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TURNING INSERTS

This document provides information on how to read turning insert standards. It is organized by insert shape and includes details like grade, application, recommended work materials, and cutting conditions. Graphs show recommended chip breakers and cutting ranges for different materials and applications, from finish to heavy cutting. Inserts are shown in order of negative or positive type, with breakers arranged from finish to heavy cutting. Specifications for individual inserts include size, grade, recommended uses and cutting conditions.

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HOW TO READ THE STANDARD OF TURNING INSERTS a How this section page is organized a Graph of chip control by work material z Organized according to turning insert shape. Shows recommended chip breakers and chip control range (Refer to the index on the next page.) according to work material and cutting application. x Inserts are arranged in order of : Graphs are colored according to cutting applications • Negative inserts (with hole|without hole) (Finish|Light|Medium|Semi-Heavy|Heavy) • Positive inserts (with hole|without hole) and contain recommended breakers for each application. c Breakers are arranged in order of : Finish Cutting|Light Cutting|Medium Cutting Finish Cutting : Light Cutting : Medium Cutting : |Semi-Heavy Cutting|Heavy Cutting Semi-Heavy Cutting : Heavy Cutting : GRADE APPLICATION RECOMMENDED FOR EACH WORK MATERIAL cutting conditions suitable for each type of work material is shown as a general guide to select the grade. : Stable Cutting : General Cutting : Unstable Cutting SHAPE & ANGLE INDICATION OF NEGATIVE/ STOCK STATUS MARK POSITIVE TYPE TITLE OF PRODUCT INSERT GRADES PRODUCT ACCORDING TO THE INSERT SECTION INSERT TYPE NUMBER TURNING INSERTS [NEGATIVE] 80° CN TYPE INSERTS WITH HOLE CNMG 12 04 02- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS TURNING INSERTS Please refer to page A002. * Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting M Stainless Steel P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) Work Material K Cast Iron 8 8 8 8 8 7 7 7 7 7 N Non-ferrous Metal Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) SH Depth of Cut (mm) HZ HX Flat Top 6 6 6 6 6 S Heat-resistant Alloy, Titanium Alloy 5 5 5 5 5 Coated FY FH FH Corner R Coated Cermet Cermet Carbide Holder Page GH Standard 4 4 SH 4 4 4 Applicable MH SW Chip Control Range 3 3 3 3 3 VP05RT VP10RT SY UH6400 UC5105 UC5115 VP15TF UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 GH Shape ap : Depth of Cut Order Number UP20M HTi05T UTi20T HZ Re AP25N VP25N US735 US905 2 2 2 MW 2 2 HTi10 MA NX55 NEG NEG TF15 1 MS 1 MP 1 1 MS 1 f : Feed (mm) 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH WITH SA Carbon Steel • Alloy Steel CNMG120404-SA 0.4 a a a a C010 HOLE 4 HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting 120408-SA 0.8 a a a a C011 ap (mm) 3 E013 P Steel 2 120412-SA 1.2 a a a a 1 E042 M Stainless Steel 0 160608-SA 0.8 r H006 0.1 0.3 0.5 Work Material K Cast Iron Light Cutting f (mm/rev) 160612-SA 1.2 a r ─ 008 N Non-ferrous Metal CNMG120404-SW 0.4 a a a a a a * SW Carbon Steel • Alloy Steel C010 S Heat-resistant Alloy, Titanium Alloy 4 a a a a a a C011 120408-SW 0.8 ap (mm) Coated 3 Corner R Coated Cermet Cermet Carbide E013 Holder Page 2 120412-SW 1.2 a a a a a E042 Applicable Chip Control Range 1 VP05RT VP10RT H006 UH6400 UC5105 UC5115 VP15TF UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Shape ap : Depth of Cut Order Number Light Cutting UP20M HTi05T 0 UTi20T Re AP25N VP25N 0.1 0.3 0.5 US735 US905 HTi10 (Wiper) ─ 008 NX55 f (mm/rev) TF15 f : Feed (mm) SY Mild Steel CNMG120404-SY 0.4 a a a C010 4 FH Carbon Steel • Alloy Steel CNMG120402-FH 0.2 a a a a a C010 120408-SY 0.8 a a a C011 ap (mm) 3 3 C011 E013 120404-FH 0.4 a a a a a a 2 ap (mm) 2 E013 1 E042 120408-FH 0.8 a a a a a a H006 1 E042 0 0.1 0.3 0.5 120412-FH 1.2 a a H006 Light Cutting f (mm/rev) ─ 008 0 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) ─ 008 C Carbon Steel • Alloy Steel CNMG120404-C 0.4 [[ C010 4 FS Mild Steel CNMG120404-FS 0.4 a a C010 120408-C 0.8 [[ C011 ap (mm) 3 3 C011 E013 120408-FS 0.8 a a 2 ap (mm) 2 E013 1 E042 1 E042 0 0.1 0.3 0.5 H006 H006 Light Cutting f (mm/rev) ─ 008 0 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) ─ 008 MJ Difficult-to-Cut Materials CNMG120404-MJ 0.4 a a a r a C010 4 Mild Steel CNMG120404-FY a a a 120408-MJ 0.8 a a a r a C011 FY 0.4 C010 ap (mm) 3 3 C011 E013 120408-FY 0.8 a a a 2 120412-MJ 1.2 a a a ap (mm) 2 E013 1 E042 120416-MJ 1.6 a a a H006 1 E042 0 0.1 0.3 0.5 H006 Light Cutting f (mm/rev) ─ 008 0 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) ─ 008 MJ Difficult-to-Cut Materials CNGG 120404-MJ 0.4 r a a a a a C010 4 CNGG 1204V5-FJ a a 120408-MJ 0.8 r a a a a a C011 FJ Difficult-to-Cut Materials 0.05 C010 ap (mm) 3 3 C011 E013 120401-FJ 0.1 a a 2 ap (mm) 2 E013 1 E042 120402-FJ 0.2 a a H006 1 E042 0 0.1 0.3 0.5 120404-FJ 0.4 a a r a a H006 Light Cutting f (mm/rev) ─ 008 0 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) 120408-FJ 0.8 a a r a a ─ 008 MP CNMG120404-MP 0.4 a a a a Carbon Steel • Alloy Steel CNGG 120404-PK a [ Carbon Steel • Alloy Steel 120408-MP 0.8 a a a a C010 PK 0.4 C010 5 3 120408-PK 0.8 a [ C011 4 120412-MP 1.2 a a a a C011 ap (mm) ap (mm) 2 E013 3 E013 2 120416-MP 1.6 a a a a 1 E042 1 E042 160608-MP 0.8 a a a a H006 0 0.1 0.2 0.3 0.4 H006 0 0.1 0.3 0.5 Finish Cutting f (mm/rev) ─ 008 f (mm/rev) 160612-MP 1.2 a a a a ─ 008 CNMG090304-SH r Medium Cutting 160616-MP 1.6 a a a a SH 0.4 Carbon Steel • Alloy Steel 090308-SH 0.8 r C010 MA CNMG120404-MA 0.4 a a a a a a a a a a 4 09T304-SH 0.4 a a C011 120408-MA 0.8 a a a a a a a a a a ap (mm) 3 E013 a a a a a a a a a a 2 09T308-SH 0.8 a a Carbon Steel • Alloy Steel 120412-MA 1.2 C010 1 E042 5 120404-SH 0.4 a a a a a a a a 4 120416-MA 1.6 a a a a a a a a C011 H006 ap (mm) 0 0.1 0.3 0.5 3 E013 f (mm/rev) 120408-SH 0.8 a a a a a a a a ─ 008 2 160608-MA 0.8 a a a a r a a 1 E042 Light Cutting 120412-SH 1.2 a a a r a a a 160612-MA 1.2 a a a a a a a a H006 0 0.1 0.3 0.5 f (mm/rev) 160616-MA 1.6 a a a r a a a ─ 008 190612-MA 1.2 a a a a a a a a Medium Cutting 190616-MA 1.6 a a a r a a a * Please refer to A024 before using the SW breaker (wiper insert). CHIP BREAKERS A036 a : Inventory maintained in Japan. r : Non stock, produced to order only. GRADES A026 [ : Inventory maintained in Japan. To be replaced by new products. A058 (10 inserts in one case) IDENTIFICATION A002 A059 LEGEND FOR STOCK STATUS MARK is shown on the left hand page of PAGE REFERENCE each double-page spread. ·CHIP BREAKERS CUTTING APPLICATION ·GRADES is shown in order of: Finish|Light ·TECHNICAL DATA |Medium|Semi-Heavy|Heavy. indicates reference pages, on the right hand page of each double-page spread. PHOTO OF INSERT INDICATION OF CHIPBREAKER APPLICABLE HOLDER PAGE indicates the designation indicates reference pages for details of applicable holders. for a chipbreaker. INSERT CORNER RADIUS a To Order : Please specify zinsert number and xgrade. A000
TURNING TOOLS INSERT STANDARDS INSERT GRADES INDENTIFICATION .................................................. A002 HOLE GEOMETRY .................................................. A004 PRECISION BREAKER STANDARD ...................... A006 OUTLINE OF .................................. A009 CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING ... A010 PRECISION BREAKER SYSTEM ........................... A022 WIPER INSERT........................................................ A024 GRADES FOR TURNING ........................................ A026 TURNING APPLICATION RANGE .......................... A027 COATED CARBIDE (CVD) ...................................... A028 COATED CARBIDE (PVD) ...................................... A030 CERMET .................................................................. A032 COATED CERMET .................................................. A033 CEMENTED CARBIDE ............................................ A034 MICRO-GRAIN CEMENTED CARBIDE .................. A035 CLASSIFICATION OF INSERTS ............................. A036 STANDARD OF INSERTS NEGATIVE INSERTS WITH HOLE CNppTYPE...RHOMBIC 80° ........... A058 SCppTYPE...SQUARE 90° ............ A101 DNppTYPE...RHOMBIC 55° ........... A063 SP ppTYPE...SQUARE 90° ............ A102 RNppTYPE...ROUND .................. A068 TC ppTYPE...TRIANGULAR 60° ...... A103 SNppTYPE...SQUARE 90° ............ A069 TE ppTYPE...TRIANGULAR 60° ...... A104 TN ppTYPE...TRIANGULAR 60° ...... A074 TP ppTYPE...TRIANGULAR 60° ...... A105 VNppTYPE...RHOMBIC 35° ........... A080 VBppTYPE...RHOMBIC 35° ........... A108 WNppTYPE...TRIGON 80° ............. A082 VCppTYPE...RHOMBIC 35° ........... A110 NEGATIVE INSERTS WITHOUT HOLE VDppTYPE...RHOMBIC 35° ........... A111 KNppTYPE...PARALLELOGRAM 55° ... A085 VP ppTYPE...RHOMBIC 35° ........... A112 SNppTYPE...SQUARE 90° ............ A086 WBppTYPE...TRIGON 80° ............. A113 TNppTYPE...TRIANGULAR 60° ...... A087 WCppTYPE...TRIGON 80° ............. A114 POSITIVE INSERTS WITH HOLE WPppTYPE...TRIGON 80° ............. A115 CC ppTYPE...RHOMBIC 80° ........... A088 XCppTYPE...RHOMBIC 25° ........... A116 CPppTYPE...RHOMBIC 80° ........... A092 POSITIVE INSERTS WITHOUT HOLE DC ppTYPE...RHOMBIC 55° ........... A093 RTG TYPE................................. A117 DEppTYPE...RHOMBIC 55° ........... A097 SP ppTYPE...SQUARE 90° ............ A118 RC ppTYPE...ROUND .................. A098 TC ppTYPE...TRIANGULAR 60° ...... A119 RD ppTYPE...ROUND .................. A099 TP ppTYPE...TRIANGULAR 60° ...... A120 RGppTYPE...ROUND .................. A100 A001
