1. Sanjeeva Tella
Mobile: +971504506355
Mail: sanjeevtella@gmail.com / sanjeevtella@yahoo.com
In quest of challenging assignments as MANAGER in Quality assurance/control/Project Management
/piping/static and rotating Equipment within repute organisation in Middle East /ASIA
PROFILE SNAPSHOT
A result oriented professional with 20 years of proven success in
 Quality Assurance/ Control
 Testing & Inspection
 Material Inspection
 Piping Inspection
 Mechanical Inspection
 NDT Inspection
 Welding Operation
 Vendor audits
 Vendor evaluation
 Vendor development
 Project staff training
 QA Auditing
 ISO System Implementation
 IMS Training and Implementation
 Documentation/ Reports
 Repairs & Overhauling
 Maintenance & operations
 Root Cause & Analysis
 Spare Part Management
 Pre-inspection meetings
 planning 3weeks head schedule
 Enriching experience in Quality Assurance, piping, static, rotating Equipment, Tanks and Project Management.
 Expertise Experience in managing cross functional activities encompassing quality of the parts, processes &
bought-out items and proficiency in coordinating with the vendors, enhancing their process operations; thereby
achieve the required quality level.
 Adroit at structuring, implementing quality assurance activities and systems across all sections.
 Significant experience in end-to-end deliverables of the project/ campaign, analysis of client requirements, risk,
metrics identification, workforce management & effective utilisation of teams.
 Proven skills in executing 7 refinery shutdowns in India and Qatar
 An excellent performer with demonstrated troubleshooting aptitude in managing maintenance and break down
of various plant equipments.
 Experienced in handling procurement stage to finalization and execution of the orders, Quality assurance activities
from pilot stage to supply in bulk.
 Conversant with ASME –I , ASME – II Part – A, B, and C, , ASME – V, ASME – VIII Div I, ASME –IX, ASME B31.1, ASME B
31.3, API 650, API 1104 and TEMA , ANSI, ASME, ASTM, API and BS codes.
 Conversant with CS, LTCS, SS, DUPLEX, Aluminium, NI alloys, GRE and HDPE
 Deft at handling the preparation of specifications, quality assurance instructions and inspection and test
procedure for project executions.
 Excellent experience in multi-disciplinary QA/QC activities, inspection and planning.
 Proven skills in develop/implementation of Project quality plans ,procedures, ITPs, Check lists, internal audits,
external audits and ISO system implementation
 Proven skills and demonstrable working Knowledge/experience of critical processes applied during various phases
of oil and gas projects including design, procurement, construction, commissioning and operation practices.
 Performed ISO audits completed more than 360 days. Audits on various sectors like refineries, petrochemicals,
manufacturing , oil & gas industries
 An effective communicator with excellent interpersonal and relationship management skills.
CORE COMPETENCIES INCLUDE:
• Engineering coordination
• Spare part Management
• Risk management.
• Quality Management system
• Supplier Technical assurance
• Training and awareness
• Quality and HSE audits
• Analytical Abilities
• Resource Optimisation
• Demonstrated problem solving skills
• Full technological orientation
• Sound decision making ability
• Excellent incident investigation skills
• Team Management
• Safety Management
• Pre-commissioning
• Effective communication
• Safety Management
• Cross country pipe line (LNG)
1 | P a g e

2. • Techno commercial
• Support to Procurement Department
AREAS OF EXPERTISE in QUALITY ASSURANCE
Main Roles & Responsibilities:
 Establish Project Quality team and develop Project Quality Plan, identify key procedures and monitor
implementation.
 Preparation of project quality plan with details on quality practices, resources and sequence of activities relevant
to a particular contract/project.
 Establish Quality Audit schedule for each project encompassing the specific project requirements.
 Appraise vendor’s capability to provide suitable product/service.
 Convene pre-inspection meetings and approve inspection and test plan and procedures.
 Ensure proper planning for inspection activities. Ensure availability of all necessary documents at inspection release
and implement suitable corrective actions.
 Maintain cordial relationship with Client Representative and ensure that client quality requirements are
understood, agreed and fulfilled.
 Monitor and analyse Customer Satisfaction.
 Analyze quality information (audit results, process / product non-conformities, feedback etc.) and identify
corrective and preventive actions.
 Conduct management review of the quality management system and monitor implementation of management
review actions.
 Control and the distribution of all the companies’ quality documentation.
 Monitor all quality related activities on the project.
 Coordinate all internal and external audits on behalf of the company’s management.
