This presentation gives the information about Screw thread measurements and Gear measurement of the subject: Mechanical measurement and Metrology (10ME32/42) of VTU Syllabus covering unit-4.
This presentation gives the information about Screw thread measurements and Gear measurement of the subject: Mechanical measurement and Metrology (10ME32/42) of VTU Syllabus covering unit-4.
Screw Thread measurement: Two wire
Screw Thread measurement: Three wire
Screw Thread measurement: Floating Carriage
Gear measurement: Gear tooth comparator
Gear measurement: Master Gear
Gear measurement: Using Rollers and Parkinson Gear Tester
Special measuring Equipments: Principles of measurement using Tool Maker’s microscope,
Special measuring Equipments: Principles of measurement using Profile Projector
Special measuring Equipments: Principles of measurement using 3D CMM
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Screw Thread measurement: Two wire
Screw Thread measurement: Three wire
Screw Thread measurement: Floating Carriage
Gear measurement: Gear tooth comparator
Gear measurement: Master Gear
Gear measurement: Using Rollers and Parkinson Gear Tester
Special measuring Equipments: Principles of measurement using Tool Maker’s microscope,
Special measuring Equipments: Principles of measurement using Profile Projector
Special measuring Equipments: Principles of measurement using 3D CMM
Surface roughness metrology deals with basic terminology of surface,surface roughness indication methods,analysis of surface traces, measurement methods,surface roughness measuring instruments such as Stylus Probe Instrument, Profilometer, Tomlinson Surface Meter ,The Taylor-Hobson Talysurf etc.This is very useful for diploma,degree engineering students of mechanical,production,automobile branch
Comparators: Constructional features and operation of mechanical, optical, electrical/electronics and pneumatic comparators, advantages, limitations and field of applications
Principles of interference, concept of flatness, flatness testing, optical flats, optical interferometer and laser interferometer.
Surface texture measurement: importance of surface conditions, roughness and waviness, surface roughness standards specifying surface roughness parameters- Ra, Ry, Rz, RMS value etc., surface roughness measuring instruments – Tomlinson and Taylor Hobson versions, surface roughness symbols
Presentation gives brief overview of Linear and angular measurements related to engineering, different types of instruments used for Linear and angular measurements such as vernier calipers ,micrometers,their types,non precision measuring instruments etc.
This presentation gives the information about Force, Pressure and Torque measurements of the subject: Mechanical measurement and Metrology (10ME32/42) of VTU Syllabus covering unit-6.
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Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
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Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
5. Crest
It is top surface joining the two sides of thread.
Flank
Surface between crest and root.
Root
The bottom of the groove between the two flanks of
the thread
Terminology
6. Contd.,
Pitch
The distance measured parallel to the axis from a point
on a thread to the corresponding next point.
Helix angle:
The helix is the angle made by the helix of the thread at
the pitch line with the axis.
Flank angle
Angle made by the flank of a thread with the
perpendicular to the thread axis
7. Depth of thread
The distance between the crest and root of the
thread
Major diameter:
Diameter of an imaginary co-axial cylinder which
would touch the crests of external or internal thread.
Minor diameter (Root diameter or Core diameter):
Diameter of an imaginary co-axial cylinder which
would touch the roots of an external thread.
Contd.,
8. ∗ Addendum
∗ Radial distance between the major and pitch cylinders For
external thread.
∗ Radial distance between the minor and pitch cylinder For
internal thread.
∗ Dedendum
∗ Radial distance between the pitch and minor cylinder = For
external thread.
∗ Radial distance between the major and pitch cylinders = For
internal thread
Contd.,
9. ∗ Major diameter error
∗ reduction in the flank contact
∗ interference with the matching threads
∗ Minor diameter error
∗ Interference
∗ reduction of flank contact
Errors in Screw Thread
10. ∗ Effective diameter error
∗ Pitch error
∗ the total length of thread engaged will be either too high or too
small
∗ Flank angles error
∗ Crest and root error
Contd.,
12. Errors in Thread
1) Progressive error:
The pitch of the thread is uniform but is longer or shorter
its nominal value and this is called progressive error.
13. Contd.,
2. Periodic error
These error repeats itself at regular intervals
along the thread.
Causes of periodic error:
•Teeth error in gears.
•Lead screw error.
•Eccentric mounting of the gears.
15. Contd.,
3) Drunken error:
Drunken errors are repeated once per turn of the thread in
a Drunken thread.
In Drunken thread the pitch measured parallel to the thread
axis. If the thread is not cut to the true helix the drunken
thread error will form
16. Contd.,
4) Irregular errors:
It is vary irregular manner along the length of
the thread.
