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Runway Construction Project Execution Plan
Details of how a Runway is constructed, and how the progress, safety and qualit...
Table of Contents
© David H Moloney
Runway Construction
© David H Moloney
Runway Construction Sequence & Methods
Roads&Pavings
© David H Moloney
Excavate & Load Tipper Trucks
© David H Moloney
Trench Excavation with Stepped Faces
© David H Moloney
Trench Excavation with Battered Faces
© David H Moloney
Spreading & Compaction Clay fillEarthworks
Tipper Trucks Unloading
Spreading & Compaction Clay fillEarthworks
Backfill TrenchEarthworks
Dozer Pushing ClayEarthworks
Dozer Ripping GroundEarthworks
Excavator with Hydraulic RockbreakerEarthworks
Rock - Excavability
The excavability of rock depends mainly on the rock strength and the layer thickness.
This diagram sho...
CABC ( Crushed aggregate base course )
Earthworks
Mixing Plant
Testing Compaction
Site Trial
Mixing CABCEarthworks
Spreading & Compaction CABC ( Crushed aggregate base course )
Earthworks
Spreading & Compaction CABC ( Crushed aggregate base course )Earthworks
Spreading & Compaction CABC ( Crushed aggregate base course )Earthworks
Runway Asphalt Pavement
Roads&Pavings
Brief Description
Sequence, plant and methods to construct a runway
Prime Coat Site Trials
Roads&Pavings
Bituminous Prime Coat shall
consist of supplying and applying
bituminous material to ...
Runway Asphalt Pavement - Prime Coat
Roads&Pavings
Runway Asphalt Pavement
Roads&Pavings
Runway Asphalt Pavement
Roads&Pavings
Runway Asphalt Pavement
Roads&Pavings
Runway Asphalt Pavement
Roads&Pavings
Runway Asphalt Pavement - 4 Pavers working together
Roads&Pavings
Runway Asphalt Pavement - 4 Pavers working together
Roads&Pavings
Cutting Joint
Roads&Pavings
Runway Asphalt Pavement - Line & Level
Roads&Pavings
Checking asphalt level by Dip measurements
String line used for Level...
Runway Asphalt Pavement
Roads&Pavings
Runway Pavement - Marking
Roads&Pavings
Runway Pavement – Cleaning surface with rotating water jets
Roads&Pavings
Runway Pavement – Cleaning surface with rotating water jets
Roads&Pavings
Runway Pavement – Test for Skid Resistance
Roads&Pavings
Runway Pavement
Roads&Pavings
Using the Douglas Mu-Meter continuous friction measuring equipment
Runway Pavement – Test for Smoothness using Rolling Straight Edge
Roads&Pavings
Runway Pavement – Test for Texture by Sand Patch test
Roads&Pavings
Airfield Ground Lights Ducts & Chambers
Miscellaneous
Airfield Ground Lights
Miscellaneous
Airfield Ground Lights Ducts & Chambers
Miscellaneous
Airfield Ground Lights Excavate Trench in CABC
Miscellaneous
Airfield Ground Lights – Concrete Ducts
Miscellaneous
Airfield Ground Lights – Surface Inset Lights
Miscellaneous
Airfield Ground Lights
Miscellaneous
Jig to Level Pot
Airfield Ground Lights - Core drill for Inset Light
Miscellaneous
Airfield Ground Lights Fit Pot with Jig
Miscellaneous
Airfield Ground Lights
Miscellaneous
Precast Yard - Chambers
Miscellaneous
Delivery of Precast Chambers
Miscellaneous
Airfield Ground Lights
Miscellaneous
Jointing HDPE Ducts Jointing HDPE Ducts
Precast Chamber Grouting Inset Light Pot
ILS Localiser Antenna & Approach Lights
Miscellaneous
Provides lateral radio guidance to an aircraft
approaching and landi...
Approach Lights
Miscellaneous
Approach Lights
Miscellaneous Used by the pilot to align the aircraft visually with the runway centreline.
ILS Glide Path Antenna
Miscellaneous Provides radio vertical guidance to an aircraft approaching and
landing on a runway
DVOR Ground Station
Miscellaneous Omni Directional Radio Range (VOR) is a radio navigation system for aircrafts, so
an air...
Airfield Lights - Substation
Miscellaneous
Contains switchgear, protection and control equipment
Airfield Lights - Substation
Miscellaneous
Contains switchgear, protection and control equipment
Airfield Lights – Taxi Guidance Signs
Miscellaneous
Taxi guidance signs provide direction and
information to taxiing aircr...
Concrete Slipform Paving
Roads&Pavings
Brief Description
Horizontal slip forming for concrete pavement. The process
consis...
Concrete Slipform Paving – Texturing Machine
Roads&Pavings
Concrete Slipform Paving - Slipform Machine
Roads&Pavings
Concrete Slipform Paving – Placer / Spreader Machine
Roads&Pavings
Concrete Slipform Paving
Roads&Pavings
Concrete Slipform Paving
Roads&Pavings
Concrete Slipform Paving
Roads&Pavings
Concrete Slipform Paving
Roads&Pavings
Concrete Slipform Paving – Drilling holes for dowels
Roads&Pavings
Concrete Slipform Paving – Drilling holes for dowels
Roads&Pavings
Runway Concrete Pavement
Roads&Pavings
Milling / Planing Machine
Roads&Pavings
Used to remove part of the surface of a paved area
Cable Laying
Pipework
Brief Description
132 kVa Cable laying .
