1
Corporate R&DCorporate R&D
June 15, 2011June 15, 2011
IC封測產業封測產業封測產業封測產業(技術技術技術技術)發展現況與未來挑戰發展現況與未來挑戰發展現況與未來挑戰發展現況與未來挑戰
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Introduction
IC Packaging Industry Market Trend and
Challenges
IC Packaging Technology & Trend
Application of ‘Automatic Image based
Inspection” in IC packaging industry
AOI
SAM & Xray
TSV 3DIC Metrology
Summary
OutlineOutline
Packaging: Protection & Information
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4
1. Mechanical support.
提供可承載IC之形體。
2. Protect die, gold wire.
提供機械強度以保護 IC 內部之晶片、金線。
3. Connect & distribute signal.
提供晶片到系統之間訊號之連結.
4. Insulate moisture, electricity.
隔離外在環境(濕氣、電性干擾)影響,確保 IC 功能。
5. Dissipate & distribute power.
提供優良之散熱(散熱片)。
The Purpose of IC Packaging (& Assembly)The Purpose of IC Packaging (& Assembly)
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WLCSP Multiple substrate/
leadframe packages
Wafers
Electronics by applications
Bumping Wafer Sort Assembly Final Test Drop Ship
IDM Fabless Foundry
Business ModelBusiness Model
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Introduction
IC Packaging Industry Market Trend and
Challenges
IC Packaging Technology & Trend
Application of ‘Automatic Image based
Inspection” in IC packaging industry
AOI
SAM & Xray
TSV 3DIC Metrology
Summary
OutlineOutline
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Worldwide Semiconductor Revenue ForecastWorldwide Semiconductor Revenue Forecast
台灣台灣台灣台灣台灣台灣台灣台灣ICIC製造業產值與趨勢製造業產值與趨勢製造業產值與趨勢製造業產值與趨勢製造業產值與趨勢製造業產值與趨勢製造業產值與趨勢製造業產值與趨勢
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IC Package Units Growth
Source: Yole
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10
IC Packaging Market Trend
11.7%11.7%
144 B144 B 210 B210 B
Overall IC Packaging
Total unitsTotal units
15.7%15.7%
Source: Prismark
Wireless related IC Packaging
FC: driven by volume size (low Z ,<1.0mm)/
elec. performance/ integration (multi- dies)
WL: cost driven
IC 封測產業面臨之挑戰封測產業面臨之挑戰封測產業面臨之挑戰封測產業面臨之挑戰
• ASP dropping as the overall electronics industry
• High materials cost ratio in overall cost
• Escalating gold/ silver price (gold 400 -> 1,500 USD/
ounce)-> margin killer!
• High dependence on foreign materials (recent case of JPN
earthquake)
• New technology (wafer level- bumping, CSP, TSV) attract
upstream IC fab into business (middle end)
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12
Introduction
IC Packaging Industry Market Trend and
Challenges
IC Packaging Technology & Trend
Application of ‘Automatic Image based
Inspection” in IC packaging industry
AOI
SAM & Xray
TSV 3DIC Metrology
Summary
OutlineOutline
13
IC Packaging Technology TrendIC Packaging Technology Trend
1980 1990 20102000
IC Packaging Technology
1.5um 0.5um 0.18um 0.04um (40nm)
IC fab technology node (Moore’s Law)
I. IC interconnect (連接技術連接技術連接技術連接技術)
II. Carrier (載板載板載板載板)
Wire Bonding (WB銲線銲線銲線銲線))))
Metal Bumping (金屬凸塊)+)+)+)+ RDL
- Au, solder (high Pb, Pb free SnAg), Cu
II. Package type family
DIP, TSOP, QFP
QFN…
TSV
Lead Frames
Laminated Substrates + Sn balls (BGA)
PBGA,
TFBGA…
Flip Chip (FC) BGA,
FC CSP, WL CSP
TSV interposer
3DIC
1
1
Lead Frames 2
4
3
1D 2D
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Cycle time 5 days
I.I.I.I. 銲線封裝製程銲線封裝製程銲線封裝製程銲線封裝製程_Lead Frame(_Lead Frame(_Lead Frame(_Lead Frame(導線架))))
晶圓切成晶粒晶圓切成晶粒
產出可用IC產出可用IC
晶片訊號透過載具引到
外部
保護晶片免受破壞
晶片訊號透過載具引到
外部
保護晶片免受破壞
導線架 樹脂
散熱片
金/銅線
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II.II.II.II.銲線封裝製程銲線封裝製程銲線封裝製程銲線封裝製程_Substrate(BGA_Substrate(BGA_Substrate(BGA_Substrate(BGA載板載板載板載板))))
割片割片 上片上片
銲線銲線
模壓模壓研磨研磨晶圓檢驗晶圓檢驗
印字印字
植球植球
切單切單合檢合檢
SPIL
BGA
sample
包裝包裝
Cycle time 5 days
前段 後段
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III.1 Bumping (凸塊凸塊凸塊凸塊)製程製程製程製程
Cycle time 4 days
乾膜 乾膜
鋁墊 護層
底層金屬UBM
晶圓
光阻
晶圓檢驗晶圓檢驗
底層金屬濺鍍底層金屬濺鍍
光阻成像光阻成像
錫膏印刷錫膏印刷
乾膜成像乾膜成像
底層金屬蝕刻/光阻去除底層金屬蝕刻/光阻去除
包裝包裝
外觀檢驗外觀檢驗
乾膜去除/
第二次迴銲
乾膜去除/
第二次迴銲
第一次迴銲第一次迴銲
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III.2 Flip Chip (覆晶覆晶覆晶覆晶)封裝製程封裝製程封裝製程封裝製程
晶圓檢驗晶圓檢驗 割片割片研磨研磨 基板烘烤基板烘烤 上元件
及晶片
上元件
及晶片 點膠點膠
上散熱片上散熱片
印字印字植球植球合檢合檢包裝包裝
Cycle time 5 days
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Package Portfolio I
QFP Family BGA Family
VQFP
QFP
DHS-QFP EDHS-QFP
LQFP
DHS-LQFP E-PAD LQFP
TQFP
E-PAD TQFP
EBGA
PBGA
EDHS-BGA MPBGA POPBGA
FCBGA
EHS-FCBGA MP-FCBGA Terminator FCBGA
SOP
SOJ
VSOP
COL- VSOP(2 dies) DDVSOP
SO Family
TSOP
COL-TSOP (4 dies)
Balance mold
COL-TSOP (8 dies)
Un-balance mold
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Package Portfolio II
Memory CardCSP Family
LGA
S-LGA V/U/W/XTLGA
TFBGA
S-TFBGA V/U/W/XFBGA COSBGA
FCCSP
WB-S-FCCSP
WLBGA
Micro SD
SPIL
sample
SD
Mini SD
MMC
RSMMC MMC Micro
MS
MS MicroMS Duo
XD
SiP Module
LGA /QFN
WB FC die
WB die
WB
S
M
D
Substrate
FC die
WiFi + BT Module
ASIC
MI
-Y
MI-
X
MI-
Z
S
M
D
Substrate
GPS Module
LGA / QFN
Substrate
FC dieFC
S
M
D
Wimax Module
LGA
FC die
Substrate
WiFi + BT + FM Radio
Module
QFN