TURNING INSERTS IDENTIFICATION TURNING INSERTS m m m Symbol Insert Shape S1 Triangular insert with a facet H Hexagonal øD1 (Secondary Cutting Edge) øD 1 O Octagonal c Tolerance Class P Pentagonal Tolerance of Tolerance of Tolerance of Detail of M Class Insert Tolerance S Square Symbol Nose Height Inscribed Circle Thickness a Tolerance of Nose Height m (mm) m (mm) øD1 (mm) S1 (mm) Rhombic Rhombic Rhombic T Triangular D.C.I. Triangular Square 80° 55° 35° Round A e0.005 e0.025 e0.025 C Rhombic80° 6.35 e0.08 e0.08 e0.08 e0.11 e0.16 ─ F e0.005 e0.013 e0.025 9.525 e0.08 e0.08 e0.08 e0.11 e0.16 ─ D Rhombic55° C e0.013 e0.025 e0.025 12.70 e0.13 e0.13 e0.13 e0.15 ─ ─ E Rhombic75° H e0.013 e0.013 e0.025 15.875 e0.15 e0.15 e0.15 e0.18 ─ ─ E e0.025 e0.025 e0.025 F Rhombic50° 19.05 e0.15 e0.15 e0.15 e0.18 ─ ─ G e0.025 e0.025 e0.13 M Rhombic86° 25.40 ─ e0.18 ─ ─ ─ ─ J e0.005 e0.05 ─ e0.15 e0.025 31.75 ─ e0.20 ─ ─ ─ ─ V Rhombic35° K * e0.013 e0.05 ─ e0.15 e0.025 a Tolerance of Inscribed Circle &D1 (mm) W Trigon L * e0.025 e0.05 ─ e0.15 e0.025 D.C.I. Triangular Square Rhombic Rhombic Rhombic M * e0.08 ─ e0.18 e0.05 ─ e0.15 e0.13 80° 55° 35° Round L Rectangular A Parallelogram85° N * e0.08 ─ e0.18 e0.05 ─ e0.15 e0.025 6.35 e0.05 e0.05 e0.05 e0.05 e0.05 ─ U * e0.13 ─ e0.38 e0.08 ─ e0.25 e0.13 9.525 e0.05 e0.05 e0.05 e0.05 e0.05 e0.05 B Parallelogram82° 12.70 e0.08 e0.08 e0.08 e0.08 ─ e0.08 K Parallelogram55° The surface of insert with * mark is sintered. 15.875 e0.10 e0.10 e0.10 e0.10 ─ e0.10 19.05 e0.10 e0.10 e0.10 e0.10 ─ e0.10 R Round 25.40 ─ e0.13 ─ ─ ─ e0.13 X Special Design 31.75 ─ e0.15 ─ ─ ─ e0.15 z Insert Shape c Tolerance Class z c C N M G x v x Normal Clearance v Fixing and/or for Chip Breaker Symbol Normal Clearance Metric Hole Chip Hole Chip A 3 Symbol Hole Configuration Breaker Figure Symbol Hole Configuration Breaker Figure B 5 W With Hole Cylindrical Hole No A With Hole Cylindrical Hole No + One Countersink One One C 7 T With Hole (40 ─ 60°) Sided M With Hole Cylindrical Hole Sided Double D 15 Q With Hole Cylindrical Hole No G With Hole Cylindrical Hole + Sided Double Countersink Double Without E 20 U With Hole (40 ─ 60°) Sided N Hole ─ No Without One F 25 B With Hole Cylindrical Hole No R ─ + Hole Sided One Countersink One Without Double G 30 H With Hole (70 ─ 90°) Sided F Hole ─ Sided N 0 C With Hole Cylindrical Hole No X ─ ─ ─ Special Design + Double Countersink Double P 11 J With Hole (70 ─ 90°) Sided O Other Normal Clearance Major Normal Clearance A002
TURNING INSERTS Symbol Diameter of Inscribed Circle (mm) 02 L3 08 04 05 03 04 03 04 06 08 3.97 4.76 *to the top of the cuttingbottom of the insert Thickness is from the edge. Symbol Thickness (mm) 03 09 06 05 05 09 5.56 06 6.00 S1 1.39 04 11 07 06 06 11 6.35 01 1.59 05 13 09 08 07 13 7.94 T0 1.79 08 8.00 02 2.38 09 06 16 11 09 09 16 9.525 T2 2.78 10 10.00 03 3.18 12 12.00 T3 3.97 12 08 22 15 12 12 22 12.70 04 4.76 15 10 19 16 15 27 15.875 06 6.35 16 16.00 19 13 23 19 19 33 19.05 07 7.94 20 20.00 09 9.52 27 22 22 38 22.225 n Insert Thickness 25 25.00 25 31 25 25 44 25.40 31 38 32 31 54 31.75 32 32.00 b Insert Size / Chip Breaker Standard C FH b n / 12 04 08 (E) (N) - MP m , . FJ FS FV FY GH GJ m Insert Corner Configuration , Cutting Edge Condition . Cutting Direction Symbol Corner Radius (mm) Figure Cutting Edge Symbol Figure Hand Symbol 00 Sharp Nose Sharp V3 0.03 F Right R HV HX HZ Cutting Edges V5 0.05 01 0.1 Round Left L E Cutting Edges 02 0.2 MA MH MP 04 0.4 Chamfered Neutral N 08 0.8 T Cutting Edges 12 1.2 16 1.6 Chamfered and Rounded S MS MV MW 20 2.0 Cutting Edges 24 2.4 28 2.8 Mitsubishi Materials omit the honing symbol. 32 3.2 SA SH SW 00 : Inch Round Insert M0 : Metric (Refer to JIS-B4120-1998) A003
TURNING INSERTS HOLE GEOMETRY Type A Type B Type C Type D TURNING INSERTS NEGATIVE POSITIVE Dimensions (mm) Dimensions (mm) Insert Number Hole Type Insert Number Hole Type D2 D2 D3 B (°) 0903pp 3.81 A 0602pp 2.8 3.8 R B CNGA CCET 0904pp 3.81 A 09T3pp 4.4 6.0 R B CNGG CNMA 1204pp 5.16 A 0602pp 2.8 3.9 R B CCGB CNMG 1606pp 6.35 A CCMB CNMM 1906pp 7.93 A CCGH CNMP CCMH 2509pp 9.12 A 1104pp 3.81 A 03S1pp 2.0 2.9 R B DNGA 1504pp 5.16 A 04T0pp 2.4 3.5 R B DNGG DNGM 1506pp 5.16 A CCGT 0602pp 2.8 3.8 R B DNMA 09T3pp 4.4 6.0 R B DNMG 1204pp 5.5 7.5 R B DNMM 0602pp 2.8 3.8 R B DNMX 0803pp 3.4 4.5 R B CCMT 0903pp 3.81 A 09T3pp 4.4 6.0 R B SNGA 1204pp 5.16 A 1204pp 5.5 7.5 R B SNGG 1506pp 6.35 A 03S1pp 2.0 2.9 R B SNMA 1906pp 7.93 A 04T0pp 2.4 3.5 R B SNMG CCGW SNMM 2507pp 9.12 A 0602pp 2.8 3.8 R B CCMW 2509pp 9.12 A 09T3pp 4.4 6.0 R B 1103pp 2.26 A 1204pp 5.5 7.5 R B TNGA 1603pp 3.81 A 0802pp 3.4 4.5 R B TNGG CPGT TNMA 1604pp 3.81 A 0903pp 4.4 6.0 R B TNMG 2204pp 5.16 A CPGB 0802pp 3.5 5.3 78° D TNMM 2706pp 6.35 A CPMB 0903pp 4.5 6.3 78° D TNMX CPMH 3309pp 7.93 A 1604pp 3.81 A 0802pp 3.5 5.6 78° D VNGA CPMX VNGM 0903pp 4.6 6.6 80° D VNGG DCET 0702pp 2.8 3.8 R B VNMG DCGT 11T3pp 4.4 6.0 R B VNMM DCGW 0702pp 2.8 3.8 R B 0603pp 3.81 A DCMW 11T3pp 4.4 6.0 R B WNMA 06T3pp 3.81 A DCMT 1504pp 5.5 7.5 R B WNMG 0604pp 3.81 A DEGX 1504pp 5.1 7.0 85° C 0804pp 5.16 A 1003M0 3.6 4.6 21° D 090300 3.81 A 1204M0 4.2 5.4 21° D 120400 5.16 A 1606M0 5.2 6.7 21° D RNMG RCMX 190600 7.93 A 2006M0 6.5 8.0 21° D RNMA 250900 9.12 A 2507M0 7.2 9.1 21° D 310900 12.7 A 3209M0 9.5 11.7 21° D A004