Cable Laying
Pipework
Cable Laying
Pipework
Cable Laying
Pipework
Cable Laying
ⓒ David H Moloney
Cable Drum Stand Cable pulled on rollers
Cable Winch
Cable Drum Unloading Cable on rollers ...
Horizontal Directional Drilling
Pipework
Brief Description
Horizontal Directional Drilling under a taxiway.
Process
1. A p...
Horizontal Directional Drilling
Pipework
Micro Tunnelling
Tunnels
Micro Tunnelling Sequence David H Moloney
ⓒ David H Moloney
Tunnels
Fencing
Miscellaneous
Brief Description
Fencing.
Sequence of construction;
1. Clear and grade the ground.
2. Fix corner an...
Fencing
Miscellaneous
Fencing
Miscellaneous
Fencing
Miscellaneous
Fencing
Miscellaneous
Fencing Delivery
Miscellaneous
Article on Muscat Airport Runway Link http://www.ccc.me/pdf/bulletins/bulletin103.pdf
Runway Construction Pavement Details & Mixes
Runway Asphalt Runway Ends Concrete
Concrete Delivery Order - RecordConcrete
Brief Description
It is important to record orders for
concrete deliveries.
The f...
Flight CheckTests
Brief Description
Aircraft performing flight checks
on new Instrument Landing
System
Concrete
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concrete
Brief Description
The sequence to construct a reinforced ...
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concrete
Culvert Construction
Concrete
Brief Description
Sequence to construct culvert
with head walls.
Culvert Construction
Concrete
Oil Interceptor
Miscellaneous
Used to capture oil / fuel from leaks or spillages that are washed down
drains every time it...
Oil Interceptor
Concrete
Excavation for Underground Pump stationEarthworks
Brief Description
Faces of excavation Stepped &
Well-point Dewatering us...
Concrete MixGeneralItems
A concrete mix contains 5 major
elements: cement, water, coarse
aggregates, fine aggregates (sand...
Vibrating Concrete
ⓒ David H Moloney
Concrete
Airside Restrictions
Stakeholders Engagement
Method of Work Plan (MOWP)
A Method of Working Plan (MOWP) is prepared when the normal operation o...
Airplane Wingtip Clearance
Miscellaneous
Brief Description
Regulation distances shown
for wingtip clearance.
Airplane Wingtip Clearance
Miscellaneous
Taxiway Reconstruction Airside
Miscellaneous
Brief Description
Regulations regarding working adjacent to
a live runway.
Taxiway Reconstruction Airside
Miscellaneous
Working Airside to Upgrade Taxiway
Asphalt Pavement Laid on Existing Concrete Pavement Temporary Gate and Fence
Excavation...
Taxiway Reconstruction Airside
Miscellaneous
Contractors Temporary Facilities
Temporary Contractors Site Facilities
ⓒ David H Moloney
Brief Description
Site Offices, Camp Accommodation for
1,250 worke...
Welfare Facilities
ⓒ David H Moloney
GeneralItems
Toilets – Washing
Canteen, Drying Room, Toilet & Generator
Site Hoarding examples
ⓒ David H Moloney
GeneralItems
Temporary Fence type 1
ⓒ David H Moloney
GeneralItems
Brief Description
Examples of temporary security
fences that are hig...
Temporary Fence type 1
ⓒ David H Moloney
GeneralItems
Temporary Fence type 2
ⓒ David H Moloney
GeneralItems
Brief Description
Temporary fence on precast beam for airport.
Temporary Fence type 2
ⓒ David H Moloney
GeneralItems
Dewatering
ⓒ David H Moloney
GeneralItems
Brief Description
Construction dewatering is the removal or drainage of
groundwa...
Dewatering
ⓒ David H Moloney
GeneralItems
Brief Description
Construction dewatering is the removal or
drainage of groundwa...
Dewatering
ⓒ David H Moloney
GeneralItems
Wheel Wash Drive-through
ⓒ David H Moloney
GeneralItems
Wheel Wash Drive-throughGeneralItems
Temporary Electricity Supply & Tower Lights
ⓒ David H Moloney
GeneralItems
Asphalt Batching YardGeneralItems
Asphalt Batching YardGeneralItems
Asphalt Batching YardGeneralItems
Concrete Batching Yard 3 Nr MixersGeneralItems
Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Concrete batching plant comprises - concrete mixer, control cabi...
Concrete Batching Yard 3 Nr MixersGeneralItems
Crushed Aggregate Batching PlantGeneralItems
Crushed Aggregate Batching PlantGeneralItems
Quarry & Aggregate ProductionGeneralItems
Quarry & Aggregate ProductionGeneralItems
Reinforcement Cutting & Bending Yard David H Moloney
ⓒ David H Moloney
Reinforcement in 12 m lengths. Delivery in 3 ton Bu...
Reinforcement Cutting & Bending
ⓒ David H Moloney
Concrete
Setting out & Surveying
Setting out & Surveying
Setting out & Surveying
Safety & Environmental
Emergency Phone Numbers & Response
HSE Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of
current HSE Issues and hist...
