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Quality Assurance and Quality
Control (QA/QC)
Organized by:
Construction Development Board, CDB
College of Science and Technology, CST
Karma Tempa
What, Why and Who?
Quality?
What we need?
Quality Control Process
What we need?
Construction Quality Control Process
Quality
Assurance (QA)
Quality
Control (QC)
Construction Quality Control Process
Quality: A degree or grade of excellence or worth.
Assurance: The act of giving confidence, the state of
being certain or the act of making certain.
Quality Assurance: The planned and systematic
activities implemented in a quality system so that
quality requirements for a product or service will be
fulfilled.
Control: An evaluation to indicate needed corrective
responses; the act of guiding a process in which
variability is attributed.
The observation techniques and activities used to
fulfil requirements for quality.
Construction Quality Control Process
Quality
Control (QC)
Quality
Assurance
(QA)
Usually the CONTRACTOR (or a
third party) is responsible for
performing Quality Control
(QC) making sure that the
standards are meet for
production.
Usually the GOVERNMENT or
outside third party is
responsible for performing
Quality Assurance (QA). QA is
spot checking of contract
compliance, test results, and
ultimately making sure that the
quality control process is
working.
Who?
Construction Quality Control Process
Quality Assurance (QA)
A government organizations/clients like
BSB, MoWHS or any executing agencies will
have very clear guidance on what is
required per contract as far as the QA/QC
is concerned.
 Policy and Guidelines
 Standards and Specifications
 Rules and Regulations
 Terms and conditions of the contract
Construction Quality Control Process
Construction Quality Control Process
Construction Quality Control Process
Construction Quality Control Process
Construction Quality Control Process
Quality Assurance (QA): Responsibility??
Involves REGULAR BUT RANDOM TESTING OF
MATERIALS and workmanship (time-based or
work-based intervals)
Prevent, identify, and correct quality-related
problems
During the construction process, QA instructors
mostly provide guidance and leadership to the
construction people
Construction Quality Control Process
Quality Control (QC)
 The Construction contract defines the quality
standards and the quality control testing requirements.
 The contractor must prepare a detailed quality control
plan for each definable feature of work detailing on how
the quality standard will be achieved. (Do we apply?)
 The quality control plan must be approved before the
start of the particular work.
 The contract requires that the QC testing lab be
validated by the approved source (Institutions,
consultant, competent testing house /firm or
agency..etc).
Construction Quality Control Process
Quality Control vs. Quality Assurance: What’s the
Difference?
Analogy: You Driving on a Freeway
• Quality Assurance-: “Do it
right the first time“--Preventive
Quality checks.
• Quality Control: Fix it when
ever it goes or is going wrong.
• In recent years, QA is defined
to include QC
Construction Quality Control Process
Quality Control vs. Quality Assurance: What’s the
Difference?
Driving Quality Assurance
Before Driving: adjust seats, mirrors, temp, etc.
During Driving:
Occasional glances at:
- speed gage to ensure speed is not excessive
- side mirror before changing lane
- road sides to read road signs, etc.
No distractive activities (reading, eating, etc.)
Analogy: You Driving on a Freeway
These are preventive
measures
Construction Quality Control Process
Quality Control vs. Quality Assurance: What’s the
Difference?
Driving Quality Control
Swerving to avoid deer crossing the
highway
Steering to right if car is straying into left
lane
Braking to avoid hitting slowed car in front
Analogy: You Driving on a Freeway
These are corrective
measures
Construction Quality Control Process
When?
Contract formulation: Quality Assurance
Specifications for Building and Road Works
Project Specific Specifications
Concrete Mix Design (Grade) or Job Mix formula (Usually concrete mix design for
RCC structures and JMF for road design).
Construction Phase: Quality Control
Planning and setting of site amenities
Construction process
Supervision, inspection and monitoring
Material testing and verification
Construction Quality Control Process
Where?
Infrastructure development projects
1. Building construction
2. Road construction
3. Bridge construction
Details will be discussed in training session-2
and session 3.
Construction Quality Plan
Construction quality plan is that procuring agency
want to know how you are going to control the quality
on their projects.
So, when you write your plan, make it clear how you will
control all areas of the project that affect quality – not
just what inspections and tests you’ll perform.
For example, controlling materials, personnel,
subcontractors, and work procedures also play an
important role in ensuring quality results.
So how you propose quality plan !!
1. Project personnel
2. Quality Communication
3. Quality assurance surveillance
4. Subcontractors and suppliers.
5. Project quality specifications
6. Inspections and tests.
7. Control of non-conformances
8. Project completion inspections.
Construction Quality Plan
Construction Quality Plan
Construction Quality Plan
Inspection and Test Plans (ITP)
Construction Quality Plan
Project completion inspections.
Project handing – taking: Committee
-Detail measurements
-Check for defects
-Uncompleted works as per the contract
-Additional works
-Finishing
-Etc......
