic Regulatory Inspections 
Chemometrics 
Econometrics 
Review & Approval 
If so, this must 
change! 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 13
http://www.nihs.go.jp/drug/PhForum/documents041122/Hussain041122.pdf 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 14
http://ipecamericas.org/system/files/KeyNoteEF13May11LawrenceYu(FDA).pdf 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 15
Are we asking the 
right questions & 
insisting on the 
right answer? 
http://ipecamericas.org/system/files/KeyNoteEF13May11LawrenceYu(FDA).pdf 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 16
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10/16/2014 AJAZ@AJAZHUSSAIN.COM 24
Mechanical Calibration 
Pharmaceutical Science Advisory Committee Meeting, October 25- 
26, 2005, transcript available at 
http://www.fda.gov/ohrms/dockets/ac/cder05.html#PharmScience 
ASTM E 2503-07, Standard Practice for Qualification of Basket and 
Paddle Dissolution Apparatus. 
FDA Guidance. The Use of Mechanical Calibration of Dissolution 
Apparatus 1 and 2 – Current Good Manufacturing Practice (CGMP). 
2010. 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 25
More U.S. Marines contract Malaria 
Wednesday, September 10, 2003 Posted: 9:25 AM EDT (1325 GMT) 
WASHINGTON (CNN) -- Ten more U.S. military personnel serving as part of the 
peacekeeping mission in Liberia are showing signs of having contracted malaria. 
Prophylaxis compliance and not pharmaceutical quality was the reason 
We faced significant challenges in our analysis: Unexpected inter-laboratory 
differences that highlighted limitation of the current calibration procedure 
“We are at a loss to explain the difference between DPA’s and 
PHI-DO’s initial results. ……………….. 
We further contend that the Helium sparging does not remove dissolved air as 
well as the vacuum procedures and therefore could account for the additional 
5 or 6% increase in the dissolution results. And finally, for this formulation 
basket wobble can significantly increase the dissolution values.” 
DPA/CDER/FDA Memo B. J. Westenberger, 17 October 2003 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 26
10/16/2014 AJAZ@AJAZHUSSAIN.COM 27
This can be catastrophic for the business and availability of 
Important drugs 
A Warning Letter 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 28
Blind spots take you on a ‘roller costar’ 
ride – not good for the patients and the 
business 
Potential Signals of Serious Risks/New Safety Information 
Identified by the FDA Adverse Event Reporting System (FAERS) 
Certain methylphenidate 
hydrochloride extended-release 
tablets (generic 
products for the trade name 
Concerta) 
Lack of therapeutic effect, 
possibly related to product 
quality issues 
FDA is continuing to evaluate 
this issue to determine the 
need for any regulatory 
action. 
http://www.fda.gov/Drugs/GuidanceComplianceRegulatoryInformation/Surveillance/AdverseDrugEffects/ucm391572.htm 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 29
Need to avoid “roller 
coaster” rides 
“We Did It! Concerta Generics on FDA Watch List” 
To all ADHD Roller Coaster 
blog readers who took the 
time to complete the FDA’s 
complaint form after 
experiencing adverse effects 
from the new Concerta 
generics: Good job! You have 
helped to place these 
generics on the FDA’s Watch 
List, as of April 21, 2014. But 
this is an incremental victory, 
so we should stay vigilant 
and continue to advocate on 
this issue. 
http://adhdrollercoaster.org/the-basics/we-did-it-concertas-generics-on-fda-watch-list/#.VD89kvmSwXg 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 30
Leverage the right analytical 
tool at the right time 
JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 97, NO. 4, APRIL 2008 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 31
RLD Variability 
Figure 5. Typical dissolution curves - Run G1 observed fully scanned tablets 
for 6 h. 
