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Experimental Analysis on Thermosyphon Heatpipe to Find Heat Transfer Coefficent
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 129 EXPERIMENTAL ANALYSIS ON THERMOSYPHON HEATPIPE TO FIND HEAT TRANSFER COEFFICENT G.Vanyasree1, P.V.Ramana2 1Asst.Professor-Mechanical Engineering Department 2Associate Professor-Mechanical Engineering Department CVR College of Engineering-Hyderabad Telangana state, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – : To extract heat from various devices one of the method is using heat pipe. In this present paper experimental investigations are carried out to estimate the thermal performance of thermosyphon heat pipe togetmaximumheat transfer coefficient at different inclinations. Thisexperimental set up is carried with a thermosyphon heat pipe of 16mm OD, 570 mm long with De-ionized waterasworking fluid. Different flow rates are given in the experimentation like 10 ml/sec, 15 ml/sec, and 20 ml/sec for different heat inputs of 155 W, 200 W, 250 W and 300Wwith different inclination as30, 45 and90 degrees are studied. Obtained readings are calculated and results are analyzed and compared. Graphs are drawn for 20 ml/sec for input power of 155 W, 200W, 250 W and 300 W for 30 and 45 degrees and conclusions are given based on comparisons in this paper. Key Words: Thermosyphon, heat pipe, heat transfer coefficient, heat flux, thermal efficiency 1. INTRODUCTION A heat pipe is a heat-transfer device that combines the principles of both thermal conductivity and phasetransition to efficiently manage the transfer of heat between two interfaces. Figure 1: Heat pipe thermal cycle A typical heat pipe consists of a sealed pipeortubemadeofa material that is compatible with the working fluid such as copper for water heat pipes, or aluminiumforammonia heat pipes. Typically, a vacuum pump is used to remove the air from the empty heat pipe. The heat pipe is partially filled with a working fluid and then sealed. The workingfluidmass is chosen so that the heat pipe contains both vapor and liquid over the operating temperature range. Below the operating temperature, the liquid is too cold and cannot vaporize into a gas. Above the operating temperature,all the liquid has turned to gas, and the environmental temperature is too high for any of the gas to condense. At the hot interface of a heat pipe, a liquid in contact with a thermally conductive solid surface turns into a vapor by absorbing heat from that surface. The vapor then travels along the heat pipe to the cold interface and condenses back into a liquid - releasing the latent heat. The liquid then returns to the hot interface through either capillary action, centrifugal force, or gravity, and the cycle repeats.Dueto the very high heat transfer coefficients for boiling and condensation, heat pipes are highly effective thermal conductors. 2. WORKING FLUID AND ITS CYCLE Copper/water heat pipes have a copper envelope, use water as the working fluid and typicallyoperateinthetemperature range of 20 to 150 °C. Water heat pipes are sometimes filled by partially filling with water, heating until the water boils and displaces the air, and then sealed while hot. Purpose of heat pipe is to transfer heat, it must contain saturated liquid and its vapor. The saturated liquid vaporizes and travels to the condenser, where it is cooled and turned back to a saturated liquid. In a standard heat pipe, the condensed liquid is returned to the evaporator using a wick structure exerting a capillary action on the liquid phase ofthe working fluid. Wick structures used in heat pipes include sintered metal powder, screen, and grooved wicks, which have a series of grooves parallel to the pipe axis. When the condenser is located above the evaporator in a gravitational field, gravity can return the liquid. In this paper, the heat pipe is a thermosyphon. Finally, rotating heat pipes use centrifugal forces to return liquid from the condenser to the evaporator.