Modern looms still weave by repeating in sequence the operations of shedding, picking, and beating. In weaving technology, modern looms means shuttle less loom. Air jet and Rapier both are performed automatically with high production and commonly used in Bangladesh.
The circular knitting machine consists three major sections viz, yarn supply, knitting element and fabric take down.The needles are the most important stitch forming elements. They are displaced vertically up and down and are mounted into the tricks or cuts of the knitting cylinder.
The sinker is the second primary knitting element. It is a thin metal plate with an individual or a collective action operating approximately at right angles from the hook side of the needle bed, between adjacent needles.The knitting cams are hardened steels and they are the assembly of different cam plates so that a track for butt can be arranged. Each needle movement is obtained by means of cams acting on the needle butts.
You can find the diffences between mechanical and electronical dobby mechanisms in principle in this presentation.
Also , you can reach the details of dobby mechanisms type like as of single , double and negative dobby systems.
INTRODUCTION
The ring spinning will continue to be the most widely used form of spinning machine in the near future, because it exhibits significant advantages in comparison with the new spinning processes.
Following are the advantages of ring spinning frame
• It is universally applicable, i.e. any material can be spun to any required count
• It delivers a material with optimum characteristics, especially with regard to structure and strength.
• It is simple and easy to master
• The know-how is well established and accessible for everyone
Coarse cleaner and fine cleaner presentation.KATHAMAHANTY
Blow-room is the starting of the spinning process, where the fiber is opened, cleaned, mixed, micro dust removed.Course cleaner & fine cleaner help to remove the dust, dirt, tufts,& other coarser and finer impurities.
The term finishing, in a broad sense it covers all the processes of making the fabric good looking, good hand feeling, luster and of course for buyer requirement. It is done after dying and before delivery to market. Various types of parameters are controlled during finishing section considering buyer requirement. The term also includes bleaching, dyeing, mercerizing etc. But normally the term is restricted to the final stage in the sequence of treatment of Knit fabrics after bleaching and dyeing. However, fabrics which are neither bleached nor dyed are also finished.
The circular knitting machine consists three major sections viz, yarn supply, knitting element and fabric take down.The needles are the most important stitch forming elements. They are displaced vertically up and down and are mounted into the tricks or cuts of the knitting cylinder.
The sinker is the second primary knitting element. It is a thin metal plate with an individual or a collective action operating approximately at right angles from the hook side of the needle bed, between adjacent needles.The knitting cams are hardened steels and they are the assembly of different cam plates so that a track for butt can be arranged. Each needle movement is obtained by means of cams acting on the needle butts.
You can find the diffences between mechanical and electronical dobby mechanisms in principle in this presentation.
Also , you can reach the details of dobby mechanisms type like as of single , double and negative dobby systems.
INTRODUCTION
The ring spinning will continue to be the most widely used form of spinning machine in the near future, because it exhibits significant advantages in comparison with the new spinning processes.
Following are the advantages of ring spinning frame
• It is universally applicable, i.e. any material can be spun to any required count
• It delivers a material with optimum characteristics, especially with regard to structure and strength.
• It is simple and easy to master
• The know-how is well established and accessible for everyone
Coarse cleaner and fine cleaner presentation.KATHAMAHANTY
Blow-room is the starting of the spinning process, where the fiber is opened, cleaned, mixed, micro dust removed.Course cleaner & fine cleaner help to remove the dust, dirt, tufts,& other coarser and finer impurities.
The term finishing, in a broad sense it covers all the processes of making the fabric good looking, good hand feeling, luster and of course for buyer requirement. It is done after dying and before delivery to market. Various types of parameters are controlled during finishing section considering buyer requirement. The term also includes bleaching, dyeing, mercerizing etc. But normally the term is restricted to the final stage in the sequence of treatment of Knit fabrics after bleaching and dyeing. However, fabrics which are neither bleached nor dyed are also finished.
Pile fabrics: Manufacturing methods include woven pile fabric formation & others methods such as knit pile fabric, tufted pile fabrics etc. A "Terry" or a "Terry Towel" as is generally known is a woven pile fabric formed by slack tension weave process. of weaving.
