1. APPLICATION TO THE POSITION OF QA/QC WELDING
INSPECTOR
Name of Candidate : Mr. Prakash Vijayan
Nationality : Indian
Profession : Saudi Aramco approved MechanicalEngineer/
Welding Inspector
A.KEY STRENGTH
• Welding inspections in the manufacturing stages of Boilers, Pressure
Vessels, Penstocks, ship hull, Oil tanks, Structures, Oil Refinery &
Petro Chemical Projects
• Plant Equipment inspections in both running and shutdown conditions
• Familiar with international standards, specifications and codes related
to piping and welding
• Preparation of drawings using AutoCAD
• NDT hands on experience and inspection in RT, UT, MT, PT & VT
and film interpretation
B. QUALIFICATION
Diploma in Mechanical Engineering
Additional certifications
• American Welding Society’s : Certified Welding Inspector
• Certificate Number : 10014441: Valid up to : Jan 2013
• CSWIP 3.1: Certificate Number : 47739 Valid up to : May 2015
• ASNT Level II in Dye Penetrate testing, Magnetic particle testing,
Radiography & Ultrasonic testing.
• Computer Knowledge AUTO CAD 2002/2009. MS Office (All
Versions), Windows (All Versions)
2. C. CAREER SUMMARY
• More than 12 years of experience in NDT & QC inspections in Ship
Building, Oil Refinery, Petro chemical projects
• Boilers, Chemical Plant Projects and familiar with international
standards, specifications and codes.
• As a Welding Inspector worked in various projects and familiar with
industrial quality control and quality assurance.
D. PROFESSIONAL EXPERIENCE
1. WASIT GAS PLANT
SK engineering & construction, Saudi Arabia (Oct 25 -2014 to still continuing)
Position Welding Inspector
2. SADARA
(SINOPEC- 5 COMPANY LTD, SAUDI ARABIA-July 2014 to Oct-2014)
Position Piping & Welding Inspector
3. SADARA
(SINOPEC- 2 COMPANY LTD, SAUDI ARABIA-Jan 2013 to June 2014)
Position Piping & Welding Inspector
Duties & Responsibilities
• Review of inspection and test plan, material verification, WPS, PQR,
MTR and all stage of final inspection.
• Responsible in performing daily inspection and reporting as per
approved inspection and test plan
• Prepare necessary documentation required for each job activity.
• Check the work performed by the construction group in complies to
the approved drawing issued for construction, specification and
standards.
• Material inspection, Certification, Traceability & verification against
3. applicable codes & spec.
• Inspection of incoming materials and review of MTC’s.
• Inspection & Quality Control by having thorough Knowledge of
various Welding Processes including GTAW, SMAW, GMAW
(Semi-Auto & Machine), SAW, FCAW.
• Control of welding variables during welding of various materials
including CS, SS (Austenitic), Nickel Alloy, DSS(P10H), LTCS, P11,
P22, P9, P5 ,P45 ,P42,P43 as per applicable ANSI, ASME, API,
ASTM, Codes & Specs.
• Inspection of fit up and welding activities in fabrication and Preparing
reports.
• Prepare daily welding reports, monitor and prepare welder’s daily and
weekly rejection rate, weekly weld production etc.
• Monitor and verify that the work execution and implementation are as
per approved procedures, approved specification and approved
drawings.
• Co-ordination with Client in all above concerns including NCR
generation & resolutions
• Responsible for all Quality activities to Project Specification and
standards.
• Ensuring implementation of Quality Control Plan, Procedures,
Inspection and Test Plan
4. SAUDI ARAMCO TOTAL REFINING & PETRO CHEMICAL
PROJECT (SINOPEC COMPANY LTD, SAUDI ARABIA-Oct 2011 to 20 Aug
2012 )
Position Piping & Welding Inspector
Duties & Responsibilities
• Responsible in performing daily inspection and reporting as per
approved
Inspection and test plan
• Review of inspection and test plan, material verification, WPS, PQR,
MTR and all stage of final inspection.