Type A Type B Type C Type D TURNING INSERTS POSITIVE Dimensions (mm) Dimensions (mm) Insert Number Hole Type Insert Number Hole Type D2 D3 B (°) D2 D3 B (°) 0602M0 2.8 3.8 R B VBET 1103pp 2.9 3.8 R B RCGT 0803M0 3.4 4.5 R B VBGT 1604pp 4.4 6.0 R B RCMT 10T3M0 4.4 6.0 R B VBMT RGGM 2004M0 5.6 7.5 53° C VBGW SCMT 09T3pp 4.4 6.0 R B VCGT 0802pp 2.4 3.2 R B SCMW 1204pp 5.5 7.5 R B VCMT 1103pp 2.8 3.8 R B 0903pp 4.6 6.0 R B VCGW 1604pp 4.4 6.0 R B SPMW VCMW 1203pp 5.7 7.5 R B 2205pp 7.5 5.5 R B 0903pp 4.4 6.0 R B VDGX 1603pp 4.5 6.1 88° D SPMT 1203pp 5.5 7.5 R B WBGT 0201pp 2.3 3.2 R B 0903pp 4.5 6.4 58° D WBMT L302pp 2.3 3.2 R B SPGX 1203pp 5.9 7.7 58° D 0201pp 2.3 3.0 R B WCGT 0601pp 2.3 3.2 R B WCMT L302pp 2.3 3.0 R B 0802pp 2.3 3.0 R B WCGW 0402pp 2.8 3.8 R B TCGT 0902pp 2.5 3.3 R B WCMW 06T3pp 4.4 6.0 R B TCMT TCGW 1102pp 2.8 3.8 R B WPGT 0402pp 2.8 3.8 R B TCMW 1303pp 3.4 4.5 R B WPMT 0603pp 4.4 6.0 R B 16T3pp 4.4 6.0 R B XCMT 1503pp 2.8 3.8 R B TEGX 1603pp 4.4 6.1 88° D 0802pp 2.5 3.8 88° C 0902pp 3.0 4.3 88° C TPGX 1103pp 3.5 4.8 88° C 1603pp 4.8 6.5 58° D 0802pp 2.7 3.8 88° C 0902pp 3.2 4.3 88° C TPMX 1103pp 3.7 4.8 88° C 1603pp 4.8 6.4 58° D TPGB 0802pp 2.4 4.0 78° D TPMB 0902pp 2.9 4.3 78° D TPGH 1103pp 3.4 4.8 78° D TPMH 1603pp 4.4 6.5 78° D TPGT 1603pp 4.4 6.0 R B 0902pp 2.8 3.8 R B TPGV 1103pp 3.4 4.5 R B A005
TURNING INSERTS PRECISION BREAKER SYSTEM TURNING INSERTS STANDARD OF INSERTS WITH HAND OF TOOL a NEGATIVE INSERTS Geometry Insert Number L3 L4 B2 B7 DNGG150404R/L 2.8 ─ 15 ─ 150408R/L 2.8 ─ 15 ─ Right hand insert shown. SNGG090304R/L 1.8 1.6 15 ─ 090308R/L 1.8 1.6 15 ─ 120404R/L 2.3 3.7 15 ─ 120408R/L 2.3 3.7 15 ─ Right hand insert shown. TNGG 160402R/L-FS 1.3 ─ 15 30 160404R/L-FS 1.3 ─ 15 30 160408R/L-FS 1.3 ─ 15 30 Right hand insert shown. TNGG 160402R/L-F 2.5 ─ 15 30 160404R/L-F 2.5 ─ 15 30 160408R/L-F 2.5 ─ 15 30 Right hand insert shown. TNGG 160402R/L-K 1.5 7.1 15 ─ 160404R/L-K 1.5 5.4 15 ─ 160408R/L-K 1.5 5.1 15 ─ Right hand insert shown. TNGG 110302R/L 1.3 3.2 15 ─ 110304R/L 1.3 3.0 15 ─ 110308R/L 1.3 2.7 15 ─ 160304R/L 2.3 5.4 15 ─ 160308R/L 2.3 5.1 15 ─ 160402R/L 1.3 8.7 15 ─ 160404R/L 2.3 5.4 15 ─ 160408R/L 2.3 5.1 15 ─ 160412R/L 2.3 4.8 15 ─ 220404R/L 2.8 9.4 15 ─ 220408R/L 2.8 9.1 15 ─ Right hand insert shown. 220412R/L 2.8 8.8 15 ─ VNGG160404R/L 1.8 ─ 15 ─ 160408R 1.8 ─ 15 ─ Right hand insert shown. A006
TURNING INSERTS a POSITIVE INSERTS Geometry Insert Number L3 L4 Geometry Insert Number L3 L4 CCET0602V3R/L-SR 2.2 ─ CPMH 080204R/L-F 1.0 ─ 060201R/L-SR 2.2 ─ 090304R/L-F 1.4 ─ 060202R/L-SR 2.2 ─ 060204R/L-SR 2.2 ─ 09T3V3R/L-SR 3.2 ─ Right hand insert shown. 09T301R/L-SR 3.2 ─ DCET 0702V3R/L-SR 2.5 ─ 09T302R/L-SR 3.2 ─ 070201R/L-SR 2.5 ─ Right hand insert shown. 09T304R/L-SR 3.2 ─ 070202R/L-SR 2.5 ─ CCET060200R/L-SN 1.0 ─ 070204R/L-SR 2.5 ─ 0602V3R/L-SN 1.0 ─ 11T3V3R/L-SR 3.7 ─ 060201R/L-SN 1.0 ─ 11T301R/L-SR 3.7 ─ 060202R/L-SN 1.0 ─ 11T302R/L-SR 3.7 ─ 060204R/L-SN 1.0 ─ Right hand insert shown. 11T304R/L-SR 3.7 ─ 09T300R/L-SN 1.5 ─ DCET 070200R/L-SN 1.0 ─ 09T3V3R/L-SN 1.5 ─ 0702V3R/L-SN 1.0 ─ 09T301R/L-SN 1.5 ─ 070201R/L-SN 1.0 ─ 09T302R/L-SN 1.5 ─ 070202R/L-SN 1.0 ─ Right hand insert shown. 09T304R/L-SN 1.5 ─ 070204R/L-SN 1.0 ─ CCET 0602V3R/LW-SN 1.0 ─ 11T300R/L-SN 1.5 ─ 09T3V3R/LW-SN 1.5 ─ 11T3V3R/L-SN 1.5 ─ 11T301R/L-SN 1.5 ─ 11T302R/L-SN 1.5 ─ Right hand insert shown. Right hand insert shown. 11T304R/L-SN 1.5 ─ CCGH060202R/L-F 1.2 ─ DCET 0702V3R/LW-SN 1.0 ─ 060204R/L-F 1.4 ─ 11T3V3R/LW-SN 1.5 ─ Right hand insert shown. Right hand insert shown. CCGT03S1V3L-F 0.8 ─ DCGT 070202R/L-F 1.0 ─ 03S101L-F 0.8 ─ 070204R/L-F 1.0 ─ 03S102L-F 0.8 ─ 11T302R/L-F 1.0 ─ 03S104L-F 0.8 ─ 11T304R/L-F 1.0 ─ 04T0V3L-F 04T001L-F 1.0 1.0 ─ ─ *DCGT11T3 pptype : 14° Right hand insert shown. 04T002L-F 1.0 ─ DCGT 0702V3R/L-SS 1.0 3.5 Left hand insert shown. 04T004L-F 1.0 ─ 070201R/L-SS 1.0 3.5 CCGT0602V3R/L-SS 1.0 3.0 070202R/L-SS 1.0 3.5 060201R/L-SS 1.0 3.0 11T3V3R-SS 1.0 6.5 060202R/L-SS 1.0 3.0 11T301R-SS 1.0 6.5 09T3V3R/L-SS 1.0 5.0 Right hand insert shown. 11T302R-SS 1.0 6.5 09T301R/L-SS 1.0 5.0 DCGT 0702V3R-SN 1.0 3.5 Right hand insert shown. 09T302R/L-SS 1.0 5.0 070201R-SN 1.0 3.5 CCGT0602V3R-SN 1.0 3.0 070202R/L-SN 1.0 3.5 060201R/L-SN 1.0 3.0 11T3V3R/L-SN 1.5 6.5 060202R/L-SN 1.0 3.0 11T301R/L-SN 1.5 6.5 09T3V3R/L-SN 1.5 5.0 11T302R/L-SN 1.5 6.5 09T301R/L-SN 1.5 5.0 Right hand insert shown. 11T304R/L-SN 1.5 6.5 09T302R/L-SN 1.5 5.0 DEGX 150402R/L 2.8 ─ Right hand insert shown. 09T304R/L-SN 1.5 5.0 150404R/L 2.8 ─ CPGT080204R/L-F 0.6 ─ 090302R/L-F 0.8 ─ 090304R/L-F 0.8 ─ Right hand insert shown. Right hand insert shown. A007
