1. RESUME
P.RAJA SEKARAN
Email ID
rajsek1984@yahoo.co.in
Present Address
New Housing board,
Thevarkulam, Reserve line,
Sivakasi(w)-621624.
Tamilnadu.
Mobile No.+968 92053680
Personal Data
Father’s Name: R.Peria samy
Date of Birth : 08/04/1984
Age : 32
Sex : Male
Nationality : Indian
Marital Status : Married
Objective
Seeking a position to utilize my skills and abilities
in the Engineering that offers security and
professional growth while being resourceful and
innovative.
Education
Bachelor of Engineering in MECHANICAL
ENGINEERING from Park College of Engg.&
Tech., Coimbatore, (2001-2005)
Areas of Interest
Welding Technology.
ASME, API, ASTM CODES, Shell DEP, PDO
SP, PR, GU.
Valve Engineering.
Metallurgy (Chemical Analysis of materials &
Electrodes).
Educational Qualification
DEGREE
YEAR OF
PASSING
NAME OF INSTITUTION % OF MARKS
S.S.L.C 1999
S.H.N.Edward Higher Secondary School.
Sattur.
87.5
H.S.C 2001
S.H.N.Edward Higher Secondary School.
Sattur. 79
B.E.,
(MECHANICAL)
2005
Park College Of Engg & Tech.
Coimbatore.
68
2. EXPERIENCE#8 (OMAN)
Designation: Mechanical Inspector as a PDO representative.
Company: APPLUS VELOSI OMAN
Arena of Experience:
1. Fabrication shop experience - Duplex, super duplex MSV skid-piping, Pressure
vessel fabrication, Fusion Bonded Epoxy coating inspection, HDPE pulling and
fusion/extrusion jointing, Valve Testing (API 6D, BS EN ISO 17292, ISO 5208) at
Nizwa.
2.Field inspection - Welding Inspection, PQR and welder qualification for
Duplex/Super duplex stainless steel, Painting inspection, Coating inspection (Heat
Shrink Sleeve), HDPE pulling - fusion inspection, GRE piping inspection, Material &
Mechanical Inspection of above ground & Underground 3LPE coated pipelines(ISO
3183) and SHUT DOWN activities as a PDO Representative.
3. Rotary and Static equipments inspection – Installation, alignment of Compressor,
Air fin cooler, Lube oil cooler, Working oil cooler, Inlet separator, Test separator,
Suction scrubber, Knock out vessel, Seal gas vessel, Fabrication inspection of Diesel
storage vessel.
Contributed Projects: Nimr- material yard, Sadad Deep water disposal and well test
separator Project, Marmul ODC – EMC, Yibal 3rd
stage depletion compression
Project and Lekhwair Upper shuaiba Development-1.
Year of Experience: 08 Aug 2012 – till date.
RESPOSIBILITIES:
• Inspection of Valves which includes, reviewing PMI reports(DEP 31.10.00.10), IGC test
reports(ASTM A 262), Microstructure examination (ASTM E562) report, Pitting corrosion test
report(ASTM G48) as applicable, witnessing Hydro test and pneumatic test (API 6D, ISO
17292, ISO 5208, B16.34 as applicable).
• Inspection of Diesel storage vessel fabrication stages as per approved ITP and ASME SEC VIII
Div.1
• Inspection at fabshop, which includes, Welding inspection, PMI testing, Ferrite testing for
Duplex and super duplex MSV skids and piping.
• During shut down, Ensuring gas freeing (by Nitrogen purging), Isolation activities properly
done. Inspecting shut down activities, leak testing. Hand over to Operation team.
• Installation of Compressor and its accessories like Dry seal, thrust bearing and journal bearing.
• Alignment of Compressor, Coolers, Static Equipments as per ITP and applicable API, DEP.
• Inspection of Belt tension of coolers.
• Inspection of fire proofing for vessels, structures, insulation for piping.
• Conducting all mechanical/welding inspection as per the approved Pipeline ITP stages.
• Conducting Lowering inspection of underground pipelines.
• Conducting Coating inspection (Heat Shrink Sleeve) of underground field joints.
3. • Cleaning, Pigging and gauging of pipelines.
• Hydro testing of Pipelines (4 hours Strength test and 24 hours leak test).