Knowing variability in 
the RLD provides a 
sound scientific 
rationale for designing a 
therapeutic equivalent 
generic product 
Comprehensive 
development plan and 
effective regulatory 
communication strategy 
is critical 
JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 97, NO. 4, APRIL 2008 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 32
10/16/2014 AJAZ@AJAZHUSSAIN.COM 33
10/16/2014 AJAZ@AJAZHUSSAIN.COM 34
10/16/2014 AJAZ@AJAZHUSSAIN.COM 35
10/16/2014 AJAZ@AJAZHUSSAIN.COM 36
Pharmaceutical Equivalence 
can be the Achilles’ Heel 
LESSONS I HAVE LEARNED – QBD IS IN THE BEST 
INTEREST OF THE PATIENT & THE BUSINESS. 
ASK THE RIGHT QUESTION WITH THE RIGHT ANALYTIC 
TOOL AT THE RIGHT TIME. 
10/16/2014 AJAZ@AJAZHUSSAIN.COM 37

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Bioequivalence – Still a Quality Achilles’ Heel? 16 October 2014

  • 1. University of Heidelberg PAT/QbD Conference 15-16 October 2014 Bioequivalence – Still a Quality Achilles’ Heel? AJAZ S. HUSSAIN, PH.D. INSIGHT, ADVICE & SOLUTIONS LLC 10/16/2014 AJAZ@AJAZHUSSAIN.COM 1
  • 2. Achilles’ Heel = A vulnerable point. TYPE I ERROR = INCORRECTLY CONCLUDE EQUIVALENCE TYPE I I ERROR = INCORRECTLY CONCLUDE NON-EQUIVALENCE 10/16/2014 AJAZ@AJAZHUSSAIN.COM 2
  • 3. Pharmaceutical Equivalence is the Achilles’ Heel LESSONS I HAVE LEARNED 10/16/2014 AJAZ@AJAZHUSSAIN.COM 3
  • 4. Lessons I have learned Complex generic & biosimilar development share common challenges Pharmaceutical Equivalence is the Achilles’ Heel Quality by Design requires an early investment in analytics QTPP should be based on RLD’s CQA’s and variability RLD TPP needs to be considered 10/16/2014 AJAZ@AJAZHUSSAIN.COM 4
  • 5. Generic Drugs Savings [USA] Over the 10-year period 2003 through 2012, generic drug use has generated more than $1.2 trillion in savings to the health care system • In 2012, generics saved the U.S. health system $217 billion, up from $188 billion in 2011 • Nervous system and cardiovascular treatments account for 60 percent of cost savings. http://www.gphaonline.org/media/cms/2013_Savings_Study_12.19.2013_FINAL.pdf 10/16/2014 AJAZ@AJAZHUSSAIN.COM 5
  • 6. Therapeutic Equivalents Drug products are considered to be therapeutic equivalents only if they are pharmaceutical equivalents and if they can be expected to have the same clinical effect and safety profile when administered to patients under the conditions specified in the labeling. Also, they are adequately labeled; and are manufactured in compliance with CGMP http://www.fda.gov/downloads/Drugs/DevelopmentApprovalProcess/UCM071436.pdf 10/16/2014 AJAZ@AJAZHUSSAIN.COM 6
  • 7. Pharmaceutical Equivalents Drug products are considered pharmaceutical equivalents if they contain the same active ingredient(s), are of the same dosage form, route of administration and are identical in strength or concentration (e.g., chlordiazepoxide hydrochloride, 5mg capsules). Pharmaceutically equivalent drug products are formulated to contain the same amount of active ingredient in the same dosage form and to meet the same or compendial or other applicable standards (i.e., strength, quality, purity, and identity), but they may differ in characteristics such as shape, scoring configuration, release mechanisms, packaging, excipients (including colors, flavors, preservatives), expiration time, and, within certain limits, labeling. 10/16/2014 AJAZ@AJAZHUSSAIN.COM 7