TURNING INSERTS PRECISION BREAKER SYSTEM TURNING INSERTS STANDARD OF INSERTS WITH HAND OF TOOL a POSITIVE INSERTS Geometry Insert Number L3 L4 Geometry Insert Number L3 L4 DEGX 150402R/L-F 2.5 ─ VBGT 110302R/L-F 1.0 ─ 150404R/L-F 2.5 ─ 110304R/L-F 1.0 ─ 160402R/L-F 1.5 ─ 160404R/L-F 1.5 ─ Right hand insert shown. Right hand insert shown. SPGR090304R/L 1.8 1.6 VBET 1103V3R/L-SR 2.5 ─ 110301R/L-SR 2.5 ─ 110302R/L-SR 2.5 ─ 110304R/L-SR 2.5 ─ Right hand insert shown. Right hand insert shown. TCGT 0601V3L-F 1.0 ─ VBET 110300R/L-SN 1.0 ─ 060101L-F 1.0 ─ 1103V3R/L-SN 1.0 ─ 060102R/L-F 1.0 ─ 110301R/L-SN 1.0 ─ 060104R/L-F 1.0 ─ 110302R/L-SN 1.0 ─ Left hand insert shown. Right hand insert shown. 110304R/L-SN 1.0 TEGX 160302R/L 2.0 6.0 VBET1103V3R/LW-SN 1.0 ─ 160304R/L 2.0 6.0 Right hand insert shown. Right hand insert shown. TPGH 080202R/L-FS 0.9 ─ VCGT 080202R/L-F 0.8 ─ 080204R/L-FS 0.9 ─ 080204R/L-F 0.8 ─ 090202R/L-FS 1.0 ─ 090204R/L-FS 1.0 ─ 110302R/L-FS 1.4 ─ Right hand insert shown. 110304R/L-FS 1.4 ─ VDGX 160302R/L 2.0 ─ * TPGH1603pptype : 14° Right hand insert shown. 160304R/L-FS 160308R/L-FS 2.0 2.0 ─ ─ 160304R/L 2.0 ─ TPGR 110304R/L 1.3 3.0 160304R/L 2.3 5.4 Right hand insert shown. 160308R/L 2.3 5.1 WBGT0201V3L-F 1.0 ─ 020101L-F 1.0 ─ Right hand insert shown. 020102L-F 1.0 ─ TPGX 080202R/L 1.3 ─ 020104L-F 1.0 ─ 080204R/L 1.3 ─ L302V3L-F 1.0 ─ 090202R/L 1.6 ─ L30201L-F 1.0 ─ 090204R/L 1.6 ─ L30202R/L-F 1.0 ─ 090208R/L 1.4 ─ Left hand insert shown. L30204R/L-F 1.0 ─ 110302R/L 1.8 ─ WCGT 020102R/L 1.0 ─ 110304R/L 1.8 ─ 020104R/L 1.0 ─ Right hand insert shown. 110308R/L 1.8 ─ L30202R/L 1.0 ─ L30204R/L 1.0 ─ Right hand insert shown. WPGT040202R/L-FS 1.0 ─ 040204R/L-FS 1.0 ─ 060304R/L-FS 1.0 ─ 060308R/L-FS 1.0 ─ Right hand insert shown. A008
TURNING INSERTS y OUTLINE supports our customers with information and suitable cutting conditions for each work material by selecting an optimal indexable insert together with the optional tool. y LABEL INDICATION z Cutting conditions Stable cutting General cutting Unstable cutting P vc (Cutting Speed) x Cutting areas 320 ─ 190 m/min M Cutting Conditions 1050 ─ 620 SFM F : Finishing (ap<0.5mm) S : Light Cutting (ap=0.5 ─ 1.5mm) Steel M : Medium Cutting (ap=1.5 ─ 4.0mm) G : Rough Cutting (ap=4.0 ─ 7.0mm) M Stainless 220 ─ 120 m/min 720 ─ 390 SFM M c Cutting speed standards (Performance versus tool life) a Calculations based on maximum performance : Tool life is 15min. K Cast Iron 270 ─ 170 m/min 885 ─ 560 SFM M a Calculation based on maximum tool life : Tool life is 90min. v Work materials P : Steel (Material reference : Carbon steel, alloy steel 180HB) M : Stainless steel (Material reference : Austenitic stainless steel 180HB) v c zx K : Cast iron (Material reference : Gray cast iron, ductile cast iron 180HB) y TOOL LIFE Cutting speed affects tool life. Mitsubishi's suggests cutting speeds for 15 ─ 90 minute tool life and is based on Taylor's equation (Relationship for tool grade, cutting conditions and tool life). When the customer requires a different tool life, obtain coefficient values of the grade you use from the charts below. Multiply the coefficient values by the cutting speed to calculate a new cutting speed. a P Grade (Steel) cutting speed coefficient values. a K Grade (Cast lron) cutting speed coefficient values. Tool life 15min 30min 45min 60min 90min Tool life 15min 30min 45min 60min 90min Grade Grade UE6105 1.00 0.79 0.69 0.63 0.55 UC5105 1.00 0.79 0.69 0.63 0.55 UE6110 1.00 0.82 0.72 0.67 0.59 UC5115 1.00 0.79 0.69 0.63 0.55 UE6020 1.00 0.83 0.74 0.69 0.62 AP25N 1.00 0.87 0.80 0.75 0.69 UE6035 1.00 0.88 0.82 0.78 0.73 VP25N 1.00 0.87 0.80 0.75 0.69 AP25N 1.00 0.84 0.76 0.71 0.64 (ex.) Medium cutting of steel VP25N 1.00 0.84 0.76 0.71 0.64 The 1st recommendation : UE6110 Indexable inserts : CNMG120408-MA Recommended cutting speed : vc=325m/min a M Grade (Stainless Steel) cutting speed coefficient values. (Tool life : 15min.) Tool life 15min 30min 45min 60min 90min Grade US735 1.00 0.78 0.68 0.61 0.53 Tool life required by the customer : 30min. US7020 1.00 0.70 0.57 0.49 0.40 325×0.82i267m/min VP15TF 1.00 0.78 0.67 0.61 0.52 AP25N 1.00 0.76 0.65 0.57 0.49 y HARDNESS OF THE WORK MATERIAL Hardness of the work material also affects tool life. Mitsubishi's suggests cutting speed variations when hardness differs. Obtain the suitable coefficient value for each type of work material from the chart below. Multiply the coefficient value by the recommended cutting speed of the grade you use to calculate a new cutting speed. Soft (Hardness of workpiece) Hard Work material 140HB 180HB 220HB 260HB P 1.19 1.0 0.85 0.75 M 1.23 1.0 0.85 0.72 K 1.19 1.0 0.91 0.85 A009
TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS a Selection of optimum inserts for turning The following diagrams show for each type of work material, the optimal combination of suitable grades and chip breakers for each application area in turning. y CUTTING CONDITIONS y CUTTING AREA F Continuous Cutting Stable Cutting Constant Depth of Cut Pre-Machined Finish Cutting (ap<0.5mm) S Securely Clamped Component Cutting Light Cutting (ap=0.5 ─ 1.5mm) General Cutting Heavy Interrupted Cutting M Medium Cutting (ap=1.5 ─ 4.0mm) Unstable Cutting G Irregular Depth of Cut Low Clamping Rigidity Cutting Semi-Heavy Cutting (ap=4.0 ─ 7.0mm) H Heavy Cutting (ap=7.0 ─ 10mm) Material St ab le Cu HZ M ild St e e l ttin UE6110 g HZ MH UE6105 MH MS UE6020 UE6110 HZ UH6400 MS SY UE6110 VP25N MH UE6020 SY UC6110 UE6110 FY MS VP25N UE6020 FY NX3035 SY UE6020 Un sta NX3035 ble FY Cu 1st Recommendation UE6020 ttin (General Cutting) g P Mild Steel vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FY VP25N 300 ─ 470 0.08 ─ 0.22 vc FY NX3035 f , vc SY VP25N S SY VP25N 260 ─ 410 0.16 ─ 0.32 vc SY NX3035 FY VP25N MS NX3035 M MS UE6110 260 ─ 440 0.16 ─ 0.50 vc MS UE6020 SY VP25N MH UE6110 Stable Cutting G MH UE6105 270 ─ 495 0.20 ─ 0.55 vc MH UE6110 MA UE6105 GH UE6105 H HZ UE6110 200 ─ 335 0.40 ─ 1.20 vc HZ UE6020 GH UE6110 HX UE6110 F FY NX3035 275 ─ 385 0.08 ─ 0.22 FY VP25N FY UE6020 f , vc SY NX3035 S SY NX3035 235 ─ 335 0.16 ─ 0.32 SY VP25N SY UE6020 FY NX3035 MS NX3035 M MS UE6110 260 ─ 440 0.16 ─ 0.50 vc MS UE6020 SY UE6020 MH UE6110 General Cutting G MH UE6110 255 ─ 435 0.20 ─ 0.55 MH UE6105 MH UE6020 MA UE6110 GH UE6110 H HZ UE6020 190 ─ 305 0.40 ─ 1.20 HZ UE6110 HZ UH6400 GH UE6020 HX UE6020 F FY UE6020 295 ─ 485 0.08 ─ 0.22 FY NX3035 SY UE6020 f , vc SY UE6020 S SY UE6020 260 ─ 420 0.16 ─ 0.32 SY NX3035 MS UE6020 FY UE6020 MS UE6020 M MS UE6020 245 ─ 400 0.16 ─ 0.50 MS UE6110 MH UE6020 SY UE6020 MH UE6020 Unstable Cutting G MH UE6020 240 ─ 395 0.20 ─ 0.55 MH UE6110 MH UE6035 MA UE6020 GH UE6020 H HZ UH6400 165 ─ 240 0.40 ─ 1.20 HZ UE6020 ap, f GH UE6020 HX UH6400 A010
TURNING INSERTS Material St ab Stable Cutting le Cu HX Carbon Steel ttin g UE6110 HX Alloy Steel General Cutting GH UE6105 GH Unstable Cutting MP UE6020 F UE6105 HX UH6400 MP UE6110 Finish Cutting SH S UE6105 GH UE6020 SH UC6110 UE6110 Light Cutting FH MP M AP25N UE6020 FH UE6110 Medium Cutting SH Un G UE6020 sta NX3035 FH ble Cu Semi-Heavy Cutting 1st Recommendation ttin H UE6110 (General Cutting) g Heavy Cutting P Carbon Steel • Alloy Steel vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FH AP25N 230 ─ 360 0.08 ─ 0.20 vc FH NX3035 f SH AP25N S SH UE6105 220 ─ 405 0.10 ─ 0.40 vc SH UE6110 FH UE6110 MP UE6105 M MP UE6105 200 ─ 370 0.16 ─ 0.50 vc MP UE6110 SH UE6105 MH UE6105 Stable Cutting G GH UE6105 180 ─ 335 0.25 ─ 0.60 vc GH UE6110 MH UE6105 HZ UE6110 H HX UE6110 145 ─ 245 0.45 ─ 1.25 vc HX UE6020 HZ UE6110 HV UE6110 F FH NX3035 210 ─ 295 0.08 ─ 0.20 FH AP25N FH UE6110 f SH NX3035 S SH UE6110 210 ─ 355 0.10 ─ 0.40 SH UE6105 SH UE6020 FH UE6110 MP UE6110 M MP UE6110 190 ─ 325 0.16 ─ 0.50 MP UE6105 MP UE6020 SH UE6110 MH UE6110 General Cutting G GH UE6110 170 ─ 290 0.25 ─ 0.60 GH UE6105 GH UE6020 MH UE6110 HZ UE6110 H HX UE6020 140 ─ 225 0.45 ─ 1.25 HX UE6110 HX UH6400 HZ UE6020 HV UE6020 F FH UE6110 240 ─ 410 0.08 ─ 0.20 vc FH UE6020 f SH UE6110 S SH UE6020 200 ─ 325 0.10 ─ 0.40 SH UE6110 MP UE6020 FH UE6020 MP UE6020 M MP UE6020 180 ─ 295 0.16 ─ 0.50 MP UE6110 MH UE6020 SH UE6020 MH UE6020 Unstable Cutting G GH UE6020 165 ─ 265 0.25 ─ 0.60 GH UE6110 GH US735 MH UE6020 HZ UE6020 H HX UH6400 125 ─ 180 0.45 ─ 1.25 HX UE6020 ap, f HZ UH6400 HV UH6400 CLASSIFICATION A036 A011
TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Material St ab Stable Cutting le Cu HZ Stainless Steel ttin US7020 g HZ General Cutting GH US7020 GH Unstable Cutting MS US735 F US7020 HZ US735 MS US735 Finish Cutting SH GH S US735 US735 SH FH US735 Light Cutting MS M US735 US735 FH US735 SH Medium Cutting US735 Un G sta US735 FH ble Cu Semi-Heavy Cutting 1st Recommendation US735 ttin H (General Cutting) g Heavy Cutting M Stainless Steel vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FH US735 110 ─ 210 0.08 ─ 0.20 vc SH US735 — SH US735 S SH US735 95 ─ 185 0.10 ─ 0.40 vc MS US735 FH US735 MS US7020 M MS US7020 95 ─ 245 0.16 ─ 0.50 vc MS US735 MA US7020 MH US7020 Stable Cutting G GH US7020 85 ─ 220 0.25 ─ 0.60 vc GH US735 MH US7020 f H HZ US7020 75 ─ 185 0.40 ─ 1.20 vc HZ US735 GH US7020 f F FH US735 110 ─ 210 0.08 ─ 0.20 vc SH US735 — SH US735 S SH US735 95 ─ 185 0.10 ─ 0.40 vc MS US735 FH US735 MS US735 M MS US735 85 ─ 165 0.16 ─ 0.50 MS US7020 MA US735 MA US735 GH US735 General Cutting G GH US735 80 ─ 150 0.25 ─ 0.60 GH US7020 ap, f MA US735 f H HZ US735 65 ─ 125 0.40 ─ 1.20 HZ US7020 ap, f GH US735 f F FH US735 110 ─ 210 0.08 ─ 0.20 vc SH US735 — SH US735 S SH US735 95 ─ 185 0.10 ─ 0.40 vc MS US735 FH US735 MS US735 M MS US735 85 ─ 165 0.16 ─ 0.50 MS US7020 MA US735 MA US735 GH US735 Unstable Cutting G GH US735 80 ─ 150 0.25 ─ 0.60 GH US7020 ap, f MA US735 f H HZ US735 65 ─ 125 0.40 ─ 1.20 HZ US7020 ap, f GH US735 f A012