• Dewatering, swabbing of pipelines after hydro test.
• Drying and preservation of pipelines.
• Ensuring the approval of all relevant project specific NDT procedures, WPS, PQR, and Method
of Statements.
• Conducting Procedure and welder qualification for Carbon steel, Stainless steel, Duplex
Stainless Steel materials.
• Radiographic film interpretation.
• Conducting audits on the system and facilities of contractor.
• Material Receiving Inspection (Valves, fittings, flanges, vessels, pipes, Discharge cooler
bundles etc.) which includes Test certificate review, dimensional checks, Manufacturer
approval status.
• Raising and closing out of NCR's.
• Conducting High density Polyethylene (HDPE) joint fusion inspection and HDPE pulling
inspection.
• Conducting HDPE joint fusion operator qualification and procedure qualification.
• Conducting GRE inspection which includes adhesive joint inspection, lamination, and hydro
test.
• Witnessing Positive material identification test and ferrite test.
Applicable codes are API 1104, ASTM E562, A 262, G48, ASME B31.3, 31.4, 31.8, Sec V, B
16.34, Sec IX, Sec II, SEC VIII, AWS D1.1, PDO Standards – specifications and SHELL DEP.
EXPERIENCE#7(INDIA)
Designation: Senior Engineer – Quality Management
Company: Metso Power India Private Ltd.
Arena of Experience : 1. INSPECTION at VENDOR’S shop of Valves (Audco-L&T
Valves, Kanchipuram), Boiler water wall ( Cethar Vessels), Deaerator-Feed water
storage tank inspection(Allied Energy)
2. VENDOR ASSESSMENT AUDITS conducted at Pipe and tube vendors – Quality
Stainless Pvt Ltd and Apex Tubes
3. Field Inspection - Erection of Steam drum, economizer, boiler bank tubes and other
associated pressure/non-pressure parts FOR 600 TDS Recovery boiler.
Contributed Projects: Oji – China, Harihar – India.
Year of Experience: 24 Nov 2011 – 06 Aug 2012.
RESPOSIBILITIES:
• Conducting Resident inspection in vendor place for De aerator, which includes fit up, welding
inspection, Radiographic film interpretation, witnessing Ultrasonic test, Hydro test, Blasting-
painting, as per ITP stages.
• Preparation of WPS, PQR & NDT procedures, as applicable. Witnessing PQR, WQT at site.
4. • Witnessing Destructive tests of PQR coupon.
• Conducting Audits for VENDOR ASSESSMENT.
• Inspection of Trunnion Mounted Ball Valves, Floating Ball Valves, Control Valves, Gate
Valves, Check Valves, as per applicable standard, GA Drawing and ITP at VENDOR Place
(AUDCO-L&T Valves). Inspection includes witnessing DP & UT. Witnessing hydro of shell &
seat. Witnessing Seat pneumatic, actuator function test, dimension, painting inspection
• Visual inspection, Interpretation of Radiographic films, assessment of NDT reports,
Interpretation of Drawing.
• Conducting stage wise inspection on fabrication of Shell & Tube heat exchanger, which
includes, but not limited to, shell welding inspection, tube # Tube sheet mounting, tube
expansion, seal welding with tube sheet, all applicable NDT examinations, Joining expansion
joints, hydro tests.
• Conducting fabrication –Erection - welding inspection of Recovery boiler water walls,
Economizers, boiler banks, primary, tertiary, secondary super heaters and all other associated
pressure/non-pressure parts.
• Conducting job specific training to NDT technicians for the proper usage of Radiography
techniques in Boiler water wall critical areas in order to retrieve better image quality.
• Liaison with clients, raising NCR, deviation / concession request and technical queries as
required by project within project specification.
• Dimensional checks for equipments alignment as per drawing.
Applicable codes and Standards are ASME Sec VIII, IX, Sec II, Sec V, Sec I, B31.1, and API 598.
EXPERIENCE#6(SAUDI ARABIA)
Designation: Mechanical Inspector, Saudi Aramco Project inspection Department-SAPID.
Company : Saudi Aramco - Construction Technical Services Arabia Ltd.
Arena of experience : Inspection at Emerson Valves shop, Hot Tap, Tie-in, Hydro test,
lay up of Piping & Pipelines, Bolt Torqueing & Tensioning, Service Test, Pneumatic Test,
welding activities.
