1. SAYDU IKRAM AHMAD ALI
15-3-35,ISRAELPET 2ND
LINE,GUNTUR,
GUNTUR –522001,Andhra Pradesh, INDIA
+91-9052851488 ikram.syed36@gmail.com (personal)
CARRIER SUMMARY
Around 2 years of experience in the field of inspection for clients such as Chennai Petroleum Corporation
Limited, TVS Wheels India ( TATA Vehicles) , Hindustan Petroleum Corporation Limited, Vizag, Choudhry
Technical Services, Chennai, National Thermal Power Corporation, Vizag, Areva, Chennai, Tyco valves and
fittings India Pvt. Ltd, Chennai, KCP Limited, Chennai. Professionally qualified Coating /Painting & NDT
Inspector with extensive experience and knowledge within the field of inspection. Conversant in Inspection
methodologies and processes with a strong knowledge of all major international codes and standards,
application and interpretation. A qualified multi-disciplined inspector in all relevant industry sectors of Coating
& NDT methods.
Excellent project and time management skills, with strong team leadership ability. An effective and confident
communicator with demonstrated high-level interpersonal skills. Strong focus on OH&S, Quality and
environmental issues. An individual who takes personal pride in completing projects successfully, with the capacity
to quickly react and adapt to situations and events as they develop.
Handled Responsibilities of Coating Inspector & NDT Inspector, Familiar with All Day to Day QA/QC Work.,
Maintaining all QA/QC Documents Like Daily Coating Reports, Painter Qualification list, Procedure Specification,
QCP & ITP, Project Specifications, Project Drawings, Test Certificates, Calibration reports, Preparation of Test
Packs. Maintaining Test Records as per Test pack Wise before Hydro test & System Wise after Hydro test.
Maintaining Punch list Status & Giving Feed Back to Client.
PROFESSONAL & EDUCATIONAL QUALIFICATIONS
Professional Qualifications Certified NACE Coating Inspector Level-1
Certified NACE Coating Inspector Level-2
Ultrasonic Inspection Level 2 Cert. No. 130903/UT
ASNT, welds & all configurations
Ikram ahmad ali Saydu 1 Private & Confidential
2. Penetrant Inspection Level 2 Cert. No. 130903/PT
ASNT: Weldments, Castings & Forgings
Magnetic Inspection Level 2 Cert. No. 130903/MT
ASNT, Weldments, Castings, Forgings
Radiographic Testing Level 2 Cert. No. 130903/RT
ASNT, Weldments
Educational Qualifications Bachelor in Technology in Mechanical Engineering
Higher Secondary Education
Secondary School Leaving Certificate
Employment History
May 2013 – Present (SIS INSPECTION SERVICES CHENNAI.)
Position: QC Coating Inspector & NDT Inspector
• Corrosion survey /monitoring of all piping and vessels in the plant. To report extent and significance of
equipment corrosion /wastage and general deterioration.
• Completion of daily inspection progress summary reports, ensuring all inspection activities on inspected items
are complete and reviewed prior to final report issue.
• Responsible for communicating and enforcing site safety procedures, daily toolbox meetings within inspection
group.
• Checking of drawings for onsite accuracy.
• Daily monitoring for ambient conditions on the coating areas in the field weld joints, tie in joints and painting
yards
• Checking for the paint storage conditions, paint batch no, MSDS.
• Preparing daily and weekly progress report.
• Checking the blasting and painting equipments are as per the project requirements.
• Checking the abrasive type, conditions, size, and expiration date.
• Check profile height by using Testex tape & Calibrated micrometer.
• Checking wet & dry film thickness using the appropriate gauge.
• Check the residual surface chlorides before and after blasting.
• Visual checking of job identification for the current project as per paint release report.
• Monitor the coating variables, in-service environmental conditions, selection of paint system, application
methods, are as per the stated specification.
• Verified required tools and equipment to be used are calibrated & properly tagged.
Ikram ahmad ali Saydu 2 Private & Confidential
3. • Check the blasting pressure at nozzle by using Hypodermic needle gauge.
• Inspection of surfaces after blasting (both abrasive blast & Water washing).
• Verify blasters and painters are qualified for the project as per the project requirements.
• Check profile height by using Testex tape & Calibrated micrometer.
• Check wet & dry film thickness after suitable conditions.
• Check the residual surface for chlorides before and after blasting.
• Perform inspections in accordance with inspection test plans.
• Pre-check applicable standard, code, specification and quality control procedures.
• Visual checking of job identification for the current project as per paint release report.
• Monitor the coating variables, in-service environmental conditions, selection of paint system, application
methods, are as per the stated specification.
• Marking up piping systems for subsequent inspections.
• Carry out UT and MPI surveys of structural steelwork; risers and flare towers.
• Onshore piping and static equipment, Flow lines and other pipelines at the oil production.
• Conduct on-stream inspection of Ultrasonic Testing, Thickness & corrosion monitoring,
• Magnetic Particle Testing, Dye Penetrant Testing)
• Coordinate with a team of Multi-disciplined NDT technician’s in their completion of specific inspection and
testing tasks and to monitor and perform periodic verification of test results.
• Marking up piping systems for subsequent inspections.
DUTIES AND RESPONSIBILITIES:.
• Reviewing quality procedures of sub-contractors.
• Primarily responsible for Quality Control of coating processes,
• Monitor and ensure the adherence to the defined processes.
• Executes the specific inspections on materials, equipment and construction/ installation activities on site.
• Material Inspection.
• Site inspection and respective documentation control.
• Check and monitor the relative humidity.