FCQFN NBA1-QFN
sFCCSP
Enhanced PoP
eQFN
(CUF) (MUF)(UF only)
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Package Development Directions
PBGA
EDHS-PBGA
EBGA
FCBGA
Molded FCBGA
Stack Die CSP
WB+FC
MPBGA
POP PIP
W/B CSP
FCCSP
QFN/NBA1 WLBGA
FCBGA
SiP
CSP
Larger size, Higher I/O density
More dies, Mult-Pkg
Small form factor
Small form
Performance
Available 2011~2013
55x55
FCBGA
28 nm FCBGA
Fine bump Pitch
Larger Die size
Larger pkg. size
LF
FCBGA
1.0 mil
WFR
1.0 mil
WFR0.4 mm
Pkg
0.35 mm
pkg
MMC/RS MMC/MMC u
SD/Mini SD/uSD
QFP/LQFP/TQFP/VQFP
BGA
Memory
Card
QFP CSPSO
TFBGA > 10 die
TSV
F2F Micro-bump
Module
IPD
MEMS
FO-WLP
Cu pillar bump FCCSP
Exposed die FCCSP
eQFN
9 dies TFLGA
Production
> 10 dies
6 dies TSOP
Enhanced PoP
eQFN
Cu pillar bump FCCSP
Micro Bump
VCI
IPD
Exposed Die FCCSP
FO-WLP
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4
Carrier bondingCarrier bonding
TopTop--diedie
Si interposerSi interposer
SubstrateSubstrate
TSVTSV
Micro BumpMicro Bump
RDLRDL C2C bondingC2C bonding
UBMUBM
CMPCMP Carrier + ThinningCarrier + Thinning
TSV 3D-IC Package
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Motivations to Drive 3D ICMotivations to Drive 3D IC
Source: Yole
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Benefits from 3D InterconnectionsBenefits from 3D Interconnections
2D Connections
• Large Form Factor
• Long connections
SOC Solution
• Increase performance
• Reduce system size
• But might increase device cost
3D Interconnections
• Reduce system size
• Short interconnections
• Reduce package cost
Source : IMEC
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What is TSV?What is TSV?
Through Silicon Vias (TSV)
Source: Intel , Samsung, University of Alberta.
Create interconnections by using vias,
which go through the silicon wafers to form
3D IC
Z-direction integration
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TSV Advantages: Elevators vs. StairsTSV Advantages: Elevators vs. Stairs
Elevator!!
Source: Joungho Kim @KAIST
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TSV AdvantagesTSV Advantages
Source: Joungho Kim @KAIST
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3D3D--IC Application EvolutionIC Application Evolution
Source : Yole
• Via size become smaller
SPIL 3D-IC Package Development Roadmap
Memory
Logic
Fine Pitch
Micro Bump
Silicon Interposer
- Bridge ASIC to substrate
- Platform of high integrated MCM
MCM on silicon interposer
- IPD integration optional
Memory stack
- Multi memory die stacked
- High capacity
2011 2012 2013
~~~~
~~~~ -Chip on Interposer - Stacking - Homogeneous Stacking
- MCM on Si Interposer
- Heterogeneous Stacking
Fine Pitch
Micro Joint
Structure
Logic
TSI
TSI
Logic
TSI
MemoryLogic
TSI
eFlash RF
eDRAM
Logic MEMS
Analog / RF
Memory
Logic
Heterogeneous Stacking
- Bridge multi function die
- Full integrated package
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Si-interposer
Thk. 100um
Wafer THK: 99um
Via Pitch: 99um Via diameter: 49um
TSI (TSV Si Interposer)TSI (TSV Si Interposer)
TSI/Package Prototype Result
Micro-bump
Bump pitch=100um
Bump height=50um
TSI
Via diameter=50um
Via pitch=250um
Wafer THK=100um
Top-die:8x8
TSI : 24x24
Substrate : 40x40
solder bump
Bump pitch=250um
Bump height=77um
Top-die:8x8
4 Top-die side by side
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GSM Band Balun
WLAN BPF
DCS Band LPF
WLAN Diplexer
CapacitorCapacitor
InductorInductor
InductorInductor
InductorInductor
IPD (Integrated Passive Device)IPD (Integrated Passive Device)
From Design to Component,
SPIL can provide a customized IPD solution to meet customer’s unique
requirement.
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Testing Services
Digital
Analog
Frequency
Frequency
Fast
Fast
RF
- PortScale
- Ultra Flex + EPSILON
Consumer
- J750
- Catalyst
- HP83000
- Quartet
- SC312
Computing
- Ultra Flex
- Sapphire
- V93000
- PinScale
- T2000
- iFlex
SOC
-PinScale
-Ultra Flex
-T2000
Memory Card
- Maveric II
- Magnum
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System Test CapabilitySystem Test Capability
3DIC
Test
MEMS
Test
Advance
Test
Develop
Advance
Test
Develop
EMC
Signal
Integrate
PCB
Substrate
Design
PCB
Substrate
Design
LED
Test
Load
Board
Probe
Card
Low Cost
Tester
Design
Test
Tool
Kit
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QS CertificationQS Certification
ISO 9002 / IECQ
‘93
ISO 9001 / QS9000
‘98
ISO14001:1996
‘99
ISO17025
‘00
ISO 9001:2000
‘02
TS16949 / SONY GP
‘03
OHSAS 18001:1999
‘04
ISO 14001:2004
‘05
OHSAS 18001:2007
‘07
QC080000
‘08‘84
Founded
Prototype
Wafer Bumping
Wafer Sort
Module
Assembly
Function
Test
Drop Ship
Design
• Substrate & Bump mask
design
• Module / Package Co-
Design
• Characterization
• Reliability validation
• FOC/ Repsv/ RDL
• WLCSP
• Probe card design
• Test program optimization
• Test System Setup
• Socket / change EVB design
• Test program Design
SPIL Total SolutionsSPIL Total Solutions
• WiFi
• BT
• GPS
• Mobile TV…..
