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Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
5-S
LeveLS of
exceLLence
Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
Levels Seiri / Sorting
Level 1:
Necessary and unnecessary items are mixed
together in the work area.
Level 2:
Necessary and unnecessary items are
identified and unnecessary items are removed
from workplace including excess inventory
Level 3:
Source of unnecessary items have been
identified and preventive action has taken
Level 4:
A dependable, documented method has been
established to maintain the work area free of
unnecessary items
Level 5:
Employees are continuously seeking
improvement opportunities
Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
Levels Seiton / Set-In-Order
Level 1:
Tools, supplies and materials are randomly
located
Level 2:
A designated location has been established for
items
Level 3:
Designated locations are marked to make
organization more visible
Level 4:
Necessary items are minimized in numbers
and properly arranged for retrieval and use
Level 5:
Necessary items can be retrieved in 30 seconds
and require minimum number of steps
Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
Levels Seiso / Shining
Level 1:
Workplaces or offices and machineries,
equipment are dirty and disorganized
Level 2:
Workplaces areas are cleaned on a regularly
scheduled basis
Level 3:
Visual controls and indicators are established
and marked for the work area, equipment,
files and supplies
Level 4:
Inspection occurs during daily cleaning of
work areas and equipment
Level 5:
Potential problems are identified and
employees have devised a method of
preventive cleaning and maintenance
Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
Levels Seiketsu / Standardizing
Level 1:
Work area methods are not consistently followed
and no attempt is being made to document or
improve current processes
Level 2:
Work groups have documented system for needed
items
Level 3:
Work groups have documented system on visual
controls, labeling of items and required quantities of
needed items
Level 4:
Reliable methods and standards of housekeeping,
daily inspection and workplace management are
documented and followed by all members
Level 5:
Employees are continually seeking the elimination
of waste with changes documented and information
shared
Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
Levels Shitsuke / Sustaining
Level 1:
Work areas are randomly checked and there
are no visual measurement of 5-S
performance
Level 2:
A recognized effort has been made to improve
the condition of the work area
Level 3:
Work groups are routinely checking work
places to maintain 5-S
Level 4:
Sources and frequency of problems are
documented as a part of routine work, root
causes are identified and corrective action
plans are developed
Level 5:
Root causes are eliminated and improvements
actions focus on developing preventive
Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
THANKS

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5-S level of excelelnce, presented at BSTQM

  • 1. Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com 5-S LeveLS of exceLLence
  • 2. Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com
  • 3. Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com Levels Seiri / Sorting Level 1: Necessary and unnecessary items are mixed together in the work area. Level 2: Necessary and unnecessary items are identified and unnecessary items are removed from workplace including excess inventory Level 3: Source of unnecessary items have been identified and preventive action has taken Level 4: A dependable, documented method has been established to maintain the work area free of unnecessary items Level 5: Employees are continuously seeking improvement opportunities
  • 4. Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com Levels Seiton / Set-In-Order Level 1: Tools, supplies and materials are randomly located Level 2: A designated location has been established for items Level 3: Designated locations are marked to make organization more visible Level 4: Necessary items are minimized in numbers and properly arranged for retrieval and use Level 5: Necessary items can be retrieved in 30 seconds and require minimum number of steps
  • 5. Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com Levels Seiso / Shining Level 1: Workplaces or offices and machineries, equipment are dirty and disorganized Level 2: Workplaces areas are cleaned on a regularly scheduled basis Level 3: Visual controls and indicators are established and marked for the work area, equipment, files and supplies Level 4: Inspection occurs during daily cleaning of work areas and equipment Level 5: Potential problems are identified and employees have devised a method of preventive cleaning and maintenance
  • 6. Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com Levels Seiketsu / Standardizing Level 1: Work area methods are not consistently followed and no attempt is being made to document or improve current processes Level 2: Work groups have documented system for needed items Level 3: Work groups have documented system on visual controls, labeling of items and required quantities of needed items Level 4: Reliable methods and standards of housekeeping, daily inspection and workplace management are documented and followed by all members Level 5: Employees are continually seeking the elimination of waste with changes documented and information shared
  • 7. Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com Levels Shitsuke / Sustaining Level 1: Work areas are randomly checked and there are no visual measurement of 5-S performance Level 2: A recognized effort has been made to improve the condition of the work area Level 3: Work groups are routinely checking work places to maintain 5-S Level 4: Sources and frequency of problems are documented as a part of routine work, root causes are identified and corrective action plans are developed Level 5: Root causes are eliminated and improvements actions focus on developing preventive
  • 8. Engr. Abdun Noor, Centre for Management Development, bd.abdunnoor@gmail.com THANKS