1. S.S.MADHAN KUMAR
QA/QC ENGR( PIPING/STRUCTURAL)/8.5 YEARS EXPERIENCE
Email: mnkr19@yahoo.co.in
Mobile Number: +65- 82662354, 96238495
Objective
Aspire to apply my creativity and ingenuity in my domain for the larger good of the organization and
the society at large thereby achieving a distinguished career.
Summarized Experiences
Around 8.5 years of extensive experience in various Engineering practices in Singapore & Other
Countries involving Piping, Structural and supervisory job for construction and fabrication , Quality
Assurance and Quality control with emphasis on Inspection , documentation and Testing of various
steel structures , Oil and Gas field, Water Treatment Plant Module, MMF Piping, Fire Water
Treatment Package , Structural Platform, Salt Process Water Treatment, Gas Flotation Unit, Process
piping during Construction , Welding Procedure Specification and Welder qualification test.
Academic Qualification
• Bachelor of Engineering(Mechanical )- Anna University-INDIA – 78% First class with
Distinction – PASSOUT YEAR - May 2006
Professional Qualification
• CSWIP 3.1-Certification Scheme for Welding Inspection Personal
Certificate No: 44370 Valid Upto: 11-12-2019
• CWI-Certified Welding Inspector from WRI (Welding Research Institute) at
Tiruchirappalli in India.
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2. • ASNT (American Society for Nondestructive Testing) - LEVEL II.
 Radiography Testing
 Radiography Testing Film Interpretation
 Liquid Penetrant Testing
 Magnetic Particle Testing
 Ultrasonic Testing
Work Experience
Total Experience : 8 Years 5 MONTH
 Current Employer : HASK ENGINEERING & MANAGEMENT PTE LTD
Designation : QA/QC ENGINEER
Duration : Mar 2014 to Till now
Project Associated with : Ningaloo Vision Project
LOCATION : KEPPEL SHIPYARD
Responsibilities:
 Carry out QC related all inspection include but not limited to witness PWHT, Pressure
testing, Pneumatic test, Air blowing, flushing , Vacuum test and verify welding repair.
 Coordinate with NDE subcontractors, Authorized Inspector, LRS surveyor, third party
surveyors as per quality system project specific requirements
 Planning of work schedules base on target completion, execution of inspection holds points
and distribution of weekly work schedule for inspection.
 Able to carry out site quality audit and site inspection. Prepare non -conformance reports of
all non-conformities made during inspection and discussed with the project manager for
possible corrective action and its implementation.
 Prepare documents for Client Audit (Qualifications / records for quality and NDT personnel,
Equipment calibration log / records. Non-conformance log, Qualifications / records for
quality and NDT personnel, Equipment calibration log / records. Non-conformance log
 Final Line check with client & Punch list items clearance.
 Mechanical ITR’s close out for piping.
 Test packs preparation and review for Piping & Structural activities.
 Conducting inspection at every stage of structure and piping erection in designated area
 Welding and bolt tightness Inspection of structural members according to AWS D1.1
 Structural Fit up, Back gouging and Visual Inspection of Welds.
 Carry out Vacuum Test, Hose Test and Air test for Cargo and Water Ballast Tanks.
 Structural Weld Traceability Preparations.
Work Experience
Previous Employer : PUNJLLOYD PTE LTD-SINGAPORE
Designation : Sr.QA/QC ENGINEER
Duration : Jan 2013 to Mar 2014
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3. Project Associated with : Jurong Aromatics Complex Project
Client : JAC- Singapore
Responsibilities:
 Planning of work schedules base on target completion, execution of inspection holds points
and distribution of weekly work schedule for inspection.
 Able to carry out site quality audit and site inspection. Prepare non -conformance reports of
all non-conformities made during inspection and discussed with the project manager for
possible corrective action and its implementation.
 Prepare audit documents for ISO 9001:2008 certifications and lead the team as a MR to get
ISO certification.
 Prepare documents for Client Audit (Qualifications / records for quality and NDT personnel,
Equipment calibration log / records. Non-conformance log, Qualifications / records for
quality and NDT personnel, Equipment calibration log / records. Non-conformance log
 Review project specification/Client Specification and prepare quality procedure in line with
specification and submit to Client for approval. The common procedure are Blasting &
painting procedure, hydro test procedure, pneumatic test procedure, system leak test
procedure, welding repair procedure, distortion control procedure, welding consumable
control procedure, packing, bolt & torquing procedure, material receiving procedure etc.
 Supervise and monitor the daily QC inspection activities, progress and welder performance,
NDE status, repair and welding consumables.
 Prepare NDE status report, inspection formats, inspection test plan (ITP) , method statement,
inspection process such as daily welding, application for inspection, radio graphic test, dye
penetrant test (PT), magnetic particle test(MT), Ultrasonic test (UT), electrode and quiver
issuance control.
 Prepare Manufacturing Data Report accordingly to ITP such as Welding Map & Report,
Dimension Map & Report, and Material Report & Mill Certificate etc.
 Coordinate with NDE subcontractors, Authorized Inspector, ABS surveyor, third party
surveyors as per quality system project specific requirements.