 Verify contractor quality requirements are specified to vendors and contractor documentation submittals.
 Attend all pre-bid meetings and coordinate all project requirements with the project bidders.
 Attend client quality management meetings.
 The preparation and control of project quality system management documentation prior to project
commencement.
 Review quality inspection personnel qualifications and training requirements.
 Monitor the disposition of all issued non-conformance reports.
 Monitor the progress and effectiveness of the project quality management system. Recommend and implement
improvements when required.
 Coordinate all quality related correspondence with the customer representatives.
 Compile monthly reports and submit to Quality Director.
 Control all archived documentation upon the completion of the project.
 Manage a multi discipline team of QA/QC personnel. Align the quality resources with business needs and assure
effective coverage of the project.
 Ensure that project QA/QC team manages project quality assurance requirements from quality Planning,
documenting plans and procedures, training and implementation, surveillance and audits, monitoring quality
trends, corrective and preventive action, reviews and reports etc.
 Gather best practices and lessons learned from completed/on-going projects and ensure corporate Quality
assurance system documents are improved.
 Assess quality tools and techniques available in the market including systems and procedures of Clients and
competitors for their suitability for adoption as best practices.
 Conduct management review on QMS to monitor and implementation of management review actions
 Ensures availability of model Project Quality Plans and component documents based on major client requirements.
 Provide quality assurance support to the project during execution. Monitor project quality information and interfere
to control and deviations to the project quality system.
 Reviewed process data sheets and supplier documentation for integration with project design. Such as
GA/Fabrication procedures.
 Participated as key personal in Technical comparison and evaluation of bids for compliance with requisition and
standards technical support – familiar with risk Assessment, design review, constructability. etc.
 Technical supervision of design and control of supplier interface, plus coordination of interfaces with other
engineering disciplines.
 Coordinate with Engineering team to ensure QC requirements compiled in material and equipment requisitions
 Verified equipment had been tested as per applicable codes and local regulations prior to operation.
 Co-ordinate with other departments on resolution of quality issues and recommended appropriate corrective
actions.
 Technical support for installation and commissioning.
 QMS Training Programme for the Project Team has been developed and implemented.
 Management Representative for ISO 9002 Quality Management system
AREAS OF EXPERTISE IN QUALITY CONTROL:
Site Main Roles & Responsibilities:
 Implement the Closed loop site Quality Management System at site.
 Ensure site quality induction and orientation.
 Identify key site procedures & documents and ensure timely preparation.
2 | P a g e

3.  Review and implementation of site quality documents like quality control plan / ITPs, process control procedures,
formats for recording process results etc. on a timely manner.
 Close coordination with Completions to ensure fully aligned with approved ITPs/ITRs.
 Review and ensure all aspects of the quality system related to the site are audited at least once.
 In case of serious deficiency during the execution of a contract notify the project manager and initiate an
unscheduled audit.
 Monitor and audits the quality control (QC) activities, set forth in the QA program to confirm that service provided
in accordance with client quality requirement.
 Expertise experience in preparation of project quality plans, procedures, ITP ,checklist, work instructions as per
international standards
 Audits periodically performed on Engineering contractors, vendors and sub-contractors to evaluate the level of
compliance in QA systems in oil & gas projects.
 Established quality goals, audit plans, and preserve audit records, NCR, corrective action and closeout records
 QA/QC Documentation for the Project has been developed i.e. weld maps, NDE maps, ITPs, Procedures prior to
fabrication / construction work
 Coordinate with quality inspections with all the site sub-contractors and vendors to conduct all non-destructive
testing on site.
 Ensure proper planning and notification for inspection visits of QC team (planned and unplanned). Ensure
availability of all necessary documents at inspection release.
 Perform surveillance activities and monitor construction process.
 Maintain cordial relationship with Client Site Representatives and ensure that client quality requirements are
understood, agreed and fulfilled.
 Manage and monitor Sub-contractor Site Representatives to ensure that Sub-contractor quality team work
efficiently and effectively at site.
 Experienced in handling and closing of shut down projects in oil & gas and petrochemical industry.
 Expertise in the inspection of Pressure vessels inclusive of high risk factor & complicated equipment like Reactor,
Fire heaters, Boilers, Boiler piping, tanks and on their fabrication, repair, modification.
 Inspection of columns internal trays installation /alignment/co-ordination with licenser for final box up.
 Installation and inspection of Rotating equipment such as Motor driven Pumps, Reciprocating compressors,
Centrifugal compressors, I.D Fans, F.D Fans, Fin Fan coolers as per standard.