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IC Package Technology Challenges
Huge Variety with High Quality Requirement
Legacy technology yield > 99.5%
Technology with lower materials cost
Cu wires
Substrate-less (Fan Out) technology
HDI substrate alternatives
High performance/ multi-dies / thin (<1.0mm) package
technology
3DIC –yielding/ reliability / cost
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Introduction
IC Packaging Industry Market Trend and
Challenges
IC Packaging Technology & Trend
Application of ‘Automatic Image based
Inspection” in IC packaging industry
AOI
SAM & X-ray
TSV 3DIC Metrology
Summary
OutlineOutline
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Principle of Automatic Image based Inspection
Examined Object
Wave Source
• Visible Light (Optical)
• UV/ IR
• X –ray
• Acoustic (ultrasonic) wave
Move in mechanism Move out mechanism
Reflecting Wave
detection
0
10
20
30
40
50
60
70
80
90
100
Manual Inspection Automatic Inspection
Contrasted image
Image
processing
-> identify
abnormality
Pass/
fail
-Main applications: seeking quality issues (to improve)
- KPI: 1. Resolution (細)
2. Throughput (快)
- 3. Robustness (穩): 不誤宰/ 誤放 (找問題還是找麻煩?)
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AOI Trend: CCD Camera
• 數位化的影像陣列相對於螢幕座標之示意圖數位化的影像陣列相對於螢幕座標之示意圖數位化的影像陣列相對於螢幕座標之示意圖數位化的影像陣列相對於螢幕座標之示意圖。。。。
• 影像被分割的越細影像被分割的越細影像被分割的越細影像被分割的越細,,,,每個像素所能表示的明暗範圍越大每個像素所能表示的明暗範圍越大每個像素所能表示的明暗範圍越大每個像素所能表示的明暗範圍越大,,,,影影影影
像的品質自然越好像的品質自然越好像的品質自然越好像的品質自然越好,,,,但是所付出的代價則是大量的記憶空間但是所付出的代價則是大量的記憶空間但是所付出的代價則是大量的記憶空間但是所付出的代價則是大量的記憶空間
和處理時間和處理時間和處理時間和處理時間。。。。。。。。
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AOI trend: 打光打光打光打光
打光的目的打光的目的打光的目的打光的目的
獲得明顯的對比獲得明顯的對比獲得明顯的對比獲得明顯的對比(即反差即反差即反差即反差Contrast)以凸顯輪廓以凸顯輪廓以凸顯輪廓以凸顯輪廓。。。。
強化待測物體的特徵強化待測物體的特徵強化待測物體的特徵強化待測物體的特徵。。。。
環型光源環型光源環型光源環型光源 同軸擴散光源同軸擴散光源同軸擴散光源同軸擴散光源
打光實例打光實例打光實例打光實例::::
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AOI 檢測實例檢測實例檢測實例檢測實例
2D Configuration
Multiple Device
Capability
1x1
1x2 (2x1)
2x2
3x2 (2X3)
定位設定定位設定定位設定定位設定→→→→檢測範圍設定檢測範圍設定檢測範圍設定檢測範圍設定→→→→打光打光打光打光→→→→檢出規格設定檢出規格設定檢出規格設定檢出規格設定→→→→檢測檢測檢測檢測
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Image Analysis and Highlighting
原始影像原始影像原始影像原始影像 經分析後影像經分析後影像經分析後影像經分析後影像(紅色紅色紅色紅色)
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應用應用應用應用應用應用應用應用
Package types
44
AOI導入導入導入導入Step
AOIAOI導入導入導入導入導入導入導入導入StepStep
2D+3D機構及設機構及設機構及設機構及設
定較定較定較定較2D複雜複雜複雜複雜。。。。
2D+3D機構及設機構及設機構及設機構及設
定較定較定較定較2D複雜複雜複雜複雜。。。。
45
SAM Theory
Coupling
Ultrasound
• A transducer produces a high
frequency sound wave which
interacts with the sample.
• High frequency sound waves
can not propagate through air.
• Couplant- A material used to
carry the high frequency sound
waves.
•Water is the most common
couplant for immersion
testing.
Ultrasound
• A transducer produces a high
frequency sound wave which
interacts with the sample.
• High frequency sound waves
can not propagate through air.
• Couplant- A material used to
carry the high frequency sound
waves.
•Water is the most common
couplant for immersion
testing.
Inspection Modes
•Pulse Echo
•Through Transmission
Inspection Modes
•Pulse Echo
•Through Transmission
H2O
Transducer
Receive
46
SAM Transducer Focusing
De-focused-- too close
Correct focus
De-focused-- too
far
1. Note the time in
microseconds of the
signal at the different
focus locations. (Red
arrow)
2. Also note the amplitude
of the signal. When the
signal is not in focus the
amplitude is lower
compared to that of
correct focus.
Water path
28%
85%
33%
47
SAM Common Applications
。。。。 Failure Analysis
。。。。 Reliability
。。。。 Process Control
。。。。 Vendor Qualification
。。。。 Production
。。。。 Quality Control
。。。。 Research
。。。。 Plastic encapsulated IC pkg
。。。。 Flip Chips
。。。。 Bonded Wafers
。。。。 Printed Circuit Boards
。。。。 Capacitors
。。。。 Ceramics
。。。。 Power Devices
。。。。 Material Characterization
48
SAM machine
S牌牌牌牌 H牌牌牌牌
Machine
model
1.HS-1000 1.MT-SCOPE-HYPER
2.QUANTUM-350 2.FS200
3.Fusion 3.FS300
4.ECHO
Transducer
type
Frequency Spot size (mm) Frequency Spot size (mm)
15MHz 0.5inch 0.201 15MHz 15mm 0.300
50MHz 10mm 0.081 50MHz 12mm 0.090
75MHz 12mm 0.080 75MHz 12mm 0.060
110MHz 8mm 0.046 3M 8.1mm 0.032
UHF 8mm 0.025 4M 5.2mm 0.025
8M 2.9mm 0.007
49