Site Safety Posters examples
Safety Precautions
Personal Protective Equipment (PPE)
Health,Safety&Environment
Personal protective
equipment (PPE) is
protective clothing,
...
Existing Underground Utilities
ⓒ David H Moloney
Earthworks
Brief Description
Before digging
establish the location
and ro...
Existing Underground Utilities & Overhead Cables - Safety Measures
ⓒ David H Moloney
Earthworks
Trench - Safety Measures
Health,Safety&Environment
Trench - Safety Measures
ⓒ David H Moloney
Health,Safety&Environment
Safety Training on Site
Miscellaneous The purpose of safety training is to provide the knowledge necessary to
perform a jo...
Safety Training Matrix
Miscellaneous The purpose of safety training is to provide the knowledge necessary to
perform a job...
Emergency Response Drill
HSE
Drills and exercises are used to rehearse anticipated emergency scenarios
Safety Documents
Health,Safety&Environment
Safe System of Work.
To provide a safe system of work is a legal requirement. W...
Safety Documents
Health,Safety&Environment
Safety Risk Assessments
Are prepared to identify and evaluate risks, to adopt c...
Environmentally Friendly Site Air, Noise, Water & Soil Pollution
Hazardous Substances Symbols
Health,Safety&Environment
COSHH stands for the
Control of Substances
Hazardous to Health
Show...
Water Pollution PreventionGeneralItems
Segregation of WasteHealth,Safety&Environment
Segregation of waste for proper disposal and
recycling. Less waste goes to l...
Putting Waste Concrete to use
ⓒ David H Moloney
Health,Safety&Environment Precast bases for signs and hoarding,
Precast bl...
Administration
Organogram
Brief Description
Shown are the line and
lateral relationships
between the various team
members and their relat...
Staff Responsibility Matrix
Staff Directory
Brief Description
List of staff and their
contact details
Daily Work Record
Brief Description
Daily Work Records showing the
allocation of resources, materials and
work activities ...
Quotations Comparison Sheet
Filing System
Quality Assurance
Quality Assurance Dashboard Dashboard is a single page, graphical representation of
current statistics and historical tren...
Runway Asphalt Pavement - Tests
Roads&Pavings
Quality Assurance Tests
Runway Concrete Pavement - Tests
Roads&Pavings
Runway Laboratory
Roads&Pavings
Laboratory
ⓒ David H Moloney
AsphaltPaving
Programme & Progress Monitoring
Progress Monthly, Monitoring & Reporting - Dashboard
Dashboard is a single page, graphical representation of current
progr...
Histogram Charts for Resources & Outputs
Manpower per Discipline
Concrete per Location
Man-hours for each month of the Pro...
Plant & Equipment List & Worker’s Job Titles
ⓒ David H Moloney
Programme for Construction
Gantt Charts to plan and schedule projects
Primary Substation-
Chiller Plant
Pump House
IRRIGATIONWATER TANKS
IrrigationPump House-
POTABLE/FIRE WATER TANK
Programme...
Pump House
Piling
Primary Substation
Chiller Plant
Pump House
IrrigationPump House
Primary Substation-711
Chiller Plant-714
Pump House-
715
IrrigationPump House-
716
Primary Substation-711
Chiller Plant-714
Pump House-
715
IRRIGATIONWATER TANK
IrrigationPump House-
716
Primary Substation-711
Chiller Plant-714
Pump House-
715
IRRIGATIONWATER TANK
IrrigationPump House-
716
Primary Substation-711
Chiller Plant-714
Pump House-
715
IRRIGATIONWATER TANK
IrrigationPump House-
716
Primary Substation-711
Chiller Plant-714
Pump House-
715
IRRIGATIONWATER TANK
IrrigationPump House-
716
Primary Substation-711
Chiller Plant-714
Pump House-
715
IRRIGATIONWATER TANK
IrrigationPump House-
716
POTABLE/FIRE WATER...
Miscellaneous
Structural Steel
Airport Roof Truss
ⓒ David H Moloney
StructuralSteel
Brief Description
Roof Truss 190 tonne in weight. Sections welded tog...
Airport Roof Truss
StructuralSteel
Roof Truss Sections Roof Truss Sections assembled on trestles
Trusses weigh 190 tonnes ...
Airport – Roof Section Mock-up
StructuralSteel
Airport Piers Roof Frames
StructuralSteel
Sections assembled on trestles
Pedestrian Boarding Bridges & Bridge House
StructuralSteel
Pedestrian Boarding Bridges & Bridge House
StructuralSteel
Pedestrian Boarding Bridges & Bridge Houses
StructuralSteel
Mock-up
Airport Roof Truss
StructuralSteel
Airport Roof Truss
StructuralSteel
Piers Construction
StructuralSteel
Piers Construction
StructuralSteel
Roof Covering
ⓒ David H Moloney
StructuralSteel
Brief Description
Sequence is
Fix bottom sheet
Fix Vapour barrier
Fix Top ...
