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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3316
INVESTIGATION OF EFFECTS OF TRAILING EDGE GEOMETRY ON
VERTICAL AXIS WIND TURBINE THROUGH STRUCTURAL AND
COMPUTATIONAL FLUID DYNAMICS ANALYSIS
Harsha Vardhan Jeeru
Post Graduate Student, Department of Mechanical Engineering, Chaitanya Engineering College, affiliated to
JNTUK, Andhra Pradesh, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - Wind energy is one of the rapidly growing
sources of a green energy. Moreover the wind turbines can
cover a wide range of power outputs compared to other green
energy sources. The design and research of low speed wind
turbine blades is beneficial to the use of wind energy. The
research and development of VAWT for small power
applications has been increased during the last eight years.
Focusing on improving the VAWT airfoil profile less attention
has been paid to the significance of VAWTs to maximize the
turbine performance. By considering all statements above, a
small scale VAWT is designed for Local wind conditions with
improvement in trailing edge shape as well. In the work
herein, the effect of the trailing edge profile on the
performance of the SB-VAWT is investigated and a newVAWT
blade is designed for local conditions. The numerical
investigation is based on the Unsteady ReynoldsNavier-Stokes
equations combined with the transitionsheartransportmodel.
The results are validated with experimental setup done by
Bravo and McLaren. Based on the predictions a local wind
turbine model is designed and different trailing edge shapes,
are investigated using CFD fluent based on URANS with SST
model. The deformations and stresses that are developed due
to fluid flow over the surface of the blade are determinedusing
Transient structural analysis in ANSYS workbench. The two
main structural vibration analyses, modal and harmonic are
also done to understand the behavior of structure under
various kinds of loads for different materials and designs.
Key Words: Wind turbine, Aerofoil, Composites,velocity
1. INTRODUCTION
Now days, energy shortage is becoming an increasingly
relevant question. The world we livein today is one ofglobal
warming, deteriorating habitats, climate change, increasing
oil prices, financial crises and wars. Much of this can be
attributed to the depletion and lack of oil sources, and the
methods countries are using to combat. Wind power is an
important source of environmental-friendly energy and has
become more and more important in the recent years. The
amount of installed wind power is increasing every yearand
many nations have made plans to make large investmentsin
wind power in the near future. In 900 A.D first wind mills
were used by Persians in sailing boats, they were Vertical
AxisWind Turbines. During the middle ages, HorizontalAxis
Wind Turbines were built in Europe andusedformechanical
tasks such as pumping water and grinding grains etc.
1.1 Wind Turbine
A wind turbine is a rotary mechanical device that extracts
energy from a wind flow and converts it into useful work. It
converts kinetic energy from wind into electricalpower. The
wind imposes two driving forces on the blades of a turbine,
lift and drag. A force is produced when the wind on the
downward side of the airfoil must travel a greater distance
than that on the windward side. The wind traveling on the
windward side must travel at a greater speed than the wind
traveling along the downward side.Thisdifferenceinvelocity
creates a pressure differential. On the downward side, a low
pressure area is created, pulling the airfoil in that direction.
This is known as the Bernoulli’s principle. Lift and drag are
the components of this force vector perpendicular to and
parallel to the apparent or relative wind, respectively. By
increasing the angle of attack, the distance that the
downward airtravelsis increased. This increasesthevelocity
of the downward air and subsequently the lift.
1.2 Horizontal and Vertical axis wind turbines
H-rotor is an augmented version of Darrieus turbine with
straight blades instead of using curved blades. The H-rotor
has variable pitch to reduce torque pulsation and is self-
starting. The advantages of variable pitch are high starting
torque and lower blade speed ratio, a higher coefficient of
performance, more efficient operation in turbulent winds
and a lower blade speed ratio which lowers blade bending
stresses. H-rotor does not require any yaw mechanism
system. Straight or curved bladescan be used in Verticalaxis
wind turbine.
2. ANALYTICAL MODELLING
The fixed-pitch straight-bladed vertical axis wind turbine
(SB-VAWT) isoneof the simplesttypesofwindturbineswith
only three main physical components, namely (a) blade (b)
supporting strut and (c) central column. The main design
parameters related to a smaller-capacity strainght blade
VAWTs are categorized and listed in Table -1. It should be
mentioned that not all of the parameters are of the identical
importance for a successful final product. Some of the
parameters (like choice of airfoil, supporting strut
configuration and shape, solidity, material) are more
sensitive and critical than others.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3317
Table -1: List of design parameters
Category Parameter
Physical
features
Blade Shape (Airfoil)
Number of Blades (N)
Supporting struts type and shape
Central column
Dimensional
Swept area
Solidity
Aspect ratio
Chord/Radius ratio
Operational
Rated power output
Rated wind speed
Power coefficient
Tip speed ratio
Rotational speed
Balance of
systems
Tower
Braking system
Load
Others
Material
Noise
Aesthetic
Power Coefficient (Cp) is a measure of wind turbine
efficiency often used by the wind power industry. ‘Cp’ is the
ratio of actual electric power produced by a wind turbine
divided by the total wind power flowing into the turbine
blades at specific wind speed. When defined in this way, the
power coefficient represents the combined efficiency of the
various wind power system components which include the
turbine blades, the shaft bearings and gear train, the
generator and power electronics. The ‘Cp’ for a particular
turbine is measured or calculated by the manufacturer, and
usually provided at various wind speeds. If ‘Cp’ is known at a
given wind speed for a specific turbine then it is easy to
estimate the electrical power output.
The SB-VAWT rotor solidity (σ) is defined as the ratio of
blade surface area (NcH) to the frontal swept area (2RH)
that the rotor passes through.
