Presented by Chehade Kassouf at the FIATECH 2015 Technology Conference & Showcase. Location: Boca Raton Resort, Florida Date: April 13 - 15 2015.

1. © 2015, Fiatech
Advanced Work
Packaging (AWP)
Reduction to Practice
Compelling
Image Here
(If Possible)
CWP EWP IWP Work Order

2. © 2015, Fiatech
Presentation Flow
EPC and Sub-Optimization
A bit Of History About CCC
Challenges and Issues
Adopted Workflow
Tangible Improvements
Contact & More Information
PresentationFlow

3. © 2015, Fiatech
AboutCCC
Consolidated Contractor’s Company
Compelling
Image Here
(If Possible)
• CCC is in the construction business since
1952
• CCC is predominantly a construction
company
• CCC executed projects across the globe.
• CCC is among the top construction
companies in the world.
• CCT is the primary technology provider
for CCC.

4. © 2015, Fiatech
EPCandSub-Optimization
EPC and Sub-Optimization
• EPC Phases tend to Sub-optimize.
• Aiming to Optimize the whole project
• Missed Opportunities
Compelling
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(If Possible)
Project
Owner
Project
Management
Construction
Management
Supply Chaing
Management
Engineering
Project Over-All Cost

5. © 2015, Fiatech
AbitOfHistoryAboutCCC
History of Work-Packaging
• CCC 7 level WBS standard
• Level 4 represent the Fragnet.
• Level 5 is CPM.
• Level 6 and 7 Detailed Construction.
• Focus on Progress (out of sequence)
(90% Syndrome).
Compelling
Image Here
(If Possible)
Level 1
Level 6
Level 5
Level 4
Level 3
Level 2
Payment Evaluation
Weekly Schedule Update
Master Planning
SeniorManagement Reports
Level 7
Cut
20%
Assemble/Tack
45%
Shop Weld
35%
Fabricate Pipework
56.2%
Fabricate
60%
Install
40%
Fab Erec. P.Support
8.2%
Fabricate Equipment Pipework
23.83%
Fabricate Rack Pipework
7.64%
Pipe Fabrication
23%
Pipe Installation
26%
Equipment Erection
7%
Process Areas
44.7%
Offsites & Utilities
20.4%
Comm Building and Shelters
5.9%
Main Plant
86%
Area B
6%
Pipelines
8%
Project

6. © 2015, Fiatech
In 2008, Implementation in Kazakhstan.
Compelling
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• Piping Work Packaging
• 7.2% monthly progress achieved as
opposed to 6.1% CCC Max in similar
projects.
• Piping System punch items were
decreased by 16%.
AbitOfHistoryAboutCCC

7. © 2015, Fiatech
In 2010, CCC Implementation in UAE
Compelling
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• Multidiscipline Workpackaging
• Started paving activity 3 months ahead
of schedule.
• Piping site welding achieved 30%
improvement.
• Major reduction in punchlist numbers.
AbitOfHistoryAboutCCC

8. © 2015, Fiatech
Challenges and Issues
Compelling
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• EP partner priorities (Material?)
• C involvement in CWP definition
• EP partner and EWP definition
• Level of modeling and tagging
• Lack of Buy-in by traditional
management
• Resourcing for IWP
• Supporting IT solutions
ChallengesandIssues
C3D Planner
Managing AWP
Implementation

9. © 2015, Fiatech
Challenges and Issues
Compelling
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• EWP definition (preparing on behalf of
EP partner)
• Drawings list
• Material list
ChallengesandIssues

10. © 2015, Fiatech
Challenges and Issues
Compelling
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• IWP Definition.
• Tagging the Model from 2D
drawing.
• Re-Inventing the wheel (reverse
order 2D to 3D).
ChallengesandIssues

11. © 2015, Fiatech
Challenges and Issues
Compelling
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• IWP Definition.
• Tagging of Civil Objects
• Piping Duplicates
• Bay-Based Structural Tagging
ChallengesandIssues
Civil Tagging In C3D
Piping Translation by Solinas
Structural Tagging
by Bay With C3D

12. © 2015, Fiatech
Challenges and Issues
Compelling
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• IWP Scoping
• BOQ
• Budget
• OBS
• Resources
• Dealing with Non-Modeled Objects
ChallengesandIssues
Budget Loading
BOQ attachment with C3D
Interactive
C3D OBS linked to HR for
safety record