 Follows up contractor/ subcontractors / suppliers and maintains quality documents in preparation for handing over
for project final documentation (Project Dossier).
 Tie- in jobs for refinery expansion in turnaround
 Monitor Subcontractor quality performance and report. Schedule meetings to resolve specific interface issues.
 Evaluate new quality/test methods, processes and materials to determine effect on quality plans.
 Coordinate with the customer representative on all quality matters.
 Coordinate and control all inspection/tests.
 Prepared and reviewed WPS, PQR, MT, PT, RT, VT, UT ,PWHT ,Surface preparation and painting procedures
 Welding on live equipment before hot tapping (WOLE)
 Auto & semi-automatic welding for cross country ( 48”) pipe line
 Welders training and qualifications, mock-up practice as per joint configuration
 NDE mock up blocks design review, Blocks Fabrication and NDE procedure review.
 Hands on experience in RT, UT, PT, VT and MPT.
 Participating in the kick off and weekly project progress meeting along with client
 Distribute relevant QA/QC documentation to site subcontractors.
 Verify that the quality related site activities are in accordance with the applicable codes and standards.
 Participate in the site internal and external site audits.
 Coordinate all the quality site inspections through the site QC Engineers/Inspectors.
 Ensure all QC documentation is compiled and competed for as-built hand over through the QC turnover engineer.
 Control all non-conformance reports and undertake remedial action
 Compete site quality control instructions and action remedial responses
 Review the customers specification and undertake relevant training to the site QC inspector
 Monitor the implementation of the approved site QC Plan
 Experience in analysing the Corrective Actions report and preparing the root cause and Corrective action.
 Reviewed and verified Engineering data of static/rotary equipment prior to its testing and commissioning.
 Elevate technical deviation request to client if deviating technically from standards.
 Technical support to procurement department
 Complete and coordinate the approval of the sites QC technical submittals to the customer
 Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC site weekly
meetings with the projects subcontractors QC personnel
 Ensure the safety is adhered to at site
 Implement Lessons Learned where relevant at site.
 Analyze quality information (audit results, process / product non-conformities, feedback etc.) and identify
corrective and preventive actions.
 Conversant with Piping Pre fabrication, Erection, Pressure Testing, Test Packs for final dossier
 Review and approve Daily Surveillance Reports, lead bi-weekly Quality Walkthroughs.
 Reports progress/status related to quality system on a regular basis to project site management and project
Quality Manager.
3 | P a g e

4.  Manage a team of QA/QC engineers, Co-ordinator , Inspectors and/or Document Controller (QA/QC) as
relevant to support the quality activity.
 Align quality resources with business needs and assure effective coverage of the project load
 Assure all technical documents relative to site quality control are current status.
 Expertise stage wise inspection in manufacturing, fabrication, construction, commissioning, operations and
project close out and HSE requirements.
 Review all the hydro test packages and get approval from client. Conduct failure analysis & problem solving of
plant equipment problems, utilizing sound reliability maintenance skills to ensure the Mechanical Integrity and
maintaining Safety of the system.
 Major overhauling of rotary equipment including Dynamic Balancing – Compressors, Centrifugal pumps ID& FD
FANS etc.
 Pre commissioning, Start up, Commissioning & trouble shooting assistance for Rotating Equipment.
SPECIAL TRANING IN SAFETY:
• Authorized for issue CONSTRUCTION HAZADOUS WORK PERMIT
• Authorized for CONSTRUCTION HAZADOUS WORK PERMIT
• Lockout/ Tag out.
• H2S training
• Helicopter under water escape training for off-shore
• International Minimum Industry Safety Training-UK
PROFESSIONAL ENHANCEMENT INITIATIIVES
• ASQ Certified QA/QC Manager for organisation Excellence( Pursuing)
• IRCA Certified Lead Auditor ISO 9001-2008
• Certified welding Inspector CSWIP 3.1
• Certified painting Inspector BGAS
• Radiography Testing, ASNT Level – II
• Magnetic Particle Testing, ASNT Level – II
• Dye Penetrant Testing, ASNT Level – II.
• Ultra Sonic Testing, ASNT Level – II.
• Computer knowledge in MS-OFFICE.
AWARDS AND ACHIEVEMENTS
• Achieved independent ISO 9001:2008 while working as MR
• ASME certification PP - Pressure Piping, U - Pressure Vessels
• Revised and updated QA Manual and all controlled documents in a uniform format
• Cash award for Vibratory system modified mechanically cost reduced 95%
• Cash Award for Elevation Structural glazing modified cost reduced over 50 %
EMPLOYMENT PROFILE
1. Position : Manager (QA/QC)
Period : Since June 2014
Company : ESSAR OVERSEAS COMPANY LIMITED, ABUDHABI, UAE.