A terry towel is a textile product which is made with loop pile on one or both sides generally covering the entire surface or forming strips, checks or other patterns. Special type of weaving technique is required for terry towel manufacturing. Terry towels are often very complex with yarns of different types and colors, in combination with various loop pile and flat structures. The name "terry" comes from the word "tirer" which means to pull out, referring to the pulled out by hand to make absorbent traditional. Turkish toweling Latin "vellus" meaning hair has the derivation "velour" which is the toweling with cut loops.There are many types of towel. Baby Towel, Bath Towel, Beach Towels, Golf Towels ,Hand Towel and Hotel Towels now used commonly.
Terry fabric is a knitted fabric with ring yarn or terry covering at one or both sides. It belongs to one of the fancy knitted fabrics. Terry fabric is characterized by soft touch, thick texture, excellent water absorption and heat retention. Terry fabric can be divided into single-sided and double-sided terry loop fabrics. The terry can form pattern effect on the knitting surface distributed according to some certain rules. Terry fabric after shearing or other process can be turned into fleece fabric or velvet fabric.
Yarn printing means the localized application of dyes or pigment and chemicals by any method which can produce particular effect of color on the yarn or onto a yarn package according to the design. Yarn printing is also known as “Space Dyeing”. Although the printing of yarns for true patterned effects proved very difficult tom control, the random space-dyed effects that can be more readily attained by a variety of yarn-printing methods have continued to be popular.
Picanol introduces a truly new generation of airjet weaving machines, combining the latest available technology with over 30 years of experience in airjet weaving. A completely new electronic control platform, integrating state-of-the-art hard- and software, has been combined with a revolutionary new insertion system.
Pneumatic Drives-Hydraulic Drives-Mechanical Drives-Electrical Drives-D.C. Servo Motors, Stepper Motors, A.C. Servo Motors-Salient Features, Applications and Comparison of all these Drives, End Effectors-Grippers-Mechanical Grippers, Pneumatic and Hydraulic- Grippers, Magnetic Grippers, Vacuum Grippers; Two Fingered and Three Fingered Grippers; Internal Grippers and External Grippers; Selection and Design Considerations.
A roller-cone bit is a drill bit used for drilling through rock that features...subhashsingh766459
A roller-cone bit is a drill bit used for drilling through rock that features 2 or 3 abrasive, spinning cones that break up rock and sediment as they grind against it.
Denim-Non Denim garments shade control systemAzmir Latif Beg
Shade control policy is very important to ensure one shade in one Carton specially for denim and Non denim. Its also determine shade variation within one destination or PO. Piece to Piece variation common problems found in garments due to fabric problem, mishandling of fabric rolls during cutting fabrics and bundles in sewing floor, wash problem etc.
Lycra void, damage and precaution to avoid those in washingAzmir Latif Beg
There is a lot of factor are involve behind of lycra damage. By the following preventive monitoring in every step of our manufacturing process we can get improvement all over the standard level and will be able to overcome those kinds of unwanted issues.
Mainly we have done visual inspection first after fabric received commonly follow 4 point inspection system. It's cover count/construction, width, weight, color, shading, design, measurement specifications, hand/feel and other specific quality parameters laid down by the clients.
Industrial Hazards and Their Safety Measure in Textile IndustryAzmir Latif Beg
Industrial hazard may be defined as any condition produced by industries that may cause injury or death to personnel or loss of product or property. Textile industries involve diverse operations including fiber synthesis, weaving, manufacturing, dyeing and finishing. Textile operations have been studied extensively and found numerous health and safety issues associated with the textile industry.
The ZDHC MRSL is intended to assist the apparel and footwear supply chain in phasing out the use of restricted substances by establishing enforceable limits for hazardous substances in chemical formulations used to process materials. The MRSL limits are designed to eliminate the possibility of intentional use of listed substances.
Risk Phrases (R) and Safety Phrases (S) is an important part of Chemical MSDS and Safety data sheet. We can identify hazard of a chemical by this phrases. Hazard classification should be indicated with hazard signs and hazard symbols and/or R phrases as well as S phrases.
R phrase and R number: phrases indicating the risks of hazardous preparations and substances, and their numbers respectively.
S phrase and S number: phrases related to the safe handling of hazardous preparations, and their numbers respectively.