13. © 2015, Fiatech
AWP Example from Construction
Compelling
Image Here
• WBS transformation
AdoptedWorkFlow
Project
Area-1
Unit-1
Civil
Works
Piping
Works
On Rack LB Pipe Erection
Spool – 1
Transf. to
Site (5%)
Erect in Position
(20%)
Field Fit up/Tack
Weld (20%)
Field Weld/Bolt
(30%)
Support
(10%)
Erect
Valve
(10%)
QC
Release
(5%)
Spool – 2
On Rack SB Pipe Erection
Steel
Structure
Painting
Works
Unit-2
Area-2
Project
Area-1
CWP-1
EWP 1 EWP 2
IWP 1
Spool – 1
Transf. to
Site (5%)
Erect in Position
(20%)
Field Fit up/Tack
Weld (20%)
Field Weld/Bolt
(30%)
Support
(10%)
Erect
Valve
(10%)
QC
Release
(5%)
Spool – 2
IWP 2
EWP 3 EWP 4
CWP-2
Area-2
Transformation

14. © 2015, Fiatech
AWP Example from Construction
Compelling
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• CWP definition by Construction team
• IWP definition
• Identifying EWP deliverables based on
IWP requirements
AdoptedWorkFlow
Subarea
1601-A
2D Maps
C3D (Volumes)

15. © 2015, Fiatech
AWP Example from Construction
Compelling
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• Front End Loading Template
AdoptedWorkFlow
Department Description
Safety
Training of Manpower
Specialized Training and Orientation
Permits
Job Performance Training
Baricade + safety Tools
Safety Procedure
Quality
QMP
ITPs
QCP
Inspectors
Engineering
design drawings IFC
shop drawings IFC
mto
Material
Material available
Material Certificates
Material Released
Management
Priority confirmation
execution plan
method statement
Sub contract
Plants
Detailed Plants Schedule for WP
Equipment certified
Manpowers
Crews requirement per norms
organization
Tools for crew
check tools requirement against similar project
Coordination
Surveying
access
telephone coverage
ensure qc release of pre-requisite work
shoring
dewatering

16. © 2015, Fiatech
AWP Example from Construction
Compelling
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• Crews Creation in C3D
AdoptedWorkFlow

17. © 2015, Fiatech
AWP Example from Construction
Compelling
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• Maintaining Link with EP WBS.
• Object/Operation Linking to both WBS
(EP partner and Construction).
• An extra step for reporting purposes.
AdoptedWorkFlow

18. © 2015, Fiatech
AWP Example from Construction
Compelling
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• Front End Loading (FEL)Assignment to
IWP
• FEL management (Follow up and
Clearance)
AdoptedWorkFlow

19. © 2015, Fiatech
AWP Example from Construction
Compelling
Image Here
• Work Sequence Definition at Object
level.
AdoptedWorkFlow

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AWP Example from Construction
Compelling
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• Various reporting technique
AdoptedWorkFlow

21. © 2015, Fiatech
AWP Example from Construction
Compelling
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• Use of Algorithm for Continuity
AdoptedWorkFlow
Package
released
for piping
Spool
Erected
Spools in Lay
down ready
for erection
Spools inside a single package
Steel Package progress

22. © 2015, Fiatech
AWP Example from Construction
Compelling
Image Here
• Adaptive work orders from IWP
backwards.
AdoptedWorkFlow
Priority
spools in
Fabshop.
None
priority
spools in
fabshop

23. © 2015, Fiatech
AWP Example from Construction
Compelling
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• Equipment Driven Work Orders
AdoptedWorkFlow
Equipment
installed
Spools in laydown area
ready to be installed

24. © 2015, Fiatech
AWP Example from Construction
Compelling
Image Here
• Making use of the Visual
AdoptedWorkFlow

25. © 2015, Fiatech
AWP Example from Construction
Compelling
Image Here
• Testing
AdoptedWorkFlow

26. © 2015, Fiatech
Tangible Improvements
Compelling
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TangibleImprovements
Status after 4 months of
Implementation
Before After
% Schedule Delay 25 16
Productivity Factor
Actual/Budget
3.5 2.3
Weekly Max Progress 1.2 2.3
Flowline monthly
installation rate
(KM/months)
5 30

27. © 2015, Fiatech
Thank You… Are There Any Questions?
Chehade Kassouf
Business Consulting Manager
CCT International Inc.
Chehade.kassouf@cctintl.com
Photo
Contact&MoreInformation
Advanced Work
Packaging (AWP)
Reduction to Practice