• Prepare necessary documentation required for each job activity.
• Check the work performed by the construction group in complies to
the approved drawing issued for construction, specification and
Aramco standards.
• Inspection of incoming materials and review of MTC’s.
4. • Inspection of fit up and welding activities in pipe fabrication
and Preparing reports.
• Monitoring of job site Quality Control Inspection Progress.
• Prepare Monthly Reports of Q C activities to Aramco.
• Preparation of status log for NCR, RFI, and Log Book Entries.
• Monitor and verify that the work execution and implementation are as
per approved procedures, approved specification and approved
drawings.
• Preparing inspection sequence plans as per manufacturing schedule.
• Responsible for all Quality activities to ASME B31.3 and Saudi
Aramco standards.
• Ensuring implementation of Quality Control Plan, Procedures,
Inspection and Test Plan.
• Attending weekly Quality meetings with client.
5. SAUDI ARAMCO TOTAL REFINING & PETRO CHEMICAL
PROJECT
(PETROL STEEL COMPANY LTD, SAUDI ARABIA- 2010 dec to 2011 Sep )
Position piping & Welding Inspector
Duties & Responsibilities
• Responsible in performing daily inspection and reporting as
per approved Inspection and test plan
• Review of inspection and test plan, material verification, WPS,
PQR, MTR and all stage of final inspection.
• Prepare necessary documentation required for each job activity.
• Check the work performed by the construction group in
complies to the approved drawing issued for construction,
specification and Aramco standards.
• Inspection of incoming materials and review of MTC’s.
• Inspection of fit up and welding activities in pipe fabrication
and Preparing reports.
• Monitoring of job site Quality Control Inspection Progress.
• Prepare Monthly Reports of Q C activities to Aramco.
• Preparation of status log for NCR, RFI, and Log Book Entries.
5. • Monitor and verify that the work execution and implementation
are as per approved procedures, approved specification and
approved drawings.
• Preparing inspection sequence plans as per manufacturing
schedule.
• Responsible for all Quality activities to ASME B31.3 and Saudi
Aramco standards.
• Ensuring implementation of Quality Control Plan, Procedures,
Inspection and Test Plan.
• Attending weekly Quality meetings with client.
6. MAGNUM INDUSTRIAL LABORATORIES LTD., BAHRAIN
Period: Dec 2008 – Dec 2010
Position: QA/QC Welding Inspector
Duties & Responsibilities
• As a QC Inspector Preformed Inspection on ship hull, Oil tanks,
boilers, lay barges, oilrigs as per the client requirement and prepare
drawings using AutoCAD as per the class survey at Arab Shipbuilding
and Repair Yard (ASRY),BAHRAIN
• Carrying out Quality control activities in inspection of erections, fit up
& welding. Evaluation of weld joints/ship structures using
Visual/NDT methods. Arranging stage inspection surveys by
classification societies.
• Perform visual inspection before, during and after welding activities.
• Monitor Welding and welder's status log book and performance.
• Preparing weld map as per piping
• Maintaining relevant Documents & Reports as per client requirement
• Inspection of welding consumables
6. • Controlling the welding of joints according to isometric drawings and
checking diameter, thickness, drawing number and class in welding
progress report.
• Daily joint fit-up inspection for proper Root Gap, Bevel angle,
checking with the
• Isometric Drawing for proper Orientation and giving clearance for
welding.
• Checking proper Preheat has been maintained prior to start of
welding.
• Selection of welded joints for NDT on weekly basis as per Piping
class and giving clearance for painting and further spool erection.