Most common problems observed
and what can be done
Problems What can be done
Design, drawings,
specifications not
clear, not complete
Documents should undergo
scrutiny by equally
competent persons (human
errors are natural)
No drawings at site Always carry drawings, you
cannot remember
everything
Site engineers do
not read the
documents
• Read, read & read to
understand what you are
supposed to do
• Ask the seniors, architects,
designers if you do not
understand
Problems What can be done
No site
engineer at site
• Contractor is responsible for
day to day supervision
• Make it mandatory in the
contract document to post a
qualified site engineer
• Government engineers
check on contractor’s
engineer and monitor
important quality aspects
Most common problems observed
and what can be done
Problems What can be done
Even physical
parameters of works
and materials not
checked
Checking of size, shape,
slope, length, breath, depth,
weight, volume, diameter,
etc..etc.. is possible….please
do it !!!
Everything is not
possible to be
detailed in the
documents
Make best use of the
engineering knowledge.
Above all, use common sense
to solve practical problems
Most common problems observed
and what can be done
Problems What can be done
Poorly or no
records maintained
Records are important for
many reasons, for
accountability, for future
reference, for improvement,
keep proper records
Inadequate
communication
with the contractor
Conduct regular meetings to
review progress, to resolve
problems, to understand
each other better
Most common problems observed
and what can be done
Problems What can be done
Poor or no management
at the work site (safety
for the workers & general
public)
• Site management is
equally important for
safety & public
convenience
• Need little extra efforts
to guide the contractor’s
site engineers & workers
on storage of materials,
equipment, tools &
cleaning up of site after a
day’s work
Most common problems observed
and what can be done
Why Quality?
Safety
Utility Economy
Comfort Aesthetic
The Root of all Evils
QUALITY ???
WHO’S RESPONSIBILITY
Indication of:
Overall Structural Failure
QUALITY ???
WHO’S RESPONSIBILITY
QUALITY ???
WHO’S RESPONSIBILITY
Indication of:
Bonding failure
Application of inappropriate cement motor ratios
Improper placement of masonry course
Weak connections
QUALITY ???
WHO’S RESPONSIBILITY
Indication of:
•Bonding failure
•Application of inappropriate cement motor ratios
•Wrong placement of masonry course
•Weak connections
QUALITY ???
WHO’S RESPONSIBILITY
Indication of:
•Bonding failure
•Application of inappropriate cement motor ratios
•Mistake in placement of masonry course
QUALITY ???
WHO’S RESPONSIBILITY
Important Notes on Construction
Quality
• Quality is not separate from construction; it is an integral part
• Quality is not only on the end product after completion; it is in
the process during construction
• Ensuring quality is everyone’s responsibility; the surveyor,
designer, suppliers and supervisors,
• BUT IT IS MOSTLY IN THE HANDS OF THE
BUILDER/CONTRACTOR
End of Session-01
Thank you

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1. Quality Assurance and Quality Control.pdf

  • 1. Quality Assurance and Quality Control (QA/QC) Organized by: Construction Development Board, CDB College of Science and Technology, CST Karma Tempa
  • 2. What, Why and Who? Quality?
  • 3. What we need? Quality Control Process
  • 4. What we need? Construction Quality Control Process Quality Assurance (QA) Quality Control (QC)
  • 5. Construction Quality Control Process Quality: A degree or grade of excellence or worth. Assurance: The act of giving confidence, the state of being certain or the act of making certain. Quality Assurance: The planned and systematic activities implemented in a quality system so that quality requirements for a product or service will be fulfilled. Control: An evaluation to indicate needed corrective responses; the act of guiding a process in which variability is attributed. The observation techniques and activities used to fulfil requirements for quality.
  • 6. Construction Quality Control Process Quality Control (QC) Quality Assurance (QA) Usually the CONTRACTOR (or a third party) is responsible for performing Quality Control (QC) making sure that the standards are meet for production. Usually the GOVERNMENT or outside third party is responsible for performing Quality Assurance (QA). QA is spot checking of contract compliance, test results, and ultimately making sure that the quality control process is working. Who?
  • 7. Construction Quality Control Process Quality Assurance (QA) A government organizations/clients like BSB, MoWHS or any executing agencies will have very clear guidance on what is required per contract as far as the QA/QC is concerned.  Policy and Guidelines  Standards and Specifications  Rules and Regulations  Terms and conditions of the contract
  • 12. Construction Quality Control Process Quality Assurance (QA): Responsibility?? Involves REGULAR BUT RANDOM TESTING OF MATERIALS and workmanship (time-based or work-based intervals) Prevent, identify, and correct quality-related problems During the construction process, QA instructors mostly provide guidance and leadership to the construction people
  • 13. Construction Quality Control Process Quality Control (QC)  The Construction contract defines the quality standards and the quality control testing requirements.  The contractor must prepare a detailed quality control plan for each definable feature of work detailing on how the quality standard will be achieved. (Do we apply?)  The quality control plan must be approved before the start of the particular work.  The contract requires that the QC testing lab be validated by the approved source (Institutions, consultant, competent testing house /firm or agency..etc).