SAM main application in the PKG flow - 1
1. FCBGA Process Flow
Heatsink
attach
上散熱片上散熱片上散熱片上散熱片
Substrate
Pre-bake
基板預烤基板預烤基板預烤基板預烤
Reflow
過迴銲爐過迴銲爐過迴銲爐過迴銲爐
Underfill
液態樹脂填充液態樹脂填充液態樹脂填充液態樹脂填充
Substrate
loading
基板置於載具基板置於載具基板置於載具基板置於載具
Chip
Attach
上片上片上片上片
Material
receive
收料收料收料收料
Wafer
saw
割片割片割片割片
Wafer
mount
貼片貼片貼片貼片
IQC
進料檢驗進料檢驗進料檢驗進料檢驗
Ball
attach
植球植球植球植球
F/V
合檢合檢合檢合檢
Marking
印字印字印字印字
O/S test
電性測試電性測試電性測試電性測試
SMT
上被動元件上被動元件上被動元件上被動元件
SAM gate
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SAM main application in the PKG flow - 2
2. BGA Process Flow
Die attach
上片上片上片上片
O/S test
電性測試電性測試電性測試電性測試
Material
receive
收料收料收料收料
Wafer
Lapping
磨片磨片磨片磨片
Wafer
mount /saw
貼割片貼割片貼割片貼割片
IQC
進料檢驗進料檢驗進料檢驗進料檢驗
Substrate
Pre-bake
基板預烤基板預烤基板預烤基板預烤
Wire bond
銲線銲線銲線銲線
Marking
印字印字印字印字
Singulation
切單切單切單切單
F/V
合檢合檢合檢合檢
Molding
模壓模壓模壓模壓
D/A
adhesive
cure
Solder ball
placement
植球植球植球植球
SAM gate
51
SAM detection defect photos-1
Bump Crack
Void
Die crack Die surface delam Die Pad delam
52
SAM detection defect photos-2
3D Display
Crack Delam
Die surface delam Die crack
53
X-ray theory
X-RAY TUBE內電子束高速撞擊靶後產生內電子束高速撞擊靶後產生內電子束高速撞擊靶後產生內電子束高速撞擊靶後產生XXXX----
RAYRAYRAYRAY,,,,射線經射線經射線經射線經Detector由不可見光轉成可見光由不可見光轉成可見光由不可見光轉成可見光由不可見光轉成可見光
後後後後,,,,再經由電腦處理影像後呈現所需影像再經由電腦處理影像後呈現所需影像再經由電腦處理影像後呈現所需影像再經由電腦處理影像後呈現所需影像。。。。
物質吸收X射線 t
密度越高的材料容易吸收密度越高的材料容易吸收密度越高的材料容易吸收密度越高的材料容易吸收XXXX射線射線射線射線,,,,產生出來的影像偏黑產生出來的影像偏黑產生出來的影像偏黑產生出來的影像偏黑 如如如如::::金線金線金線金線、、、、錫錫錫錫
球等球等球等球等。。。。受測物的灰階成像除了受密度影響外受測物的灰階成像除了受密度影響外受測物的灰階成像除了受密度影響外受測物的灰階成像除了受密度影響外,,,,材料厚度也是影響因材料厚度也是影響因材料厚度也是影響因材料厚度也是影響因
素之一素之一素之一素之一。。。。
X-RAY
Detector
Computer
電子束
X射線
靶
受測物
訊號處理
訊號轉換
載物台
54
X-ray Common Applications
。。。。 Failure Analysis
。。。。 Reliability
。。。。 Process Control
。。。。 Vendor Qualification
。。。。 Production
。。。。 Quality Control
。。。。 Research
55
X-ray machine
Supplier Machine model Spot Size
S company
SMX-160ET 1um
SMX-160GT 1um
SMX-160E-ll 1um
SMX-160EA300 1um
F company
FXS 100.20 5um
FXS 100.23 2um
COUGAR 1um
Y.CHEETAH 1um
N company NXR-1400 5um
56
X-ray main application in the PKG flow - 1
1. FCBGA Process Flow
Heatsink
attach
上散熱片上散熱片上散熱片上散熱片
Substrate
Pre-bake
基板預烤基板預烤基板預烤基板預烤
Reflow
過迴銲爐過迴銲爐過迴銲爐過迴銲爐
Underfill
液態樹脂填充液態樹脂填充液態樹脂填充液態樹脂填充
Substrate
loading
基板置於載具基板置於載具基板置於載具基板置於載具
Chip
Attach
上片上片上片上片
Material
receive
收料收料收料收料
Wafer
saw
割片割片割片割片
Wafer
mount
貼片貼片貼片貼片
IQC
進料檢驗進料檢驗進料檢驗進料檢驗
Ball
attach
植球植球植球植球
F/V
合檢合檢合檢合檢
Marking
印字印字印字印字
O/S test
電性測試電性測試電性測試電性測試
SMT
上被動元件上被動元件上被動元件上被動元件
X-RAY Gate
57
X-ray main application in the PKG flow - 2
2.BGA Process Flow
Die attach
上片上片上片上片
O/S test
電性測試電性測試電性測試電性測試
Material
receive
收料收料收料收料
Wafer
Lapping
磨片磨片磨片磨片
Wafer
mount /saw
貼割片貼割片貼割片貼割片
IQC
進料檢驗進料檢驗進料檢驗進料檢驗
Substrate
Pre-bake
基板預烤基板預烤基板預烤基板預烤
Wire bond
銲線銲線銲線銲線
Marking
印字印字印字印字
Simulation
切單切單切單切單
F/V
合檢合檢合檢合檢
Molding
模壓模壓模壓模壓
D/A
adhesive
cure
Solder ball
placement
植球植球植球植球
X-RAY Gate
58
X-ray New option-CT
X-RAY Source
沿軸線旋轉被測物沿軸線旋轉被測物沿軸線旋轉被測物沿軸線旋轉被測物
Detector
3維影像重組維影像重組維影像重組維影像重組
截取大量的截取大量的截取大量的截取大量的2D圖像圖像圖像圖像
取得取得取得取得CT影像影像影像影像
X-RAY 系統可升級成具備斷層掃描的系統可升級成具備斷層掃描的系統可升級成具備斷層掃描的系統可升級成具備斷層掃描的CTCTCTCT系統系統系統系統。。。。
CT系統主要增加了系統主要增加了系統主要增加了系統主要增加了旋轉挾具旋轉挾具旋轉挾具旋轉挾具和和和和3D3D3D3D建立與分析軟體建立與分析軟體建立與分析軟體建立與分析軟體,,,,
藉由受測物藉由受測物藉由受測物藉由受測物360360360360度的度的度的度的2D2D2D2D影像收集影像收集影像收集影像收集,,,,再經由軟體的分再經由軟體的分再經由軟體的分再經由軟體的分
析重組析重組析重組析重組,,,,進而得到進而得到進而得到進而得到三維空間結構圖三維空間結構圖三維空間結構圖三維空間結構圖
59
X-ray detection defect photos - 1
FC Process
Imagine
Defect Item
Void Bridge Non-wetting Missing bump
Wire Process
Imagine
Defect Item
線短路線短路線短路線短路 球脫球脫球脫球脫 縫脫縫脫縫脫縫脫
60
X-ray detection defect photos - 2
CT Imagine
Short coming of SAM & X-ray: Not yet fully automatic, slow throughput
New metrology evaluation for TSV 3DIC
Confidential61
1. Source: Confocal (white light) spectral interferometry
• Measured Items: CD, depth, defect(bottom &
surface), bump high
2. Source: IR interferometry (bright field/ dark field)
• Measured Items: CD, depth,Surface defects,
Copper studs/Bump height (optional), Post-
Bonding voids, Delamination in glue layer, Pre-
Bonding Glue uniformity/defects, Thinned Wafer
edge, Notch-to-Notch Alignment, TTV of carrier,
3.Source: X-ray
• 3D image
62
SummarySummary
Faster, Smaller, Cooler and Cheaper continue to
be four major requirements in semiconductor industry.