Roof Covering
ⓒ David H Moloney
StructuralSteel
Roof Covering
ⓒ David H Moloney
StructuralSteel
Roof Covering
ⓒ David H Moloney
StructuralSteel
View from ATC Tower
Miscellaneous
View from ATC Tower
Miscellaneous
View from ATC Tower
Miscellaneous
Tower Construction
Concrete
Brief Description
Air Traffic Control Tower constructed
using a jump-up shutter system.
ATC Tower Cladding
Concrete
Production by David H Moloney
My YouTube Channel link: https://www.youtube.com/channel/UCeJR9J7svhBd-C0ZoAH2fhQ
Heathrow Airport, 3rd Runway Construction
© David H Moloney
Runway Construction Sequence & Methods
© David H Moloney
Runway Construction Methods
© David H Moloney
Earthworks Basecourse Ducts for ground lights
Asphalt Paving Line Marking Fl...
M25 Tunnel under Runway Construction Sequence & Methods
© David H Moloney
Culvert under Runway Construction Methods
© David H Moloney
Earthworks Prepare Formation Floor
Walls Roof Backfill
Heathrow Airport, 3rd Runway Construction
Introduction
This Presentation shows in a straightforward way how a runway
is co...
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Runway Construction Project Execution Plan

  1. 1. Runway Construction Project Execution Plan Details of how a Runway is constructed, and how the progress, safety and quality will be monitored and controlled. Also the measures to ensure that the site is environmentally friendly. David H Moloney 14th Oct 2016 Brief Description The purpose of this presentation is to give an understanding of the Methods, Plant and Sequence to construct a Runway . This presentation can be used to engage Stakeholders and to get the Site Teams commitment to the programme. Also can be used for Induction Training and as a way to capture and share knowledge. Project Execution Plan (PEP) details how a project will be executed, monitored and controlled. High in Educational Value and easily understood. Recommended for Continuing Professional Development (CPD) This Video Presentation is innovative and has many beneficial uses. http://www.slideshare.net/DavidHMoloney/runway-construction-project-execution-plan Film at https://youtu.be/yCKLPzrDztw © David H Moloney
  2. 2. Table of Contents © David H Moloney
  3. 3. Runway Construction © David H Moloney
  4. 4. Runway Construction Sequence & Methods Roads&Pavings © David H Moloney
  5. 5. Excavate & Load Tipper Trucks © David H Moloney
  6. 6. Trench Excavation with Stepped Faces © David H Moloney
  7. 7. Trench Excavation with Battered Faces © David H Moloney
  8. 8. Spreading & Compaction Clay fillEarthworks
  9. 9. Tipper Trucks Unloading
  10. 10. Spreading & Compaction Clay fillEarthworks
  11. 11. Backfill TrenchEarthworks
  12. 12. Dozer Pushing ClayEarthworks
  13. 13. Dozer Ripping GroundEarthworks
  14. 14. Excavator with Hydraulic RockbreakerEarthworks
  15. 15. Rock - Excavability The excavability of rock depends mainly on the rock strength and the layer thickness. This diagram shows excavation methods for rock of various strengths and thicknesses, with a free face. ⓒ David H Moloney
  16. 16. CABC ( Crushed aggregate base course ) Earthworks Mixing Plant Testing Compaction Site Trial
  17. 17. Mixing CABCEarthworks
  18. 18. Spreading & Compaction CABC ( Crushed aggregate base course ) Earthworks
  19. 19. Spreading & Compaction CABC ( Crushed aggregate base course )Earthworks
  20. 20. Spreading & Compaction CABC ( Crushed aggregate base course )Earthworks
  21. 21. Runway Asphalt Pavement Roads&Pavings Brief Description Sequence, plant and methods to construct a runway
  22. 22. Prime Coat Site Trials Roads&Pavings Bituminous Prime Coat shall consist of supplying and applying bituminous material to a previously prepared and approved base course in accordance with the Specification to ensure a bond between this surface and the overlying course.
  23. 23. Runway Asphalt Pavement - Prime Coat Roads&Pavings
  24. 24. Runway Asphalt Pavement Roads&Pavings
  25. 25. Runway Asphalt Pavement Roads&Pavings
  26. 26. Runway Asphalt Pavement Roads&Pavings
  27. 27. Runway Asphalt Pavement Roads&Pavings
  28. 28. Runway Asphalt Pavement - 4 Pavers working together Roads&Pavings
  29. 29. Runway Asphalt Pavement - 4 Pavers working together Roads&Pavings
  30. 30. Cutting Joint Roads&Pavings
  31. 31. Runway Asphalt Pavement - Line & Level Roads&Pavings Checking asphalt level by Dip measurements String line used for Level & line reference
  32. 32. Runway Asphalt Pavement Roads&Pavings
  33. 33. Runway Pavement - Marking Roads&Pavings
  34. 34. Runway Pavement – Cleaning surface with rotating water jets Roads&Pavings
  35. 35. Runway Pavement – Cleaning surface with rotating water jets Roads&Pavings
  36. 36. Runway Pavement – Test for Skid Resistance Roads&Pavings
  37. 37. Runway Pavement Roads&Pavings Using the Douglas Mu-Meter continuous friction measuring equipment
  38. 38. Runway Pavement – Test for Smoothness using Rolling Straight Edge Roads&Pavings
  39. 39. Runway Pavement – Test for Texture by Sand Patch test Roads&Pavings
  40. 40. Airfield Ground Lights Ducts & Chambers Miscellaneous
  41. 41. Airfield Ground Lights Miscellaneous
  42. 42. Airfield Ground Lights Ducts & Chambers Miscellaneous
  43. 43. Airfield Ground Lights Excavate Trench in CABC Miscellaneous
  44. 44. Airfield Ground Lights – Concrete Ducts Miscellaneous
  45. 45. Airfield Ground Lights – Surface Inset Lights Miscellaneous
  46. 46. Airfield Ground Lights Miscellaneous Jig to Level Pot
  47. 47. Airfield Ground Lights - Core drill for Inset Light Miscellaneous
  48. 48. Airfield Ground Lights Fit Pot with Jig Miscellaneous
  49. 49. Airfield Ground Lights Miscellaneous
  50. 50. Precast Yard - Chambers Miscellaneous
  51. 51. Delivery of Precast Chambers Miscellaneous
  52. 52. Airfield Ground Lights Miscellaneous Jointing HDPE Ducts Jointing HDPE Ducts Precast Chamber Grouting Inset Light Pot
  53. 53. ILS Localiser Antenna & Approach Lights Miscellaneous Provides lateral radio guidance to an aircraft approaching and landing on a runway
  54. 54. Approach Lights Miscellaneous
  55. 55. Approach Lights Miscellaneous Used by the pilot to align the aircraft visually with the runway centreline.
