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09-0027
“Low stressed functional diamond film”
Inventor: Dr. Kevin Chou
• Drills are critical to productivity and part quality in
the manufacturing process.
– Most widely used are cobalt-cemented tungsten (Co-
WC) carbide twist drills
• Diamond coatings are used to extend tool life due
to high hardness and low friction.
– BUT these coatings suffer from adhesion problems,
residual stresses, and have a thickness threshold.
Current Problems
• Method of drill design
that lowers the stress of
diamond coating on
twist drill.
– Achieved by perfecting
the geometry of drill
design on both the
macro and micro level.
• Decreases delamination
of coating by reducing
the amount of stress.
Technology
• Easy fabrication that utilizes geometry modification to reduce stress.
• Proven advantages through rigorous engineering analysis
Advantages
Drill life,# of holes Comment
40 Drill breakage
>100 No drill breakage, testing stop for drill evaluation
Engineered
edge
Original
edge
• Dr. Kevin Chou
– Professor
– 27 Publications
• Departments
– Center for Advanced Vehicle Technologies
– Mechanical Engineering
Inventor
kchou@eng.ua.edu
Office for Technology Transfer
720 2nd Ct E
Tuscaloosa, AL 35401
UAIPD09-0027
OTT@UA.edu
www.OTT.UA.edu

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UAIPD 09-0027

  • 1. 09-0027 “Low stressed functional diamond film” Inventor: Dr. Kevin Chou
  • 2. • Drills are critical to productivity and part quality in the manufacturing process. – Most widely used are cobalt-cemented tungsten (Co- WC) carbide twist drills • Diamond coatings are used to extend tool life due to high hardness and low friction. – BUT these coatings suffer from adhesion problems, residual stresses, and have a thickness threshold. Current Problems
  • 3. • Method of drill design that lowers the stress of diamond coating on twist drill. – Achieved by perfecting the geometry of drill design on both the macro and micro level. • Decreases delamination of coating by reducing the amount of stress. Technology
  • 4. • Easy fabrication that utilizes geometry modification to reduce stress. • Proven advantages through rigorous engineering analysis Advantages Drill life,# of holes Comment 40 Drill breakage >100 No drill breakage, testing stop for drill evaluation Engineered edge Original edge
  • 5. • Dr. Kevin Chou – Professor – 27 Publications • Departments – Center for Advanced Vehicle Technologies – Mechanical Engineering Inventor kchou@eng.ua.edu
  • 6. Office for Technology Transfer 720 2nd Ct E Tuscaloosa, AL 35401 UAIPD09-0027 OTT@UA.edu www.OTT.UA.edu