Unit 2
Theory of Plasticity
Generalized Hook’s Law
+ +=
Strain in x direction due to σx
Strain in x direction due to σy
Strain in x direction due to σz
Homogeneous and isotropic Material
Generalized Hook’s Law
Final Result for Homogeneous and isotropic material
Generalized Hook’s Law
Hook’s law for shear stress and shear strain
Relationship between E, ν and G
Self Study Topic
Hook’s Law for Anisotropic Material
Where, C11 to C66- Elastic Coefficients
Stiffness Matrix (C)
Hook’s Law for Anisotropic Material
Compliance Matrix (S)
Hook’s Law
 Orthotropic Material
 Transversely Isotropic Material
Nonlinear Material Response
Elastic Plastic Viscoelastic Viscoplastic
Models of Uniaxial Stress-Strain Curve
Experimental Stress-Strain curve
Elastic-perfectly
plastic response
Elastic-strain
hardening response
Models of Uniaxial Stress-Strain Curve
Rigid-perfectly
plastic response
Rigid-strain
hardening plastic response
Models of Uniaxial Stress-Strain Curve
Figure 8-1(a). Typical true stress-strain curves for a ductile metal.
Hooke’s law is followed up to the yield stress σ0, and beyond σ0,
the metal deforms plastically.
Figure 8-1b. Same curve as 8-1a, except that it shows what happens
during unloading and reloading - Hysteresis. The curve will not be
exactly linear and parallel to the elastic portion of the curve.
Figure 8-1c. Same curve as 8-1a, but showing Bauschinger effect.
It is found that the yield stress in tension is greater than the yield
stress in compression.
Figure 8-2. Idealized flow curves. (a) Rigid ideal plastic material
Figure 8-2b. Ideal plastic material with elastic region
Figure 8-2c. Piecewise linear ( strain-hardening) material.
• The theory of plasticity is concerned with a number of
different types of problems. It deals with the behavior
of metals at strains where Hooke’s law is no longer
valid.
• From the viewpoint of design, plasticity is concerned
with predicting the safe limits for use of a material
under combined stresses. i.e., the maximum load which
can be applied to a body without causing:
– Excessive Yielding
– Flow
– Fracture
YIELD CRITERIA
Three components of plasticity theory
• The terms yield criterion, failure criterion and flow
criterion have different meanings.
– Yield criterion (Yield strength) - applies to ductile
materials
– Failure criterion (Ultimate strength) - applies to both
ductile and brittle materials. However, it is mainly
used for brittle materials (fracture criterion), in which
the limit of elastic deformation coincides with failure.
– Flow criterion - applies to materials that have been
previously processed via work hardening (usually
ductile materials).
Yield Criteria Continued…
FAILURE CRITERIA: FLOW/YIELD and FRACTURE
• The Flow, Yield or Failure criterion must be in terms
of stress in such a way that it is valid for all states of
stress.
• A given material may fail by either yielding or fracture
depending on its properties and the state of stress.
• A number of different failure criteria are available,
some of which predict failure by yielding, and others
failure by fracture.
Yield Criteria Continued…
• Yield criterion can be expressed in the following
mathematical form:
( )Y
ij
f σσ ,
Yield Criteria Continued…
Yield Criteria Continued…
Maximum Principal Stress Criterion (Rankine)
• Yielding (Plastic flow) takes place when the greatest
principal stress in a complex state of stress reaches the
flow stress in a uniaxial tension.
Uniaxial and Biaxial state of stress
• Shear yield stress << Tensile yield stress for ductile material
Yield Criteria Continued…
Maximum Principal Stress Criterion (Rankine)
Yield Criteria Continued…
Maximum Principal Strain Criterion (St. Venant’s)
Yield Criteria Continued…
OR
Strain Energy Density Criterion
Yield Criteria Continued…
Strain Energy density in uniaxial tension test
Maximum-Shear-Stress or Tresca Criterion
• This yield criterion assumes that yielding occurs when
the maximum shear stress in a complex state of stress
equals the maximum shear stress at the onset of flow in
uniaxial-tension.
• From Eq,(2.21), the maximum shear stress is given by:
Where is the algebraically largest and is the
algebraically smallest principal stress.
2
31
max
σσ
τ
−
= (8.5)
1σ 3σ
Yield Criteria Continued…
For uniaxial tension, , and the maximum
shearing yield stress is given by:
Substituting in Eq. (8.3), we have
Therefore, the maximum-shear-stress criterion is given by:
032,01 === σσσσ
0τ
2
0
yσ
τ =
22
0
31
max
yσ
τ
σσ
τ ==
−
=
yσσσ 31 =− (8.6)
Yield Criteria Continued…
von Mises’ or Distortion-Energy Criterion
• This criterion is usually applied to ductile material
• von Mises’ proposed that yielding would occur when
the second invariant of the stress deviator J2 exceeds
some critical value.
where
2
2 kJ =
( ) ( ) ( )[ ]2
13
2
21
2
322
6
1
σσσσσσ −+−+−=J (8.7)
Mean and Deviator Stress
for yielding in uniaxial tension
for pure shear
J2 in terms of stress invariants
Failure Envelope
Additional Failure Criteria
• Octahedral Shear Stress Yield Criteria: This is another
yield criteria often used for ductile metals. It states that
yielding occurs when the shear stress on the octahedral
planes reaches a critical value.
