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Composite Floors Using Profiled Deck Sheet
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3662 Composite Floors Using Profiled Deck Sheet in Steel Structure Rohini M. Bhagat1, Dr, Tushar G. Shende2 1 PG Student M-tech Structural Engineering G. H. Raisoni Academy of Engineering & Technology, RTMNU 2 Associate Professor, G. H. Raisoni Academy of Engineering & Technology, RTMNU ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The aim of this project is to thoroughlystudyand understand the codes provisions for composite floor using profiled deck sheet and also give out the design methods and considerations. The deck sheet is not act as a permanent shuttering to the concrete, but it can provide sufficient shear bond with the concrete and acts compositely. Theprojectgives the design recommendation usinganassumptionofEurocode- 4 and British Standards. This paper includestheresearchdone by the researchers in composite slab design. The essential information about the Profiled deck sheet was taken from the Manufacturer’s table. Key Words: Profiled deck sheet, Composite design, Composite floors, Eurocode-4, Permanent Shuttering 1. INTRODUCTION The use of Steel Deck in the construction of floors began in 1920’s. The concept of using steel deck to act compositely with the concrete slab began in the 1950’s. A CompositeSlab comprises steel decking, reinforcement, and cast in situ concrete. Modern profiled steel are mostlydesignedtoactas both formwork and composite slab. The important consideration is that the use of rolled steel sections, profiled metal decking and/or prefabricated composite members speeds up execution. And also composite floor construction is highly competitive if spans are increased to 12 to 15m or even 20m. There is, of course, a demand for larger column- free spans in buildings to facilitate open planning or greater flexibility. The benefits of using composite floors with profiled steel decking are: It saves in steel weight are typically 30% to 50% over non composite construction. The stiffness of composite beam is greater which reduce the depth for the span of beam. It minimizes the height of building and reduces the cladding costs, savings in foundation costs. Its construction rate gets faster in composite construction. The profiled steel deck acts as formwork during construction & gives platform after construction. The adequate composite action with concrete develops to resists the imposed loading. In steel decking volume of the concrete in tension zone reduces. The typical composite floor system using profiled sheets shown in following fig. 1 Fig -1: Typical Composite Floor System 1.1 Objectives 1. To study profiled deck sheet as reinforcement in composite floors and acts as permanent shuttering. 2. To study codes provisions for composite floors using profiled deck sheet. 3. To give out the design methodology for Deck sheet using Euro Codes & British Standards. 1.2 Problem Statement More recently, composite floors using profiled deck sheet have become very popular in high rise office building, residential buildings, factories, etc. Composite floors with profiled steel decking is need to apply in the construction industry so that it reduces the extra cost in the construction for RCC beam, columns, foundation that having greater space and time required. As there is no Indian standard covering profiled decking, so with reference to Eurocode-4 (EC4)andBritishStandards for guidance and giving out the design provisions. 2. DESIGN METHODOLOGY Decking profiles are produced by a number of manufacturers. Althoughtherearesimilaritiesbetweentheir profiles, the exact shape and dimensions depend on the particular manufacturer. There are two generic types of
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3663 shallow decking; re-entrant (dovetail) profiles and trapezoidal profiles. The traditional shallowdeckingprofiles are between 45 to 60 mm high, with a rib spacing usually of 150 to 333 mm. This type of decking typically spans 3 m, leading to frame grids of 9 m X 9 m or similar dimensions, using secondary beams at 3 m spacing, for which temporary propping is usually not required. Profiles up to 95 mm high overall have been developed which can achieve over 4.5 m spans without propping. 2.1 Design Criteria for Deck Sheet Slab The flexural moment capacity for both positive and negative strong axis moments, one-way beam shear, punching shear, and deflection are all evaluated and checked. Specifically, the flexural moment capacity for both positive and negative strong axis concentrated loads, the effective slab strip widths for both moment and beam shear are determined. Composite Steel Deck System withoutStuds Subjected to either Uniform Live load or Concentrated Load. Design by either Allowable Strength Design (ASD) or Load and Resistance Factor design (LRFD) shall bepermitted. The section properties and allowable strength (ASD) or design strength (LRFD) for the steel deck shall be computed in accordance with standard code. 2.2 Properties and Data Manufacturer’s Data: Deck rib bearing width rw = 50.8mm Ave. deck rib width rw(ave) = 57.15mm Deck Thickness td = 1.20mm Area of Steel Deck Asd = 490.32mm2 Inertia of steel deck Id = 128.128x103mm4 Section modulus of steel deck Positive Sp = 57190.85 mm3 Negative Sn = 5522.44 mm3 Data considered: Deck Span = 1.83m (for 2 span condition) Uniform Live Load = 9.58 kN/m2 Concentrated load = 22.56 kN Grade of Concrete = M30 Grade of Steel = Fe415 Deck Sheet Yield = 228 N/mm2 Design bending moment a) At Construction Load = 27.33 N.mm b) At Uniform live load = 6.07 N.mm c) At Concentrated load = 4.593 N.mm Design Shear a) At construction load = 2.3 kN b) At Uniform Live load = 71.82 kN c) At concentrated load = 23.79 kN Deflection a) At construction load = 2.2 mm b) At Uniform Live load = 9.65 mm c) At concentrated load = 3.6 mm Concrete required for deck slab = 2.645 m3 Steel Required in Deck Slab 10mm ɸ bars are provided at 250mm C/C 2.3 Design Criteria for Conventional Slab Data considered: Self-weight of Slab = 4KN/m2 Imposed Load = 9.58kN/m2 Roof Finish Load = 1.5 kN/m2 Design bending moment Design Moment = 27.32 kN.m Steel Required in Deck Slab 12mm ɸ bars are provided at 270mm C/C Fig -2: Cross Section of Profiled Sheeting 3. CONCLUSIONS This paper gives the design methodology for composite floors using profiled deck sheet using Eurocode and British standards. By doing this research the achievement in economy in slab compared to conventional slab as follows: For Deck Slab 10.47% Saving in material Reduced Steel weight Reduced concrete volume up to 30% Less Reinforcement up to 50% Excellent Load carrying capacity Fire Resistance with minimum Reinforcement Structural Stability
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3664 REFERENCES [1] R. P. Johnson “Composite Structures of Steel and Concrete” Volume 1, Blackwell Scientific Publications, UK 1994. [2] Prof. S. R, Satish Kumar and Prof. A. R. Santha Kumar “Design of Steel Structures” [3] Roger L. Brockenrough and Frederick S. Merritt “Structural Steel Designers Handbook” Third Edition [4] Y. C. Wang “Steel & Composite Structures Behavior and Design of Fire Safety” Spon Press Taylor and Francis group London and New York. [5] R.B. Heagler, L.D. Luttrell, and W.S. Easterling "Composite Deck Design Handbook" [6] IS 800:2007 : General construction in steel- Code for Practice [7] IS 456 (2000). Indian standard code of practice for plain & reinforced concrete, 4th revision. New Delhi: Bureau of Indian Standards. [8] EN 1994 - Eurocode 4: Design of composite steel and concrete structures [9] IS 11384: 1985 Code for Practice for Composite construction in structural steel & concrete [10] Institute for Steel Development & Growth (INSDAG) Manual www.steel-insdag.org [11] "Designing with Steel Form Deck" - by Steel Deck Institute (SDI), 2003 [12] "Steel Deck and Floor Deck" Catalog - by Vulcraft Corporation, 2001 [13] ACI 318-99 Building Code and Commentary - by American Concrete Institute, June 1999
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