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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2697
EFFECT OF SHROUD ATTACHMENT ON POWER GENERATION ON A
HORIZONTAL AXIS WIND TURBINE
Aishwarya S1, Vishal Pandey1, Ankit Yadav1, Amit Kumar1, Shreyansh Kanshal1,
Pranesh Kumar S R2
1Department of Aerospace Engineering, RVCE, Bengaluru, Karnataka.
2Assistant Professor,Department of Aerospace Engineering, RVCE, Bengaluru, Karnataka .
------------------------------------------------------------------------***-------------------------------------------------------------------------
Abstract - The abundance in availability of wind energy has
inspired researchers to work more towards the improvement
on wind energy production technologies. There are various
methodologies, designs and technologies through which the
wind energy is efficiently converted into the useful power. One
such approach was the attachment of a shroud around a
horizontal axis wind turbine which enhances the air mass
inflow at the turbine blades and also the velocity profile varies
along the blade length. The effects of these on power
generation and efficiency is to be studied. The present work
throws light on optimising the shroud design on varying
various design parameters such as the area ratio, nozzle and
diffuser lengths
Key Words: Wind energy, Computational fluid dynamics,
Blade element momentum theory, Horizontal axis wind
turbine, shroud, Dynamometer.
1. INTRODUCTION
As a base model horizontal axis wind turbine of rotor
diameter 2m with aerofoil profile of NACA 4412 was
chosen[9]. Numerical analysis was carried out on Ansys
fluent to study the performance characteristics. For the
experimentation purpose the model was scaled down by a
factor of 0.25. The performance characteristics of the scaled
down model was determined by carrying out CFD analysis.
This scale down model was placed inside the optimised
shroud design and the numerical analysis on shroudedwind
turbine was performed. In order to verify the working of the
turbine inside the shroud, experimental analysis for
shrouded and unshrouded wind turbines was carried out.
The performance characteristics of the shrouded and
unshrouded wind turbine was analysed as well as
experimental and numerical values were compared.
2. BLADE ELEMENT MOMENTUM THEORY
Blade element momentum theory basically is the one that
contains the momentum theory and blade element theory
concepts in it in order to obtain a aerodynamically effective
blade design. The horizontal axis wind turbine design
parameters were obtained analytically by BEM method. The
steps followed is listed as follows.
1. A design tip speed ratio, λ, the desired number of blades,
B, the radius, R, and an airfoil with known lift and drag
coefficients are as function of angle of attack need to be
chosen.
2. The blade is divided into known number of sections in
order to have an efficient design. Each section distance from
hub is calculated and given as ‘r’.
3. The calculation starts with guesses for induction factors a
and a’, from flow conditions a new induction factors are
calculated.
4. Once the induction factors value is guessed angle of
relative wind is calculated as,
(1)
Where,
5. For the chosen airfoil type for the turbine blade design,
NACA 4412 the angle of attack at maximum Cl/Cd value is
5.25 and is kept constant. Corresponding Cl and Cd values
are 1.05 and 0.00785 respectively.
6. From the value of angle of relative wind obtainedatstep4,
a new induction factor values are obtained by the following
formula,
(2)
Where, solidity, ς = cB/2πr
7. Having guessed for axial and angular induction factors,
iterative solution procedure is followed. If the newest
induction factor are within an acceptable tolerance of the
previous guesses, then the performance can be calculated. If
not, then the procedure starts again at step 4.
8. The chord length for each blade element is calculated as,
(3)
9. The twist angle that is to be given for elements of blade
depends on the angle of attack and theangleofrelative wind.
(4)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2698
10. Once the axial and angular induction factors are
calculated relative velocity value is calculate with the
formula,
(5)
11. The value of induction factors, relativevelocityandangle
of relative velocity is calculated for each section following
the steps mentioned above.
12. The torque on each blade element is calculated by the
formula,
(6)
dQ is the differential torque values which is
summed up in order to get the total torque on the
blade.