  56. 56. ILS Glide Path Antenna Miscellaneous Provides radio vertical guidance to an aircraft approaching and landing on a runway
  57. 57. DVOR Ground Station Miscellaneous Omni Directional Radio Range (VOR) is a radio navigation system for aircrafts, so an aircraft can determine their position and stay on course.
  58. 58. Airfield Lights - Substation Miscellaneous Contains switchgear, protection and control equipment
  59. 59. Airfield Lights - Substation Miscellaneous Contains switchgear, protection and control equipment
  60. 60. Airfield Lights – Taxi Guidance Signs Miscellaneous Taxi guidance signs provide direction and information to taxiing aircraft.
  61. 61. Concrete Slipform Paving Roads&Pavings Brief Description Horizontal slip forming for concrete pavement. The process consists of placing and spreading low slump concrete on the ground in front of a paver that slips over the concrete and extrudes strips of slabs. Slipform Concrete Paver Spreader Texturing & Curing
  62. 62. Concrete Slipform Paving – Texturing Machine Roads&Pavings
  63. 63. Concrete Slipform Paving - Slipform Machine Roads&Pavings
  64. 64. Concrete Slipform Paving – Placer / Spreader Machine Roads&Pavings
  65. 65. Concrete Slipform Paving Roads&Pavings
  66. 66. Concrete Slipform Paving Roads&Pavings
  67. 67. Concrete Slipform Paving Roads&Pavings
  68. 68. Concrete Slipform Paving Roads&Pavings
  69. 69. Concrete Slipform Paving – Drilling holes for dowels Roads&Pavings
  70. 70. Concrete Slipform Paving – Drilling holes for dowels Roads&Pavings
  71. 71. Runway Concrete Pavement Roads&Pavings
  72. 72. Milling / Planing Machine Roads&Pavings Used to remove part of the surface of a paved area
  73. 73. Cable Laying Pipework Brief Description 132 kVa Cable laying .
  74. 74. Cable Laying Pipework
  75. 75. Cable Laying Pipework
  76. 76. Cable Laying Pipework
  77. 77. Cable Laying ⓒ David H Moloney Cable Drum Stand Cable pulled on rollers Cable Winch Cable Drum Unloading Cable on rollers Cable Testing prior to Backfilling Miscellaneous
  78. 78. Horizontal Directional Drilling Pipework Brief Description Horizontal Directional Drilling under a taxiway. Process 1. A pilot hole id drilled to the designed profile 2. A reamer is pulled back through the hole to enlarge it 3. A pipe string is pulled into the hole.
  79. 79. Horizontal Directional Drilling Pipework
  80. 80. Micro Tunnelling Tunnels
  81. 81. Micro Tunnelling Sequence David H Moloney ⓒ David H Moloney Tunnels
  82. 82. Fencing Miscellaneous Brief Description Fencing. Sequence of construction; 1. Clear and grade the ground. 2. Fix corner and straining posts. 3. Fix intermediate posts. 4. Fix line wire, chain-link and razor wire. 5. Construct concrete ground beam
  83. 83. Fencing Miscellaneous
  84. 84. Fencing Miscellaneous
  85. 85. Fencing Miscellaneous
  86. 86. Fencing Miscellaneous
  87. 87. Fencing Delivery Miscellaneous
  88. 88. Article on Muscat Airport Runway Link http://www.ccc.me/pdf/bulletins/bulletin103.pdf
  89. 89. Runway Construction Pavement Details & Mixes Runway Asphalt Runway Ends Concrete
  90. 90. Concrete Delivery Order - RecordConcrete Brief Description It is important to record orders for concrete deliveries. The form can be adapted for other materials e.g. reinforcement.