Solidity = NC/2R
Where, ‘N’ = Number of blade
‘c’ = Chord
‘H’ = Length of the blade
‘R’ = Radius of the turbine rotor.
It represents one of the key design parameters. It is evident
from the definition of ‘σ’ that both the weight of the VAWT
and manufacturing costs increases with increasing ‘σ’. In
general, a high solidity VAWT rotor turns slowly and
produces high starting torque [72]. Thus, a high solidity
turbine has an advantage in producing higher torque at low
tip speed ratios.
The increase in solidity has the following drawbacks:
Chart -1: Cp (vs) TSR for various solidity
The modeling of a rotating domain consists of three
blade sections and a stationary domain. It iscreatedbyusing
CATIA V5 R20 software. 3D single blade is modeled to carry
out transient structural analysis along with modal and
harmonic analysis. . The length of blade is 3750 mm with
chord as400 mm. Alongwith the blade two strutsarecreated
to attach the central column. Struts are created with NACA
0015 airfoil with 200mmchord.The positions ofthestruton
the blade are considered from literature by which minimum
deformationof the blade are taken into account.Thelocation
and dimensions are as shown in Fig 1 (a) and (b).
Fig -1: 3D single blade with struts
Transient analysis(sometimescalled time-history analysis)
is a technique used to determine the dynamic response of a
structure under the action of any general time-dependent
loads. This type of analysis is done to determine the time-
varying displacements, strains, stresses, and forces in a
structure as it responds to any combination of loads.
Abbreviations used in thesis:
GWEC - Global Wind Energy Council
VAWT - Vertical Axis Wind Turbine
HAWT - Horizontal Axis Wind Turbine
TSR - Tip Speed Ratio
FRP - Fiber Reinforced Plastic
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3318
RNG - Re Normalized Group
CBT - Cyclic Butylene Terephthalate
NFC - Natural Fiber Composite
FSI - Fluid Structure Interaction
GCI - Grid Convergence Index
3. CFD ANALYSIS
Four trailing edge shapes have been implemented for the
traditional NACA 0015 where the sharp trailingedgeissetas
the base airfoil from which trailing edge is modified into
rounded and two blunt trailing edges. Rounded T.E is
created with radius of 10% of the airfoil thickness and this
resulted in thicker T.E in order to smooth the airfoil surface.
S-blunt and R-blunt are created from cutting of 10% of the
chord from rear end of sharp and rounded T.E respectively
Fig -2: 3D Trailing edge shapes
Design values for fluid domain:
Length of rectangular region = 87.5C
Width of rectangular region = 50C
Radius of circular rotating region = 8.75C
The Computational domain created is completelymeshedby
structured and unstructured 2-D Cells (triangles or
quadrilaterals cells) by using edge sizing, face sizing,
inflation and other refinement options in Meshing moduleof
ANSYS 15.0. To differentiate both stationary and rotating
domain, the two regions are imported separately from
CATIA V5 to Geometric Modelling module of ANSYS as two
different zones using “ADD FROZEN” option.
Fig -3: Mesh of model
Two regions are considered one is circular rotating region
which contains three equally spaced airfoils of NACA 0015
and a rectangular stationary region which surrounds the
circular region.
Fig -4: Boundary conditions of fluid domain
3.1 Computational Simulation
The simulation begins with first order scheme for temporal
in order to ensure stability of the simulations. Time stepsize
of sufficiently small of order 10-3 where turbine completes
one full revolution (3600) in 72 time steps and it takes 20
iterations per time step. After few revolutions higher order
schemes are employed to ensure better prediction, finally
turbine convergence is achieved in 6 revolutions.
Convergence assessment is done when periodic torque
achieves quasi- steady state called Rolling Average
Convergence (RAC). Three positions has been selected to
visualize and analyse the flow around the airfoils - 0⁰, 120⁰,
and 240⁰.
 0⁰ - flow is attached and the separation may only be
present due to transition of the flow.
 120⁰- Dynamic stall conditions (strong separation
and vortex shedding).
 240⁰ - boundary layer separation and vortex
shedding settles down
Fig -5: Pressure contours at 00 azimuthal angle for all
trailing edges
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3319
All pressure contours are similar but with a slight difference
in the rounded trailing edge profile. Flow near the airfoil is
attached and adverse pressure and laminar separation
bubbles do not significantly affect the flow. All contours of
vorticity are similar i.e. no effect of trailing edge profileplays
around the airfoil.
Fig -6: Vorticity contours at 00 azimuthal angle for all
trailing edges
Observations of lift and drag coefficient for one turbine
revolution at 1.75 and 2.5 TSR:
 Lift coefficient does not change until it approaches
the dynamic stall regime i.e angle of attack (α) ≤
30⁰.
 Beyond α > 30⁰ effect of T.E is clearly seen.
 Downstream lift coefficient is higher for Round,
Sharp, S-blunt, R-blunt T.E’s
 Drag coefficient is higher for roundedoneamongall
T.E.
 For TSR=2.5, rounded T.E profile producesmorelift
coefficient which is peak at α = 20⁰ compared to
sharp, S-blunt and R-blunt T.E
 The drag coefficient is even maximumforRoundT.E
in both upstream and downstream side
Fig -7: Lift and drag coefficient at 1.75 and 2.5 TSR
Fig -8: Comparison of power coefficients
4. TRANSIENT STRUCTURAL ANALYSIS
It known that turbine performance is dependent on the
material of the blade and there is fluid forcesthat acts onthe
turbine blade when it rotates, thus the blades of the turbine
must have enough strength to resist the fluid forces. During
this interaction of fluid and turbine blade is necessary as the
blade experiences stresson its surface. Onecancomputethis
stress by performing a fluid structure interaction (FSI)
analysis.