12.The power coefficient is obtained by,
Once the blade design is be optimised for one design tip
speed ratio (TSR) its performance characteristics in all the
TSR are studied and corresponding power coefficients (Cp)
are plotted against the TSR values as shown in the fig.1.
Fig.1. Plot of power coefficient vesus TSR.
3. NUMERICAL ANALYSIS
In order to study the aerodynamic performance
characteristics of the wind turbine its analysis was carried
out in ANSYS fluent software. The 3D CAD model was
imported in to the fluent set up and was placed in a
cylindrical external domain of radius 1m. The unstructured
grid was applied on the turbine rotating disk area and
external flow domain surrounding the turbine and duetothe
Boolean operation the turbine was merged into the external
domain. Different sizes of grids were used to obtain grid
independency oftheanalysisresults.Inthemeshedgeometry
the domain entrance was defined as “velocity inlet” and exit
was defined as “pressure outlet” boundary conditions. The
shear stress transport K= omega turbulence model was used
for the analysis. Varying the rotational speed of the turbine
the torque values were obtained and power coefficient was
calculated. The obtained results are shown in the plot fig.2
below.
Fig.2 Plot of Cp versus TSR for values obtained from
numerical analysis.
Fig.3. The comparison of numerical analysis values and
analyticla values.
As seen in fig.3. on comapring the values obtained by
analytical method and numerical analysis method it can be
inferred that the values obtained by BEM method has higher
values as it doesnot account for the tip losses as in CFD
analysis.
4. SHROUD DESING OPTIMIZATION
The concept of conservation of mass-flow through a pipe
states that the velocity of the flow is inversely proportional
to the cross-section area of the pipe for a given density.
ρ*A*U=constant
This concept was used to develop a shroud which will
increase the velocity of air at the turbine blades hence
producing more power forthe sameinletvelocity.Butadding
to this concept, we are trying to analyse the performance of
the blade inside the shroud. The shroud was divided in three
major parts: a converging section, a curved housing and a
divergent section.Inordertoreachthemostoptimumdesign,
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2699
essentially four geometrical parameters were considered,
namely (a) converging section length L1 , (b) converging
section halfcone angle Ɵ1, (c)diverging sectionlengthL2 and
(d) diverging section half cone angle Ɵ2. These parameters
were optimised using CFD simulations. The effect of each of
these was extensively studied on the velocity augmentation
and to achieve optimal design. The results were verified
experimentally.
Fig.4 Conceptual drawing of the shroud design.
Fig.5 Shroud design.
For the numerical anaysis of the shrouded wind turbine the
procedure mentioned for the bare turbine is followed. The
fig.6. shows the shrouded turbine in the external cylindrical
domain.
Fig.6 Shrouded turbine in an external domain.
Fig.7 Plot of power coefficient versus TSR for shrouded
wind turbine.
5. EXPERIMENTAL ANALYSIS
The turbine was fixed in the shroud with the help of
attachment links. The motor was attached to the turbine in
order to control the rpm of the turbine. To calculate the
generated torque, a Rope brakedynamometer wasused.The
setup was kept in the flow region with a velocityof4m/sand
the torque value and the rpm were observed.
Digital manometer- used to measure velocity at different
parts, Digital Tachometer-tomeasuretheRPMoftheturbine
blade, Electrical generators- to control the rpm of the
turbine, Rope brake dynamometer, Test turbine blades,
Shroud, Attachment links are the various apparatususedfor
the experimentation set up.
Fig.7. Comparison of shhrouded and unshrouded
performance curve.
From the experimentation we were able to practically
analyze the behavior of the turbine blade inside the shroud.
it was observed that the turbine gives higher efficiency
inside a shroud due to the variation of the velocity insidethe
shroud. as the velocity increases from the hub to the tip, the
turbine blade produces higher torque with slight increasein
rpm which affects the generated power. this leads to overall
increase in the power hence increasing the efficiency. The
graph (fig.7) shows a comparison betweentheefficienciesof
shrouded and unshrouded wind turbine.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2700
6. CONCLUSION
It was observed in the simulations as well as in the
experimental analysis that for a given velocity at the turbine
blade, the power efficiency of a shrouded wind turbine was
higher than a unshrouded turbine. This happened duetothe
wind velocity profile insidetheshroudwhichclearlyshowed
that if the averaged velocity at the turbine blades is taken
equal to the wind velocity at the blades of unshrouded wind
turbine, more power is produced by shrouded windturbine.