Contributed Projects: Berri group, Jubail - Delivery of Ethane and Sales gas to national
chevron Philips – Bi-21-00033 and Delivery of Sales gas to EICO project – BI-21-00039.
Year of Experience: October 2010- 19 Nov 2011
RESPOSIBILITIES:
• Hydro test, Pneumatic test of Ball valves, functional tests of control valves at Emerson valve
shop.
• Consumables control, Supervision of Welding Inspectors and related activities.
• Material receiving Inspection which includes but not limited to, test certificates review,
verifying Supplier/ manufacturer approval status and dimensional inspection.
• Conducting Bolt Torque & tensioning inspection prior to Hydro test.
• Conducting fit up and welding monitoring on Tie-in, Hot Tap weld joints.
• Ensuring the approval of all project specific NDT procedures, WPS, PQR prior to start of the
work.
• Witnessing TOFD ultrasonic test on Tie-in and Hot tap joints.
• Witnessing Shop & Field hydro test of valves.
• Review & Approval of Hydro test Package as per the applicable Aramco SATIP and
5. International standards(comprises of, but not limited to, Determining the Hydro test pressure
limitation factor – by taking flange, valve, pipe, design pressure as governing criteria into
account) .
• Witnessing Hydro test, Service Test, Pneumatic Test of Piping & Pipelines, as applicable.
• Conducting Layup inspection of Piping & Pipelines.
• Conducting walk through of Piping & pipelines prior to hydro test.
• Raising NCR/violations and coordinating with Project Management Team for the closure of
NCR/violations.
• Raising and ensuring the closure of Punch points.
• Coordinating with Project Management Team for Mechanical Completion Walk through for the
system & facilities, which includes piping, pipelines.
• Ensuring the closure of Mechanical completion, punch list and final sign off.
Applicable codes and Standards are ASME B31.8, B31.3, B16.5, B16.47, Sec V, Sec IX, Sec II,
API 598.
EXPERIENCE#5(INDIA)
Designation: Consultant-QC Inspector (On contract).
Company: Metso Power India Private Ltd.
Arena of Experience : INSPECTION at VENDOR’S shop of Valves (Audco-L&T
Valves, Perungulathur-Chennai), Boiler Eonomizer (GB Engineering), Boiler Bank
Superheaters ( Cether Vessels), Stack Fabrication, Black Liquor Indirect Heater.
Contributed Projects: Phoenix Utilities, Thailand.
Year of Experience: July 2009 – July 2010
RESPOSIBILITIES:
• Review & approval of Vendor’s Quality Plan.
• Inspection at various Vendors places of Boiler Economizers, boiler bank, Superheaters which
includes, but not limited to, Review of test certificates, Welding inspection (outer visual and
inside Boroscope inspection), Radiographic film interpretation, final dimension, Hydro test.
• Conducting stage wise inspection of Black liquor Shell & Tube heat exchanger as per TEMA
and ASME Sec VIII.
• Inspection at valve vendor place which includes, but not limited to, Review of Material Test
certificates of various parts of Ball valves (Trunnion mounted & Floating Ball), Check valves,
Control valves, Globe valves, PMI test for Weld overlay of internal parts(ball and Body) of
valves, Radiography film interpretation, Hydro test, pneumatic test of body and seat, as
applicable.
• Conducting Resident inspection in supplier place which includes but not limited to, plate
marking, rolling, fit up, welding, NDT, final alignment and ensuring completion of all stages in
Stack fabrication.
Applicable codes and Standards are ASME Sec VIII, Sec V, Sec IX, Sec II, API 598
EXPERIENCE#4(QATAR)
Designation: QC Inspector.
6. Company: Consolidated Contractors International Company-CCC, QATAR.
Client : SHELL
Arena of Experience: Auxiliary- Utility BOILER, Welding & Piping Inspection.
Contributed Projects: Gas To Liquid-GTL Project.
Year of Experience: From July 2008-July 2009.
Professional Achievement: Have received BEST QC INSPECTOR award and a satisfied
employee for being a team member of the WORLD’S BIGGEST GTL PROJECT.
RESPOSIBILITIES:
• Monitor calibration status of inspection, measuring & testing equipment used in the contract.