  91. 91. Flight CheckTests Brief Description Aircraft performing flight checks on new Instrument Landing System
  92. 92. Concrete
  93. 93. Reinforced Wall Construction Sequence ⓒ David H Moloney Concrete Brief Description The sequence to construct a reinforced concrete wall is as follows: Tie the reinforcement. Erect stop-ends and the wall shutters. Pour and vibrate the concrete mix. Remove the shutters after the concrete has hardened. . Cycle Time Pour per Day
  94. 94. Reinforced Wall Construction Sequence ⓒ David H Moloney Concrete
  95. 95. Culvert Construction Concrete Brief Description Sequence to construct culvert with head walls.
  96. 96. Culvert Construction Concrete
  97. 97. Oil Interceptor Miscellaneous Used to capture oil / fuel from leaks or spillages that are washed down drains every time it rains.
  98. 98. Oil Interceptor Concrete
  99. 99. Excavation for Underground Pump stationEarthworks Brief Description Faces of excavation Stepped & Well-point Dewatering used.
  100. 100. Concrete MixGeneralItems A concrete mix contains 5 major elements: cement, water, coarse aggregates, fine aggregates (sand) and air in different proportion. Additional elements such as pozzolanic materials (fly ash, silica fumes or slag) and chemical admixtures can also be incorporated to the mix to increase its properties.
  101. 101. Vibrating Concrete ⓒ David H Moloney Concrete
  102. 102. Airside Restrictions
  103. 103. Stakeholders Engagement Method of Work Plan (MOWP) A Method of Working Plan (MOWP) is prepared when the normal operation of an aerodrome is disrupted through aerodrome works and the risk to aircraft operations is increased. Stakeholders likely to be significantly affected by the proposed works will be given the opportunity to participate in the planning process. The MOWP will clearly set out the following: • the scope of work and the stages of carrying out the work; • how the works are to be carried out and the restrictions on the works organisation; • how the aircraft operators and pilots will be told, through NOTAM, of the restrictions to aircraft operations at each stage of the work; • identify any changes necessary to aerodrome markings and lights as the works progress; • drawings to illustrate work arrangements and changes to declared distances, taxiing routes, etc.; and • identify persons responsible for the works and those accountable for ensuring safety of the aerodrome facilities to aircraft operations. Airport Stakeholders Operations G.M. Technical Services G.M Senior Aviation Manager Chief Fire Officer Project Manager Sr. Maintenance Manager Operations Reediness Team Leader Certification & Compliance Manager Airfield Duty Manager Airport Duty Manager HSE Specialist DGSAS, Director of Airports DGSAS, Aerodrome Certification CAA Air Traffic Control –Tower CAA Chief of Tower Police Ground Handling Agent Airport Refueller Companies
  104. 104. Airplane Wingtip Clearance Miscellaneous Brief Description Regulation distances shown for wingtip clearance.
  105. 105. Airplane Wingtip Clearance Miscellaneous
  106. 106. Taxiway Reconstruction Airside Miscellaneous Brief Description Regulations regarding working adjacent to a live runway.
  107. 107. Taxiway Reconstruction Airside Miscellaneous
  108. 108. Working Airside to Upgrade Taxiway Asphalt Pavement Laid on Existing Concrete Pavement Temporary Gate and Fence Excavation Planing at Runway tie-inFill –Crushed Aggregate Rake sealant out of Joints
  109. 109. Taxiway Reconstruction Airside Miscellaneous
  110. 110. Contractors Temporary Facilities
  111. 111. Temporary Contractors Site Facilities ⓒ David H Moloney Brief Description Site Offices, Camp Accommodation for 1,250 workers, Canteen, Recreation, Fabrication shops, Stores, Plant Yard. In five locations along the route.
  112. 112. Welfare Facilities ⓒ David H Moloney GeneralItems Toilets – Washing Canteen, Drying Room, Toilet & Generator
  113. 113. Site Hoarding examples ⓒ David H Moloney GeneralItems
  114. 114. Temporary Fence type 1 ⓒ David H Moloney GeneralItems Brief Description Examples of temporary security fences that are higher than the usual
  115. 115. Temporary Fence type 1 ⓒ David H Moloney GeneralItems
  116. 116. Temporary Fence type 2 ⓒ David H Moloney GeneralItems Brief Description Temporary fence on precast beam for airport.
  117. 117. Temporary Fence type 2 ⓒ David H Moloney GeneralItems
  118. 118. Dewatering ⓒ David H Moloney GeneralItems Brief Description Construction dewatering is the removal or drainage of groundwater and or surface / rain water usually by pumping to keep the works dry.
  119. 119. Dewatering ⓒ David H Moloney GeneralItems Brief Description Construction dewatering is the removal or drainage of groundwater and or surface / rain water usually by pumping to keep the works dry.
