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Ecofriendly duster cleaning machine
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 211 ECOFRIENDLY DUSTER CLEANING MACHINE Dr.N.P.Mungle1, Siddhant Shambharkar2, Sumit Ramteke2 , Sonal Kamble2 , Bharat Tekam2 Harshad Awatade2 1 Assistant Professor, Department of Mechanical Engineering; Dr. Babasaheb Ambedkar College of Engineering & Research, Wanadongari, Nagpur – 441110, Maharashtra. INDIA. Email ID:-npdmungle@gmail.com 2 B.E., Department of Mechanical Engineering, Dr. Babasaheb Ambedkar College of Engineering & Research, Wanadongari, Nagpur – 441110, Maharashtra. INDIA. -------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The Project is based on the conceptofdeveloping a mechanism which is used to recover the dust from duster. In short, swallowing a piece of black chalkboard chalk won't kill a person, but inhaling the dust for a long span can create or trigger respiratory problems. Therefore, itisnecessarytohave the ability of automatic cleaning of the duster and also the function for collecting the dust so that it cannot permit to fly dust in the atmosphere which causes health hazards. This project is implemented to make human work easier and can reduce the use of human power because of its potential applications. Key Words: Duster cleaning institutional experimentation, Mechanical Structures, Small Vacuum Pump, Removable Dust collector etc. 1. INTRODUCTION Nowadays projectors are used in the class rooms but it is not feasible and has complex operations so such a device has been made which has the ease and the simplicityoftheblackboarddustercleaning.Writingon the board is very easy job and erasing is still easier one the main problem arises when the task of cleaning the duster eraser comes. After quite some time the duster eraser becomes saturated andit doesn'tcleantheblack board efficiently. Then it needs cleaning. Cleaning the duster eraser is very simple job just rub it or impact it against the wall and most of the dust falls off .Generally the teacher needs to clean the blackboard while he is teaching. Banging of duster against the wall produces noise, destructs the wall texture, makes the class dirty, and worst of all quite a lot of chalk dust is released which,wheninhaledcanleadtotroubleslike bronchitis that is asthma and lung diseases or if it goes into the eyes it may cause irritation in the eyes. Chalks (dusty or dustless) are commonly made up of limestone (CaCO3) and/or gypsum (dehydrated form of CaSO4) as their main constituent. Kaolinite (hydrated aluminum silicate), car boxy methyl cellulose (CMC), poly vinyl alcohol, starch are present in small quantities. It may also contain some dross like silica and colored chalks contain some metals. The chalk is made from “plaster of Paris and calcium carbonate”, that is CaSO4.1/2H20 which is hydrated and allowed to set in fixed If the colored chalks are to be prepared some pigments and dies are added to it which may be toxic or nontoxic. Studies have shown that limestone (natural chalk) factory workers have increased prevalence of respiratorysymptoms.Resultsofasurveyconductedin Spain showed that shaking and/or frequent use of the eraser or of chalk in class was associated with an increased risk of respiratory symptoms. The design is able to achieve automated clean the duster eraser and collect dust in one stroke. In this research paper, concept puts forward a kind of mechanism design scheme, the mechanism can automatically remove the chalk dust particle after putting the duster clean in fixture and erase the duster Clean, keep the duster eraser free from dust particle. 2. LITERATURE REVIEW Ren, Z. G., Chalk dust on the health hazards of teachers. Chinese Journal of School Health [1]. According to the survey and the medical report from experts and various doctors, it was concluded that the most of the teachers did not know or were ignorant about the problems caused by the chalk dust, Chalk generates a large amount of airborne dust, and particularly sub micrometer dust and nano particles that can penetrate into the respiratory system. This machine mechanism automatically cleans the duster eraser; the only human effort is to do is to placed the duster in the duster cleaning Fixture device. Yang, S. Z., & Chong, Y. K., Mechanical engineering control.UniversityofScienceandTechnologyPress [2]. Among the five ventilation modes, doors open and ceiling fans on are the best ventilation mode to reduce chalkdustparticlesaccumulatedintheclassroomwhile teaching. Wearing face masks for teachers and keeping an appropriate distance from chalkboard for students
