Accu-Fab is an au courant contract manufacturer in Raleigh, NC, specializing in metal fabrication, machining, finishing, electromechanical assemblies, SMI, logistics/distribution and NPI engineering services.

1. Raleigh, NC
Est. 1971
Committed to Excellence
for over 45 Years
ISO 9001:2008 Certified ISO 14000 Compliant

2. CONTRACT MANUFACTURING
Specializing in…
 Precision Metal Fabrication
 Stamping
 Robotic Welding
 CNC Machining
 Finishing
 Electro/Mechanical Assembly
 Program Management &
Distribution Logistics

3. Custom Manufactured Products

4. Industries Served
*% based on 2014 annual sales of approximately $21 million.
35%
20%
15%
15%
10%5%
Sales %
Electrical
Telecom
Industrial Controls
Military/Aerospace
Computer/Electronics
Other

5. Competitive Positioning
 Electrical Power Management
Eaton – GE – Danaher – Hubbell - APC/Schneider - Smiths PDI – PowerSecure
 Medical/Dental
Parata Systems – Pelton & Crane – Combat Medical Systems – TriE Medical
Telecommunications
Alcatel-Lucent – AFL Telecom
 Factory Automation
Siemens – Rockwell Collins – Magnetek – Mettler Toledo
 Aerospace/Military
General Dynamics – UTC Aerospace - BAE Systems – SAIC
 Automotive / Heavy Equipment
Volvo – Mack Truck – Atlas Copco - GrandWatt
 Computer/Electronics
IBM – Ericsson – Teradata – Xerox - Kodak
 Kiosks
Minute Key – RedBox – NCR

6. WHO ARE WE?
•HISTORY
•CORPORATE CULTURE
•VALUES

7. Who We Are
Mission:
To Operate a Profitable Business for the Glory of God.
 Support and minister to the needs of our Associates, helping them
grow both professionally and spiritually in a secure work
environment.
 Treat our Customers and Suppliers with integrity, love and respect
while satisfying their business needs.
Priorities:
 Share God’s Message of salvation and our belief in the life and
teachings of Jesus Christ through our actions in the workplace.

8. Operational Objectives
 Provide EXCELLENCE in Service to Our Customers
 Implement EXCELLENCE in Quality Systems
 Maintain EXCELLENCE in Facilities and Equipment
 Develop EXCELLENCE in Manufacturing Methods &
Processes
 Assemble an Associate Team dedicated to EXCELLENCE

9. Operational Objectives
Provide EXCELLENCE
in
Service to Our Customers

10. Policy & Procedures
ACCU-FAB is committed to providing exceptional service to our
customers, adhering to Customer Service Policies and Procedures
that promote:
 On-Time Deliveries.
 Prompt And Accurate Responses to All Inquiries.
 Easy Business Transactions.
 Pro-Active Communication.
 Respect For The Customer.
Customer Service

11. Customer Service Organization

12. Customer Perception Surveys
ACCU-FAB EXCELS in Customer Service & Quality

13. Weekly Management Dashboard
OTD Performance
PRODUCTION DELIVERY
PPM - 5525

14. Operational Objectives
Implement EXCELLENCE
in
Quality Systems

15. Continuous Quality Improvement
ISO 9001:2008 Certified - Engineering, Design & Development,
Administration & Manufacturing
ISO 14000 – Environmental Compliance
.

16. Quality Equipment for Quality Results

17. Target = / - 300 PPM
PPM
Based Upon All Customer Returns
FY 2016 YTD
114
253 203 115
909
423
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
1-Jan 1-Feb 1-Mar 1-Apr 1-May 1-Jun
Consistent Quality
Performance YTD
222 PPM

18. Operational Objectives
Maintain EXCELLENCE
in
Facilities and Equipment

19. Turn-Key Manufacturing Processes

20. CNC Punching & Stamping
 Amada EMK3610
 Amada EMK3612
 Amada AE2510NT
 Amada Pega 357
 35-150 Ton Presses
 86”x34” Max Bed size

21. Fiber & CO2 Laser Cutting
Amada 4000 Watt Fiber Laser
MAZAK Co2 Laser FMS

22. Forming

23. Robotic Welding Automation

24. Hardware Insertion

25. Precision Machining & Turning

26. Aluminum Extrusion Machining
Elumatec SBZ 122
 Latest in Automated Extrusion Machining Centers.

27. Finishing
 Zircote Pretreatment
 Powder Coating
 Wet Paint
 CARC Military Finishing

28. Screen Printing & Laser Etching

29. Assembly Integration

30. Warehousing & Distribution
Domestic & International Warehousing
 China, Hungary, Mexico

31. Operational Objectives
Develop EXCELLENCE
in
Manufacturing Methods & Processes

32. Manufacturing Methods & Processes
Lean Manufacturing Techniques
 Value Stream Mapping
 5S Housekeeping
 Set-up Reduction Programs
 Employee Training Programs
 Cellular Manufacturing
 Bar Code Data Collection
 Internal and external Kanban
replenishment

33. Investing in New Technology
 25,000 Sq. Ft. Building Expansion
 Lean Manufacturing Initiatives
 Fiber Laser Technology
 3 Electro-servo Turret Presses
 Extrusion Machining
 Screw Machining
 Laser Graphic Etching
 PDS – Paperless Documentation
System
 Investments planned –
Automated Robotic Forming
Expanded +6K watt Laser Cell

34. Supply Chain Management
 Kan-Ban Systems
 Dock-To-Stock Logistics
 Just In Time Deliveries
 Inventory Turn Improvement Programs
 Pull Program Management
 Vendor Managed Inventory
Accu-Fab contributes over 45 years’
experience in customizing responsive
supply chain solutions

35. NEW PRODUCT INTRODUCTION
• Native Software Communication
• Fast Exchange of Electronic Data
• Knowledgeable Project Engineers
• Quick Response to Technical Issues
• Value-Add Engineering Feedback
• Diverse Manufacturing Capabilities
• Quick Turnaround on Prototype Projects
Keys to NPI ENGINERRING Success
PRODUCT
PRODUCTION
PROTOTYPE
DEVELOPMENT
PRODUCT
DESIGN
ENGINEERING
SUPPORT

36. Operational Objectives
Assemble an Associate Team
dedicated to
EXCELLENCE

37. Associate Team focused on EXCELLENCE
WINNERS OF SPECIAL RECOGNITION
GOLDEN GOOSE ¤ EMPLOYEE OF THE MONTH/YEAR
& QUARTERLY EXCELLENCE AWARDS

38. Core Competencies
 Customized Supply Chain Solutions
 Turnkey Manufacturing Operations
 Quality Products Delivered On-Time
 Exceptional Engineering Support
 Personal Customer Service

39. ACCU-FAB INC.
BUILDING
“WORLD CLASS”
PARTNERSHIPS

40. John Deere - Twine Box Project