Chemical Management System in Textile Manufacturing and Processing is required to achieve the safe use of chemicals and to control the hazards that they present to workers, the community and the environment. It can take a lot of chemicals to make clothes. The apparel sector certainly is not as chemical intensive as other global industries, but its variety of chemical operations and materials does present a range of potential hazards to its workers and the surrounding communities and environment.
NDT-Nondestructive testing is the process of inspecting, testing, or evaluating materials, components or assemblies for discontinuities, or differences in characteristics without destroying the serviceability of the part or system. In other words, when the inspection or test is completed the part can still be used.
Cotton fiber-textiles touch every aspect of our lives. For years, cotton clothing, home furnishings and industrial goods have enhanced our quality of life by providing comfort, expression and individuality. Cotton fiber possesses a variety of distinct properties, and we know there are plenty of people who want to dig a little deeper.
Apparel Merchandising-BASIC CONCEPT ON NEGOTIATION OF APPAREL COSTING AND PRO...Azmir Latif Beg
The Ready–Made Garments (RMG) sector has emerged as the biggest earner of foreign currency. The readymade garments industry acts as the backbone of our economy with a GDP of USD 130 Billion. Country‘s annual export is approximately US$ 30 billion and import is approximately US$ 37 billion. 80% of export comes from the Garments industry and as a catalyst for the development of our country. It‘s a time for us to strengthen up the quality of our textile product.
Letters of credit is a written commitment to pay, by a buyer's or importer's bank (called the issuing bank) to the seller's or exporter's bank (called the accepting bank, negotiating bank, or paying bank). It is also known as a documentary credit.
Merchandising Transactions and Managing Payment RiskAzmir Latif Beg
The truth is that every payment method involves risk. Managing payment risks in merchandising transactions is very important. The major risks are fraud and operational risk.
Steam distribution system, utilization and designAzmir Latif Beg
n any steam plant or any process plant effectiveness of steam distribution system is dependent upon the project specific conditions like location and layout of the process plant and its steam consuming equipment like heat exchangers, decorators etc. Steam distribution circuit is one of the major link between the steam production point and the point of end use i.e. process plant. Primary steam generating source are co-generation plant and Steam generators. However it not the source of steam generation but the effective and efficient steam distribution system that decides right quality (pressure and temperature) and quantity of steam to reach to the process through it. Thus designing of steam distribution is to be given due importance along with installation and subsequently maintenance during operation.
A test method is a method for a test in science or engineering, such as a physical test, chemical test, or statistical test. It is a definitive procedure that produces a test result. There are so many standards /test methods for textile testing.
In the present day world most of us are very conscious about our hygiene and cleanliness. Now a days Textile materials facing commonly mold problem during in store, in packed garment or in shipment container are not only related to microorganisms such as pathogenic bacteria, odour generating bacteria and mould fungi, but also good media for growth of microorganisms.
Fourier Transform Infrared Spectrometry (FTIR) and TextileAzmir Latif Beg
Fourier-transform infrared spectroscopy (FTIR) is a technique used to obtain an infrared spectrum of absorption or emission of a solid, liquid or gas. FTIR offers quantitative and qualitative analysis for organic and inorganic samples. Fourier Transform Infrared Spectroscopy (FTIR) identifies chemical bonds in fiber. By FTIR we only know the name of fiber is identified. By this technique we can identify the exact composition of fiber like 80 % polyester 20 % cotton.
There are many safety issues, such as fire, fall accidents, choking, chemical content, etc. It can advise you on which requirements to request with the help of EU regulations related to Product Safety. It is an independent documentation of the safety of your products by ensuring that they comply with EU standards.
Flat knitting is a method for producing knitted fabrics in which the work is turned periodically, i.e., the fabric is worked with alternating sides facing the knitter. A "Flat" or Vee Bed knitting machine consists of 2 flat needle beds arranged in an upside-down "V" formation.
A braiding machine is device, which interlaces at least three strands of yarns or wires to form a rope reinforced hose, covered power cords, and some types of lace. Materials include natural and synthetic yarns, metal wires, leather tapes and others.