In case of a Vertical Axis Wind Turbine (VAWT) blade, the
load on the blade due to the interaction of fluid changes its
direction and magnitude of loads continuously in one
rotation. In the present study a 3D single blade of the VAWT
is considered to study the structural analysis. The blade
geometry is imported from CATIA V5 into ANSYS transient
structural to perform a FSI analysis. This chapter gives a
detailed description of the steps involved in performing the
fluid structure interaction analysis on a VAWT blade. The
fluid structure interaction is done by considering the loads
on the VAWT blade.
Fluid-Structure Interaction (FSI) analysis is an example of a
Multiphysics problem where the interaction between two
different physics phenomena, done in separate analyses, is
taken into account. From the perspective of the present
application, an FSI analysis consists of performing a
structural in the application, with some of the loads (forces
or temperatures, for example) coming from a corresponding
fluid analysis or previousCFD analysis. In turn, the resultsof
the mechanical analysis may be used as loads in a fluids
analysis. The interaction between the two analysestypically
takes place at the boundaries that the mechanical model
shares with the fluids model. These boundaries of
interaction are collectively called the fluid-
structure interface. It is at this interface where the results of
one analysis are passed to the other analysis as loads.
However, in the present study it is assumed that the
deformations are quite small and the variation of
deformations with time is relatively slow. Thus, a one way
fluid structure interaction is performed on the VAWT blade
by transferring the forcesfrom the Fluent analysissystem,as
a load which is fluid pressure distributed over the surface of
the blade of VAWT in transient structural analysis.Transient
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3320
analysis (sometimes called time-history analysis) is a
technique used to determine the dynamic response of a
structure under the action of any general time-dependent
loads. This type of analysis is done to determine the time-
varying displacements, strains, stresses, and forces in a
structure as it responds to any combination of loads.
Fig -9: Fluid Structural Interaction Connection
In case of VAWT blade, the solution step in transientanalysis
of fluid flow fluent is connected to Transient Structural
Analysis setup step as shown in Fig 6.1 to importtheloadsof
fluid involved onto the solid 3D blade surface. Materials and
its properties which are to be assigned as bladematerialsare
entered. In the view of VAWT blade, six different materials
are selected and assigned as shown in table below.
Table 2: Material properties
The results of transient structural analysis of round trailing
edge for different materials are tabulated. The results
comprise total deformation and von-Mises stresses at each
and individual time steps. For the aluminium material, the
maximum total deformation and maximum von-misesstress
values, the maximum deformation is obtained in the middle
of the blade at 1500 which is found to be 0.078 mm are
shown in Fig 6.6 due to loads that are acting on thebladeand
also the boundary conditions. The maximum stress is
obtained at 900 angular position due to max load at that
particular time step (ref. table 6.2) and stress valueis3.1276
Mpa which is occurred at the tip of the strut due to fixed
support.
Fig -10: Aluminium-3D VAWT Blade
The present work is of step by step procedure of transient
analysis for blade by importing the load developed in the
CFD analysis which is Fluid Structure Interaction. A
comparative study of transient analysis is done on six
different materials like aluminum 2024 which is
conventional one, E glass epoxy, Flax epoxy, Jute
polypropylene which are natural composites, Fiberglass
polyester, Fiberglass polypropylene are synthetic
composites. For all the above materials described, the
transient analysis for the three differenttrailingedge-shapes
namely Round, Gurney flap and wedge trailing edge designs
are done. Transient loads developed on the blade are higher
for the rounded one on comparing the deformations and
stress for the three designs.
5. MODAL AND HARMONIC ANALYSIS
Modal analysis is the study of the dynamic properties of
structures under vibrational excitation. It is an important
tool in vibration analysis and diagnosis. The primary and
most important objective of modal analysis is to determine
the natural frequencies and mode shapes of the test
structure. A resonance condition exists when the frequency
of excitation due to any source coincides with a natural
frequency of the test structure. Therefore it is necessary to
know the natural frequencies of the test structure to be
monitored prior to the experimentation.
In the course of designing the blade, vibration has to be
considered as it is important to avoid dynamic instability in
the form of resonance. Resonances can causefatiguedamage
and rapid failure. Deformation patterns (bending, twisting.)
at these resonant frequencies take on a variety of different
shapes depending on the excitation force frequency. In this
chapter, the detailed description is given on modal analysis
of vertical axis wind turbine by using ANSYS software.
5.1 Procedure for modal analysis in ANSYS
The following steps are followed for modal analysis
 Importing 3D CATIA wind turbine single blade
model
 Defining the material properties
 Mesh generation
 Applying boundary condition.
 Solving the problem
 Reporting results
No Material
Volu
me
Fract
ion
(%)
Young’
s
Modulu
s (GPa)
Yield
Strengt
h (MPa)
Densi
ty
(kg/
m3)
Poiss
on
Ratio
1
Aluminium -
2024
- 73 620 2780 0.320
2
E - Glass
Epoxy
55 70 2000 1900 0.280
3 Flax Epoxy 46 35 280 1400 0.360
4
Jute
Polypropyle
ne
60 11 74 1460 0.396
5
Fiberglass
Polyester
30 6.9 86 1356 0.325
6
Fiberglass
Polypropyle
ne
20 3.7 44 1024 0.346
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3321
5.2 Results of Modal Analysis
The six types of materials are applied to this wind turbine
blade .Various modes of vibration of wind turbine blade
model are observed. The first twenty natural frequencies
and their mode shapes are generated for Aluminium 2024,
E-Glass epoxy, Flax Epoxy, Jute polypropylene, Fiber Glass
polyester, Fiberglass polypropylene of wind turbinebladeat
free load for round trailing edge geometry with fixed struts
as boundary condition. The same procedure is repeated for
the remaining gurney flap and wedge trailing edges. The
mode shape frequenciesand itscorresponding deformation
for the Aluminium material are given in Table 7.1 which are
resulted from modal analysis by using ANSYS software
Table 3: Pressure contours at 00 azimuthal angle for all
trailing edges
Mo
de
No.
