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VIVA-Tech International Journal for Research and Innovation Volume 1, Issue 3 (2020)
ISSN(Online): 2581-7280 Article No. 5
PP 1-4
1
www.viva-technology.org/New/IJRI
Design and Development of Car Wash Steamer
Aakash Jamsutkar1
, Shubham Jangle2
, Hardik Karpe3
, Chetan Kate4
(Department of Mechanical Engineering, VIVA Institute of Technology, India)
Abstract: In recent conditions, the system used for washing cars is based on high speed water jet. The cleaning
consists of removing dust, mud and dirt particles. This system uses a huge amount of water during cleaning.
Prewashing is done using foam which makes the water not reusable. Hence a drainage system is required for
removing this wastewater. Hence to overcome this problem car washing using steam is preferred. The Car
Washing system using steam uses the force of steam that can clean things up. It has been discovered that steam
washing is very convenient and no soapy forms are required that can make the washing much clumsy. The reason
behind the use of steam for washing is the reduced waste of water. The development of the steam cleaning system
can revolutionize the washing process. Steam does what the commercial washing system cannot do. Steam can
easily clean dust and dirt, while for normal cleaning require expensive detergents. So, our main goal is to use
steam and do cleaning without affecting or damaging car paint.
Keywords – Car Wash System, Electric, Heater, Steam.
1. INTRODUCTION
In today's modern car wash facilities, be the car wash station, automatic washing stations or self-service
stations, the soaps and other cleaning solutions used are designed to loosen and remove dirt and grime. This is in
contrast to earlier times, when some operators commonly used hydrofluoric acid, a hazardous chemical, as a
detergent in the industry. There has been a strong movement in the industry to move to safer cleaning solutions.
The law requires that most car wash facilities treat and/or reuse their water and may be required to maintain
wastewater discharge permits, in contrast to unregulated facilities or even street washing, where wastewater can
end up in storm drainage and, finally, in waterways, rivers, and lakes.
The main environmental considerations for car washing are:
a) Use of water and energy resources
b) Surface water pollution
c) Pollution of soil and groundwater.
The use of water and energy supply is evident since car washes are users of these resources. The skilled
automotive wash business has created vital progress in reducing its environmental footprint, a trend that may still
accelerate because of regulation and client demand. Many car washes already use water recovery systems to
significantly reduce water consumption and a variety of energy consumption reduction technologies. These
systems may be mandatory in the presence of water restrictions. In Europe, Germany leads the way and has very
strict rules that make it illegal to wash the car on the road or in the driveway. Surface water pollution can result
from the discharge of rinsing in storm drains, which eventually flow into rivers and lakes. The main contaminants
in these washing waters include phosphates; Oil and fat; and conduct this is almost exclusively a problem for
washing homes/entrances and car-washes. Professional car wash is a "non-point source" of exhaust that has the
ability to capture these contaminants, usually in interceptor exhausts, so that contaminants can be removed before
the water enters the sanitary systems. (Water and pollutants entering storm drains are not treated and released
directly into rivers, lakes, and waterways).
To overcome this problem, we are introducing a system. This system uses steam instead of water. The Car
Wash steam cleaning system is truly revolutionary, innovative and environmentally friendly. It is safe and soft
enough to be used to clean all car surfaces, car paint, interior, car engine compartment, and other domestic
purposes. It gives a perfect external finish without scratches. And when it comes to interiors, they not only clean
thoroughly but also disinfect. The steam washing machine is a combination of heat and pressure that quickly
removes dirt, bird droppings, oil and spots on the bodywork. The steam cleans without leaving watermarks on the
VIVA-Tech International Journal for Research and Innovation Volume 1, Issue 3 (2020)
ISSN(Online): 2581-7280 Article No. 5
PP 1-4
2
www.viva-technology.org/New/IJRI
surfaces and keeps the car in good lighting conditions. Steam is also very effective for cleaning rebel strains in
fabric seats, carpets, and rugs. Steam cleaning has wide applications in human life, as they are better than cleaning
detergents.