  120. 120. Dewatering ⓒ David H Moloney GeneralItems
  121. 121. Wheel Wash Drive-through ⓒ David H Moloney GeneralItems
  122. 122. Wheel Wash Drive-throughGeneralItems
  123. 123. Temporary Electricity Supply & Tower Lights ⓒ David H Moloney GeneralItems
  124. 124. Asphalt Batching YardGeneralItems
  125. 125. Asphalt Batching YardGeneralItems
  126. 126. Asphalt Batching YardGeneralItems
  127. 127. Concrete Batching Yard 3 Nr MixersGeneralItems
  128. 128. Concrete Batching Plant David H Moloney ⓒ David H Moloney Concrete batching plant comprises - concrete mixer, control cabin, silos for cement and fly ash, aggregate bins and conveyor belt system to feed the mixer. Also aggregate storage bays and water storage tanks. The mixing is computer controlled and has a dynamic screen display, showing the process. Material storage capacity to match two days concrete production
  129. 129. Concrete Batching Yard 3 Nr MixersGeneralItems
  130. 130. Crushed Aggregate Batching PlantGeneralItems
  131. 131. Crushed Aggregate Batching PlantGeneralItems
  132. 132. Quarry & Aggregate ProductionGeneralItems
  133. 133. Quarry & Aggregate ProductionGeneralItems
  134. 134. Reinforcement Cutting & Bending Yard David H Moloney ⓒ David H Moloney Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site
  135. 135. Reinforcement Cutting & Bending ⓒ David H Moloney Concrete
  136. 136. Setting out & Surveying
  137. 137. Setting out & Surveying
  138. 138. Setting out & Surveying
  139. 139. Safety & Environmental
  140. 140. Emergency Phone Numbers & Response
  141. 141. HSE Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of current HSE Issues and historical trends
  142. 142. Site Safety Posters examples
  143. 143. Safety Precautions
  144. 144. Personal Protective Equipment (PPE) Health,Safety&Environment Personal protective equipment (PPE) is protective clothing, helmets, goggles, or other garments or equipment designed to protect the wearer from injury or infection
  145. 145. Existing Underground Utilities ⓒ David H Moloney Earthworks Brief Description Before digging establish the location and route of underground utilities. Locator to find Utilities Spray Paint to mark pavement
  146. 146. Existing Underground Utilities & Overhead Cables - Safety Measures ⓒ David H Moloney Earthworks
  147. 147. Trench - Safety Measures Health,Safety&Environment
  148. 148. Trench - Safety Measures ⓒ David H Moloney Health,Safety&Environment
  149. 149. Safety Training on Site Miscellaneous The purpose of safety training is to provide the knowledge necessary to perform a job safely
  150. 150. Safety Training Matrix Miscellaneous The purpose of safety training is to provide the knowledge necessary to perform a job safely
  151. 151. Emergency Response Drill HSE Drills and exercises are used to rehearse anticipated emergency scenarios
  152. 152. Safety Documents Health,Safety&Environment Safe System of Work. To provide a safe system of work is a legal requirement. What this means is that before you ask an employee to do a job. You ensure that he has received training, has the appropriate personal protective equipment, the work area is safe and he is unlikely to be injured or cause damage by carrying out the assigned task. Project Management Plan for Health, Safety, Security and Environment. also Known as (HSSE Plan) The Project HSSE Management Plan details how safety on site will be managed. Project Procedures for Health, Safety, Security & Environment Details the safe way to undertake a task Methods Statements Are prepared in advance of starting work, to plan a Safe System of Work on site for all activities that carries a risk. The contents of a Method Statement, typically include:- Scope & Location of the Works, Programme, Roles & Responsibilities of Staff. Resources, Work Methodologies and Risk Assessment. Slide 1 of 2
  153. 153. Safety Documents Health,Safety&Environment Safety Risk Assessments Are prepared to identify and evaluate risks, to adopt control measures to reduce or eliminate risks. COSHH Sheet The purpose of the Control Of Substances Hazardous to Health sheet is to identify how to prevent or adequately control workers exposure to hazardous substances. Permit to Work. Is a management system used to control high risk activities by ensuring safety measures are in place prior to starting work. Types of work for which permits will be required include: Excavation and the digging of trenches. Working at height, including on roofs. Working in confined spaces, for example entering a manhole. Hot work, which is welding, soldering or cutting steel with angle grinders or by gas torch. Slide 2 of 2
  154. 154. Environmentally Friendly Site Air, Noise, Water & Soil Pollution
  155. 155. Hazardous Substances Symbols Health,Safety&Environment COSHH stands for the Control of Substances Hazardous to Health Shown are the new hazard symbols
  156. 156. Water Pollution PreventionGeneralItems
  157. 157. Segregation of WasteHealth,Safety&Environment Segregation of waste for proper disposal and recycling. Less waste goes to landfill and hazardous waste is treated to make it safe. Colour Code for Skips & Bins
  158. 158. Putting Waste Concrete to use ⓒ David H Moloney Health,Safety&Environment Precast bases for signs and hoarding, Precast blocks for walls.
  159. 159. Administration
  160. 160. Organogram Brief Description Shown are the line and lateral relationships between the various team members and their relative position in the site organisation.
  161. 161. Staff Responsibility Matrix
  162. 162. Staff Directory Brief Description List of staff and their contact details
  163. 163. Daily Work Record Brief Description Daily Work Records showing the allocation of resources, materials and work activities carried out daily.
