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A Presentation On MECHANIZATION WITH A VIEW TO  PHASE-OUT MANUAL LOADING  &  TO IMPROVE SAFETY STANDARDS
Introduction ,[object Object],Producing Company XI Plan (2011-12) XII Plan (2016-17) XIII Plan (2021-22) XIV Plan (2025) (Production envisaged in M.T) M/s CIL 536 653 755 839 Coal Equivalent CBM/UCG - 5 15 25 M/s SCCL 41 45 47 47 Others 44 75 125 175 Grand Total 621 778 942 1086
Introduction ,[object Object],[object Object],[object Object]
Manual Mining ,[object Object],[object Object],[object Object],[object Object]
Multifarious activities at Face ,[object Object],[object Object],[object Object]
Ground movement… ,[object Object],[object Object],[object Object]
Ground movement… ,[object Object],Year No of fatal accidents ground movement Total  accidents (all causes) Accidents Fatalities Accidents Fatalities HS MM HS MM HS MM others Total HS MM others total 1997 16 - 16 - 29 1 5 35 29 1 5 35 1998 11 - 14 - 27 - 4 31 32 - 4 36 1999 13 2 14 2 18 2 5 25 19 2 6 27 2000 12 - 17 - 17 - 9 26 23 - 10 33 2001 10 2 10 2 19 3 3 25 19 3 3 25 2002 10 - 19 - 14 - - 14 23 - - 23 2003 7 - 16 - 12 - 7 19 37 - 7 44 2004 7 - 9 - 10 - 1 11 13 - 1 14 2005 2 - 2 - 8 1 3 12 8 1 3 12 2006 5 1 5 4 12 1 3 16 12 4 3 19 Total 93 5 122 8 166 8 40 214 215 11 42 268
Introduction of Mechanisation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
A Case study done  at SCCL on Mechanisation  Vs  Accidents Reduction
SCCL in general… ,[object Object],[object Object],[object Object]
Introduction of Mechanisation in SCCL Sl. No Type of Mechanization Year(s) of introduction No. of units  as on May’ 2007 Remarks 1 SDLs/LHDs 1979 102 90% of the units were introduced from 2002/03 onwards 2 LHDs 1981 37 3 Longwall 1983 3 5 Longwall units worked till 2005 4 Blasting Gallery 1989 4 5 BG units worked till 2005 5 Roof bolters 2004 43 - 6 Continuous miner 2006 1
Accidents Vs Mechanisation Accidents prior to mechanization  (1997 to 2001) Accidents subsequent to intensive mechanization (2002 to 2006) S N Yr Ground Movement Total  Fatal Accidents Fatalities Fatal  Accidents Fatalities HS MM HS MM 1 1997 16 - 16 - 35 35 2 1998 11 - 14 - 31 36 3 1999 13 2 14 2 25 27 4 2000 12 - 17 - 26 33 5 2001 10 2 10 2 25 25 Total  62 4 71 4 142 156 Sl No Year Ground Movement Total  Fatal Accidents Fatalities Fatal  Accidents Fatalities HS MM HS MM 1 2002 10 - 19 - 14 23 2 2003 07 - 16 - 19 44 3 2004 07 - 09 - 11 14 4 2005 02 - 02 - 12 12 5 2006 05 1 05 4 16 19 Total = 31 1 51 4 72 112
Production Vs Mechanisation Though mining in M/s SCCL started with Hand Section, gradual shift over the years to mechanization in phased manner has reduced accidents, met higher demand of coal and resulted in coal conservation in mining thick coal seams by blasting gallery methods in conjunction with remotely operated Load Haul Dumpers (LHDs). Production in Lakh Tonnes Sl. NO Year Underground Opencast Total HS MM TOTAL 1 1997-98 103.05 33.16 136.21 153.20 289.41 2 1998-99 104.95 24.59 129.54 143.72 273.26 3 1999-00 104.43 23.48 127.91 167.65 295.56 4 2000-01 114.56 23.31 137.87 164.87 302.74 5 2001-02 112.93 24.54 137.47 170.64 308.11 6 2002-03 102.58 25.50 128.08 204.28 332.36 7 2003-04 100.90 32.24 133.14 205.40 338.54 8 2004-05 89.11 40.63 129.74 223.29 353.03 9 2005-06 70.86 56.25 127.11 234.27 361.38 10 2006-07 55.74 63.02 118.76 258.31 377.07