Compared to normal washing, steam cleaning has a significant advantage which is the main objective of our
project. With the high vapour pressure, you can clean those surfaces where stains and germs are unreachable.
From an industrial worker to a housewife, the steam plays a significant role. All household surfaces can be cleaned
by the use of steam, but one must always keep in mind that the material he/she is the cleaning and think about
how it will react to direct water and heat. Before directly cleaning the surface, the person should take a small area
of surface he/she is cleaning.
2. LITERATURE REVIEW
Table 1: Literature Review
Sr.
No
AUTHOR
NAME
TITLE JOURNAL YEAR OF
PUBLICATION
OUTCOMES FROM THE
WORK
1 Zhiyong Liu
et.al
A high efficiency
electric heater
based on dual-
helical tube and
screw-tape for
instant water
heating.
Science
Direct
2019 By using dual helical tube
with screw tape we can get
highest heating rate than
Single helical tube due to
increase in the Surface area.
By using this system we can
improve 59.6% of
efficiency.
2 Krishnamurti
M. et.al
Design of
multipurpose
Cleaning system
by using steam
IJLERA 2018 This paper explains a
system of method used in
multipurpose cleaning and
process to determine types
of sensor to be use.
3 Dr. E.
Subbarao
et.al
Design and
Thermal
Analysis of
Steam Boiler
(Without & With
Baffles)
IJARSET 2018 CFD and Thermal Analysis
are done to determine the
heat transfer coefficient,
heat transfer rate, pressure
drop, temperature
distribution and heat flux.
4 Abhijeetsinh
Makwana
et.al
Design of Multi
Cleaning System
using Steam
IJERA 2016 The steam cleans more
efficiently than water.
There is no need of any
detergent or any chemicals
while cleaning.
3. PROBLEM DEFINITION
3.1 Problem Statement
After visiting some car wash garages, it was found that a huge amount of water is getting wasted. In
current conditions, the system used for washing cars is based on the high-speed water jet. The cleaning process
consists of removing dust, mud and dirt particles. The previous water-based system uses a huge amount of water
during cleaning. Prewashing is done using foam which makes the water not reusable. Thus, in order to reduce the
wastage of water, the international product named “optima steamer” was processed which is very costly as
compared to the normal car wash system. The steam based car washing system in which cleaning car with the
minimum amount of water consumption is done. With further moving to this matter, the following causes were
identified for a long time.
1. Consumed high amount of water during wash.
2. Huge amount of water is getting wasted.
3. Uses hazardous chemical during water -based cleaning system.
VIVA-Tech International Journal for Research and Innovation Volume 1, Issue 3 (2020)
ISSN(Online): 2581-7280 Article No. 5
PP 1-4
3
www.viva-technology.org/New/IJRI
3.2 Objectives:
1. To reduce water wastage during automobile washing.
2. To reduce water pollution by avoiding use of chemicals.
3. To manufacturing a cost effective and compact device.
4. To use only electrical energy and no fossil fuels.
To manufacture a device that reduces the wastage of water, degradation of water quality during
automobile washing by chemicals which are harmful for the environment.
4. PROPOSED METHODOLOGY
Table 2: Steps of Methodology
5. PROJECT CAD MODEL
Fig. 1 Car Wash Steamer
Literature Review
Selection of Components
Design and Analysis of boiler
Design and analysis of Heating Coils
Selection of Nozzle and Hoses
Assembly
Testing
VIVA-Tech International Journal for Research and Innovation Volume 1, Issue 3 (2020)
ISSN(Online): 2581-7280 Article No. 5
PP 1-4
4
www.viva-technology.org/New/IJRI
Fig. 2 Internal View
6. RESULT AND DISCUSSION
The proposed methodology targets at the reduction in water wastage. The following results are found after
implementing Steam Based Cleaning:
1. Reduction in water wastage during automobile washing.
2. Reduction in water pollution by avoiding use of chemicals.
3. Manufactured a cost effective and compact device.
4. Used only electrical energy and no fossil fuels.
7. CONCLUSION
Applying the steam-based cleaning system, we can save a large amount of water giving a high return to
the environment. Therefore, it is still a very large field to explore and can be a pioneer in saving water and
maintaining vehicle, since detergents are not used. Therefore, there will be no water pollution from this car wash
steamer. Also, we expect the cost of the project will be minimum compared to original one. Hence, we are
expecting the results while using the steam to wash the cars listed below: -
1. Consumes minimum amount of water per hour.
2. The process of cleaning the surface without chemicals.
3. Minimum amount of water wastage.
4. Remove dirt, stains, grease and will require less effort to clean the surface.
5. Can be used for cleaning of interior, exterior, compartments and tire.
REFERENCES
[1] Zhiyong Liu, et.al “A high efficiency electric heater based on dual-helical tube and screw-tape for instant water heating.” Science
Direct.
[2] Krishnamurti M, et.al “Design of multipurpose Cleaning system by using steam”, International Journal of Latest Engineering
Research and Applications”, Vol. 03, May 2018, pp-54-60.
[3] Dr. E. Subbarao, et.al “Design and Thermal Analysis of Steam Boiler (Without & With Baffles)”, International Journal of Advanced
Research in Science, Engineering and Technology, Vol. 5, Issues 5 May 2018.
[4] Abhijeetsinh Makwana, et.al “Design of Multi Cleaning System using Steam”, International Journal of Engineering Research and
Applications, Vol. 6, November 2016, pp. 45-51.
[5] Sanjoy Chakraborty, et.al “Importance of Three Element Boiler Drum Level Control and its installation in power plant”,
International Journal of Instrumentation and Control System, Vol. 4, No. 2, April 2014.
[6] Wang Ping, et.al “Time delay model identification of super-heated steam temperature for electric power boiler”, Science Direct.
[7] L.B.Y Aldabbagh, et.al “Performance improvement by using dual heaters in Storage type domestic water heater”, Science Direct.
[8] B.W. Hogg, et.al “Generalized predictive control of steam pressure in Drum boiler”, IEEE, Vol. 5, No. 3, September 1996.

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Design and Development of Car Wash Steamer

  • 1. VIVA-Tech International Journal for Research and Innovation Volume 1, Issue 3 (2020) ISSN(Online): 2581-7280 Article No. 5 PP 1-4 1 www.viva-technology.org/New/IJRI Design and Development of Car Wash Steamer Aakash Jamsutkar1 , Shubham Jangle2 , Hardik Karpe3 , Chetan Kate4 (Department of Mechanical Engineering, VIVA Institute of Technology, India) Abstract: In recent conditions, the system used for washing cars is based on high speed water jet. The cleaning consists of removing dust, mud and dirt particles. This system uses a huge amount of water during cleaning. Prewashing is done using foam which makes the water not reusable. Hence a drainage system is required for removing this wastewater. Hence to overcome this problem car washing using steam is preferred. The Car Washing system using steam uses the force of steam that can clean things up. It has been discovered that steam washing is very convenient and no soapy forms are required that can make the washing much clumsy. The reason behind the use of steam for washing is the reduced waste of water. The development of the steam cleaning system can revolutionize the washing process. Steam does what the commercial washing system cannot do. Steam can easily clean dust and dirt, while for normal cleaning require expensive detergents. So, our main goal is to use steam and do cleaning without affecting or damaging car paint. Keywords – Car Wash System, Electric, Heater, Steam. 1. INTRODUCTION In today's modern car wash facilities, be the car wash station, automatic washing stations or self-service stations, the soaps and other cleaning solutions used are designed to loosen and remove dirt and grime. This is in contrast to earlier times, when some operators commonly used hydrofluoric acid, a hazardous chemical, as a detergent in the industry. There has been a strong movement in the industry to move to safer cleaning solutions. The law requires that most car wash facilities treat and/or reuse their water and may be required to maintain wastewater discharge permits, in contrast to unregulated facilities or even street washing, where wastewater can end up in storm drainage and, finally, in waterways, rivers, and lakes. The main environmental considerations for car washing are: a) Use of water and energy resources b) Surface water pollution c) Pollution of soil and groundwater. The use of water and energy supply is evident since car washes are users of these resources. The skilled