More high performance IC packaging technologies are
being developed , such as Cu pillars, Pop, TSV 3DIC to
meet system requirement. On the other hand, industry
also hurry in low cost technology due to escalating
materials cost
Automatic image based inspection tool played very
important roles in IC packaging industry to ensure
high quality, AOI is maturing, SAM/X-ray need to be
more automatic, and new metrology for TSV 3DIC are
emerging.
63

2011 年會-IC封測產業技術發展現況與未來挑戰

  • 1.
    1 Corporate R&DCorporate R&D June15, 2011June 15, 2011 IC封測產業封測產業封測產業封測產業(技術技術技術技術)發展現況與未來挑戰發展現況與未來挑戰發展現況與未來挑戰發展現況與未來挑戰
  • 2.
    2 Introduction IC Packaging IndustryMarket Trend and Challenges IC Packaging Technology & Trend Application of ‘Automatic Image based Inspection” in IC packaging industry AOI SAM & Xray TSV 3DIC Metrology Summary OutlineOutline
  • 3.
  • 4.
    4 1. Mechanical support. 提供可承載IC之形體。 2.Protect die, gold wire. 提供機械強度以保護 IC 內部之晶片、金線。 3. Connect & distribute signal. 提供晶片到系統之間訊號之連結. 4. Insulate moisture, electricity. 隔離外在環境(濕氣、電性干擾)影響,確保 IC 功能。 5. Dissipate & distribute power. 提供優良之散熱(散熱片)。 The Purpose of IC Packaging (& Assembly)The Purpose of IC Packaging (& Assembly)
  • 5.
    5 WLCSP Multiple substrate/ leadframepackages Wafers Electronics by applications Bumping Wafer Sort Assembly Final Test Drop Ship IDM Fabless Foundry Business ModelBusiness Model
  • 6.
    6 Introduction IC Packaging IndustryMarket Trend and Challenges IC Packaging Technology & Trend Application of ‘Automatic Image based Inspection” in IC packaging industry AOI SAM & Xray TSV 3DIC Metrology Summary OutlineOutline
  • 7.
    7 Worldwide Semiconductor RevenueForecastWorldwide Semiconductor Revenue Forecast
  • 8.
  • 9.
    IC Package UnitsGrowth Source: Yole 9
  • 10.
    10 IC Packaging MarketTrend 11.7%11.7% 144 B144 B 210 B210 B Overall IC Packaging Total unitsTotal units 15.7%15.7% Source: Prismark Wireless related IC Packaging FC: driven by volume size (low Z ,<1.0mm)/ elec. performance/ integration (multi- dies) WL: cost driven
  • 11.
    IC 封測產業面臨之挑戰封測產業面臨之挑戰封測產業面臨之挑戰封測產業面臨之挑戰 • ASPdropping as the overall electronics industry • High materials cost ratio in overall cost • Escalating gold/ silver price (gold 400 -> 1,500 USD/ ounce)-> margin killer! • High dependence on foreign materials (recent case of JPN earthquake) • New technology (wafer level- bumping, CSP, TSV) attract upstream IC fab into business (middle end) 11
  • 12.
    12 Introduction IC Packaging IndustryMarket Trend and Challenges IC Packaging Technology & Trend Application of ‘Automatic Image based Inspection” in IC packaging industry AOI SAM & Xray TSV 3DIC Metrology Summary OutlineOutline
  • 13.
    13 IC Packaging TechnologyTrendIC Packaging Technology Trend 1980 1990 20102000 IC Packaging Technology 1.5um 0.5um 0.18um 0.04um (40nm) IC fab technology node (Moore’s Law) I. IC interconnect (連接技術連接技術連接技術連接技術) II. Carrier (載板載板載板載板) Wire Bonding (WB銲線銲線銲線銲線)))) Metal Bumping (金屬凸塊)+)+)+)+ RDL - Au, solder (high Pb, Pb free SnAg), Cu II. Package type family DIP, TSOP, QFP QFN… TSV Lead Frames Laminated Substrates + Sn balls (BGA) PBGA, TFBGA… Flip Chip (FC) BGA, FC CSP, WL CSP TSV interposer 3DIC 1 1 Lead Frames 2 4 3 1D 2D
  • 14.
    14 Cycle time 5days I.I.I.I. 銲線封裝製程銲線封裝製程銲線封裝製程銲線封裝製程_Lead Frame(_Lead Frame(_Lead Frame(_Lead Frame(導線架)))) 晶圓切成晶粒晶圓切成晶粒 產出可用IC產出可用IC 晶片訊號透過載具引到 外部 保護晶片免受破壞 晶片訊號透過載具引到 外部 保護晶片免受破壞 導線架 樹脂 散熱片 金/銅線
  • 15.
  • 16.
    16 III.1 Bumping (凸塊凸塊凸塊凸塊)製程製程製程製程 Cycletime 4 days 乾膜 乾膜 鋁墊 護層 底層金屬UBM 晶圓 光阻 晶圓檢驗晶圓檢驗 底層金屬濺鍍底層金屬濺鍍 光阻成像光阻成像 錫膏印刷錫膏印刷 乾膜成像乾膜成像 底層金屬蝕刻/光阻去除底層金屬蝕刻/光阻去除 包裝包裝 外觀檢驗外觀檢驗 乾膜去除/ 第二次迴銲 乾膜去除/ 第二次迴銲 第一次迴銲第一次迴銲
  • 17.
    17 III.2 Flip Chip(覆晶覆晶覆晶覆晶)封裝製程封裝製程封裝製程封裝製程 晶圓檢驗晶圓檢驗 割片割片研磨研磨 基板烘烤基板烘烤 上元件 及晶片 上元件 及晶片 點膠點膠 上散熱片上散熱片 印字印字植球植球合檢合檢包裝包裝 Cycle time 5 days
  • 18.
    18 Package Portfolio I QFPFamily BGA Family VQFP QFP DHS-QFP EDHS-QFP LQFP DHS-LQFP E-PAD LQFP TQFP E-PAD TQFP EBGA PBGA EDHS-BGA MPBGA POPBGA FCBGA EHS-FCBGA MP-FCBGA Terminator FCBGA SOP SOJ VSOP COL- VSOP(2 dies) DDVSOP SO Family TSOP COL-TSOP (4 dies) Balance mold COL-TSOP (8 dies) Un-balance mold
  • 19.