• Ensuring electrode/consumables handling – issuing procedure followed for different material
grade welding.
• Conducting Weekly Tool box talk for welders to control the repair rate.
• Conducting welding inspection at all stages.
• Preparing weld joint tracking sheet to ensure the successful completion of all stages (NDT-
PWHT) of joints as per ITP, project specification & applicable International code.
• Conducting erection & welding inspection of auxiliary boiler and its external piping joints.
• Preparation & submission of final dossier for customer approval.
• Liaison with clients, raising deviation / concession request and technical queries as required by
project within project specification.
Applicable codes are ASME B31.3, B31.1, Sec V, Sec II, Sec IX
EXPERIENCE#3(INDIA)
Designation: Engineer.
Company: Punj Lloyd Ltd.,
Arena of Experience: Welder Qualification, Radiographic Film Interpretation.
Contributed Projects: Compression Station.
Year of Experience: Two months-(May 2008 to june2008).
RESPOSIBILITIES:
• Conducting Welder and Procedure qualification tests.
• Preparing WPS & PQR.
• Radiographic film interpretation as per API 1104.
• Conducting inspection of blasting, painting & holiday testing
Applicable codes and Standards are ASME B31.8, API1104, and Sec II
EXPERIENCE#2(INDIA)
Designation: QC Inspector.
Company: Larsen & Toubro Ltd., (Through M/s.Khushal Engineering)
Arena of Experience: Piping.
Contributed Projects: Naphtha Cracker Power Plant Project.
7. Year of Experience: 6 months-(Nov 2007 to April 2008).
RESPOSIBILITIES:
• Material Receiving Inspection & test certificate review of pipes.
• Witnessing Welder qualification & Procedure Qualification tests.
• Conducting Welding Inspection at all stages.
• Ensuring the approval of all NDT, PWHT procedures prior to commence the respective work.
• Ensuring the fulfillment on percentage of radiography taken on both welder and production
basis, according to project specification.
• Radiographic film interpretation, assessment of NDT reports, PWHT Reports and Preparation
of Project Quality plan.
• Preparing Weld traceability records and History sheet.
• Coordination and liaison with customer inspectors.
• Preparation of stage inspection reports and final inspection documents at all stages.
Conducting inspection of blasting & painting
Applicable codes are ASME Sec IX, B31.3, Sec II, Sec V
EXPERIENCE#1(INDIA)
Designation: Graduate Engineer Trainee.
Company: Neo Structo Constructions Ltd.,
Arena of Experience: Pressure Vessels
Contributed Projects: Crude Column, Reactor, Fractionators.
Year of Experience: Two Years-(Sep 2005 to Oct 2007).
RESPOSIBILITIES:
• Comply and implement quality system requirement.
• Conducting plate marking inspection prior to cut.
• Conducting fit up inspection of pressure vessel joints according to the approved drawing.
• Ensuring proper application of pre heat, post heat for the joints, as applicable.
• Implementing approved consumable control procedure.
• Conducting inspection before, during & after the welding according to approved WPS.
• Preparing Fit up & Daily welding reports.
• Witnessing Procedure and welder qualification tests.
• Preparing Weld traceability records.
• Final alignment inspection of Pressure vessel and getting approval from client for pressure test.
• Preparation & witnessing of Pressure vessel Pneumatic test.
• Getting approval from client according to ITP prior to resume each stage of fabrication.
• Coordination & Liaison with Client and 3rd
Party inspectors.
• Identification of bottleneck areas, removing them and expediting work to meet the schedule &
target.
• Responsible for PDCA cycle for Quality control in the shop floor.
Applicable codes are ASME sec VIII, Sec IX, Sec V, Sec II.
PROFESSIONAL SKILLS:
8. I assure, below are my professional skills, but not limited to,
Having good knowledge about WELDING ELECTRODES
Having good knowledge about Stainless steels, carbon steels, Duplex stainless
steels, Alloy Steels.
Having good knowledge about welding process analysis
Having good knowledge about Metallurgical concepts and materials.
Having good knowledge About the International Codes & Standards
CERTIFICATIONS:
CSWIP 3.2.2 Certificate (Senior Welding Inspector)
Declaration
I hereby Declare, that all information furnished above is correct and true to the best of my
knowledge.
Place:
Date: (P.RAJA SEKARAN)