Round Gurney Flap Wedge
Frequ
ency
(Hz)
Max
Deform
ation
(mm)
Frequ
ency
(Hz)
Max
Deform
ation
(mm)
Frequ
ency
(Hz)
Max
Deform
ation
(mm)
1 27.475 4.3878 27.082 3.066 27.223 3.0726
2 29.544 3.4791 27.578 3.883 27.684 3.8738
3 56.559 7.7807 50.733 6.198 50.885 6.1903
4 65.295 3.2075 66.251 4.968 66.167 4.7396
5 80.783 4.5733 67.898 4.979 67.848 5.2012
6 96.361 7.2531 75.998 4.441 75.8 4.4406
7 143.67 5.4394 116.53 4.872 116.5 4.8685
8 146.96 7.1686 132.61 4.481 132.76 4.4816
9 206.74 7.5746 220.22 7.145 220.43 7.1483
10 253.50 5.2039 247.76 4.686 249.05 4.6737
11 296.10 14.560 293.34 7.283 293.36 7.2789
12 367.80 6.9239 323.34 10.00 323.37 9.9906
13 373.58 10.263 336.14 7.462 336.17 7.4611
14 401.93 7.6364 365.49 6.801 365.94 6.8172
15 434.68 6.2117 399.61 7.091 400.04 7.1094
16 443.35 16.540 444.45 7.229 444.63 7.2164
17 599.74 7.1357 455.28 5.421 455.89 5.4539
18 611.77 9.6656 564.18 5.056 564.19 5.0563
19 673.68 7.1375 617.32 6.854 617.68 6.5974
20 676.03 10.832 650.39 6.331 651.35 6.0823
5.3 Procedure for harmonic analysis in ANSYS
For harmonic analysis the following stepshastobefollowed:
 Importing the geometry from CATIA.
 Feeding the Material properties.
 Mesh the wind turbine blade.
 Applying boundary conditions and the loads
 Set frequency range
 Solve the problem
5.4 Results of Harmonic Analysis
The harmonic response of wind turbine blade for materials
Aluminium 2024, E-Glass epoxy, Flax Epoxy, Jute
Polypropylene, Fiber Glass Polyester and Fiber Glass
Polypropylene are analysed using harmonic analysis for
different trailing edges. The harmonic force is considered
from transient analysis i.e. maximum deformation load in a
complete revolution of turbine on blade. For round trailing
edge profile geometry, the harmonic force of magnitudeFx=
834.16 N, Fy = 14.01 N is taken as input and the range of
frequencies are defined from respective modal analysis. For
Gurney Flap and wedge trailing edgeprofilegeometryVAWT
blade, harmonic input is considered accordinglyand results
are tabulated below along with round trailing edge.
Fig -11: Results of Harmonic analysis for Round trailing
edge of NACA 0015
The modal analysis is done for three trailing edge shapes
namely Round, Gurney Flap and Wedge using ANSYS
workbench. However for each trailing edge model, six
different materials of which conventional, synthetic and
natural composites are considered for analysis. From the
modal analysis, the first twenty natural frequencies and
mode shapes are identified for individual materials for the
three trailing edge shapes and also range of frequencies are
noted. It is observed that for Flax Epoxy and Aluminium
2024 range of frequencies are high and similar where lower
range frequencies are identified for other materials.
Furthermore harmonic analysis is done for all three trailing
edge shapes to observe the response of blade under
harmonic load for each material is studied.
4. CONCLUSIONS
The detailed understanding of trailing edge shape
importance is captured by writing the values of Lift, Drag
and Moment coefficients and from flow visualizations of
pressure and vorticity contours as well. The CFD analysis is
done with the 2D Unsteady Reynolds Averaged Navier-
Stokes equations (URANS) combined with the transition
Shear Stress Transport (SST) in order to account for the
transition in the boundary layer regions. It is found this
combination predicts good as that of real working
conditions. From the transient structural analysis, it is
concluded that the maximum deformation and von-mises
stress formed due to the fluid loads on solid blade material
are determined for each individual materials and designs
and are attained in between 600 and 900 positions of the
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3322
turbine. From modal and harmonic analysis, it is concluded
that the mode shapes obtained for Round, gurney Flap and
wedge are different due to changes in mass distribution of
geometry. Six different materialsof traditional,syntheticand
are selected to blade material and for these the first twenty
modes shapes are obtained and noted the resonance
frequencies. Furthermore, harmonic analysis is carried out
to study the behavior under fatigue loads. It is concluded
that the blade materials chosen can bear the loads as the
deformations and stresses are below the design criteria.The
designed 3D single VAWT straight blade which is extruded
NACA 0015 airfoil section using CATIA V5 is saved in .IGES
format and imported. The struts of VAWT blade are also
done using NACA 0015 airfoil section. The model is meshed
with tetrahedral elements forming 14516 nodes and 7272
elements of 3D blade.
REFERENCES
[1] “World Wind Energy Report 2015". Report. "World
Wind Energy Report 2008”Physical Progress
(Achievements)". Ministry of New and Renewable
Energy, Govt. of India.31 July 2017. Retrieved 19
September 2016 Manwell JF, McGowan JG, Rogers AL.
