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Application of PPC for Electronics
Manufacturing Company
Production
 Process of planning the production in advance
 Setting the exact route of each item
 Fixing the starting and finishing dates for each item
 First plan your work, then work on your plan
 Coordination of the series of functions according to a plan
 Economically utilize the plant facilities
 Regulate the orderly movement of goods during the entire mfg. cycle.
Functions of PPC
Planning
 Complete details and requirements of the product to be manufactured
 Planning the design of product going to be manufactured.
 quality and quantity of materials which are to be consumed
 sequence of operations
 capacity of equipment
 Order is placed
 Most economical process is selected depending upon
 Current production commitments
 Delivery date
 Quantity to be produced & Quality standards.
 Availability of equipment’s, tools, and manpower with period
 Sequence of operations to be performed
 Standard time for each operation
Routing
 Selection of path which will be followed by each part of the product while being
transformed from raw materials to finished products
Routing in Industries:
 Assembly Industry
 Job Order Industry
 Batching Industry
 Project based Industry
 Continuous Industry
Scheduling
 Order of sequence
 Starting and finishing time for each step
Dispatching
 Physical transfer of order from Planning Dept. to Production Dept.
 Send to actual production line
 Send Time Cards
 Inspection tickets – What quality should be maintained
Follow-Up
 Daily progress report
 Material at productions
 Shortage and delay of material
 On time or not
 Job progress
 Particular sequence is followed or not
 Assembly Line
 Components are on time for assembly
Inspection
 Confirming predetermined quality
 Defectives are rejected
 Reduce defective products
Objectives of PPC
 Estimate cost
 Make proper sequence
 Optimal usage of resources and capacity
 Coordinate different departments
 Fewer rush order and less overtime
 Better inventory management for raw materials and finished goods
 Reduction in wastage of time
 Deliver product on time
Application of PPC for Electronic Manufacturing Company

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Application of PPC for Electronic Manufacturing Company

  • 1. Application of PPC for Electronics Manufacturing Company
  • 2. Production  Process of planning the production in advance  Setting the exact route of each item  Fixing the starting and finishing dates for each item  First plan your work, then work on your plan  Coordination of the series of functions according to a plan  Economically utilize the plant facilities  Regulate the orderly movement of goods during the entire mfg. cycle.
  • 3. Functions of PPC Planning  Complete details and requirements of the product to be manufactured  Planning the design of product going to be manufactured.  quality and quantity of materials which are to be consumed  sequence of operations  capacity of equipment  Order is placed  Most economical process is selected depending upon  Current production commitments  Delivery date  Quantity to be produced & Quality standards.  Availability of equipment’s, tools, and manpower with period  Sequence of operations to be performed  Standard time for each operation
  • 4. Routing  Selection of path which will be followed by each part of the product while being transformed from raw materials to finished products Routing in Industries:  Assembly Industry  Job Order Industry  Batching Industry  Project based Industry  Continuous Industry
  • 5. Scheduling  Order of sequence  Starting and finishing time for each step Dispatching  Physical transfer of order from Planning Dept. to Production Dept.  Send to actual production line  Send Time Cards  Inspection tickets – What quality should be maintained
  • 6. Follow-Up  Daily progress report  Material at productions  Shortage and delay of material  On time or not  Job progress  Particular sequence is followed or not  Assembly Line  Components are on time for assembly Inspection  Confirming predetermined quality  Defectives are rejected  Reduce defective products
  • 7. Objectives of PPC  Estimate cost  Make proper sequence  Optimal usage of resources and capacity  Coordinate different departments  Fewer rush order and less overtime  Better inventory management for raw materials and finished goods  Reduction in wastage of time  Deliver product on time