The error percentage shows that there were a lot of
mechanical and electrical losses which can be reduced by
slight modifications in the design of the hub as well as
choosing good quality generators.
The Design of the turbine blades as well as the design of the
shroud can be modified to achieve higher power outputs.
Using proper gear mechanism can also enhance the power
generation
REFERENCES
[1] Fletcher, J. "Wind Tunnel Tests on a Wind Turbine with
Contractor and Diffuser Arrangement." POWERENG, 12 Apr.
2007.
[2]Foreman KM, Gilbert B, Oman RA. “Diffuser augmentation
of wind turbines”, Solar Energy. 1978;20(4):305-11.
[3] Ravi Anant Kishore, “Small-scale Wind Energy Portable
Turbine (SWEPT)”, Virginia Polytechnic Institute and State
University, May 06, 2013 Blacksburg, VA .
[4] Robert W. Thresher., et al., Trends in the Evolution of
Wind Turbine Generator Congurations and Systems.
National Wind Technology Center,1998. Wind energy.,1,
p.70-85.
[5] E. Hau ., Wind-Turbines Fundamentals, Technologies,
Application, Economics., Springer- Verlag Heidelberger Platz
3 14197 Berlin, Germany.
[6] Global Wind Energy Outlook 2012: Global Wind Power
Market Could Triple by 2020.
https://gwec.net/publications/global-wind-energy-
outlook/global-wind-energy-outlook-2012/.
[8] Ozer Igra., Research and development for shrouded wind
turbines, Energy Cont. & Momt Vol. 21. pp. 13 to 48. 1981.
[9] Koc,E, Gunel.O, & Yavuz.T.“ComparisonofQbladeandCFD
results for small-scaled horizontal axis wind turbineanalysis.”
21 November 2016.

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IRJET- Effect of Shroud Attachment on Power Generation on a Horizontal Axis Wind Turbine

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2697 EFFECT OF SHROUD ATTACHMENT ON POWER GENERATION ON A HORIZONTAL AXIS WIND TURBINE Aishwarya S1, Vishal Pandey1, Ankit Yadav1, Amit Kumar1, Shreyansh Kanshal1, Pranesh Kumar S R2 1Department of Aerospace Engineering, RVCE, Bengaluru, Karnataka. 2Assistant Professor,Department of Aerospace Engineering, RVCE, Bengaluru, Karnataka . ------------------------------------------------------------------------***------------------------------------------------------------------------- Abstract - The abundance in availability of wind energy has inspired researchers to work more towards the improvement on wind energy production technologies. There are various methodologies, designs and technologies through which the wind energy is efficiently converted into the useful power. One such approach was the attachment of a shroud around a horizontal axis wind turbine which enhances the air mass inflow at the turbine blades and also the velocity profile varies along the blade length. The effects of these on power generation and efficiency is to be studied. The present work throws light on optimising the shroud design on varying various design parameters such as the area ratio, nozzle and diffuser lengths Key Words: Wind energy, Computational fluid dynamics, Blade element momentum theory, Horizontal axis wind turbine, shroud, Dynamometer. 1. INTRODUCTION As a base model horizontal axis wind turbine of rotor diameter 2m with aerofoil profile of NACA 4412 was chosen[9]. Numerical analysis was carried out on Ansys fluent to study the performance characteristics. For the experimentation purpose the model was scaled down by a factor of 0.25. The performance characteristics of the scaled down model was determined by carrying out CFD analysis. This scale down model was placed inside the optimised shroud design and the numerical analysis on shroudedwind turbine was performed. In order to verify the working of the turbine inside the shroud, experimental analysis for shrouded and unshrouded wind turbines was carried out. The performance characteristics of the shrouded and unshrouded wind turbine was analysed as well as experimental and numerical values were compared. 2. BLADE ELEMENT MOMENTUM THEORY Blade element momentum theory basically is the one that contains the momentum theory and blade element theory concepts in it in order to obtain a aerodynamically effective blade design. The horizontal axis wind turbine design parameters were obtained analytically by BEM method. The steps followed is listed as follows. 