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 130 Fig -2: Heat pipes 3. THERMOSYPHON HEAT PIPE Thermosyphon is a physical effect and refers to a method of passive heat exchange based on natural convection, which circulates a fluid without the necessity of a mechanical pump. Thermo siphoning is used for circulation of liquids and volatile gases in heating and cooling applications, such as heat pumps, water heaters, boilers and furnaces. Thermo siphoning also occurs across air temperature gradientssuch as those utilized in a wood fire chimney, or solar chimney. This circulation can be open loop, as when thesubstanceina holding tank is passed in one direction via a heated transfer tube mounted at the bottom of the tank to a distribution point-even one mounted above the originating tank or itcan be vertical closed loop circuit with return to the original container. Its purpose is to simplify the transfer of liquid or gas while avoiding the cost and complexity of a conventional pump. Convective movement of the liquid starts when liquid in the loop is heated, causing it to expand and become less dense, and thus more buoyant than the cooler liquid in the bottom of the loop. Convection moves the heated liquid upwards in the system as it is simultaneously replaced by cooler liquid returning by gravity. Ideally,theliquidflowseasilybecausea good thermosyphon should have very little hydraulic resistance. Fig-3: Thermosyphon heat pipe 4. EXPERIMENTAL ANALYSIS The experiment is carried out to evaluate thermal performance of thermosyphon heat pipe of 5/8” OD and approximately 570 mm long using De-Ionized water as working fluid. The equipment uses a tube heater as the heat input source with a facility to apply controlled wattage through a variac. Cooling water jacket is supplied with a fractional HP water pump with a facility to circulate controlled water supply through the jacket by manipulating two valves. Inclination angle of the thermosyphoncanbe set by providing angle to the water jacket. The temperatures of evaporator and condenser are sensed through J-Type thermocouples clampedateachextreme end of the heat pipe and are directly displayed on respective temperature indicators. The main objective of this experimental study is to evaluate the efficiency, heat transfer coefficient of evaporator and condenser also the thermal resistance by varying the parameters like tilt angle (angle of inclination), flow rate of inlet water and heat inputs to the equipment. 4.1 specifications of equipment Table -1: Specifications Manufacturer Capri cables private ltd. Types of heat pipe Thermosyphon Material of heat pipe Copper Diameter 5/8” outer diameter Length 570mm Working fluid De-ionized water Water supply HP water pump Thermocouple J-Type 4.2 EXPERIMENTAL PROCEDURE Switch ‘on’ the incoming power breaker topowerupthe temperature indicators. The temperature being sensed by the thermo couples will be displayed. If the display does not show digits check for breakages or wrong connection of thermocouples. Insert heat pipe condenser end(cone-shaped sealing end) into the water jacket and observes the flow control valve position .Valve 1,which is the by-pass valve to the water tank ,is normally kept in full open position and valve 2 that is connected to the water jacket normally in close position Measure the flow at the drain pipe of the waterjacket by slowly opening valve 2 and by using water flow measurement jar. Set it to require flow rate as per the planned experiment. Slide the tubular heater element on to the evaporator end of the heat pipe .Position the heater such that there is about 15 mm gap available at heat pipe end for clamping the thermocouple .Support this position of heater by support bracket Clamp thermocouples on both ends of heat pipe
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 131 Switch ‘ON’ heater supply fixed on right side of the control panel Heater can be now fixed to the required level ofwattsby varying the dial on the variac. Voltage and Amps are displayed in the voltmeter and ammeter fixed on the control panel. The experiment has now started and behavior of the heat pipe is noted by recording temp readingsdisplayed in temperature indicators at desired intervals. Run the machine continuously for half an hour till the stabilization of temperature at evaporator and condenser end and record final temperature readings. Switch off pump and mains after the experiment is completed. Repeat the procedure for different parameters. Fig- 4: Experimental set up & Layout Fig-5: Thermosyphon heat pipe 5.0 PERFORMANCE PARAMETERS AND CALCULATIONS a) Thermal efficiency (%): Thermal