  164. 164. Quotations Comparison Sheet
  165. 165. Filing System
  166. 166. Quality Assurance
  167. 167. Quality Assurance Dashboard Dashboard is a single page, graphical representation of current statistics and historical trends
  168. 168. Runway Asphalt Pavement - Tests Roads&Pavings
  169. 169. Quality Assurance Tests
  170. 170. Runway Concrete Pavement - Tests Roads&Pavings
  171. 171. Runway Laboratory Roads&Pavings
  172. 172. Laboratory ⓒ David H Moloney AsphaltPaving
  173. 173. Programme & Progress Monitoring
  174. 174. Progress Monthly, Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of current progress and historical trends
  175. 175. Histogram Charts for Resources & Outputs Manpower per Discipline Concrete per Location Man-hours for each month of the Project Quantity for each month of the Project ⓒ David H Moloney Brief Description Histograms shows resources etc. for each month of a project.
  176. 176. Plant & Equipment List & Worker’s Job Titles ⓒ David H Moloney
  177. 177. Programme for Construction Gantt Charts to plan and schedule projects
  178. 178. Primary Substation- Chiller Plant Pump House IRRIGATIONWATER TANKS IrrigationPump House- POTABLE/FIRE WATER TANK Programme using Timeline & 3D Images Airport Central Utility Yard
  179. 179. Pump House Piling
  180. 180. Primary Substation Chiller Plant Pump House IrrigationPump House
  181. 181. Primary Substation-711 Chiller Plant-714 Pump House- 715 IrrigationPump House- 716
  182. 182. Primary Substation-711 Chiller Plant-714 Pump House- 715 IRRIGATIONWATER TANK IrrigationPump House- 716
  183. 183. Primary Substation-711 Chiller Plant-714 Pump House- 715 IRRIGATIONWATER TANK IrrigationPump House- 716
  184. 184. Primary Substation-711 Chiller Plant-714 Pump House- 715 IRRIGATIONWATER TANK IrrigationPump House- 716
  185. 185. Primary Substation-711 Chiller Plant-714 Pump House- 715 IRRIGATIONWATER TANK IrrigationPump House- 716
  186. 186. Primary Substation-711 Chiller Plant-714 Pump House- 715 IRRIGATIONWATER TANK IrrigationPump House- 716 POTABLE/FIRE WATER TANK
  187. 187. Miscellaneous
  188. 188. Structural Steel
  189. 189. Airport Roof Truss ⓒ David H Moloney StructuralSteel Brief Description Roof Truss 190 tonne in weight. Sections welded together on trestles and the truss is lifted into position.
  190. 190. Airport Roof Truss StructuralSteel Roof Truss Sections Roof Truss Sections assembled on trestles Trusses weigh 190 tonnes Crane Demag CC 8800
  191. 191. Airport – Roof Section Mock-up StructuralSteel
  192. 192. Airport Piers Roof Frames StructuralSteel Sections assembled on trestles
  193. 193. Pedestrian Boarding Bridges & Bridge House StructuralSteel
  194. 194. Pedestrian Boarding Bridges & Bridge House StructuralSteel
  195. 195. Pedestrian Boarding Bridges & Bridge Houses StructuralSteel Mock-up
  196. 196. Airport Roof Truss StructuralSteel
  197. 197. Airport Roof Truss StructuralSteel
  198. 198. Piers Construction StructuralSteel
  199. 199. Piers Construction StructuralSteel
  200. 200. Roof Covering ⓒ David H Moloney StructuralSteel Brief Description Sequence is Fix bottom sheet Fix Vapour barrier Fix Top Hat section and clips Fit Insulation Fix top sheet
  201. 201. Roof Covering ⓒ David H Moloney StructuralSteel
  202. 202. Roof Covering ⓒ David H Moloney StructuralSteel
  203. 203. Roof Covering ⓒ David H Moloney StructuralSteel
  204. 204. View from ATC Tower Miscellaneous
  205. 205. View from ATC Tower Miscellaneous
  206. 206. View from ATC Tower Miscellaneous
  207. 207. Tower Construction Concrete Brief Description Air Traffic Control Tower constructed using a jump-up shutter system.
  208. 208. ATC Tower Cladding Concrete
  209. 209. Production by David H Moloney My YouTube Channel link: https://www.youtube.com/channel/UCeJR9J7svhBd-C0ZoAH2fhQ
  210. 210. Heathrow Airport, 3rd Runway Construction © David H Moloney
  211. 211. Runway Construction Sequence & Methods © David H Moloney
  212. 212. Runway Construction Methods © David H Moloney Earthworks Basecourse Ducts for ground lights Asphalt Paving Line Marking Flight Check
  213. 213. M25 Tunnel under Runway Construction Sequence & Methods © David H Moloney
  214. 214. Culvert under Runway Construction Methods © David H Moloney Earthworks Prepare Formation Floor Walls Roof Backfill
  215. 215. Heathrow Airport, 3rd Runway Construction Introduction This Presentation shows in a straightforward way how a runway is constructed and how the progress, safety and quality is monitored and controlled. Also the measures to ensure that the site is environmentally friendly. The Presentation can be used to engage Stakeholders and to get the Site Teams commitment to the programme. Also can be used as a way to capture and share knowledge. Presentation can be used for safety and induction Training for apprentices from the nearby communities that will be employed on the new infrastructure. The Presentation shows what to expect prior to stepping onto site and is currently used for Training in Safety Compliance in airside operations to avoid safety incidents and accidents © David H Moloney
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Details how a Runway will be constructed, and how the construction will be monitored and controlled.

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