  • 8. Bioequivalent Drug Products This term describes pharmaceutical equivalent or alternative products that display comparable bioavailability when studied under similar experimental conditions. Section 505 (j)(7)(B) of the Act describes one set of conditions under which a test and reference listed drug shall be considered bioequivalent: • The rate and extent of absorption of the test drug do not show a significant difference from the rate and extent of absorption of the reference drug when administered at the same molar dose of the therapeutic ingredient under similar experimental conditions in either a single dose or multiple doses; • Or, the extent of absorption of the test drug does not show a significant difference from the extent of absorption of the reference drug when administered at the same molar dose of the therapeutic ingredient under similar experimental conditions in either a single dose or multiple doses and the difference from the reference drug in the rate of absorption of the drug is intentional, is reflected in its proposed labeling, is not essential to the attainment of effective body drug concentrations on chronic use, and is considered medically insignificant for the drug. • Where these above methods are not applicable (e.g., for drug products that are not intended to be absorbed into the bloodstream), other in vivo or in vitro test methods to demonstrate bioequivalence may be appropriate. • Bioequivalence may sometimes be demonstrated using an in vitro bioequivalence standard, especially when such an in vitro test has been correlated with human in vivo bioavailability data. • In other situations, bioequivalence may sometimes be demonstrated through comparative clinical trials or pharmacodynamic studies. 10/16/2014 AJAZ@AJAZHUSSAIN.COM 8
  • 9. Peroral Systemic Delivery: FDA Guidance Documents 1986 • FDA BE task force; report (1989): +/- 20% 1992 • 80-125 CI on log - trasformed metrics 2000 • FDA BA/BE general guidance; BCS biowaiver guidance 2001 • Statistical approaches to establishing BE 2002 • Food effect BA/BE guidance 2003 • Revision 1 of BA/BE general guidance 2009 •Partial AUC requirement 2010 •Guidance for HVDP (progesterone product guidance): RSABE 2012 •Guidance for NTI drugs (warfarin product guidance) 2013 •Separate BE guidance for PK endpoint studies for ANDAs 2014 •Separate BA/BE guidance for INDs, NDAs 10/16/2014 AJAZ@AJAZHUSSAIN.COM 9
  • 10. Complex Generics LMWH, peptides, complex mixtures, natural source products Liposomes, iron colloids Locally acting drugs DPI, MDI, nasal spray, transdermal system Generic Enoxaparin (2011) Generic Sodium Ferric Gluconate (2011) & Doxorubicin HCl liposome injection (2013) Generic Acyclovir topical ointment (2013) Generic Advair®? 10/16/2014 AJAZ@AJAZHUSSAIN.COM 10
  • 11. Confidence in Generic Drug Substitution [FDA] Patients should have confidence that the generic drugs they are prescribed in the United States can be effectively substituted for the brand product or another generic product. Through new bioequivalence study designs for narrow therapeutic index (NTI) drugs and postapproval studies of generic substitution, the US Food and Drug Administration’s (FDA’s) ongoing generic drug regulatory science activities are designed to ensure successful generic substitution for all drug products. Clinical Pharmacology & Therapeutics 94, 438-440 (October 2013) 10/16/2014 AJAZ@AJAZHUSSAIN.COM 11
  • 12. Affordability & Availability In the United States (U.S.), drug products are considered therapeutically equivalent if they meet regulatory criteria of pharmaceutical equivalence and bioequivalence. These requirements can be traced back to 1977 when the U.S. Food and Drug Administration (FDA) published the regulations on bioavailability and bioequivalence. Over the years, to keep up with the advancement in science and technology, the FDA has been constantly updating the regulatory approaches to assessing and ensuring equivalence. A systems approach – not just a one-time bioequivalence test – is critical for maintaining confidence in the overall system. 10/16/2014 AJAZ@AJAZHUSSAIN.COM 12
  • 13. A vulnerable point Ted Fuhr, McKinsey & Company. 17 July 2011: FDA Advisory Committee Presentation. “Generics are all about file first and figure out later” Business Decisions: Commercial operations, profitability & availability. Periodic Regulatory Inspections Chemometrics Econometrics Review & Approval If so, this must change! 10/16/2014 AJAZ@AJAZHUSSAIN.COM 13