efficiency of a heat pipe is the ratio of output power (Qo) to the input power (Qi). It is denoted by ηth ηth = Qo/Qi b) Thermal resistance: Thermal resistance is a heat property and a measurement of a temperature difference bywhich an object or material resists a heat flow (heat per time unit or thermal resistance). Thermal resistance is the reciprocal of thermal conductance. It is denoted by Rth . Rth = (Te-Tc)/Qi K/W c) Heat flux Heat flux is defined as the amount of heat transferred per unit area. It is denoted by q . q = Q/( πdL) here Q is heat transferred πdL is surface area KW/m2 d) Heat transfer co-efficient: Heat transfer coefficient is a quantitative characteristic of convective heat transfer betweena fluid medium (a fluid) and the surface (wall)flowed over by the fluid. It is denoted by h. KW/m2K 5.1 Experimental Readings and results Specific heat of water = 4.186 KJ/Kg K(from data book, at 600C) Table-2: Table of readings for flow rate of 20ml/sec Power Inclinati on Te Tc Tw(i n) Tw(ou t) 155W 300C 46 28 22 23 450C 50 41 35.2 36.6 200W 300C 46 29 23 24 450C 47 34 26 28 250W 300C 52 33 24.5 26.5 450C 52 39 30.5 33 300W 300C 54 37 31.5 33.5 450C 57 42 32 34.8 Digital Panel Water Inlet Evaporator Condenser Section Thermosyphon Heat pipe Adiabatic Section Clamp Wateroutlet Water tank Angle of Inclination
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 132 Te = evaporator temperature Tc = condenser temperature Evaporator and condenser temperatures are measured by conducting experiments at different heat inputs and at different flow rates with water as working fluid. Table-3: Table of results at flow rate of 20 ml/sec Power Inclinatio n (degrees) Therma l efficien cy (%) Thermal Resistanc e (°C /W) Heat flux-q ( kw/m2) Heat transfer coefficient- h( kw/m2k) 155W 300C 53.08 0.1141 20.92 0.09125 450C 77.14 0.0592 20.16 1.061 200W 300C 42.4 0.086 26.19 0.844 450C 83.6 0.0649 26.56 1.021 250W 300C 66.0 0.075 33.43 1.238 450C 83.89 0.056 33.12 1.577 300W 300C 57.5 0.058 38.64 1.68 450C 77.5 0.049 40.12 2.22 5.3 comparisons of results Following graphs show the comparison of heat pipe inclination for thermal efficiency, Heat flux, thermal resistance and heat transfer coefficient for the angles of 300 and 450 Chart-1: thermal efficiency Vs Power Chart-1 shows thermal efficiency is higher for 45 degrees inclination for the same power as compared with 30 degrees inclination. Chart-2: Heat flux Vs Power Chart-2 shows heat flux is slightly lower at 155 W power then 30 degree inclination and it is higher for 45 degrees inclination for the same power of 300 watt as compared with 30 degrees inclination Chart-3: thermal resistance Vs Power Chart-3 shows thermal resistance is lower for 45 degrees inclination for the same power as compared with 30 degrees inclination. It shows 450 inclination is more efficient Chart-4: heat transfer coefficient Vs Power
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 133 Chart-4 shows heat transfer coefficient is higher for 45 degrees inclination for the same power as compared with 30 degrees inclination. It shows 450 inclination is more efficient. Because of higher heat transfer coefficient 450 inclination is further conducted for different flow rate and those comparisons are given as follows Following graphs shows the experimental results for different flow rates at the inclination of 450 angle (water): 317 321 324 330 339 301 308 315 322 329 336 343 100 150 200 250 300 Evaporatortemperature(K) Heat input (W) Heat input vs Evaporator temperature(10 ml/sec.) TEMPERATURE(EXP.) Chart- 5: evaporator temperature with heat input for a water flow rate of 10 ml/sec. 307 314 316 315 323 295 300 305 310 315 320 325 100 150 200 250 300 Condensertemperature(K) Heat input (W) Heat input vs Condenser temperature(10 ml/sec.) TEMPERATURE(EXP.) Chart- 6: condenser temperature with heat input for a water flow rate of 10 ml/sec. Chart- 7: condenser temperature with heat input for a water flow rate of 15 ml/sec. Chart -8: evaporator temperature with heat input for a water flow rate of 15 ml/sec. Chart- 9: evaporator temperature with heat input for a water flow rate of 20 ml/sec 305 312 318 311 314 296 300 304 308 312 316 320 100 150 200 250 300 Condensertemperature(K) Heat input (W) Heat input vs Condenser temperature (15 ml/sec.) TEMPERATURE(EXP.)