automotive wash business has created vital progress in reducing its environmental footprint, a trend that may still accelerate because of regulation and client demand. Many car washes already use water recovery systems to significantly reduce water consumption and a variety of energy consumption reduction technologies. These systems may be mandatory in the presence of water restrictions. In Europe, Germany leads the way and has very strict rules that make it illegal to wash the car on the road or in the driveway. Surface water pollution can result from the discharge of rinsing in storm drains, which eventually flow into rivers and lakes. The main contaminants in these washing waters include phosphates; Oil and fat; and conduct this is almost exclusively a problem for washing homes/entrances and car-washes. Professional car wash is a "non-point source" of exhaust that has the ability to capture these contaminants, usually in interceptor exhausts, so that contaminants can be removed before the water enters the sanitary systems. (Water and pollutants entering storm drains are not treated and released directly into rivers, lakes, and waterways). To overcome this problem, we are introducing a system. This system uses steam instead of water. The Car Wash steam cleaning system is truly revolutionary, innovative and environmentally friendly. It is safe and soft enough to be used to clean all car surfaces, car paint, interior, car engine compartment, and other domestic purposes. It gives a perfect external finish without scratches. And when it comes to interiors, they not only clean thoroughly but also disinfect. The steam washing machine is a combination of heat and pressure that quickly removes dirt, bird droppings, oil and spots on the bodywork. The steam cleans without leaving watermarks on the
  • 2. VIVA-Tech International Journal for Research and Innovation Volume 1, Issue 3 (2020) ISSN(Online): 2581-7280 Article No. 5 PP 1-4 2 www.viva-technology.org/New/IJRI surfaces and keeps the car in good lighting conditions. Steam is also very effective for cleaning rebel strains in fabric seats, carpets, and rugs. Steam cleaning has wide applications in human life, as they are better than cleaning detergents. Compared to normal washing, steam cleaning has a significant advantage which is the main objective of our project. With the high vapour pressure, you can clean those surfaces where stains and germs are unreachable. From an industrial worker to a housewife, the steam plays a significant role. All household surfaces can be cleaned by the use of steam, but one must always keep in mind that the material he/she is the cleaning and think about how it will react to direct water and heat. Before directly cleaning the surface, the person should take a small area of surface he/she is cleaning. 2. LITERATURE REVIEW Table 1: Literature Review Sr. No AUTHOR NAME TITLE JOURNAL YEAR OF PUBLICATION OUTCOMES FROM THE WORK 1 Zhiyong Liu et.al A high efficiency electric heater based on dual- helical tube and screw-tape for instant water heating. Science Direct 2019 By using dual helical tube with screw tape we can get highest heating rate than Single helical tube due to increase in the Surface area. By using this system we can improve 59.6% of efficiency. 2 Krishnamurti M. et.al Design of multipurpose Cleaning system by using steam IJLERA 2018 This paper explains a system of method used in multipurpose cleaning and process to determine types of sensor to be use. 3 Dr. E. Subbarao et.al Design and Thermal Analysis of Steam Boiler (Without & With Baffles) IJARSET 2018 CFD and Thermal Analysis are done to determine the heat transfer coefficient, heat transfer rate, pressure drop, temperature distribution and heat flux. 4 Abhijeetsinh Makwana et.al Design of Multi Cleaning System using Steam IJERA 2016 The steam cleans more efficiently than water. There is no need of any detergent or any chemicals while cleaning. 3. PROBLEM DEFINITION 3.1 Problem Statement After visiting some car wash garages, it was found that a huge amount of water is getting wasted. In current conditions, the system used for washing cars is based on the high-speed water jet. The cleaning process consists of removing dust, mud and dirt particles. The previous water-based system uses a huge amount of water during cleaning. Prewashing is done using foam which makes the water not reusable. Thus, in order to reduce the wastage of water, the international product named “optima steamer” was processed which is very costly as compared to the normal car wash system. The steam based car washing system in which cleaning car with the minimum amount of water consumption is done. With further moving to this matter, the following causes were identified for a long time. 1. Consumed high amount of water during wash. 2. Huge amount of water is getting wasted. 3. Uses hazardous chemical during water -based cleaning system.