    19 Package Portfolio II MemoryCardCSP Family LGA S-LGA V/U/W/XTLGA TFBGA S-TFBGA V/U/W/XFBGA COSBGA FCCSP WB-S-FCCSP WLBGA Micro SD SPIL sample SD Mini SD MMC RSMMC MMC Micro MS MS MicroMS Duo XD SiP Module LGA /QFN WB FC die WB die WB S M D Substrate FC die WiFi + BT Module ASIC MI -Y MI- X MI- Z S M D Substrate GPS Module LGA / QFN Substrate FC dieFC S M D Wimax Module LGA FC die Substrate WiFi + BT + FM Radio Module QFN FCQFN NBA1-QFN sFCCSP Enhanced PoP eQFN (CUF) (MUF)(UF only)
  • 20.
    20 Package Development Directions PBGA EDHS-PBGA EBGA FCBGA MoldedFCBGA Stack Die CSP WB+FC MPBGA POP PIP W/B CSP FCCSP QFN/NBA1 WLBGA FCBGA SiP CSP Larger size, Higher I/O density More dies, Mult-Pkg Small form factor Small form Performance Available 2011~2013 55x55 FCBGA 28 nm FCBGA Fine bump Pitch Larger Die size Larger pkg. size LF FCBGA 1.0 mil WFR 1.0 mil WFR0.4 mm Pkg 0.35 mm pkg MMC/RS MMC/MMC u SD/Mini SD/uSD QFP/LQFP/TQFP/VQFP BGA Memory Card QFP CSPSO TFBGA > 10 die TSV F2F Micro-bump Module IPD MEMS FO-WLP Cu pillar bump FCCSP Exposed die FCCSP eQFN 9 dies TFLGA Production > 10 dies 6 dies TSOP Enhanced PoP eQFN Cu pillar bump FCCSP Micro Bump VCI IPD Exposed Die FCCSP FO-WLP
  • 21.
    21 4 Carrier bondingCarrier bonding TopTop--diedie SiinterposerSi interposer SubstrateSubstrate TSVTSV Micro BumpMicro Bump RDLRDL C2C bondingC2C bonding UBMUBM CMPCMP Carrier + ThinningCarrier + Thinning TSV 3D-IC Package
  • 22.
    22 Motivations to Drive3D ICMotivations to Drive 3D IC Source: Yole
  • 23.
    23 Benefits from 3DInterconnectionsBenefits from 3D Interconnections 2D Connections • Large Form Factor • Long connections SOC Solution • Increase performance • Reduce system size • But might increase device cost 3D Interconnections • Reduce system size • Short interconnections • Reduce package cost Source : IMEC
  • 24.
    24 What is TSV?Whatis TSV? Through Silicon Vias (TSV) Source: Intel , Samsung, University of Alberta. Create interconnections by using vias, which go through the silicon wafers to form 3D IC Z-direction integration
  • 25.
    25 TSV Advantages: Elevatorsvs. StairsTSV Advantages: Elevators vs. Stairs Elevator!! Source: Joungho Kim @KAIST
  • 26.
  • 27.
    27 3D3D--IC Application EvolutionICApplication Evolution Source : Yole • Via size become smaller
  • 28.
    SPIL 3D-IC PackageDevelopment Roadmap Memory Logic Fine Pitch Micro Bump Silicon Interposer - Bridge ASIC to substrate - Platform of high integrated MCM MCM on silicon interposer - IPD integration optional Memory stack - Multi memory die stacked - High capacity 2011 2012 2013 ~~~~ ~~~~ -Chip on Interposer - Stacking - Homogeneous Stacking - MCM on Si Interposer - Heterogeneous Stacking Fine Pitch Micro Joint Structure Logic TSI TSI Logic TSI MemoryLogic TSI eFlash RF eDRAM Logic MEMS Analog / RF Memory Logic Heterogeneous Stacking - Bridge multi function die - Full integrated package 28
  • 29.
    29 Si-interposer Thk. 100um Wafer THK:99um Via Pitch: 99um Via diameter: 49um TSI (TSV Si Interposer)TSI (TSV Si Interposer)
  • 30.
    TSI/Package Prototype Result Micro-bump Bumppitch=100um Bump height=50um TSI Via diameter=50um Via pitch=250um Wafer THK=100um Top-die:8x8 TSI : 24x24 Substrate : 40x40 solder bump Bump pitch=250um Bump height=77um Top-die:8x8 4 Top-die side by side 30
  • 31.
    31 GSM Band Balun WLANBPF DCS Band LPF WLAN Diplexer CapacitorCapacitor InductorInductor InductorInductor InductorInductor IPD (Integrated Passive Device)IPD (Integrated Passive Device) From Design to Component, SPIL can provide a customized IPD solution to meet customer’s unique requirement.
  • 32.
    32 Testing Services Digital Analog Frequency Frequency Fast Fast RF - PortScale -Ultra Flex + EPSILON Consumer - J750 - Catalyst - HP83000 - Quartet - SC312 Computing - Ultra Flex - Sapphire - V93000 - PinScale - T2000 - iFlex SOC -PinScale -Ultra Flex -T2000 Memory Card - Maveric II - Magnum
  • 33.
    33 System Test CapabilitySystemTest Capability 3DIC Test MEMS Test Advance Test Develop Advance Test Develop EMC Signal Integrate PCB Substrate Design PCB Substrate Design LED Test Load Board Probe Card Low Cost Tester Design Test Tool Kit
  • 34.
    34 QS CertificationQS Certification ISO9002 / IECQ ‘93 ISO 9001 / QS9000 ‘98 ISO14001:1996 ‘99 ISO17025 ‘00 ISO 9001:2000 ‘02 TS16949 / SONY GP ‘03 OHSAS 18001:1999 ‘04 ISO 14001:2004 ‘05 OHSAS 18001:2007 ‘07 QC080000 ‘08‘84 Founded
  • 35.
    Prototype Wafer Bumping Wafer Sort Module Assembly Function Test DropShip Design • Substrate & Bump mask design • Module / Package Co- Design • Characterization • Reliability validation • FOC/ Repsv/ RDL • WLCSP • Probe card design • Test program optimization • Test System Setup • Socket / change EVB design • Test program Design SPIL Total SolutionsSPIL Total Solutions • WiFi • BT • GPS • Mobile TV….. 35
  • 36.