Wind energy explained, 1st ed. Amherst, USA: Wiley;
2002Science, 1989.
[2] Reuter RC, Worstell MH, “Torque ripple in a verticalaxis
wind turbine”. Sandia National Laboratories.
[3] Vandenberghe D, Dick E, “A free vortex simulation
method for the straight bladed vertical Axis wind
turbine” J Wind Eng Ind Aerodyne; 26:307–24, 1987.
[4] Tucker VA, “Using a collision model to design saferwind
turbine rotors for birds”. J Sol Eng; 118:263–9, 1996.

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IRJET- Investigation of Effects of Trailing Edge Geometry on Vertical Axis Wind Turbine through Structural and Computational Fluid Dynamics Analysis

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3316 INVESTIGATION OF EFFECTS OF TRAILING EDGE GEOMETRY ON VERTICAL AXIS WIND TURBINE THROUGH STRUCTURAL AND COMPUTATIONAL FLUID DYNAMICS ANALYSIS Harsha Vardhan Jeeru Post Graduate Student, Department of Mechanical Engineering, Chaitanya Engineering College, affiliated to JNTUK, Andhra Pradesh, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Wind energy is one of the rapidly growing sources of a green energy. Moreover the wind turbines can cover a wide range of power outputs compared to other green energy sources. The design and research of low speed wind turbine blades is beneficial to the use of wind energy. The research and development of VAWT for small power applications has been increased during the last eight years. Focusing on improving the VAWT airfoil profile less attention has been paid to the significance of VAWTs to maximize the turbine performance. By considering all statements above, a small scale VAWT is designed for Local wind conditions with improvement in trailing edge shape as well. In the work herein, the effect of the trailing edge profile on the performance of the SB-VAWT is investigated and a newVAWT blade is designed for local conditions. The numerical investigation is based on the Unsteady ReynoldsNavier-Stokes equations combined with the transitionsheartransportmodel. The results are validated with experimental setup done by Bravo and McLaren. Based on the predictions a local wind turbine model is designed and different trailing edge shapes, are investigated using CFD fluent based on URANS with SST model. The deformations and stresses that are developed due to fluid flow over the surface of the blade are determinedusing Transient structural analysis in ANSYS workbench. The two main structural vibration analyses, modal and harmonic are also done to understand the behavior of structure under various kinds of loads for different materials and designs. Key Words: Wind turbine, Aerofoil, Composites,velocity 1. INTRODUCTION Now days, energy shortage is becoming an increasingly relevant question. The world we livein today is one ofglobal warming, deteriorating habitats, climate change, increasing oil prices, financial crises and wars. Much of this can be attributed to the depletion and lack of oil sources, and the methods countries are using to combat. Wind power is an important source of environmental-friendly energy and has become more and more important in the recent years. The amount of installed wind power is increasing every yearand many nations have made plans to make large investmentsin wind power in the near future. In 900 A.D first wind mills were used by Persians in sailing boats, they were Vertical AxisWind Turbines. During the middle ages, HorizontalAxis Wind Turbines were built in Europe andusedformechanical tasks such as pumping water and grinding grains etc. 1.1 Wind Turbine A wind turbine is a rotary mechanical device that extracts energy from a wind flow and converts it into useful work. It converts kinetic energy from wind into electricalpower. The wind imposes two driving forces on the blades of a turbine, lift and drag. A force is produced when the wind on the downward side of the airfoil must travel a greater distance than that on the windward side. The wind traveling on the windward side must travel at a greater speed than the wind traveling along the downward side.Thisdifferenceinvelocity creates a pressure differential. On the downward side, a low pressure area is created, pulling the airfoil in that direction. This is known as the Bernoulli’s principle. Lift and drag are the components of this force vector perpendicular to and parallel to the apparent or relative wind, respectively. By increasing the angle of attack, the distance that the downward airtravelsis increased. This increasesthevelocity of the downward air and subsequently the lift. 1.2 Horizontal and Vertical axis wind turbines H-rotor is an augmented version of Darrieus turbine with straight blades instead of using curved blades. The H-rotor has variable pitch to reduce torque pulsation and is self- starting. The advantages of variable pitch are high starting torque and lower blade speed ratio, a higher coefficient of performance, more efficient operation in turbulent winds and a lower blade speed ratio which lowers blade bending stresses. H-rotor does not require any yaw mechanism system. Straight or curved bladescan be used in Verticalaxis wind turbine. 2. ANALYTICAL MODELLING The fixed-pitch straight-bladed vertical axis wind turbine (SB-VAWT) isoneof the simplesttypesofwindturbineswith only three main physical components, namely (a) blade (b) supporting strut and (c) central column. The main design parameters related to a smaller-capacity strainght blade VAWTs are categorized and listed in Table -1. It should be mentioned that not all of the parameters are of the identical importance for a successful final product. Some of the parameters (like choice of airfoil, supporting strut configuration and shape, solidity, material) are more sensitive and critical than others.