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 212 duringchalk teaching is highly recommended. Because usingchalkcanincreasethemassconcentrationofdust particles in the proximity of the chalkboard and deteriorate air quality, other teachingmethods,suchas slides, video, digital whiteboards, and electronic tools, may be better alternatives in the classroom. International Journal of Emerging Technology in Computer Science & Electronics (IJETCSE) ISSN: 0976-1353 Volume 13 Issue 1 –MARCH 2015 [3]. In this prototype, there were some problems that occurred and must be solved to make it perfect. The problem occurs in design, the efficiency of movement of duster machine. In order to bring this machine in high performance category and good condition many factors need to be considered. 1)Developmentofthismachinemustbetoughformthe mechanicaldesign,electronicdesignandhowtocontrol it. 2) In electronic design the best way to controlled the machine bya perfect configuration of microcontroller. This microcontroller act as brain of the machine and make the machine more intelligence. In this projectPIC was use as microcontroller for this project 3) As conclusion, an automatic whiteboard cleaning machine was designed and fabricated using low cost material and with user friendly interface. International Journal of Emerging Technology and Innovative Engineering Volume I, Issue2,February 2015 ISSN [4]. In this fast growing world there are different new technologies adopted to increase work rate in minimum time period. Thus, automatic blackboard duster is also a newtechnologyforcleaning theboardautomaticallyinminimumtimeperiod.Inthis advanced world the competition is increasing day by day thus the time of every person is most precious. As automatic blackboard duster clean the board in less time and saves the time of student which is too important. 3. STUDY AND SUGGESTED HEALTH ANALYSIS Consumption of Chalks: a) Science Stream: 4-5per Period, b) Non-science Stream: 2-4 Period. Material of Duster eraser: a) Fabric -85% b) Sponge-15%. While studying, almost all the teachers about 80% agreed, that the Chalk Dust released during cleaning of the duster eraser in the class resulted in the loss of concentration and various other reactions from the students sitting in the front row. Almost 88% of the teachers were facing problems due to ChalkDust and majorityagreed that ithappened due to improper way of cleaning the Duster eraser. It is observed that about 45 to 55% of the teachers were ignorant of the problems caused by the Chalk Dust. ThefrequencyofcleaningtheDustereraservaried according to the consumption of chalk dust. 4. PROPOSED WORK The aim of the present work is to construct Duster cleaning machine details of the experimental set- up are as follows. Table 1 Details of experimental set-up Sr. No. Description Dimensions / Range 1 Base Frame 560×300 mm ( L×W) 2 Connecting Link 400 mm 3 Vertical Column 440mm 4 DC Motor 12 V /60 RPM 5 Duster Holder Adjustable Up To 8 inch For all type of Duster 6 Vacuum Pump 12 V / 1.5AMP 7 Metal Sheet Bed 240×100 (L×W) 5. Construction and Working Principle of Duster Cleaning Machine The mechanism consists of only one motor for rotation motion. The brief construction of mechanical structure is, rotary motion is transferred to the Disk which is attached to large connecting link. The larger link have attached duster holder. The whole mechanism is set up inside the air tight chamber with the bottom surface of duster eraser having small holes on metal net sheet. The duster holder is hammeredon metal net sheet which is fixed on base part of