TURNING INSERTS Material St ab Stable Cutting le Flat Top Cu UC5105 Cast Iron ttin g Flat Top Ductile Cast Iron General Cutting Standard UC5105 Standard Unstable Cutting UC5115 F MA UC5105 Flat Top UC5115 Finish Cutting MA S MA UC5115 UC5105 Standard UC5115 Light Cutting MA M UC5115 MA UC5115 Medium Cutting Un G UC5115 sta MA ble Cu Semi-Heavy Cutting 1st Recommendation UC5115 ttin (General Cutting) g K Cast Iron • Ductile Cast Iron vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Breaker Grade vc (m/min) f (mm/rev) F MA UC5105 165 ─ 305 0.20 ─ 0.50 vc MA UC5115 S MA UC5105 165 ─ 305 0.20 ─ 0.50 vc MA UC5115 Stable Cutting M Standard UC5105 165 ─ 305 0.25 ─ 0.60 vc Standard UC5115 G Flat Top UC5105 155 ─ 290 0.20 ─ 0.60 vc Flat Top UC5115 F MA UC5115 160 ─ 295 0.20 ─ 0.50 MA UC5105 Standard UC5115 S MA UC5115 160 ─ 295 0.20 ─ 0.50 MA UC5105 Standard UC5115 General Cutting M Standard UC5115 160 ─ 295 0.25 ─ 0.60 Standard UC5105 Flat Top UC5115 G Flat Top UC5115 155 ─ 280 0.20 ─ 0.60 Flat Top UC5105 ap, f F MA UC5115 160 ─ 295 0.20 ─ 0.50 MA UC5105 Standard UC5115 S MA UC5115 160 ─ 295 0.20 ─ 0.50 MA UC5105 Standard UC5115 Unstable Cutting M Standard UC5115 160 ─ 295 0.25 ─ 0.60 Standard UC5105 Flat Top UC5115 G Flat Top UC5115 155 ─ 280 0.20 ─ 0.60 Flat Top UC5105 ap, f CLASSIFICATION A036 A013
TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Material St ab Stable Cutting le GJ Cu RT9010 Titanium Alloy ttin g GJ General Cutting MS RT9010 MS Unstable Cutting RT9010 F MJ RT9010 GJ TF15 Finish Cutting MJ S FJ RT9010 RT9010 MS TF15 Light Cutting FJ M RT9010 MJ Medium Cutting TF15 Un G RT9010 sta FJ ble Cu Semi-Heavy Cutting 1st Recommendation TF15 ttin (General Cutting) g S Titanium Alloy vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FJ RT9010 50 ─ 100 0.06 ─ 0.20 vc FJ TF15 — MJ RT9010 S MJ RT9010 40 ─ 90 0.06 ─ 0.25 vc MJ TF15 FJ RT9010 f Stable Cutting M MS RT9010 40 ─ 80 0.10 ─ 0.25 vc MS TF15 — GJ RT9010 G GJ RT9010 40 ─ 70 0.16 ─ 0.35 vc GJ TF15 — f F FJ RT9010 50 ─ 100 0.06 ─ 0.20 vc FJ TF15 — MJ RT9010 S MJ RT9010 40 ─ 90 0.06 ─ 0.25 vc MJ TF15 FJ RT9010 f General Cutting M MS RT9010 40 ─ 80 0.10 ─ 0.25 vc MS TF15 — GJ RT9010 G GJ RT9010 40 ─ 70 0.16 ─ 0.35 vc GJ TF15 — f F FJ TF15 40 ─ 80 0.06 ─ 0.20 FJ RT9010 MJ TF15 — MJ TF15 S MJ TF15 30 ─ 70 0.06 ─ 0.25 MJ RT9010 MS TF15 FJ TF15 f Unstable Cutting M MS TF15 30 ─ 60 0.10 ─ 0.25 MS RT9010 GJ TF15 — GJ TF15 G GJ TF15 30 ─ 50 0.16 ─ 0.35 GJ RT9010 ap, f — f A014
TURNING INSERTS Material St ab Stable Cutting le GJ Cu VP10RT Ni, Co-Based Alloy ttin g GJ General Cutting MS VP05RT MS Unstable Cutting VP10RT F MJ VP05RT GJ VP15TF Finish Cutting MJ S FJ VP10RT VP10RT MS VP15TF Light Cutting FJ M VP10RT MJ Medium Cutting VP15TF Un G VP10RT sta FJ ble Cu Semi-Heavy Cutting 1st Recommendation VP15TF ttin (General Cutting) g S Ni, Co-Based Alloy vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FJ VP10RT 20 ─ 60 0.06 ─ 0.20 vc FJ VP15TF — MJ VP10RT S MJ VP05RT 30 ─ 70 0.06 ─ 0.25 MJ US905 MJ VP10RT FJ VP10RT f Stable Cutting M MS VP05RT 30 ─ 70 0.10 ─ 0.25 MS US905 MS VP10RT — GJ VP10RT G GJ VP10RT 20 ─ 40 0.16 ─ 0.35 GJ US905 GJ VP15TF — f F FJ VP10RT 20 ─ 60 0.06 ─ 0.20 vc FJ VP15TF — MJ VP10RT S MJ VP10RT 20 ─ 50 0.06 ─ 0.25 MJ VP05RT MJ VP15TF FJ VP10RT f General Cutting M MS VP10RT 20 ─ 50 0.10 ─ 0.25 MS VP05RT MS VP15TF — GJ VP10RT G GJ VP10RT 20 ─ 40 0.16 ─ 0.35 GJ US905 GJ VP15TF — f F FJ VP15TF 20 ─ 60 0.06 ─ 0.20 FJ VP10RT MJ VP15TF — MJ VP15TF S MJ VP15TF 20 ─ 50 0.06 ─ 0.25 MJ VP10RT MS VP15TF FJ VP15TF f Unstable Cutting M MS VP15TF 20 ─ 50 0.10 ─ 0.25 MS VP10RT GJ VP15TF — GJ VP15TF G GJ VP15TF 20 ─ 40 0.16 ─ 0.35 GJ VP10RT ap, f — f CLASSIFICATION A036 A015
TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Stable Cutting F Finish Cutting General Cutting S Light Cutting Unstable Cutting Material Material St St ab ab le M i l d St e e l le Carbon Steel Cu Cu ttin ttin Alloy Steel g g Standard Standard UE6110 UE6110 Standard Standard FV FV NX2525 NX2525 FV FV UE6110 UE6110 Standard Standard UE6020 UE6020 NX3035 NX3035 FV FV UE6020 UE6020 Un Un sta sta ble ble 1st Recommendation Cu 1st Recommendation Cu ttin ttin (General Cutting) g (General Cutting) g P Mild Steel 7°POSITIVE INSERT TYPE 1st Recommendation vc : Cutting Speed f : Feed Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F FV NX2525 230 ─ 330 0.04 ─ 0.20 FV AP25N FV NX3035 f , vc Standard NX2525 S Standard UE6110 215 ─ 360 0.06 ─ 0.30 vc Standard UE6020 FV UE6020 f General Cutting F FV NX3035 220 ─ 315 0.04 ─ 0.20 FV NX2525 FV UE6020 f , vc Standard UE6110 S Standard UE6110 215 ─ 360 0.06 ─ 0.30 vc Standard UE6020 FV UE6020 f Unstable Cutting F FV