Project : PE-COLOR GRADE COMPOUNDING PROJECT, BOROUGE,
(ADNOC GROUP (BROWN FIELD PROJECT).
2. Position : Project Lead Engineer (QA/QC)
(Project QA/QC INCHARGE)
Period : JULY 2013 to May 2014
Company : PETROSERV LIMITED, QATAR
Project : BURN PIT PROJECT – DHUKHAN, QATAR PETROLEUM (BROWN FIELD PROJECT)
3. Position : Lead Inspection Engineer (QA/QC)
Period : March 2011 to June 2013
Company : Saudi Aram co Total Refining and Petrochemical Company (SATORP) JUBAIL, KSA
4. Position : Project Lead Inspection Engineer (QA/QC)
(Project QA/QC INCHARGE)
Period : March 2009 to February 2011
Company : MOHAMED A.TURKI MOTT MACDONALD Engineering Consultancy
(Formerly known as ARABIAN TANKS AND VESSELS) Jeddah, KSA.
Project : SHOAIBA POWER PLANT STAGE III, ALSTOM POWER INC. (EBN)
4 | P a g e

5. 5. Position : QA/QC Manager
Period : November 2007 to February 2009
Company : AZMEEL CONSTRUCTING and CONSTRUCTION CORPORATION, Jubail.
Project : DESALINATION and POWER PLANT (IWPP), SAUDI ELECTRICAL COMPANY Jeddah, KSA.
6. Position : QA/QC IN-CHARGE
Period : March 2003 to November 2007
Company : RELIANCE REFINERY Industries Limited (INDIA)
Project : Value Maximising Project ((BROWN FIELD PROJECT) & Cross country Pipeline (LNG)
7. Position : Inspection Engineer,
Period : JAN 2001-SEPT 2003
Company : EXCELL INDUSTRIES LTD, Hyderabad, India.
Project : Value Maximising Project and Cross country Pipeline
8 . Position : Mechanical Engineer,
Period : OCT 1994 to Dec 2000
Company : NCL INDUSTRIES LTD, Hyderabad, India.
ACADEMIC OVERVIEW
Degree in Mechanical Engineering
PERSONAL SNIPPETS
• Date of Birth : 24th February 1972
• Nationality : Indian
• Passport Status : Ready & Available
• Marital Status : Married
• No. of Dependents : Three
• Driving License : Valid Driving licence SAUDI ARABIA AND QATAR .
• Languages : English, Telugu and Hindi
• Permanent Address : Opp.vijaya Nursing Home, sipai pet, chirala (Post), Prakasam (Dist).
Andhra Pradesh, India.
REFERENCES & DOCUMENTS AVAILABLE ON REQUEST
5 | P a g e

6. 5. Position : QA/QC Manager
Period : November 2007 to February 2009
Company : AZMEEL CONSTRUCTING and CONSTRUCTION CORPORATION, Jubail.
Project : DESALINATION and POWER PLANT (IWPP), SAUDI ELECTRICAL COMPANY Jeddah, KSA.
6. Position : QA/QC IN-CHARGE
Period : March 2003 to November 2007
Company : RELIANCE REFINERY Industries Limited (INDIA)
Project : Value Maximising Project ((BROWN FIELD PROJECT) & Cross country Pipeline (LNG)
7. Position : Inspection Engineer,
Period : JAN 2001-SEPT 2003
Company : EXCELL INDUSTRIES LTD, Hyderabad, India.
Project : Value Maximising Project and Cross country Pipeline
8 . Position : Mechanical Engineer,
Period : OCT 1994 to Dec 2000
Company : NCL INDUSTRIES LTD, Hyderabad, India.
ACADEMIC OVERVIEW
Degree in Mechanical Engineering
PERSONAL SNIPPETS
• Date of Birth : 24th February 1972
• Nationality : Indian
• Passport Status : Ready & Available
• Marital Status : Married
• No. of Dependents : Three
• Driving License : Valid Driving licence SAUDI ARABIA AND QATAR .
• Languages : English, Telugu and Hindi
• Permanent Address : Opp.vijaya Nursing Home, sipai pet, chirala (Post), Prakasam (Dist).
Andhra Pradesh, India.
REFERENCES & DOCUMENTS AVAILABLE ON REQUEST
5 | P a g e