• Post welding visual inspection of completed weld join
7. Emirates Industrial Laboratories Ltd., DUBAI.
Period: 2007 to 2008
Position: QA/QC Welding/NDT Inspector
Duties & Responsibilities
• Worked as QA/QC Inspector in various type of projects such as
construction of storage tanks, Oil refineries, steel structures for
bridges and various kinds of heavy structures, Barges, Vessels at
LAMPRELL, CBME and GALADHARIENG etc., in Dubai, U.A.E.
• Carrying out Welding Inspection on different marine vessels & Oil
rigs, And deal with various clients like as ABS, DNV, LR, BV etc., in
Dubai DRY DOCKS.
• Witnessing the Procedure Qualification Record (PQR), Welder
Performance
• Qualifications Test (WPQT).
• Witnessing and Certifying the documentation of weld data.
7. • Responsible for QC activities of shop floor as well as sites and
arranging and providing support for inspectors at Sub-contractors.
• Verification of documents for incoming consumables & materials as
per applicable Codes & Specification.
• Daily Fit-Up& production welding joint inspection
• Preparation of Stage Inspection Reports as per ITP.
• Inspecting the pipe spools as per the drawing and documented the
same.
• Conducting PT, MPT for Surface checks and Sub surface Checks.
• Interpretation of Radiography Films.
8. Oman Engineering Company, OMAN
Period: 2003 to 2004
Position: QC Inspector
Duties & Responsibilities
• Worked as QC Inspector in Oman Engineering Company in OMAN.
• Inspected Radiography, Ultrasonic testing and Visual Inspection of
fabricated items. Carried out Radiographic Film Interpretation of
piping, structural joints and making reports as per the codes and
standards.
• Report to QC supervisor about the quality issues of the project
• Reviewing Welding Procedure Specification (WPS) with relevant
qualified PQR for the particular projects.
• Inspection of shop fabrication of piping spools and supports. Visual
inspection of weld joins and plant piping, and preparing punch list (A
& B) after installation.
• Performing Fit up inspection & welding reports.
• Carrying out the Welding inspection before, during and after welding
operation as per approved test plan, relevant engineering drawing,
international standard and project specification.
• Co – Ordinate with QC inspection team and Third party inspection
agency.
• Preparation of Final Package (Dossier) for submission to client.
8. • Co – ordinate with client inspection agencies and sub contractors.
9. TECHNICAL INSPECTION SERVICES INDIA.
Period: 2004 – 2006
Position: NDT Technician & Assistant QC inspector
Duties & Responsibilities
• Carried out Radiography Testing, Penetrate Testing, and Magnetic
Particle Inspection &Ultrasonic Testing. Technical Inspection
Services in Cochin.
• Performed as a NDT Technician in Cochin Ship Yard, FACT,
HOC&KRL.
• Worked as QC Inspector in MUMBAI BEYAR INDIA LTD.,
NICHOLAS LTD. & B.A.R.C
• Carried out equipment maintenance and assisted RSO for radiation
safety. Carried out radiographic film interpretation and report
submittal to third party agencies. Calibration of NDT equipment by
assisting the senior inspectors.
• Performs Weld Visual Check up, NDT interpretation in RT, UT, MPI
& PT and prepare test reports for client requirements.
• Reviewing WQT, PQT, Mechanical Testing, NDT (RT, UT, and PT
& MT), and RT film interpretation.
• Coordinating with client inspection department at various stages of
fabrication activities and getting approval.
• Ensure / Control all NDT work are strictly adhered to procedures
• Maintaining Inspection Report, Records & Summary
• Preparation and Submission of Final delivery documents for the
Projects
• Daily reporting to the QA/QC Supervisor regarding the work
progress and daily activities.
E. PERSONAL DETAILS
9. • Status : Married
• Nationality : Indian
• Date of Birth : 15.11.1979
• Iqama No . : 2298935384
• Language Known : English, Hindi, Malayalam & Tamil
10. • Status : Married
• Nationality : Indian
• Date of Birth : 15.11.1979
• Iqama No . : 2298935384
• Language Known : English, Hindi, Malayalam & Tamil