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3317 Table -1: List of design parameters Category Parameter Physical features Blade Shape (Airfoil) Number of Blades (N) Supporting struts type and shape Central column Dimensional Swept area Solidity Aspect ratio Chord/Radius ratio Operational Rated power output Rated wind speed Power coefficient Tip speed ratio Rotational speed Balance of systems Tower Braking system Load Others Material Noise Aesthetic Power Coefficient (Cp) is a measure of wind turbine efficiency often used by the wind power industry. ‘Cp’ is the ratio of actual electric power produced by a wind turbine divided by the total wind power flowing into the turbine blades at specific wind speed. When defined in this way, the power coefficient represents the combined efficiency of the various wind power system components which include the turbine blades, the shaft bearings and gear train, the generator and power electronics. The ‘Cp’ for a particular turbine is measured or calculated by the manufacturer, and usually provided at various wind speeds. If ‘Cp’ is known at a given wind speed for a specific turbine then it is easy to estimate the electrical power output. The SB-VAWT rotor solidity (σ) is defined as the ratio of blade surface area (NcH) to the frontal swept area (2RH) that the rotor passes through. Solidity = NC/2R Where, ‘N’ = Number of blade ‘c’ = Chord ‘H’ = Length of the blade ‘R’ = Radius of the turbine rotor. It represents one of the key design parameters. It is evident from the definition of ‘σ’ that both the weight of the VAWT and manufacturing costs increases with increasing ‘σ’. In general, a high solidity VAWT rotor turns slowly and produces high starting torque [72]. Thus, a high solidity turbine has an advantage in producing higher torque at low tip speed ratios. The increase in solidity has the following drawbacks: Chart -1: Cp (vs) TSR for various solidity The modeling of a rotating domain consists of three blade sections and a stationary domain. It iscreatedbyusing CATIA V5 R20 software. 3D single blade is modeled to carry out transient structural analysis along with modal and harmonic analysis. . The length of blade is 3750 mm with chord as400 mm. Alongwith the blade two strutsarecreated to attach the central column. Struts are created with NACA 0015 airfoil with 200mmchord.The positions ofthestruton the blade are considered from literature by which minimum deformationof the blade are taken into account.Thelocation and dimensions are as shown in Fig 1 (a) and (b). Fig -1: 3D single blade with struts Transient analysis(sometimescalled time-history analysis) is a technique used to determine the dynamic response of a structure under the action of any general time-dependent loads. This type of analysis is done to determine the time- varying displacements, strains, stresses, and forces in a structure as it responds to any combination of loads. Abbreviations used in thesis: GWEC - Global Wind Energy Council VAWT - Vertical Axis Wind Turbine HAWT - Horizontal Axis Wind Turbine TSR - Tip Speed Ratio FRP - Fiber Reinforced Plastic
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3318 RNG - Re Normalized Group CBT - Cyclic Butylene Terephthalate NFC - Natural Fiber Composite FSI - Fluid Structure Interaction GCI - Grid Convergence Index 3. CFD ANALYSIS Four trailing edge shapes have been implemented for the traditional NACA 0015 where the sharp trailingedgeissetas the base airfoil from which trailing edge is modified into rounded and two blunt trailing edges. Rounded T.E is created with radius of 10% of the airfoil thickness and this resulted in thicker T.E in order to smooth the airfoil surface. S-blunt and R-blunt are created from cutting of 10% of the chord from rear end of sharp and rounded T.E respectively Fig -2: 3D Trailing edge shapes Design values for fluid domain: Length of rectangular region = 87.5C Width of rectangular region = 50C Radius of circular rotating region = 8.75C The Computational domain created is completelymeshedby structured and unstructured 2-D Cells (triangles or quadrilaterals cells) by using edge sizing, face sizing, inflation and other refinement options in Meshing moduleof ANSYS 15.0. To differentiate both stationary and rotating domain, the two regions are imported separately from CATIA V5 to Geometric Modelling module of ANSYS as two different zones using “ADD FROZEN” option. Fig -3: Mesh of model Two regions are considered one is circular rotating region which contains three equally spaced airfoils of NACA 0015 and a rectangular stationary region which surrounds the circular region. Fig -4: Boundary conditions of fluid domain 3.1 Computational Simulation The simulation begins with first order scheme for temporal in order to ensure stability of the simulations. Time stepsize of sufficiently small of order 10-3 where turbine completes one full revolution (3600) in 72 time steps and it takes 20 iterations per time step. After few revolutions higher order schemes are employed to ensure better prediction, finally turbine convergence is achieved in 6 revolutions. Convergence assessment is done when periodic torque achieves quasi- steady state called Rolling Average Convergence (RAC). Three positions has been selected to visualize and analyse the flow around the airfoils - 0⁰, 120⁰, and 240⁰.  0⁰ - flow is attached and the separation may only be present due to transition of the flow.  120⁰- Dynamic stall conditions (strong separation and vortex shedding).  240⁰ - boundary layer separation and vortex shedding settles down Fig -5: Pressure contours at 00 azimuthal angle for all trailing edges
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3319 All pressure contours are similar but with a slight difference in the rounded trailing edge profile. Flow near the airfoil is attached and adverse pressure and laminar separation bubbles do not significantly affect the flow. All contours of vorticity are similar i.e. no effect of trailing edge profileplays around the airfoil. Fig -6: Vorticity contours at 00 azimuthal angle for all trailing edges Observations of lift and drag coefficient for one turbine revolution at 1.75 and 2.5 TSR:  Lift coefficient does not change until it approaches the dynamic stall regime i.e angle of attack (α) ≤ 30⁰.  Beyond α > 30⁰ effect of T.E is clearly seen.  Downstream lift coefficient is higher for Round, Sharp, S-blunt, R-blunt T.E’s  Drag coefficient is higher for roundedoneamongall T.E.  