 Perform the following inspection for fit-up prior to welding, during welding, after welding,
dye penetrant test, magnetic, particle test, thickness gauge check, levelness and plumb ness
check, dimensional check , holiday test painting , Insulation , Hose test on water tight doors,
Vacuum test, Piping line checking, punch listing, Final Visual inspection for Structural ,
Piping and welding.
 Establish, witness new welding Procedure & welder qualification test.
 Witness PWHT, Pressure testing, Pneumatic test, Air blowing, flushing / pigging, Hose test
on water tight doors, Vacuum test and verify welding repair.
 Provide and suggest repair procedure for welding that did not meet the quality level by the
code. Locate all those visual inspection of welded joints prior to non destructive testing ( RT ,
UT, PT and MT)
 Review RT films, UT, PT and MT reports and AS built engineering drawing. Acceptance
criteria according to each specific codes and specification.
 Carried out all type of painting inspection such as blasting inspection, surface contamination
check, humidity check, DFT check, holiday test, pull-off test etc.
 Well verse to interpret inspection test results and construction related drawing such as general
arrangement, isometric, P&ID and familiar with various codes and standard.
 Established Quality of work through documentation and interfaces with the customer
representative on the acceptance of work.
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4.  Incoming Material inspection of Piping materials & Welding Consumables Inspection.
 Final Line check with client & Punch list items clearance.
 Test packs preparation for On plot activities.
Past Employer : GALFAR ENGINEERING & CONT SAOG.
Designation : Sr.QCI-WELDING(PDO Approved Inspector)
Duration : Feb 2009 to Jan 2013
Project Associated with : 1) Nimr-G/KW Water Flood Project - Jan 2012 to Jan 2013
2) Qarn Alam Steam Project - Feb 2009 to Dec 2011
Client : Petroleum Development of Oman
Responsibilities:
 Prepare Quality Manual / Management Plan, ITP as per client requirement and
company policy.
 Prepare and arrange Quality related Procedures.
 Review Subcontractor / Vendor Documents (QC related) and comments/approve.
 Arrange and witness for WPS, PQR and WQT.
 Monitor and Inspect QC activities, progress for the equipment at vendor
(Including Overseas)
 Coordinate with NDE subcontractors, Authorized Inspector, ABS surveyor, third party
surveyors as per quality system and project specific requirements.
 Review Manufacturing Data Report accordingly to ITP and client specification / requirement.
 Prepare and compile Test Package Documentation.
 Review RT films, UT, PT and MT reports as per code and project specification.
 Carry out QC related all inspection include but not limited to witness PWHT, Pressure
testing, Pneumatic test, Air blowing, flushing / pigging, Hose test on water tight doors,
Vacuum test and verify welding repair.
 Carry out site quality audit and site inspection. Prepare non -conformance reports of all non-
conformities made during inspection and advise possible corrective action and its
implementation.
 Fit up inspection of Joints & monitoring welding parameters.
 Visual inspection of welding joints on daily wise.
 Pipeline Inspection activities as per API 1104
 Exposure to ASME Sec IX, Sec V, API 1104, API 620, ASME B31.3, ASME B31.4,
ASME B31.8.
 Tank Construction Experience as per BS:EN:14015
 Monitoring the welding activities of different materials CS, SS, LTCS & DSS.
 Incoming material inspection of piping materials & Valves.
 Preparing monthly welder Performance records.
 Carryout Ball, Globe, Gate & Butterfly Valves inspection at manufacturer place.
 Past Employer : SEVERN GLOCON INDIA PVT. LTD.
Designation : Quality Control Engineer
Duration : June 2007 to Jan 2009
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5. Responsibilities:
 Witnessing Hydro test, seat & Gasket leak test for valves.
 Carrying out Fugitive Emission testing & Helium leak detection.
 Actuator leak test, Performance test & Cv Test for valves.
 Material inspection of Castings & Bars.
 Painting DFT inspection for valve Body & Actuator assembly.
 Exposure to ASME Sec IX, Sec V, API 1104 & ASME B31.3.
 Reviewing material certificates and Calibration certificates.
 In house process inspection & assembled valve inspection.
 Interpretation of Radiographic films.
 Witnessing the PT, MT & UT.
 Coordinate NDT activities & heat treatment activities.
 PMI Inspection for the Incoming materials.
 Preparing test Packs for valves.
 Visual inspection of welding joints on daily wise.
 Pipeline Inspection activities as per API 1104
Past Employer : CARGILL INDIA PVT. LTD(OILS)
Designation : QC ENGINEER
Duration : July 2006 to May 2007
Personal Particulars
 Age : 29 Yrs.
 Date of Birth : 31st May 1985.
 Languages Known : English, Tamil, Malayalam, Hindi
 Nationality : Indian
Declaration
I hereby declare that the information furnished above is true to my fullest knowledge and can be
tested accordingly. I assure you that I can surely bring laurels to the company through my smart cum
hard work.
Place: Singapore
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6. Date: S.S.Madhankumar
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7. Date: S.S.Madhankumar
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