  • 14. Construction Quality Control Process Quality Control vs. Quality Assurance: What’s the Difference? Analogy: You Driving on a Freeway • Quality Assurance-: “Do it right the first time“--Preventive Quality checks. • Quality Control: Fix it when ever it goes or is going wrong. • In recent years, QA is defined to include QC
  • 15. Construction Quality Control Process Quality Control vs. Quality Assurance: What’s the Difference? Driving Quality Assurance Before Driving: adjust seats, mirrors, temp, etc. During Driving: Occasional glances at: - speed gage to ensure speed is not excessive - side mirror before changing lane - road sides to read road signs, etc. No distractive activities (reading, eating, etc.) Analogy: You Driving on a Freeway These are preventive measures
  • 16. Construction Quality Control Process Quality Control vs. Quality Assurance: What’s the Difference? Driving Quality Control Swerving to avoid deer crossing the highway Steering to right if car is straying into left lane Braking to avoid hitting slowed car in front Analogy: You Driving on a Freeway These are corrective measures
  • 17. Construction Quality Control Process When? Contract formulation: Quality Assurance Specifications for Building and Road Works Project Specific Specifications Concrete Mix Design (Grade) or Job Mix formula (Usually concrete mix design for RCC structures and JMF for road design). Construction Phase: Quality Control Planning and setting of site amenities Construction process Supervision, inspection and monitoring Material testing and verification
  • 18. Construction Quality Control Process Where? Infrastructure development projects 1. Building construction 2. Road construction 3. Bridge construction Details will be discussed in training session-2 and session 3.
  • 19. Construction Quality Plan Construction quality plan is that procuring agency want to know how you are going to control the quality on their projects. So, when you write your plan, make it clear how you will control all areas of the project that affect quality – not just what inspections and tests you’ll perform. For example, controlling materials, personnel, subcontractors, and work procedures also play an important role in ensuring quality results. So how you propose quality plan !!
  • 20. 1. Project personnel 2. Quality Communication 3. Quality assurance surveillance 4. Subcontractors and suppliers. 5. Project quality specifications 6. Inspections and tests. 7. Control of non-conformances 8. Project completion inspections. Construction Quality Plan
  • 23. Inspection and Test Plans (ITP) Construction Quality Plan
  • 24. Project completion inspections. Project handing – taking: Committee -Detail measurements -Check for defects -Uncompleted works as per the contract -Additional works -Finishing -Etc......
  • 25. Most common problems observed and what can be done Problems What can be done Design, drawings, specifications not clear, not complete Documents should undergo scrutiny by equally competent persons (human errors are natural) No drawings at site Always carry drawings, you cannot remember everything Site engineers do not read the documents • Read, read & read to understand what you are supposed to do • Ask the seniors, architects, designers if you do not understand
  • 26. Problems What can be done No site engineer at site • Contractor is responsible for day to day supervision • Make it mandatory in the contract document to post a qualified site engineer • Government engineers check on contractor’s engineer and monitor important quality aspects Most common problems observed and what can be done
  • 27. Problems What can be done Even physical parameters of works and materials not checked Checking of size, shape, slope, length, breath, depth, weight, volume, diameter, etc..etc.. is possible….please do it !!! Everything is not possible to be detailed in the documents Make best use of the engineering knowledge. Above all, use common sense to solve practical problems Most common problems observed and what can be done
  • 28. Problems What can be done Poorly or no records maintained Records are important for many reasons, for accountability, for future reference, for improvement, keep proper records Inadequate communication with the contractor Conduct regular meetings to review progress, to resolve problems, to understand each other better Most common problems observed and what can be done
  • 29. Problems What can be done Poor or no management at the work site (safety for the workers & general public) • Site management is equally important for safety & public convenience • Need little extra efforts to guide the contractor’s site engineers & workers on storage of materials, equipment, tools & cleaning up of site after a day’s work Most common problems observed and what can be done
  • 31. The Root of all Evils
  • 32. QUALITY ??? WHO’S RESPONSIBILITY Indication of: Overall Structural Failure
  • 34. QUALITY ??? WHO’S RESPONSIBILITY Indication of: Bonding failure Application of inappropriate cement motor ratios Improper placement of masonry course Weak connections
  • 35. QUALITY ??? WHO’S RESPONSIBILITY Indication of: •Bonding failure •Application of inappropriate cement motor ratios •Wrong placement of masonry course •Weak connections
  • 36. QUALITY ??? WHO’S RESPONSIBILITY Indication of: •Bonding failure •Application of inappropriate cement motor ratios •Mistake in placement of masonry course
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  • 43. Important Notes on Construction Quality • Quality is not separate from construction; it is an integral part • Quality is not only on the end product after completion; it is in the process during construction • Ensuring quality is everyone’s responsibility; the surveyor, designer, suppliers and supervisors, • BUT IT IS MOSTLY IN THE HANDS OF THE BUILDER/CONTRACTOR