• Mohr-Coulomb Failure Criterion: This is used for
brittle metals, and is a modified Tresca criterion.
• Griffith Failure Criterion: Another criterion used for
brittle metals. It simply states that failure will occur
when the tensile stress tangential to an ellipsoidal cavity
and at the cavity surface reaches a critical level σ0.
• McClintock-Walsh Criterion: Another criterion used for
brittle metals. It is an extension of the Griffith’s
criterion, and considers a frictional component acting on
the flaw faces that had to be overcome in order for them
to grow.
Example
A region on the surface of a 6061-T4 aluminum alloy
component has strain gage attached, which indicate the
following stresses:
σ11 = 70 MPa
σ22 = 120 MPa
σ12 = 60 MPa
Determine the yielding for both Tresca’s and von Mises’
criteria, given that σ0 = 150 MPa (the yield stress).
Solution
Since we were given the value of σ12, we must therefore
first establish the principal stresses. Invoke Eq. 4-37.
Hence,
σ1 = 160 MPa; σ2 = 30 MPa; σ1 = 0
According to Tresca, τmax = (160 - 0)/2 = 80 MPa
For yielding in uniaxial tension:
σ0/2 = 75 MPa
Since the 80 MPa > 75 MPa, Tresca criterion would be
unsafe.








+




 −
±
+
= 2
12
2
22112211
21
22
, σ
σσσσ
σσ
The von Mises criterion can be invoked from Eq. 8-9.
The L.H.S. of the above Eq. gives a value of 175 MPa.
This criterion predicts that the material will not fail (flow),
unlike the Tresca criterion, which predicts that the material
will flow.
Therefore, the Tresca criterion is more conservative than
the von Mises’ criterion in predicting failure.
[ ] 2/12
13
2
32
2
21 )()()(
2
1
σσσσσσσ −+−+−=o

Unit 2 theory_of_plasticity

  • 1.
    Unit 2 Theory ofPlasticity
  • 2.
    Generalized Hook’s Law ++= Strain in x direction due to σx Strain in x direction due to σy Strain in x direction due to σz Homogeneous and isotropic Material
  • 3.
    Generalized Hook’s Law FinalResult for Homogeneous and isotropic material
  • 4.
    Generalized Hook’s Law Hook’slaw for shear stress and shear strain
  • 5.
    Relationship between E,ν and G Self Study Topic
  • 6.
    Hook’s Law forAnisotropic Material Where, C11 to C66- Elastic Coefficients Stiffness Matrix (C)
  • 7.
    Hook’s Law forAnisotropic Material Compliance Matrix (S)
  • 8.
    Hook’s Law  OrthotropicMaterial  Transversely Isotropic Material
  • 9.
    Nonlinear Material Response ElasticPlastic Viscoelastic Viscoplastic
  • 10.
    Models of UniaxialStress-Strain Curve Experimental Stress-Strain curve
  • 11.
  • 12.
    Rigid-perfectly plastic response Rigid-strain hardening plasticresponse Models of Uniaxial Stress-Strain Curve
  • 13.
    Figure 8-1(a). Typicaltrue stress-strain curves for a ductile metal. Hooke’s law is followed up to the yield stress σ0, and beyond σ0, the metal deforms plastically.
  • 14.
    Figure 8-1b. Samecurve as 8-1a, except that it shows what happens during unloading and reloading - Hysteresis. The curve will not be exactly linear and parallel to the elastic portion of the curve.
  • 15.
    Figure 8-1c. Samecurve as 8-1a, but showing Bauschinger effect. It is found that the yield stress in tension is greater than the yield stress in compression.
  • 16.
    Figure 8-2. Idealizedflow curves. (a) Rigid ideal plastic material
  • 17.
    Figure 8-2b. Idealplastic material with elastic region
  • 18.
    Figure 8-2c. Piecewiselinear ( strain-hardening) material.
  • 19.
    • The theoryof plasticity is concerned with a number of different types of problems. It deals with the behavior of metals at strains where Hooke’s law is no longer valid. • From the viewpoint of design, plasticity is concerned with predicting the safe limits for use of a material under combined stresses. i.e., the maximum load which can be applied to a body without causing: – Excessive Yielding – Flow – Fracture YIELD CRITERIA Three components of plasticity theory
  • 20.