We have compiled the most important slides from each speaker's presentation. This year’s compilation, available for free, captures the key insights and contributions shared during the DfMAy 2024 conference.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Using recycled concrete aggregates (RCA) for pavements is crucial to achieving sustainability. Implementing RCA for new pavement can minimize carbon footprint, conserve natural resources, reduce harmful emissions, and lower life cycle costs. Compared to natural aggregate (NA), RCA pavement has fewer comprehensive studies and sustainability assessments.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
HEAP SORT ILLUSTRATED WITH HEAPIFY, BUILD HEAP FOR DYNAMIC ARRAYS.
Heap sort is a comparison-based sorting technique based on Binary Heap data structure. It is similar to the selection sort where we first find the minimum element and place the minimum element at the beginning. Repeat the same process for the remaining elements.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
NUMERICAL SIMULATIONS OF HEAT AND MASS TRANSFER IN CONDENSING HEAT EXCHANGERS...ssuser7dcef0
Power plants release a large amount of water vapor into the
atmosphere through the stack. The flue gas can be a potential
source for obtaining much needed cooling water for a power
plant. If a power plant could recover and reuse a portion of this
moisture, it could reduce its total cooling water intake
requirement. One of the most practical way to recover water
from flue gas is to use a condensing heat exchanger. The power
plant could also recover latent heat due to condensation as well
as sensible heat due to lowering the flue gas exit temperature.
Additionally, harmful acids released from the stack can be
reduced in a condensing heat exchanger by acid condensation. reduced in a condensing heat exchanger by acid condensation.
Condensation of vapors in flue gas is a complicated
phenomenon since heat and mass transfer of water vapor and
various acids simultaneously occur in the presence of noncondensable
gases such as nitrogen and oxygen. Design of a
condenser depends on the knowledge and understanding of the
heat and mass transfer processes. A computer program for
numerical simulations of water (H2O) and sulfuric acid (H2SO4)
condensation in a flue gas condensing heat exchanger was
developed using MATLAB. Governing equations based on
mass and energy balances for the system were derived to
predict variables such as flue gas exit temperature, cooling
water outlet temperature, mole fraction and condensation rates
of water and sulfuric acid vapors. The equations were solved
using an iterative solution technique with calculations of heat
and mass transfer coefficients and physical properties.
10. Cam
• used to convert
the rotary motion
of shaft to
reciprocating
motion
• entire cam
arrangement is
placed on an oil
bath
• Cams are
supported by
guard cam for
safety
Various Types of Cam
11. Wheel lever, Short lever & Long Lever
• Convey the reciprocating motion
• drive the heddle frame
• two sets of link carrying the drive bracket are
pivoted on each side of long lever
• brackets allow easy mounting and dismounting of
harness frame
12. Harness Frame
Features:
– Glued heddle rod
– Lightweight Aluminium profile
– R-flex corner connection system
– Integrated heald dumper
– Stainless steel corner reinforcement.
Brand : GTP
Mode
l
:
XLF extra
Light 152
14. Cam Shedding Mechanism
• According to pattern cams are added and
adjusted to their respective position
• As the camshaft rotates cams also rotate
• When the bowl is pressed, the wheel lever swing
upward
• Via long lever, harness frame is pushed upward to
its upper position
• Again after cam nose has passed the bowl, the
harness is pulled to its bottom position
• It is a positive shedding mechanism
15. ELSY
• Stands for Electronic Leno
Selvedge System
• Don’t need any extra heald
frame to make selvedge.
• Laws of motion can be
changed without hampering
the fabric quality.
• Shed crossing can be set as
required.
• Selvedge weave can be
inputted differently.
• Used for selvedge and false
selvedge.
• Selvedge Type: Fringed
16. Mechanical Leno
• Selvedge Type: Leno
type
• A simple hook
mechanism
• Needs to incorporate
with ELSY to produce
binding weave in the
fabric edge.