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 213 mechanism. Motor drives the connecting link and vacuum pump used for creating the suction in the bottom surface of the duster eraser to absorb the dust particle. Due to hammering of Duster on metal net sheet, it vibrates so that the dust particles free from duster eraser and absorb the generated dust particles through small openings with the help of vacuum pump and collect it into removable collecting block. 5.Figure and Table Captions 5.1 Traditional Method Table 1:- Traditional Method Reading Sr. No. Weight Of Person (Kg) Strokes Time (sec.) 1 47-50 14 6.28 2 62-65 17 8.37 3 70-80 22 9.50 Mean 62.33 18 8.05 5.2 Machine Method Table 2:- Machine Method Reading Sr. No. Strokes Time (sec.) 1 14 18 2 17 20 3 22 24 Mean 18 20.66 6. CONCLUSIONS According to our study it was found that the machine cleans the duster more effectively and efficiently. The teachers were not aware of such serious health problems andthusmakingsuchamachinewillnotonly reduce health problems but will make the teachers more aware of it. The machine is easy to operate and any teacher or person can use it. The machine runs smoothly and can cause no damage to the person who is putting the duster in the machine to clean. Initially there were problems with the machine which were corrected and were solved to make it perfect. This machine mechanism cleans the duster with ease, the only effort the person has to do is to get the duster and fix it in the duster cleaning machine. 7. Acknowledgements Several people in academics and administrative field have helped in the development of Ecofriendly Duster Cleaning Machine. Without those people’s efforts it would have been not possible to make such a machine. We are thankful to our guide at, Dr .Babasaheb Ambedkar College of Engineering & Research Wanadongri, Nagpur. Special thanks to the Principal and teaching staff of DBACER, Wanadongri, for needful support and encouragement for making successful. 8. REFERENCES [1] Gaylord A Williams “Chalkboard Cleaning Apparatus with fluid reservoir” United States Patent, Filed Aug 11, 2003, review on Sept 20, 2005. [2] Ren, Z. G. (2002). Chalk dust on the health hazards of teachers (in Chinese). Chinese Journal of School Health, 2, 189. [3] Pu, L. G., & Ji, M. G. (2001). Mechanical design (7th ed.). pp. 167-170.BeijingHigherEducationPress. [4] Yang, S. Z., & Chong, Y. K. (2007). Mechanical engineering control. Wuhan: Hua zhongUniversity of Science and Technology Press. [5] Yang, S. Z., & Chong, Y. K. (2007). Mechanical engineering control. Wuhan: Hua zhongUniversity of Science and Technology Press. [6] Billie R. Chrisp, “AutomaticChalkboarderasing apparatus” United States Patent, Filed July 7, 1971, review on May 8, 1973.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 214 [7] Gaylord A Williams “Chalkboard Cleaning Apparatus with fluid reservoir” United States Patent, Filed Aug 11, 2003, review on Sept 20, 2005. [8] Balmes JR, Speizer FE. Occupational and environmental lungdisease.In:LongoDL,FauciAS, Kasper DL, Hauser SL, Jameson JL, Loscalzo J (ed.). Harrison's Principles of Internal Medicine vol. 2. 18th ed. New York: Mc Graw Hill 2012. pp 2121- 2129 . [9] Patil SN, Somade PM, Joshi AG. Pulmonary function tests in sugar factory workers of Western Maharashtra (India). J Basic Clin Physiol Pharmacol. 2008;19(2):159-66. [10] Bohadana AB, Massin N, Wild P, Berthiot G. Airflow obstruction in chalkpowder and sugar workers. Int Arch Occup Environ Health. 1996; 68(4):243-248. [11] José M, Rodilla R, Haar R, Pujadas CS, Zock JP, Clanchet JLD. Association between occupational exposure to chalk dust and respiratory tract diseases in school teachers Arch Prev Riesgos Labor 2011; 14 (2): 88-95. [12] Bwalya D, Bratveit M, Moen BE. Chronic respiratory symptoms among workers at a limestone factory in Zambia. Arch Environ Occup Health 2011;66(1): [13] Shamssain MH. Respiratory symptoms and pulmonary functionin flour processing workersin the baking industry. Am J Ind Med. 1995 Mar;27(3):359-65. [14] Deng, X. Z. (2002). Electric Drive Control. Wuhan: Hua zhong University of Science and TechnologyPress. [15] Deng, X. Z. (2002). Electric Drive Control. Wuhan: Hua zhong University of Science and TechnologyPress. [16] Machine Design, R.S. Khurmi & J. K. Gupta, Fourteenth Edition, Chapter21, Page No.759
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