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 134 Chart-10: variation of condenser temperature with heat input for a water flow rate of 20 ml/sec Chart- 11: variation of resistance with heat input for a water flow rate of 10 ml/sec. Chart-12: variation of resistance with heat input for a water flow rate of 15 ml/sec. Chart-13: variation of resistance with heat input at 20 ml/sec water flow rate. 6.0 CONCLUSION: Experimental investigations are carried out using thermosyphon heat pipe of 16 mm OD and 570 mmlong with De-ionized water as working fluid. Flow rates of cooling water over condenser section is varied as 10 ml/sec, 15 ml/sec and 20 ml/sec with different heat inputs of 150 W,200 W,250 W and 300 W at evaporator section. The maximum resistance of heat pipe is observed to be at 155 W of heat input as 0.114°C /W. thermal resistance observed with de-ionized water is decreasing with the increase of power input. Thermal efficiencies are compared for different power in put for different inclinations of heat pipe and observedthermal efficiency is more at all power inputs for inclined angle of 450 as compared with the inclination of 300. Heat transfer coefficient also comparedfordifferentpowerin put for different inclinations of heat pipe and observed heat transfer coefficient is increasing for all inclinations with the increase of power input but it is more for 450as compared with the inclination of 300 with increase of power input. Based on high thermal efficiency, lower thermal resistance and higher heat transfer coefficient, it is concluded as 450 is more efficient then other Inclinations. 7.0 FUTURE SCOPE In the present study experimental is conducted with water and it can be studied with methanol and ethanol as working fluids at different heat inputs and different flow rates. This investigation can be extended in the following areas: acetone,R134a could be used as heat pipe working fluids in place of water, methanol and ethanol. The same analysis can also be carried out with different inclinations like 30°,60° etc. 309 314 308 312 315 304 308 312 316 100 150 200 250 300C o n d en ser tem p era tu re (K ) Heat input (W) Heat input vs Condenser temperature(20 ml/sec.) TEMPERATURE(EX P.)
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 135 Experimental and numerical investigations can also be extended to grooved heat pipe and mesh wick heat pipe for improved performance of heat pipe. REFERENCES [1] H. Jouhara, O. Martinet and A. J. Robinson., “Experimental Study of Small Diameter Thermosyphons Charged with Water, FC-84, FC-77 & FC-3283,” 5th European Thermal-Sciences Conference, Eindhoven, 18-22 May 2008 [2] Mariya A. Chernysheva, Yury F. Maydanik, and Jay M. Ochterbeck., "Heat Transfer Investigation in Evaporator of Loop Heat Pipe during Startup", Journal of Thermophysics and Heat Transfer,Vol.22, No. 4 (2008), pp. 617-622. [3] Randeep Singh, AliakbarAkbarzadeh, Masataka Mochizuki, Thang Nguyen, and Tien Nguyen., "Thermal Characterization of Copper Microchannel Heat Sink for Power Electronics Cooling", Journal of Thermophysics and Heat Transfer, Vol. 23, No. 2 (2009), pp. 371-380. [4] Stephase lips, Fredric Lefevre., “A general analytical model for design of conventional heat pipes”,Inte rnational Journal On heat And Masss Transfer,December,2013. [5] Adekunle O. A delaja,JacoDirker,Josua P. Meyer., ”Effects Of Thick Walled pipes with convective boundaries on laminar flow heat transfer”, vol. 130, issue C,2014. [6] Jung-Shun Chen, Jung-Hua Chou., “Cooling Performance Of Flat Plate Heat Pipe With Different Filling Ratios”International Journal of Heat and Mass Transfer,2014. [7] XueZhihu,Qu Wei., “Experimental study on novel loop heat pipe with both flat evaporator and boiling pool”,International Journal on Heat And Mass Transfer,July 2014. [8] M.M.Sarafraz, F.Hormozi., “Experimental study on the thermal performance and efficiency of a copper made thermosyphon