1. A design tip speed ratio, λ, the desired number of blades, B, the radius, R, and an airfoil with known lift and drag coefficients are as function of angle of attack need to be chosen. 2. The blade is divided into known number of sections in order to have an efficient design. Each section distance from hub is calculated and given as ‘r’. 3. The calculation starts with guesses for induction factors a and a’, from flow conditions a new induction factors are calculated. 4. Once the induction factors value is guessed angle of relative wind is calculated as, (1) Where, 5. For the chosen airfoil type for the turbine blade design, NACA 4412 the angle of attack at maximum Cl/Cd value is 5.25 and is kept constant. Corresponding Cl and Cd values are 1.05 and 0.00785 respectively. 6. From the value of angle of relative wind obtainedatstep4, a new induction factor values are obtained by the following formula, (2) Where, solidity, ς = cB/2πr 7. Having guessed for axial and angular induction factors, iterative solution procedure is followed. If the newest induction factor are within an acceptable tolerance of the previous guesses, then the performance can be calculated. If not, then the procedure starts again at step 4. 8. The chord length for each blade element is calculated as, (3) 9. The twist angle that is to be given for elements of blade depends on the angle of attack and theangleofrelative wind. (4)
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2698 10. Once the axial and angular induction factors are calculated relative velocity value is calculate with the formula, (5) 11. The value of induction factors, relativevelocityandangle of relative velocity is calculated for each section following the steps mentioned above. 12. The torque on each blade element is calculated by the formula, (6) dQ is the differential torque values which is summed up in order to get the total torque on the blade. 12.The power coefficient is obtained by, Once the blade design is be optimised for one design tip speed ratio (TSR) its performance characteristics in all the TSR are studied and corresponding power coefficients (Cp) are plotted against the TSR values as shown in the fig.1. Fig.1. Plot of power coefficient vesus TSR. 3. NUMERICAL ANALYSIS In order to study the aerodynamic performance characteristics of the wind turbine its analysis was carried out in ANSYS fluent software. The 3D CAD model was imported in to the fluent set up and was placed in a cylindrical external domain of radius 1m. The unstructured grid was applied on the turbine rotating disk area and external flow domain surrounding the turbine and duetothe Boolean operation the turbine was merged into the external domain. Different sizes of grids were used to obtain grid independency oftheanalysisresults.Inthemeshedgeometry the domain entrance was defined as “velocity inlet” and exit was defined as “pressure outlet” boundary conditions. The shear stress transport K= omega turbulence model was used for the analysis. Varying the rotational speed of the turbine the torque values were obtained and power coefficient was calculated. The obtained results are shown in the plot fig.2 below. Fig.2 Plot of Cp versus TSR for values obtained from numerical analysis. Fig.3. The comparison of numerical analysis values and analyticla values. As seen in fig.3. on comapring the values obtained by analytical method and numerical analysis method it can be inferred that the values obtained by BEM method has higher values as it doesnot account for the tip losses as in CFD analysis. 4. SHROUD DESING OPTIMIZATION The concept of conservation of mass-flow through a pipe states that the velocity of the flow is inversely proportional to the cross-section area of the pipe for a given density. ρ*A*U=constant This concept was used to develop a shroud which will increase the velocity of air at the turbine blades hence producing more power forthe sameinletvelocity.Butadding to this concept, we are trying to analyse the performance of the blade inside the shroud. The shroud was divided in three major parts: a converging section, a curved housing and a divergent section.Inordertoreachthemostoptimumdesign,