    36 IC Package TechnologyChallenges Huge Variety with High Quality Requirement Legacy technology yield > 99.5% Technology with lower materials cost Cu wires Substrate-less (Fan Out) technology HDI substrate alternatives High performance/ multi-dies / thin (<1.0mm) package technology 3DIC –yielding/ reliability / cost
  • 37.
    37 Introduction IC Packaging IndustryMarket Trend and Challenges IC Packaging Technology & Trend Application of ‘Automatic Image based Inspection” in IC packaging industry AOI SAM & X-ray TSV 3DIC Metrology Summary OutlineOutline
  • 38.
    38 Principle of AutomaticImage based Inspection Examined Object Wave Source • Visible Light (Optical) • UV/ IR • X –ray • Acoustic (ultrasonic) wave Move in mechanism Move out mechanism Reflecting Wave detection 0 10 20 30 40 50 60 70 80 90 100 Manual Inspection Automatic Inspection Contrasted image Image processing -> identify abnormality Pass/ fail -Main applications: seeking quality issues (to improve) - KPI: 1. Resolution (細) 2. Throughput (快) - 3. Robustness (穩): 不誤宰/ 誤放 (找問題還是找麻煩?)
  • 39.
    39 AOI Trend: CCDCamera • 數位化的影像陣列相對於螢幕座標之示意圖數位化的影像陣列相對於螢幕座標之示意圖數位化的影像陣列相對於螢幕座標之示意圖數位化的影像陣列相對於螢幕座標之示意圖。。。。 • 影像被分割的越細影像被分割的越細影像被分割的越細影像被分割的越細,,,,每個像素所能表示的明暗範圍越大每個像素所能表示的明暗範圍越大每個像素所能表示的明暗範圍越大每個像素所能表示的明暗範圍越大,,,,影影影影 像的品質自然越好像的品質自然越好像的品質自然越好像的品質自然越好,,,,但是所付出的代價則是大量的記憶空間但是所付出的代價則是大量的記憶空間但是所付出的代價則是大量的記憶空間但是所付出的代價則是大量的記憶空間 和處理時間和處理時間和處理時間和處理時間。。。。。。。。
  • 40.
  • 41.
    41 AOI 檢測實例檢測實例檢測實例檢測實例 2D Configuration MultipleDevice Capability 1x1 1x2 (2x1) 2x2 3x2 (2X3) 定位設定定位設定定位設定定位設定→→→→檢測範圍設定檢測範圍設定檢測範圍設定檢測範圍設定→→→→打光打光打光打光→→→→檢出規格設定檢出規格設定檢出規格設定檢出規格設定→→→→檢測檢測檢測檢測
  • 42.
    42 Image Analysis andHighlighting 原始影像原始影像原始影像原始影像 經分析後影像經分析後影像經分析後影像經分析後影像(紅色紅色紅色紅色)
  • 43.
  • 44.
  • 45.
    45 SAM Theory Coupling Ultrasound • Atransducer produces a high frequency sound wave which interacts with the sample. • High frequency sound waves can not propagate through air. • Couplant- A material used to carry the high frequency sound waves. •Water is the most common couplant for immersion testing. Ultrasound • A transducer produces a high frequency sound wave which interacts with the sample. • High frequency sound waves can not propagate through air. • Couplant- A material used to carry the high frequency sound waves. •Water is the most common couplant for immersion testing. Inspection Modes •Pulse Echo •Through Transmission Inspection Modes •Pulse Echo •Through Transmission H2O Transducer Receive
  • 46.
    46 SAM Transducer Focusing De-focused--too close Correct focus De-focused-- too far 1. Note the time in microseconds of the signal at the different focus locations. (Red arrow) 2. Also note the amplitude of the signal. When the signal is not in focus the amplitude is lower compared to that of correct focus. Water path 28% 85% 33%
  • 47.
    47 SAM Common Applications 。。。。Failure Analysis 。。。。 Reliability 。。。。 Process Control 。。。。 Vendor Qualification 。。。。 Production 。。。。 Quality Control 。。。。 Research 。。。。 Plastic encapsulated IC pkg 。。。。 Flip Chips 。。。。 Bonded Wafers 。。。。 Printed Circuit Boards 。。。。 Capacitors 。。。。 Ceramics 。。。。 Power Devices 。。。。 Material Characterization
  • 48.
    48 SAM machine S牌牌牌牌 H牌牌牌牌 Machine model 1.HS-10001.MT-SCOPE-HYPER 2.QUANTUM-350 2.FS200 3.Fusion 3.FS300 4.ECHO Transducer type Frequency Spot size (mm) Frequency Spot size (mm) 15MHz 0.5inch 0.201 15MHz 15mm 0.300 50MHz 10mm 0.081 50MHz 12mm 0.090 75MHz 12mm 0.080 75MHz 12mm 0.060 110MHz 8mm 0.046 3M 8.1mm 0.032 UHF 8mm 0.025 4M 5.2mm 0.025 8M 2.9mm 0.007
  • 49.
    49 SAM main applicationin the PKG flow - 1 1. FCBGA Process Flow Heatsink attach 上散熱片上散熱片上散熱片上散熱片 Substrate Pre-bake 基板預烤基板預烤基板預烤基板預烤 Reflow 過迴銲爐過迴銲爐過迴銲爐過迴銲爐 Underfill 液態樹脂填充液態樹脂填充液態樹脂填充液態樹脂填充 Substrate loading 基板置於載具基板置於載具基板置於載具基板置於載具 Chip Attach 上片上片上片上片 Material receive 收料收料收料收料 Wafer saw 割片割片割片割片 Wafer mount 貼片貼片貼片貼片 IQC 進料檢驗進料檢驗進料檢驗進料檢驗 Ball attach 植球植球植球植球 F/V 合檢合檢合檢合檢 Marking 印字印字印字印字 O/S test 電性測試電性測試電性測試電性測試 SMT 上被動元件上被動元件上被動元件上被動元件 SAM gate
  • 50.
    50 SAM main applicationin the PKG flow - 2 2. BGA Process Flow Die attach 上片上片上片上片 O/S test 電性測試電性測試電性測試電性測試 Material receive 收料收料收料收料 Wafer Lapping 磨片磨片磨片磨片 Wafer mount /saw 貼割片貼割片貼割片貼割片 IQC 進料檢驗進料檢驗進料檢驗進料檢驗 Substrate Pre-bake 基板預烤基板預烤基板預烤基板預烤 Wire bond 銲線銲線銲線銲線 Marking 印字印字印字印字 Singulation 切單切單切單切單 F/V 合檢合檢合檢合檢 Molding 模壓模壓模壓模壓 D/A adhesive cure Solder ball placement 植球植球植球植球 SAM gate
  • 51.
    51 SAM detection defectphotos-1 Bump Crack Void Die crack Die surface delam Die Pad delam
  • 52.