  • 16. Are we asking the right questions & insisting on the right answer? http://ipecamericas.org/system/files/KeyNoteEF13May11LawrenceYu(FDA).pdf 10/16/2014 AJAZ@AJAZHUSSAIN.COM 16
  • 25. Mechanical Calibration Pharmaceutical Science Advisory Committee Meeting, October 25- 26, 2005, transcript available at http://www.fda.gov/ohrms/dockets/ac/cder05.html#PharmScience ASTM E 2503-07, Standard Practice for Qualification of Basket and Paddle Dissolution Apparatus. FDA Guidance. The Use of Mechanical Calibration of Dissolution Apparatus 1 and 2 – Current Good Manufacturing Practice (CGMP). 2010. 10/16/2014 AJAZ@AJAZHUSSAIN.COM 25
  • 26. More U.S. Marines contract Malaria Wednesday, September 10, 2003 Posted: 9:25 AM EDT (1325 GMT) WASHINGTON (CNN) -- Ten more U.S. military personnel serving as part of the peacekeeping mission in Liberia are showing signs of having contracted malaria. Prophylaxis compliance and not pharmaceutical quality was the reason We faced significant challenges in our analysis: Unexpected inter-laboratory differences that highlighted limitation of the current calibration procedure “We are at a loss to explain the difference between DPA’s and PHI-DO’s initial results. ……………….. We further contend that the Helium sparging does not remove dissolved air as well as the vacuum procedures and therefore could account for the additional 5 or 6% increase in the dissolution results. And finally, for this formulation basket wobble can significantly increase the dissolution values.” DPA/CDER/FDA Memo B. J. Westenberger, 17 October 2003 10/16/2014 AJAZ@AJAZHUSSAIN.COM 26
  • 28. This can be catastrophic for the business and availability of Important drugs A Warning Letter 10/16/2014 AJAZ@AJAZHUSSAIN.COM 28
  • 29. Blind spots take you on a ‘roller costar’ ride – not good for the patients and the business Potential Signals of Serious Risks/New Safety Information Identified by the FDA Adverse Event Reporting System (FAERS) Certain methylphenidate hydrochloride extended-release tablets (generic products for the trade name Concerta) Lack of therapeutic effect, possibly related to product quality issues FDA is continuing to evaluate this issue to determine the need for any regulatory action. http://www.fda.gov/Drugs/GuidanceComplianceRegulatoryInformation/Surveillance/AdverseDrugEffects/ucm391572.htm 10/16/2014 AJAZ@AJAZHUSSAIN.COM 29
  • 30. Need to avoid “roller coaster” rides “We Did It! Concerta Generics on FDA Watch List” To all ADHD Roller Coaster blog readers who took the time to complete the FDA’s complaint form after experiencing adverse effects from the new Concerta generics: Good job! You have helped to place these generics on the FDA’s Watch List, as of April 21, 2014. But this is an incremental victory, so we should stay vigilant and continue to advocate on this issue. http://adhdrollercoaster.org/the-basics/we-did-it-concertas-generics-on-fda-watch-list/#.VD89kvmSwXg 10/16/2014 AJAZ@AJAZHUSSAIN.COM 30
  • 31. Leverage the right analytical tool at the right time JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 97, NO. 4, APRIL 2008 10/16/2014 AJAZ@AJAZHUSSAIN.COM 31
  • 32. RLD Variability Figure 5. Typical dissolution curves - Run G1 observed fully scanned tablets for 6 h. Knowing variability in the RLD provides a sound scientific rationale for designing a therapeutic equivalent generic product Comprehensive development plan and effective regulatory communication strategy is critical JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 97, NO. 4, APRIL 2008 10/16/2014 AJAZ@AJAZHUSSAIN.COM 32
  • 37. Pharmaceutical Equivalence can be the Achilles’ Heel LESSONS I HAVE LEARNED – QBD IS IN THE BEST INTEREST OF THE PATIENT & THE BUSINESS. ASK THE RIGHT QUESTION WITH THE RIGHT ANALYTIC TOOL AT THE RIGHT TIME. 10/16/2014 AJAZ@AJAZHUSSAIN.COM 37