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2699 essentially four geometrical parameters were considered, namely (a) converging section length L1 , (b) converging section halfcone angle Ɵ1, (c)diverging sectionlengthL2 and (d) diverging section half cone angle Ɵ2. These parameters were optimised using CFD simulations. The effect of each of these was extensively studied on the velocity augmentation and to achieve optimal design. The results were verified experimentally. Fig.4 Conceptual drawing of the shroud design. Fig.5 Shroud design. For the numerical anaysis of the shrouded wind turbine the procedure mentioned for the bare turbine is followed. The fig.6. shows the shrouded turbine in the external cylindrical domain. Fig.6 Shrouded turbine in an external domain. Fig.7 Plot of power coefficient versus TSR for shrouded wind turbine. 5. EXPERIMENTAL ANALYSIS The turbine was fixed in the shroud with the help of attachment links. The motor was attached to the turbine in order to control the rpm of the turbine. To calculate the generated torque, a Rope brakedynamometer wasused.The setup was kept in the flow region with a velocityof4m/sand the torque value and the rpm were observed. Digital manometer- used to measure velocity at different parts, Digital Tachometer-tomeasuretheRPMoftheturbine blade, Electrical generators- to control the rpm of the turbine, Rope brake dynamometer, Test turbine blades, Shroud, Attachment links are the various apparatususedfor the experimentation set up. Fig.7. Comparison of shhrouded and unshrouded performance curve. From the experimentation we were able to practically analyze the behavior of the turbine blade inside the shroud. it was observed that the turbine gives higher efficiency inside a shroud due to the variation of the velocity insidethe shroud. as the velocity increases from the hub to the tip, the turbine blade produces higher torque with slight increasein rpm which affects the generated power. this leads to overall increase in the power hence increasing the efficiency. The graph (fig.7) shows a comparison betweentheefficienciesof shrouded and unshrouded wind turbine.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2700 6. CONCLUSION It was observed in the simulations as well as in the experimental analysis that for a given velocity at the turbine blade, the power efficiency of a shrouded wind turbine was higher than a unshrouded turbine. This happened duetothe wind velocity profile insidetheshroudwhichclearlyshowed that if the averaged velocity at the turbine blades is taken equal to the wind velocity at the blades of unshrouded wind turbine, more power is produced by shrouded windturbine. The error percentage shows that there were a lot of mechanical and electrical losses which can be reduced by slight modifications in the design of the hub as well as choosing good quality generators. The Design of the turbine blades as well as the design of the shroud can be modified to achieve higher power outputs. Using proper gear mechanism can also enhance the power generation REFERENCES [1] Fletcher, J. "Wind Tunnel Tests on a Wind Turbine with Contractor and Diffuser Arrangement." POWERENG, 12 Apr. 2007. [2]Foreman KM, Gilbert B, Oman RA. “Diffuser augmentation of wind turbines”, Solar Energy. 1978;20(4):305-11. [3] Ravi Anant Kishore, “Small-scale Wind Energy Portable Turbine (SWEPT)”, Virginia Polytechnic Institute and State University, May 06, 2013 Blacksburg, VA . [4] Robert W. Thresher., et al., Trends in the Evolution of Wind Turbine Generator Congurations and Systems. National Wind Technology Center,1998. Wind energy.,1, p.70-85. [5] E. Hau ., Wind-Turbines Fundamentals, Technologies, Application, Economics., Springer- Verlag Heidelberger Platz 3 14197 Berlin, Germany. [6] Global Wind Energy Outlook 2012: Global Wind Power Market Could Triple by 2020. https://gwec.net/publications/global-wind-energy- outlook/global-wind-energy-outlook-2012/. [8] Ozer Igra., Research and development for shrouded wind turbines, Energy Cont. & Momt Vol. 21. pp. 13 to 48. 1981. [9] Koc,E, Gunel.O, & Yavuz.T.“ComparisonofQbladeandCFD results for small-scaled horizontal axis wind turbineanalysis.” 21 November 2016.