• Inspect and check the surface preparation by using surface profile gauge.
• Check the surface if it is away from Dirt, Grease & Oil.
• Inspect and document the WFT and DFT thickness readings.
• Manage the relevant Quality Records and issue non conformity reports if necessary, report NCRs to Quality
Control Manager.
• Control of storage and certification of consumables.
• Performs qualification check for coating processes.
• Verifies the correct color-coding and painting.
• Performs adhesion testing like peel off testing.
• Evaluates impact testing.
• Performs visual checks after blasting.
• Review of document such as Approved Procedures related to the Applied Coating System.
• Responsible for all painting activities & Inspections done at Sub – Contractors end.
• Responsible for the Shot Blasting Zone and take care of Anchor profile.
• Monitoring the surface preparation process as per the requirement of manufacturer and specifications.
Ikram ahmad ali Saydu 3 Private & Confidential
4. • Performing all QC Inspection activities in accordance with Quality
• Plan & applicable Codes, Standards and Specifications.
• Visual & Dimensional Inspection of Raw Materials and Verify Material Test Certificates.
• Controlling and Evaluating all the Inspection activities.
• Materials receiving inspection of piping materials, Fabrication materials.
• Pre, in process & Post Painting Inspection.
• Final inspection for release.
• Final Painting/Coating documentation (Painting summary report, records)
• Responsible for UT/RT/PT/MT & VT.
• Periodic Checking of all high pressure piping/ pipelines and all process equipment by using UT.
• Visual Inspection of Equipment by internal Inspection at the time of shutdown/Turnaround.
• Maintenance of Records to check the Corrosion rate/year.
• Report to Corrosion / Inspection on the immediate action if necessary.
• Control of Material up-gradation, proper selection of materials specification Schedule etc.
• Control of Cathodic protection, Selection of paint depending upon the severity of service.
• Control of weld overlap, chemical injection / Inhibitor selection in consultation with supplier.
• Responsible for all radiographic films interpretation and review.
• Responsible for co-ordinate a number of NDT technicians for various projects.
• Off stream and on stream inspection of on plot piping and static equipment.
• Ultrasonic corrosion monitoring of the pipe work.
• Responsible for UT interpretation and repair work.
• Familiar with handling of all Project QA/QC Documents.
• Managing Documentation as per Project Requirements.
• Transfer of information between Company and Contractor.
• Preparation and review of weld control sheets
• Co-ordination of test packs activities with client, inspectors and status reporting to QA/QC Manager.
• Coordination & controlling of punch list activities.
• Maintaining welder performance log, repair percentage.
• Maintaining NDT status and co-ordination with sub-contractor & Inspectors
• Coordinating Punch list activities related Test pack and Client Master Punch List with site Engineers,
Supervisors and QC Inspectors.
EQUIPMENTS HANDLED AS PAINTING INSPECTOR:
• ELECTRONIC DFT GAUGE (ELCOMETER 456)(TYPE II)
• FNF ELECTRONIC DFT GAUGE
• ULTRASONIC GAUGE FOR MEASURING THICKNESS ON CONCRETE
• BANANA GUAGE(ELCOMETER 211)(TYPE 1)
• DEW POINT CALCULATOR
• WHIRLING HYGROMETER
• ELECTRONIC HYGROMETER(ELCOMETER 319)
• BRESLE SAMPLE PATCH TEST and SLEEVE TEST BY KITAGAWA TUBES
• COMB GAUGE for WFT
Ikram ahmad ali Saydu 4 Private & Confidential
5. • DIAL MICROMETER with REPLICA TAPE
• SURFACE PROFILE NEEDLE GAUGE(DIGITAL AND ANALOG)
• LOW VOLTAGE HOLIDAY DETECTOR (67 ½ V)
• ISO COMPAROTOR FOR GRIT AND SHOT BLASTED WITH 5X
• MAGNETIC LIMPET GAUGE(STEEL TEMPERATURE)
• TOOKE GAUGE 2X CUT
• DOLLY TEST
• BARCOL HARDNESS TESTER(CURE)
• Witnessed the below test for Production pipes:
Coating test panels.
Mixing ratio of Base and Activator.
PERSONAL INFORMATION:
Father’s Name : Hussain Saydu
Nationality : Indian
Marital Status : Unmarried
Languages known : English, Telugu, Urdu, Hindi, Tamil.
Passport number : K4774326
Date of issue : 05 Sep 2012
Date of expiry : 04 Sep 2022
Issued place : Hyderabad.
Ikram ahmad ali Saydu 5 Private & Confidential
6. • DIAL MICROMETER with REPLICA TAPE
• SURFACE PROFILE NEEDLE GAUGE(DIGITAL AND ANALOG)
• LOW VOLTAGE HOLIDAY DETECTOR (67 ½ V)
• ISO COMPAROTOR FOR GRIT AND SHOT BLASTED WITH 5X
• MAGNETIC LIMPET GAUGE(STEEL TEMPERATURE)
• TOOKE GAUGE 2X CUT
• DOLLY TEST
• BARCOL HARDNESS TESTER(CURE)
• Witnessed the below test for Production pipes:
Coating test panels.
Mixing ratio of Base and Activator.
PERSONAL INFORMATION:
Father’s Name : Hussain Saydu
Nationality : Indian
Marital Status : Unmarried
Languages known : English, Telugu, Urdu, Hindi, Tamil.
Passport number : K4774326
Date of issue : 05 Sep 2012
Date of expiry : 04 Sep 2022
Issued place : Hyderabad.
Ikram ahmad ali Saydu 5 Private & Confidential