  • 3. VIVA-Tech International Journal for Research and Innovation Volume 1, Issue 3 (2020) ISSN(Online): 2581-7280 Article No. 5 PP 1-4 3 www.viva-technology.org/New/IJRI 3.2 Objectives: 1. To reduce water wastage during automobile washing. 2. To reduce water pollution by avoiding use of chemicals. 3. To manufacturing a cost effective and compact device. 4. To use only electrical energy and no fossil fuels. To manufacture a device that reduces the wastage of water, degradation of water quality during automobile washing by chemicals which are harmful for the environment. 4. PROPOSED METHODOLOGY Table 2: Steps of Methodology 5. PROJECT CAD MODEL Fig. 1 Car Wash Steamer Literature Review Selection of Components Design and Analysis of boiler Design and analysis of Heating Coils Selection of Nozzle and Hoses Assembly Testing
  • 4. VIVA-Tech International Journal for Research and Innovation Volume 1, Issue 3 (2020) ISSN(Online): 2581-7280 Article No. 5 PP 1-4 4 www.viva-technology.org/New/IJRI Fig. 2 Internal View 6. RESULT AND DISCUSSION The proposed methodology targets at the reduction in water wastage. The following results are found after implementing Steam Based Cleaning: 1. Reduction in water wastage during automobile washing. 2. Reduction in water pollution by avoiding use of chemicals. 3. Manufactured a cost effective and compact device. 4. Used only electrical energy and no fossil fuels. 7. CONCLUSION Applying the steam-based cleaning system, we can save a large amount of water giving a high return to the environment. Therefore, it is still a very large field to explore and can be a pioneer in saving water and maintaining vehicle, since detergents are not used. Therefore, there will be no water pollution from this car wash steamer. Also, we expect the cost of the project will be minimum compared to original one. Hence, we are expecting the results while using the steam to wash the cars listed below: - 1. Consumes minimum amount of water per hour. 2. The process of cleaning the surface without chemicals. 3. Minimum amount of water wastage. 4. Remove dirt, stains, grease and will require less effort to clean the surface. 5. Can be used for cleaning of interior, exterior, compartments and tire. REFERENCES [1] Zhiyong Liu, et.al “A high efficiency electric heater based on dual-helical tube and screw-tape for instant water heating.” Science Direct. [2] Krishnamurti M, et.al “Design of multipurpose Cleaning system by using steam”, International Journal of Latest Engineering Research and Applications”, Vol. 03, May 2018, pp-54-60. [3] Dr. E. Subbarao, et.al “Design and Thermal Analysis of Steam Boiler (Without & With Baffles)”, International Journal of Advanced Research in Science, Engineering and Technology, Vol. 5, Issues 5 May 2018. [4] Abhijeetsinh Makwana, et.al “Design of Multi Cleaning System using Steam”, International Journal of Engineering Research and Applications, Vol. 6, November 2016, pp. 45-51. [5] Sanjoy Chakraborty, et.al “Importance of Three Element Boiler Drum Level Control and its installation in power plant”, International Journal of Instrumentation and Control System, Vol. 4, No. 2, April 2014. [6] Wang Ping, et.al “Time delay model identification of super-heated steam temperature for electric power boiler”, Science Direct. [7] L.B.Y Aldabbagh, et.al “Performance improvement by using dual heaters in Storage type domestic water heater”, Science Direct. [8] B.W. Hogg, et.al “Generalized predictive control of steam pressure in Drum boiler”, IEEE, Vol. 5, No. 3, September 1996.