For TSR=2.5, rounded T.E profile producesmorelift coefficient which is peak at α = 20⁰ compared to sharp, S-blunt and R-blunt T.E  The drag coefficient is even maximumforRoundT.E in both upstream and downstream side Fig -7: Lift and drag coefficient at 1.75 and 2.5 TSR Fig -8: Comparison of power coefficients 4. TRANSIENT STRUCTURAL ANALYSIS It known that turbine performance is dependent on the material of the blade and there is fluid forcesthat acts onthe turbine blade when it rotates, thus the blades of the turbine must have enough strength to resist the fluid forces. During this interaction of fluid and turbine blade is necessary as the blade experiences stresson its surface. Onecancomputethis stress by performing a fluid structure interaction (FSI) analysis. In case of a Vertical Axis Wind Turbine (VAWT) blade, the load on the blade due to the interaction of fluid changes its direction and magnitude of loads continuously in one rotation. In the present study a 3D single blade of the VAWT is considered to study the structural analysis. The blade geometry is imported from CATIA V5 into ANSYS transient structural to perform a FSI analysis. This chapter gives a detailed description of the steps involved in performing the fluid structure interaction analysis on a VAWT blade. The fluid structure interaction is done by considering the loads on the VAWT blade. Fluid-Structure Interaction (FSI) analysis is an example of a Multiphysics problem where the interaction between two different physics phenomena, done in separate analyses, is taken into account. From the perspective of the present application, an FSI analysis consists of performing a structural in the application, with some of the loads (forces or temperatures, for example) coming from a corresponding fluid analysis or previousCFD analysis. In turn, the resultsof the mechanical analysis may be used as loads in a fluids analysis. The interaction between the two analysestypically takes place at the boundaries that the mechanical model shares with the fluids model. These boundaries of interaction are collectively called the fluid- structure interface. It is at this interface where the results of one analysis are passed to the other analysis as loads. However, in the present study it is assumed that the deformations are quite small and the variation of deformations with time is relatively slow. Thus, a one way fluid structure interaction is performed on the VAWT blade by transferring the forcesfrom the Fluent analysissystem,as a load which is fluid pressure distributed over the surface of the blade of VAWT in transient structural analysis.Transient
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3320 analysis (sometimes called time-history analysis) is a technique used to determine the dynamic response of a structure under the action of any general time-dependent loads. This type of analysis is done to determine the time- varying displacements, strains, stresses, and forces in a structure as it responds to any combination of loads. Fig -9: Fluid Structural Interaction Connection In case of VAWT blade, the solution step in transientanalysis of fluid flow fluent is connected to Transient Structural Analysis setup step as shown in Fig 6.1 to importtheloadsof fluid involved onto the solid 3D blade surface. Materials and its properties which are to be assigned as bladematerialsare entered. In the view of VAWT blade, six different materials are selected and assigned as shown in table below. Table 2: Material properties The results of transient structural analysis of round trailing edge for different materials are tabulated. The results comprise total deformation and von-Mises stresses at each and individual time steps. For the aluminium material, the maximum total deformation and maximum von-misesstress values, the maximum deformation is obtained in the middle of the blade at 1500 which is found to be 0.078 mm are shown in Fig 6.6 due to loads that are acting on thebladeand also the boundary conditions. The maximum stress is obtained at 900 angular position due to max load at that particular time step (ref. table 6.2) and stress valueis3.1276 Mpa which is occurred at the tip of the strut due to fixed support. Fig -10: Aluminium-3D VAWT Blade The present work is of step by step procedure of transient analysis for blade by importing the load developed in the CFD analysis which is Fluid Structure Interaction. A comparative study of transient analysis is done on six different materials like aluminum 2024 which is conventional one, E glass epoxy, Flax epoxy, Jute polypropylene which are natural composites, Fiberglass polyester, Fiberglass polypropylene are synthetic composites. For all the above materials described, the transient analysis for the three differenttrailingedge-shapes namely Round, Gurney flap and wedge trailing edge designs are done. Transient loads developed on the blade are higher for the rounded one on comparing the deformations and stress for the three designs. 5. MODAL AND HARMONIC ANALYSIS Modal analysis is the study of the dynamic properties of structures under vibrational excitation. It is an important tool in vibration analysis and diagnosis. The primary and most important objective of modal analysis is to determine the natural frequencies and mode shapes of the test structure. A resonance condition exists when the frequency of excitation due to any source coincides with a natural frequency of the test structure. Therefore it is necessary to know the natural frequencies of the test structure to be monitored prior to the experimentation. In the course of designing the blade, vibration has to be considered as it is important to avoid dynamic instability in the form of resonance. Resonances can causefatiguedamage and rapid failure. Deformation patterns (bending, twisting.) at these resonant frequencies take on a variety of different shapes depending on the excitation force frequency. In this chapter, the detailed description is given on modal analysis of vertical axis wind turbine by using ANSYS software. 5.1 Procedure for modal analysis in ANSYS The following steps are followed for modal analysis  Importing 3D CATIA wind turbine single blade model  Defining the material properties  Mesh generation  Applying boundary condition.  Solving the problem  Reporting results No Material Volu me Fract ion (%) Young’ s Modulu s (GPa) Yield Strengt h (MPa) Densi ty (kg/ m3) Poiss on Ratio 1 Aluminium - 2024 - 73 620 2780 0.320 2 E - Glass Epoxy 55 70 2000 1900 0.280 3 Flax Epoxy 46 35 280 1400 0.360 4 Jute Polypropyle ne 60 11 74 1460 0.396 5 Fiberglass Polyester 30 6.9 86 1356 0.325 6 Fiberglass Polypropyle ne 20 3.7 44 1024 0.346