    • The termsyield criterion, failure criterion and flow criterion have different meanings. – Yield criterion (Yield strength) - applies to ductile materials – Failure criterion (Ultimate strength) - applies to both ductile and brittle materials. However, it is mainly used for brittle materials (fracture criterion), in which the limit of elastic deformation coincides with failure. – Flow criterion - applies to materials that have been previously processed via work hardening (usually ductile materials). Yield Criteria Continued…
  • 21.
    FAILURE CRITERIA: FLOW/YIELDand FRACTURE • The Flow, Yield or Failure criterion must be in terms of stress in such a way that it is valid for all states of stress. • A given material may fail by either yielding or fracture depending on its properties and the state of stress. • A number of different failure criteria are available, some of which predict failure by yielding, and others failure by fracture. Yield Criteria Continued…
  • 22.
    • Yield criterioncan be expressed in the following mathematical form: ( )Y ij f σσ , Yield Criteria Continued…
  • 23.
  • 24.
    Maximum Principal StressCriterion (Rankine) • Yielding (Plastic flow) takes place when the greatest principal stress in a complex state of stress reaches the flow stress in a uniaxial tension. Uniaxial and Biaxial state of stress • Shear yield stress << Tensile yield stress for ductile material Yield Criteria Continued…
  • 25.
    Maximum Principal StressCriterion (Rankine) Yield Criteria Continued…
  • 26.
    Maximum Principal StrainCriterion (St. Venant’s) Yield Criteria Continued… OR
  • 27.
    Strain Energy DensityCriterion Yield Criteria Continued… Strain Energy density in uniaxial tension test
  • 28.
    Maximum-Shear-Stress or TrescaCriterion • This yield criterion assumes that yielding occurs when the maximum shear stress in a complex state of stress equals the maximum shear stress at the onset of flow in uniaxial-tension. • From Eq,(2.21), the maximum shear stress is given by: Where is the algebraically largest and is the algebraically smallest principal stress. 2 31 max σσ τ − = (8.5) 1σ 3σ Yield Criteria Continued…
  • 29.
    For uniaxial tension,, and the maximum shearing yield stress is given by: Substituting in Eq. (8.3), we have Therefore, the maximum-shear-stress criterion is given by: 032,01 === σσσσ 0τ 2 0 yσ τ = 22 0 31 max yσ τ σσ τ == − = yσσσ 31 =− (8.6) Yield Criteria Continued…
  • 30.
    von Mises’ orDistortion-Energy Criterion • This criterion is usually applied to ductile material • von Mises’ proposed that yielding would occur when the second invariant of the stress deviator J2 exceeds some critical value. where 2 2 kJ = ( ) ( ) ( )[ ]2 13 2 21 2 322 6 1 σσσσσσ −+−+−=J (8.7)
  • 31.
  • 32.
    for yielding inuniaxial tension for pure shear J2 in terms of stress invariants
  • 33.
  • 34.
    Additional Failure Criteria •Octahedral Shear Stress Yield Criteria: This is another yield criteria often used for ductile metals. It states that yielding occurs when the shear stress on the octahedral planes reaches a critical value. • Mohr-Coulomb Failure Criterion: This is used for brittle metals, and is a modified Tresca criterion. • Griffith Failure Criterion: Another criterion used for brittle metals. It simply states that failure will occur when the tensile stress tangential to an ellipsoidal cavity and at the cavity surface reaches a critical level σ0.
  • 35.
    • McClintock-Walsh Criterion:Another criterion used for brittle metals. It is an extension of the Griffith’s criterion, and considers a frictional component acting on the flaw faces that had to be overcome in order for them to grow.
  • 36.
    Example A region onthe surface of a 6061-T4 aluminum alloy component has strain gage attached, which indicate the following stresses: σ11 = 70 MPa σ22 = 120 MPa σ12 = 60 MPa Determine the yielding for both Tresca’s and von Mises’ criteria, given that σ0 = 150 MPa (the yield stress).
  • 37.
    Solution Since we weregiven the value of σ12, we must therefore first establish the principal stresses. Invoke Eq. 4-37. Hence, σ1 = 160 MPa; σ2 = 30 MPa; σ1 = 0 According to Tresca, τmax = (160 - 0)/2 = 80 MPa For yielding in uniaxial tension: σ0/2 = 75 MPa Since the 80 MPa > 75 MPa, Tresca criterion would be unsafe.         +      − ± + = 2 12 2 22112211 21 22 , σ σσσσ σσ
  • 38.
    The von Misescriterion can be invoked from Eq. 8-9. The L.H.S. of the above Eq. gives a value of 175 MPa. This criterion predicts that the material will not fail (flow), unlike the Tresca criterion, which predicts that the material will flow. Therefore, the Tresca criterion is more conservative than the von Mises’ criterion in predicting failure. [ ] 2/12 13 2 32 2 21 )()()( 2 1 σσσσσσσ −+−+−=o