Safety Vs Mechanisation ,[object Object],[object Object],[object Object]
Safety Vs Mechanisation - IMPACT ,[object Object],[object Object],[object Object],[object Object]
Mechanisation – Additional issues… ,[object Object],[object Object],[object Object],[object Object]
Mechanisation – Additional issues… ,[object Object],[object Object],[object Object],[object Object]
Mechanisation in Out-bye areas ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Conclusion… ,[object Object],[object Object],[object Object]
Issues for consideration ,[object Object],[object Object],[object Object]
Issues for consideration ,[object Object],[object Object],[object Object]
THANK  YOU

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Mechanisation Vs Accidents in Mining

  • 1. A Presentation On MECHANIZATION WITH A VIEW TO PHASE-OUT MANUAL LOADING & TO IMPROVE SAFETY STANDARDS
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  • 9. A Case study done at SCCL on Mechanisation Vs Accidents Reduction
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  • 11. Introduction of Mechanisation in SCCL Sl. No Type of Mechanization Year(s) of introduction No. of units as on May’ 2007 Remarks 1 SDLs/LHDs 1979 102 90% of the units were introduced from 2002/03 onwards 2 LHDs 1981 37 3 Longwall 1983 3 5 Longwall units worked till 2005 4 Blasting Gallery 1989 4 5 BG units worked till 2005 5 Roof bolters 2004 43 - 6 Continuous miner 2006 1
  • 12. Accidents Vs Mechanisation Accidents prior to mechanization (1997 to 2001) Accidents subsequent to intensive mechanization (2002 to 2006) S N Yr Ground Movement Total Fatal Accidents Fatalities Fatal Accidents Fatalities HS MM HS MM 1 1997 16 - 16 - 35 35 2 1998 11 - 14 - 31 36 3 1999 13 2 14 2 25 27 4 2000 12 - 17 - 26 33 5 2001 10 2 10 2 25 25 Total 62 4 71 4 142 156 Sl No Year Ground Movement Total Fatal Accidents Fatalities Fatal Accidents Fatalities HS MM HS MM 1 2002 10 - 19 - 14 23 2 2003 07 - 16 - 19 44 3 2004 07 - 09 - 11 14 4 2005 02 - 02 - 12 12 5 2006 05 1 05 4 16 19 Total = 31 1 51 4 72 112
  • 13. Production Vs Mechanisation Though mining in M/s SCCL started with Hand Section, gradual shift over the years to mechanization in phased manner has reduced accidents, met higher demand of coal and resulted in coal conservation in mining thick coal seams by blasting gallery methods in conjunction with remotely operated Load Haul Dumpers (LHDs). Production in Lakh Tonnes Sl. NO Year Underground Opencast Total HS MM TOTAL 1 1997-98 103.05 33.16 136.21 153.20 289.41 2 1998-99 104.95 24.59 129.54 143.72 273.26 3 1999-00 104.43 23.48 127.91 167.65 295.56 4 2000-01 114.56 23.31 137.87 164.87 302.74 5 2001-02 112.93 24.54 137.47 170.64 308.11 6 2002-03 102.58 25.50 128.08 204.28 332.36 7 2003-04 100.90 32.24 133.14 205.40 338.54 8 2004-05 89.11 40.63 129.74 223.29 353.03 9 2005-06 70.86 56.25 127.11 234.27 361.38 10 2006-07 55.74 63.02 118.76 258.31 377.07
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