20. Main Parts of Picking
Prewinder:
– Type: Luna X2
– Pre wind yarn on drum from
package
– Supply the required length of yarn
at required tension for weft
insertion
21. Main Parts of Picking
• Filling Presenter:
– lower the appropriate filling
yarn so that it can be taken
by gripper head
• Filling Cutter & Wastage Cutters
– Filling Cutter Cuts the inserted weft yarn
after beat up
– Wastage Cutter Cuts the excess length of
weft yarn outside the fabric edge
22. Main Parts of Picking
• Gripper & Receiver heads
– Carry the weft yarn
• Suction heads
– Prevents bouncing back of
inserted yarn
23. Mechanism of Picking
• Yarn presenter is lowered to
present the thread
• The gripper head catches the
yarn
• Both the gripper and receiver
proceed towards the middle of
shed
• The yarn is then transferred
from gripper head to receiver
head
• The receiver head then drags
the yarn through the rest of
the shed
• Finally the filling cutter cuts
the thread
Gripper head is carrying the weft
Weft is transferring from gripper to receiver
Weft is transferred
Receiver is carrying the weft
24. Hook Opener
• The gripper opener: Opens
the gripper clamp to facilitate
lint removal
• The receiver opener: Opens
the receiver. Its position is
critical so that it opens the
hook at the exact time of
weaving cycle
25. Rapier Track
To prevent rapier slippage a rapier track is made with
hooks
This hooks do:
– The minimization of the gripper sole wear.
– The break of the gripper.
– The reduction of the filling stops
26. Rapier Drive Mechanism
Rapier driving arrangement
consists of:
• Main shaft
• Rocker arm
• Oscillating link
• Drive lever
• Adjustable link
• Conical Toothed segment
• Rapier driving pinion
• Rapier wheel
29. Beat up mechanism
• Cam beat up
• No of Cam: Two on each side
• Beat up angle: 0o
Main Parts
o Sumo motor (Main Motor)
o Motor gear & Drive wheel gear
o Beat up cam
o Sley
o Reed
30. Main Parts of Beat Up
Beat up Arrangement
Bowl
Cam Gear
Gear train from main Motor
31. Main Parts of Beat Up
Reed
• Attached with sley
• Push the newly inserted
thread to fell
• Plain reed is used in rapier
32. Beat Up Mechanism
• main motor rotates the
drive shaft
• This rotation is
converted to
reciprocating motion in
sley
• The reed is fixed with
sley
• As a result, it pushes the
newly inserted pick to
the fell
34. Let off Mechanism
• Servo motor aided let off.
• Speed of let off motor
gradually increases with
the decrease of beam
diameter.
• Main Parts
– ELO Motor
– Reduction wheel
– Gear box
– Let off wheel
35. Main Parts of Let Off
ELO Motor
Let off wheel
Beam collar
37. Take up Mechanism
• Servo motor aided take up
• Batcher mechanism
• Main Parts
– ETU Motor
– Gear train
– Take up roller
– Spreader
– Double pressure roller
– Guide roller
– Batcher
39. Wastage winder
• Used to wind
up wastage and
excess warp.
• One gets drive
from let off
gear (for warp).
• The other one
from take up
wheel
(wastage)
Wastage winder (wastage take up)
Wastage winder (Excess warp take up)
41. Warp Stop Motion
• Electrical drop wire mechanism.
• If a warp is severed drop wire falls
on contact bar and complete the
circuit which stops the machine.
• Main parts:
– Drop wire.
– Contact bar.
– Guide bar.
– Main circuit (Circuit box)
43. A MODERN AIRJET LOOM
Keyword: General features, main parts, motions, shedding, picking, beat
up, let off, take up, warp stop motion, weft stop motion, others stop
motion
45. Picanol Omni Plus (Airjet Loom)
Name : Picanol Omni Plus
Type : Airjet Weaving Machine
Machine Weight : 1900 Kg
Maximum Speed : 850 RPM
Attachments :
E- Leno
AIC (Adaptive Incretion Control)
PFT (Programmable filling tensioner)
Sand Roller
Circumference
: 534 mm
Shedding
Mechanism
: Positive cam shedding
Cam arrangement : Outside cam arrangement
Cam Manufacturer : Staubly
46. Main Parts
• Bobbin break sensor
• Pre-winder (weft Feeder)
• Balloon Breaker
• PFT
• Main nozzle (Fixed & Movable)
• Relay nozzle
• Weft cutter
• Waste cutter
• Filling detector
• Pressure control regulator
• Cam with cam box.
• Lever and Puller.
• Reed.