Irregular error causes:
1. Machine fault.
2. Non-uniformity in the material.
3. Cutting action is not correct.
4. Machining disturbances
17. MEASUREMENT OF VARIOUS
ELEMENTS OF THREAD
1) Major diameter
2) Minor diameter
3) Effective or Pitch diameter
4) Pitch
5) Thread angle and form angle
22. Measurement by Bench micrometer:
Holding centre
Measuring anvil
Holding centre
Measuring anvil
StandardCylinder
ScrewThread
Measurement of Major diameter
25. Measurement of Minor diameter
The minor diameter is measured by a
comparative method by using floating carriage
diameter measuring machine and small ‘ V pieces
which make contact with the root of the thread.
These V pieces are made in several sizes,
having suitable radii at the edges.
V pieces are made of hardened steel.
The floating carriage diameter-measuring
machine is a bench micrometer mounted on a
carriage.
27. The threaded work piece is mounted between the centers of
the instrument and the.V pieces are placed on each side of
the work piece and then the reading is noted.
After taking this reading the work piece is then replaced by
a standard reference cylindrical setting gauge.
Measurement of Minor diameter
28. Measurement of Minor diameter of
Internal threads:
The Minor diameter of Internal threads
are measured by
1. Using taper parallels
2. Using Rollers.
29. Measurement of Minor diameter of
Internal threads:
1. Using taper parallels:
For diameters less than 200mm the use of Taper
parallels and micrometer is very common.
The taper parallels are pairs of wedges having reduced
and parallel outer edges.
The diameter across their outer edges can be changed
by sliding them over each other.
30. Measurement of Minor diameter of
Internal threads:
Using rollers:
For more than 200mm diameter this method is
used. Precision rollers are inserted inside the thread
and proper slip gauge is inserted between the rollers.
The minor diameter is then the length of slip gauges
plus twice the diameter of roller.
31. ∗ One wire
∗ Two Wires
∗ Three wires method
Measurement of Effective Diameter
42. ∗ Tooth profile
∗ It is the shape of any side of gear tooth in its cross section
∗ Pitch circle
∗ It is the imaginary circle of gear that rolls without slipping over
the circle of its mating gear.
∗ Addendum circle
∗ The circle coincides with the crests (or) tops of teeth.
∗ Dedendum circle (or) Root circle
∗ This circle coincides with the roots (or) bottom on teeth
43. ∗ Module(m)
∗ It is the ratio of pitch circle diameter to the total number of
teeth
∗ Face
∗ Part of the tooth in the axial plane lying between tip circle and
pitch circle.
∗ Flank
∗ Part of the tooth lying between pitch circle and root circle.
∗ Top land
∗ Top surface of a tooth
44. ∗ Profile error
∗ The maximum distance of any point on the tooth profile form
to the design profile.
∗ Pitch error
∗ Difference between actual and design pitch
∗ Cyclic error
∗ Error occurs in each revolution of gear
∗ Run out: -
∗ Total range of reading of a fixed indicator with the contact
points applied to a surface rotated, without axial movement,
about a fixed axis
Gear Errors
45. ∗ Eccentricity: -
∗ Half the radial run out
∗ Wobble
∗ Run out measured parallel to. the axis of rotation at a
specified distance from the axis
∗ Radial run out
∗ Run out measured along a perpendicular to the axis of
rotation.
Gear Errors
46. ∗ Eccentricity: -
∗ Half the radial run out
∗ Wobble
∗ Run out measured parallel to. the axis of rotation at a
specified distance from the axis
∗ Radial run out
∗ Run out measured along a perpendicular to the axis of
rotation.
Gear Errors
47. ∗ Axial run out
∗ Run out measured parallel to the axis of rotation at a
speed
∗ Periodic error
∗ Error occurring at regular intervals
Gear Errors
48. 1. Run out
2. Pitch
3. Profile
4. Back lash
5. Tooth thickness
6. Alignment
GEAR MEASUREMENT
49. ∗ In the testing the gears are placed in the mandrel and
the dial indicator of the tester possesses special tip
depending upon the module of the gear and the tips
inserted between the tooth spaces and the gears are
rotated tooth by tooth and the variation is noted
from the dial! indicator
Run out
50. ∗ Point to point measurement (i.e. One tooth point to
next toot point)
∗ Direct angular measurement
Pitch measurement
52. ∗ Measuring the error by using set dial gauge against
a tooth in this method the position of a suitable
point on a tooth is measured after the gear has
been indexed by a suitable angle
∗ If the gear is not indexed through the angular pitch
the reading differs from the original reading.
∗ The difference between these is the cumulative
pitch error
Direct Angular Measurement
55. ∗ Backlash is the distance through which a gear can be
rotated to bring its nonworking flank in contact with
the teeth of mating gear
∗ The determination of backlash is, first one of the two
gears of the pair is locked, while other is rotated
forward and backward and by the comparator the
maximum displacement its measured
Backlash