heat pipe charged with alumina–glycol based nanofluids”, Journal On Powder Technology, Elsevier publication, volume 266, November 2104. [9] S.C.Wu ,D.Wang,J.H.Gao,Z.Y.Huang, Y.M. Chen., “Effect of the number of grooves on a wick's surface on the heat transfer performance of loop heat pipe”,Applied Thermal Engineering, Volume 71, Issue 1, 5 October 2014 [10] AkshayKundan, Joel L.PlawskyC.WaynerJr,, “Thermocapillary Phenomena and Performance Limitations of a Wickless Heat Pipe in Microgravity”,American Physical Society,April 2015. [11] G.Kumaresan, S.Venkatachalapathy, Lazarous Godson Asirvatham., “Experimental investigation on enhancement in thermal characteristics of sintered wick heat pipe using CuO nano fluids”, International Journal on Heat and Mass transfer, 2014. [12] Leonard L.Vasiliev., “ Heat Pipes in modern heat exchangers”, Journal on Applied Thermal Engineering,2003 [13]M.Peyghambarzadeh,S.Shahpouri,N.Aslanzadeh,M.Rahi mnejad., “Thermal performance of different working fluids in a dual diameter circular heat pipe”,AinShams Engineering Journal Volume 4, Issue4,December2013 [14] Taoufik Brahim,Abdel majid Jemni “Effect of heat pipe adiabatic region”, Journal on Heat Transfer. 136(4), April 2014. [15] Xue Zhihu,Qu Wei “Experimental study on effect of inclination angles to ammonia pulsating heat pipe”, Chinese Journal Of Aeronautics,1000-9362,2014. [16] R. Senthilkumar, S. Vaidyanathan, B. Sivaraman., “Heat transfer Analysis of two phase closed thermosyphon using aqueous solution of n-butanol”, International journal of Engineering and technology, ISSN: 2049- 3444, 2013. [17] M. Karthikeyan, S. Vaidyanathan, B. Sivaraman., “Effect of copper nanofluid concentration on thermal performance of heat pipes”, Frontiers in Heat Pipes (FHP), 4, 013004 (2013) [18] H. Mirshahi, M. Rahimi., “Experiment study onthe effect of heat loads, fill ratio and extra volume on performance of a partial-vacuumed thermosyphon”, Iranian Journal Of Chemical Engineering,Vol 6,No.4(autum),2009. [19] Dao Danh Tung, Shuichi Torii., “Heat transfer performance of a self-oscillating heat pipe using pure water and effect of inclination to this performance”, December 30,2013 [20] SomponWongtom,TanongkiatKiatsiriroat., “Effect of inclined heat transfer rateon thermosyphonheatpipe under sound wave”, As. J. Energy Env. 10(04), 214- 220,2009 [21] A Brusly Solomon, KN Shukla, BC Pillai and Mohammed Ibrahim., “Thermal performance of cylindrical heat pipe using nano fluids”,48TH AIAA, January 2010. [22] Koji Matsubara, SuguruTachikawa, ItaruKourakata, YusakuMatsudaira., “Experiments on Thermosyphon loops for low-temperature waste-heat recovery”, vol.6, December 2014. [23] Sandesh S. Chougulea , Santosh Kumar Sahua, Ashok T. Pise., “Performance enhancement of two phase thermosyphon flat-plate solar collectors by using surfactant and nanofluid”, Frontiers in Heat pipe ,4,0130029,2013. [24] R.Manimaran, K.Palaniradja, N.Alagumurthi, J.Hussain., “Factors affecting the thermal performance of heat pipe-A review”, Journal of Engineering Research and studies,vol-3,issue-2,April-June,2012/20-24. [25] A.K. Mozumder, A.F.A kon, M.S.H. Chowdhury and S.C.Banik., Performance of Heat Pipe for Different working fluids and Fill ratios. Journal of mechanical engineering, Vol. ME 41, No.2, December 2010. [26] Bandar Fadhl, Luiz C.Wrobel and Hassam Jouhara., “Numerical modelingofthetemperaturedistribution
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 136 in a two-phase closed thermosyphon”, Applied Thermal Engineering 60 (2013) 122-131 BIOGRAPHIES G.Vanyasree-M.Tech(Thermal) Assistant professor-Mechanical Engineering Department. CVR College of Engineering- Hyderabad(T.S) “P.V.RAMANA “M.Tech(Thermal) Assoc.Professor-Mechanical Engineering Department-CVR College of Engineering-Hyderabad –Area of interest I.C Engines. Published many papers in various journals.
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