• Easing arm
• Back rest
• Take up roller
• Cloth roller
• Catch Cord
• Disk type tensioner
• Drop wire and Dropper bar.
• Leno selvedge attachment (e-
Leno)
• Temple
• ELSY (Electric Leno Selvedge
System)
• Batcher
• Waste winder
47. Main Parts
• Electrical boards
• MCB
• AIB
• TRIAX-2
• WEB X
• DDMP
• LDEC
• FDCB
• PB
• Various motors
• Sumo Motor
• Hydraulic Motor
• Cutter Motor
• ELCA Motor
• ELSY Motor
• PFT Motor
• ETU Motor
• ELO Motor
• E-leno Motor
48. Motions
• Primary motions
– Shedding
– Picking
– Beat Up
• Secondary motions
– Let off
– Take up
• Tertiary Motion
– Auto Warp stop Motion
– Auto Weft stop Motion
– Batcher motion
– Brake motion
52. Shedding Geometry
Conversion Table of Shedding angle
Here “α” between 22° to 26° used for filament yarn
28° to 34° angle used for spun yarn weaving.
53. Shedding Geometry
Shed Height
The optimal height setting depends on a number of factors:
The article type
The weave
The machine speed (rpm).
55. E-Leno
• Produce leno selvedge
for edge binding.
• Two leno box, one for
each side.
• Drive by a single motor
(Omni plus) or separate
motor (Omni plus 800).
• Each box support two
leno bobbin, these two
bobbins are rotated in a
circular path to produce
a one up one down leno
selvedge.
58. Weft passage
Creel : Supports the cone.
Disc-
Tensioner
:
Add a tension on yarn
which is being unwounded
by pre-winder.
Bobbin
break sensor
:
Detects yarn breakage
between creel & Pre-
winder. Incorporated with
pre-winder.
Balloon-
Breaker
:
Prevent large balloon
formation which leads to
yarn breakage.
Incorporated with pre-
60. Prewinder
• The pre-winder contains
the following components:
– The motor and control unit
– The drum with 7
independently adjustable
fingers
– The magnetic winding
blocking unit for controlling
the filling length
– The yarn-supply sensor
– The positioning sensor
– The winding sensor
– The bobbin break sensor
– PFT used to stretch the
floating filling inside the shed.
62. Nozzles
• Relay nozzle
– Total No of relay nozzles
28.
– Divided into 2 groups.
– Left (Contain 14 nozzles).
– Right (Contain rest of the
nozzles).
– Contains 1 to 17 opening
(holes) for air supply.
63. Nozzles
• Relay nozzles should be set as
high as possible to clear the
relay nozzle openings earlier
when entering the shed, and
keeping them clear longer
when leaving the shed.
• The more the relay nozzle is
turned towards the reed, the
higher the yarn flight in the
insertion channel.
• The height of the relay nozzle
is critical, if it is low, the flight
of the filling will be low, if the
height is very high it will leave
nozzle mark on fabric.
64. Air Supply accessories
• Buffer tank for relay nozzle
– Left Buffer Tank
– Right Buffer Tank
Main nozzle modules and valve
65. Air Supply accessories
Relay valve
Each valve controls 1 or 2 (Maximum
three) relay Nozzles.
Pressure regulator
66. Filling Cutter
• Filling cutter cut the yarn
after each filling and
start a new filling
insertion cycle
• Generally, at 10° position
the cutter cut the yarn.
67. Requirement of air supply for picking
• Main line pressure
– 7 to 9 Bar Required
• Main valve pressure
– Up to 6 Bar
• Auxiliary valve pressure
– 5 to 6 Bar (Fixed)
• Left relay valve pressure
– Up to 5.5 Bar (Depends
on weft yarn Count &
M/C RPM)
• Right Relay valve
pressure
– Up to 0.5 Bar more than
left relay valve pressure
74. Weft stop motion
Device
used
: Filling
detector
No of FD : 2 (FD1 &
FD2)
Mechani
sm
: Laser based
Stop
signal
: If the thread
does not
reach FD1
If the thread
reach FD2
75. Weft stop motion
• Mechanism
– FD is constructed with a
light emitting diode and
photo electric sensor.
– The filling yarn interrupt
the continuity of light
and photo electric
sensor convert it into an
electronic signal.