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3321 5.2 Results of Modal Analysis The six types of materials are applied to this wind turbine blade .Various modes of vibration of wind turbine blade model are observed. The first twenty natural frequencies and their mode shapes are generated for Aluminium 2024, E-Glass epoxy, Flax Epoxy, Jute polypropylene, Fiber Glass polyester, Fiberglass polypropylene of wind turbinebladeat free load for round trailing edge geometry with fixed struts as boundary condition. The same procedure is repeated for the remaining gurney flap and wedge trailing edges. The mode shape frequenciesand itscorresponding deformation for the Aluminium material are given in Table 7.1 which are resulted from modal analysis by using ANSYS software Table 3: Pressure contours at 00 azimuthal angle for all trailing edges Mo de No. Round Gurney Flap Wedge Frequ ency (Hz) Max Deform ation (mm) Frequ ency (Hz) Max Deform ation (mm) Frequ ency (Hz) Max Deform ation (mm) 1 27.475 4.3878 27.082 3.066 27.223 3.0726 2 29.544 3.4791 27.578 3.883 27.684 3.8738 3 56.559 7.7807 50.733 6.198 50.885 6.1903 4 65.295 3.2075 66.251 4.968 66.167 4.7396 5 80.783 4.5733 67.898 4.979 67.848 5.2012 6 96.361 7.2531 75.998 4.441 75.8 4.4406 7 143.67 5.4394 116.53 4.872 116.5 4.8685 8 146.96 7.1686 132.61 4.481 132.76 4.4816 9 206.74 7.5746 220.22 7.145 220.43 7.1483 10 253.50 5.2039 247.76 4.686 249.05 4.6737 11 296.10 14.560 293.34 7.283 293.36 7.2789 12 367.80 6.9239 323.34 10.00 323.37 9.9906 13 373.58 10.263 336.14 7.462 336.17 7.4611 14 401.93 7.6364 365.49 6.801 365.94 6.8172 15 434.68 6.2117 399.61 7.091 400.04 7.1094 16 443.35 16.540 444.45 7.229 444.63 7.2164 17 599.74 7.1357 455.28 5.421 455.89 5.4539 18 611.77 9.6656 564.18 5.056 564.19 5.0563 19 673.68 7.1375 617.32 6.854 617.68 6.5974 20 676.03 10.832 650.39 6.331 651.35 6.0823 5.3 Procedure for harmonic analysis in ANSYS For harmonic analysis the following stepshastobefollowed:  Importing the geometry from CATIA.  Feeding the Material properties.  Mesh the wind turbine blade.  Applying boundary conditions and the loads  Set frequency range  Solve the problem 5.4 Results of Harmonic Analysis The harmonic response of wind turbine blade for materials Aluminium 2024, E-Glass epoxy, Flax Epoxy, Jute Polypropylene, Fiber Glass Polyester and Fiber Glass Polypropylene are analysed using harmonic analysis for different trailing edges. The harmonic force is considered from transient analysis i.e. maximum deformation load in a complete revolution of turbine on blade. For round trailing edge profile geometry, the harmonic force of magnitudeFx= 834.16 N, Fy = 14.01 N is taken as input and the range of frequencies are defined from respective modal analysis. For Gurney Flap and wedge trailing edgeprofilegeometryVAWT blade, harmonic input is considered accordinglyand results are tabulated below along with round trailing edge. Fig -11: Results of Harmonic analysis for Round trailing edge of NACA 0015 The modal analysis is done for three trailing edge shapes namely Round, Gurney Flap and Wedge using ANSYS workbench. However for each trailing edge model, six different materials of which conventional, synthetic and natural composites are considered for analysis. From the modal analysis, the first twenty natural frequencies and mode shapes are identified for individual materials for the three trailing edge shapes and also range of frequencies are noted. It is observed that for Flax Epoxy and Aluminium 2024 range of frequencies are high and similar where lower range frequencies are identified for other materials. Furthermore harmonic analysis is done for all three trailing edge shapes to observe the response of blade under harmonic load for each material is studied. 4. CONCLUSIONS The detailed understanding of trailing edge shape importance is captured by writing the values of Lift, Drag and Moment coefficients and from flow visualizations of pressure and vorticity contours as well. The CFD analysis is done with the 2D Unsteady Reynolds Averaged Navier- Stokes equations (URANS) combined with the transition Shear Stress Transport (SST) in order to account for the transition in the boundary layer regions. It is found this combination predicts good as that of real working conditions. From the transient structural analysis, it is concluded that the maximum deformation and von-mises stress formed due to the fluid loads on solid blade material are determined for each individual materials and designs and are attained in between 600 and 900 positions of the
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3322 turbine. From modal and harmonic analysis, it is concluded that the mode shapes obtained for Round, gurney Flap and wedge are different due to changes in mass distribution of geometry. Six different materialsof traditional,syntheticand are selected to blade material and for these the first twenty modes shapes are obtained and noted the resonance frequencies. Furthermore, harmonic analysis is carried out to study the behavior under fatigue loads. It is concluded that the blade materials chosen can bear the loads as the deformations and stresses are below the design criteria.The designed 3D single VAWT straight blade which is extruded NACA 0015 airfoil section using CATIA V5 is saved in .IGES format and imported. The struts of VAWT blade are also done using NACA 0015 airfoil section. The model is meshed with tetrahedral elements forming 14516 nodes and 7272 elements of 3D blade. REFERENCES [1] “World Wind Energy Report 2015". Report. "World Wind Energy Report 2008”Physical Progress (Achievements)". Ministry of New and Renewable Energy, Govt. of India.31 July 2017. Retrieved 19 September 2016 Manwell JF, McGowan JG, Rogers AL. Wind energy explained, 1st ed. Amherst, USA: Wiley; 2002Science, 1989. [2] Reuter RC, Worstell MH, “Torque ripple in a verticalaxis wind turbine”. Sandia National Laboratories. [3] Vandenberghe D, Dick E, “A free vortex simulation method for the straight bladed vertical Axis wind turbine” J Wind Eng Ind Aerodyne; 26:307–24, 1987. [4] Tucker VA, “Using a collision model to design saferwind turbine rotors for birds”. J Sol Eng; 118:263–9, 1996.