    52 SAM detection defectphotos-2 3D Display Crack Delam Die surface delam Die crack
  • 53.
    53 X-ray theory X-RAY TUBE內電子束高速撞擊靶後產生內電子束高速撞擊靶後產生內電子束高速撞擊靶後產生內電子束高速撞擊靶後產生XXXX---- RAYRAYRAYRAY,,,,射線經射線經射線經射線經Detector由不可見光轉成可見光由不可見光轉成可見光由不可見光轉成可見光由不可見光轉成可見光 後後後後,,,,再經由電腦處理影像後呈現所需影像再經由電腦處理影像後呈現所需影像再經由電腦處理影像後呈現所需影像再經由電腦處理影像後呈現所需影像。。。。 物質吸收X射線t 密度越高的材料容易吸收密度越高的材料容易吸收密度越高的材料容易吸收密度越高的材料容易吸收XXXX射線射線射線射線,,,,產生出來的影像偏黑產生出來的影像偏黑產生出來的影像偏黑產生出來的影像偏黑 如如如如::::金線金線金線金線、、、、錫錫錫錫 球等球等球等球等。。。。受測物的灰階成像除了受密度影響外受測物的灰階成像除了受密度影響外受測物的灰階成像除了受密度影響外受測物的灰階成像除了受密度影響外,,,,材料厚度也是影響因材料厚度也是影響因材料厚度也是影響因材料厚度也是影響因 素之一素之一素之一素之一。。。。 X-RAY Detector Computer 電子束 X射線 靶 受測物 訊號處理 訊號轉換 載物台
  • 54.
    54 X-ray Common Applications 。。。。Failure Analysis 。。。。 Reliability 。。。。 Process Control 。。。。 Vendor Qualification 。。。。 Production 。。。。 Quality Control 。。。。 Research
  • 55.
    55 X-ray machine Supplier Machinemodel Spot Size S company SMX-160ET 1um SMX-160GT 1um SMX-160E-ll 1um SMX-160EA300 1um F company FXS 100.20 5um FXS 100.23 2um COUGAR 1um Y.CHEETAH 1um N company NXR-1400 5um
  • 56.
    56 X-ray main applicationin the PKG flow - 1 1. FCBGA Process Flow Heatsink attach 上散熱片上散熱片上散熱片上散熱片 Substrate Pre-bake 基板預烤基板預烤基板預烤基板預烤 Reflow 過迴銲爐過迴銲爐過迴銲爐過迴銲爐 Underfill 液態樹脂填充液態樹脂填充液態樹脂填充液態樹脂填充 Substrate loading 基板置於載具基板置於載具基板置於載具基板置於載具 Chip Attach 上片上片上片上片 Material receive 收料收料收料收料 Wafer saw 割片割片割片割片 Wafer mount 貼片貼片貼片貼片 IQC 進料檢驗進料檢驗進料檢驗進料檢驗 Ball attach 植球植球植球植球 F/V 合檢合檢合檢合檢 Marking 印字印字印字印字 O/S test 電性測試電性測試電性測試電性測試 SMT 上被動元件上被動元件上被動元件上被動元件 X-RAY Gate
  • 57.
    57 X-ray main applicationin the PKG flow - 2 2.BGA Process Flow Die attach 上片上片上片上片 O/S test 電性測試電性測試電性測試電性測試 Material receive 收料收料收料收料 Wafer Lapping 磨片磨片磨片磨片 Wafer mount /saw 貼割片貼割片貼割片貼割片 IQC 進料檢驗進料檢驗進料檢驗進料檢驗 Substrate Pre-bake 基板預烤基板預烤基板預烤基板預烤 Wire bond 銲線銲線銲線銲線 Marking 印字印字印字印字 Simulation 切單切單切單切單 F/V 合檢合檢合檢合檢 Molding 模壓模壓模壓模壓 D/A adhesive cure Solder ball placement 植球植球植球植球 X-RAY Gate
  • 58.
    58 X-ray New option-CT X-RAYSource 沿軸線旋轉被測物沿軸線旋轉被測物沿軸線旋轉被測物沿軸線旋轉被測物 Detector 3維影像重組維影像重組維影像重組維影像重組 截取大量的截取大量的截取大量的截取大量的2D圖像圖像圖像圖像 取得取得取得取得CT影像影像影像影像 X-RAY 系統可升級成具備斷層掃描的系統可升級成具備斷層掃描的系統可升級成具備斷層掃描的系統可升級成具備斷層掃描的CTCTCTCT系統系統系統系統。。。。 CT系統主要增加了系統主要增加了系統主要增加了系統主要增加了旋轉挾具旋轉挾具旋轉挾具旋轉挾具和和和和3D3D3D3D建立與分析軟體建立與分析軟體建立與分析軟體建立與分析軟體,,,, 藉由受測物藉由受測物藉由受測物藉由受測物360360360360度的度的度的度的2D2D2D2D影像收集影像收集影像收集影像收集,,,,再經由軟體的分再經由軟體的分再經由軟體的分再經由軟體的分 析重組析重組析重組析重組,,,,進而得到進而得到進而得到進而得到三維空間結構圖三維空間結構圖三維空間結構圖三維空間結構圖
  • 59.
    59 X-ray detection defectphotos - 1 FC Process Imagine Defect Item Void Bridge Non-wetting Missing bump Wire Process Imagine Defect Item 線短路線短路線短路線短路 球脫球脫球脫球脫 縫脫縫脫縫脫縫脫
  • 60.
    60 X-ray detection defectphotos - 2 CT Imagine Short coming of SAM & X-ray: Not yet fully automatic, slow throughput
  • 61.
    New metrology evaluationfor TSV 3DIC Confidential61 1. Source: Confocal (white light) spectral interferometry • Measured Items: CD, depth, defect(bottom & surface), bump high 2. Source: IR interferometry (bright field/ dark field) • Measured Items: CD, depth,Surface defects, Copper studs/Bump height (optional), Post- Bonding voids, Delamination in glue layer, Pre- Bonding Glue uniformity/defects, Thinned Wafer edge, Notch-to-Notch Alignment, TTV of carrier, 3.Source: X-ray • 3D image
  • 62.
    62 SummarySummary Faster, Smaller, Coolerand Cheaper continue to be four major requirements in semiconductor industry. More high performance IC packaging technologies are being developed , such as Cu pillars, Pop, TSV 3DIC to meet system requirement. On the other hand, industry also hurry in low cost technology due to escalating materials cost Automatic image based inspection tool played very important roles in IC packaging industry to ensure high quality, AOI is maturing, SAM/X-ray need to be more automatic, and new metrology for TSV 3DIC are emerging.
  • 63.