UE6020 240 ─ 395 0.04 ─ 0.20 vc Standard UE6020 f , vc Standard UE6020 S Standard UE6020 200 ─ 330 0.06 ─ 0.30 Standard UE6110 Standard US735 FV UE6020 f P Carbon Steel • Alloy Steel 7°POSITIVE INSERT TYPE 1st Recommendation vc : Cutting Speed f : Feed Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F FV NX2525 170 ─ 245 0.04 ─ 0.20 FV AP25N FV NX3035 f , vc Standard NX2525 S Standard UE6110 160 ─ 270 0.06 ─ 0.30 vc Standard UE6020 FV UE6020 f General Cutting F FV NX3035 165 ─ 235 0.04 ─ 0.20 FV NX2525 FV UE6020 f , vc Standard UE6110 S Standard UE6110 160 ─ 270 0.06 ─ 0.30 vc Standard UE6020 FV UE6020 f Unstable Cutting F FV UE6020 180 ─ 295 0.04 ─ 0.20 vc Standard UE6020 f , vc Standard UE6020 S Standard UE6020 150 ─ 245 0.06 ─ 0.30 Standard UE6110 Standard US735 FV UE6020 f A016
TURNING INSERTS Stable Cutting F Finish Cutting General Cutting S Light Cutting Unstable Cutting M Medium Cutting Material Material St St ab ab le le Cu Stainless Steel Cu Cast Iron ttin ttin g g Flat Top Ductile Cast Iron UC5105 Standard Flat Top US735 Standard Standard UC5115 Standard Standard US735 Standard UC5115 Standard UC5115 Flat Top US735 UC5115 Standard Standard US735 UC5115 Standard US735 UC5115 Standard US735 UC5115 Un Standard Un sta UC5115 sta ble ble Cu Cu 1st Recommendation ttin 1st Recommendation ttin (General Cutting) g (General Cutting) g M Stainless Steel vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f S Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f General Cutting F Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f S Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f Unstable Cutting F Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f S Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f K Cast Iron • Ductile Cast Iron vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Breaker Grade vc (m/min) f (mm/rev) F Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 S Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 Stable Cutting M Flat Top UC5105 140 ─ 255 0.08 ─ 0.30 vc Flat Top UC5115 F Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 S Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 General Cutting M Flat Top UC5115 135 ─ 245 0.08 ─ 0.30 Flat Top UC5105 ap, f F Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 S Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 Unstable Cutting M Flat Top UC5115 135 ─ 245 0.08 ─ 0.30 Flat Top UC5105 ap, f CLASSIFICATION A046 A017
TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Material St ab Stable Cutting le Cu Aluminium Alloy ttin g General Cutting Unstable Cutting AZ F Finish Cutting HTi10 Un sta ble 1st Recommendation Cu (General Cutting) ttin g N Aluminium Alloy vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F AZ HTi10 300 ─ 700 0.10 ─ 0.40 vc ap, f f , vc f General Cutting F AZ HTi10 300 ─ 700 0.10 ─ 0.40 vc ap, f f , vc f Unstable Cutting F AZ HTi10 300 ─ 700 0.10 ─ 0.40 vc ap, f f , vc f Material Material St St ab ab le le Cu Titanium Alloy Cu Ni, Co-Based Alloy ttin ttin g g FJ FJ RT9010 VP10RT Un Un sta sta ble ble 1st Recommendation Cu 1st Recommendation Cu (General Cutting) ttin (General Cutting) ttin g g S Titanium Alloy vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F * FJ RT9010 40 ─ 85 0.04 ─ 0.12 vc ap, f f General Cutting F * FJ RT9010 40 ─ 85 0.04 ─ 0.12 vc ap, f f Unstable Cutting F * FJ RT9010 40 ─ 85 0.04 ─ 0.12 vc ap, f f * Non stock, produced to order only. S Ni, Co-Based Alloy vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F * FJ VP10RT 20 ─ 50 0.04 ─ 0.12 vc ap, f f General Cutting F * FJ VP10RT 20 ─ 50 0.04 ─ 0.12 vc ap, f f Unstable Cutting F * FJ VP10RT 20 ─ 50 0.04 ─ 0.12 vc ap, f f A018 * Non stock, produced to order only.
TURNING INSERTS Stable Cutting F Finish Cutting General Cutting S Light Cutting Unstable Cutting M Medium Cutting Material Material St St ab ab le le Cu M i l d St e e l Cu Carbon Steel ttin MV ttin MV g g Alloy Steel NX2525 NX3035 MV MV SV SV NX2525 NX3035 SV SV FV NX3035 FV UE6020 NX2525 MV NX3035 MV UE6020 VP15TF FV FV NX3035 UE6020 SV SV UE6020 VP15TF NX3035 UE6020 FV Un FV Un UE6020 sta VP15TF sta ble ble 1st Recommendation Cu 1st Recommendation Cu ttin ttin (General Cutting) g (General Cutting) g P Mild Steel vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FV NX2525 230 ─ 330 0.04 ─ 0.20 vc FV VP15TF f , vc f S SV NX2525 230 ─ 330 0.05 ─ 0.25 vc SV NX3035 f , vc MV NX2525 Stable Cutting M MV NX2525 195 ─ 275 0.08 ─ 0.30 MV AP25N MV NX3035 SV NX2525 f F FV NX3035 220 ─ 315 0.04 ─ 0.20 FV NX2525 FV VP15TF f , vc f S SV NX3035 165 ─ 235 0.05 ─ 0.25 SV NX2525 SV VP45N f , vc MV NX3035 General Cutting M MV NX3035 140 ─ 195 0.08 ─ 0.30 MV NX2525 MV VP25N SV NX3035 f F FV UE6020 240 ─ 395 0.04 ─ 0.20 FV NX3035 ap, f f , vc f S SV UE6020 295 ─ 395 0.05 ─ 0.25 SV US7020 SV VP15TF f , vc MV UE6020 Unstable Cutting M MV UE6020 150 ─ 245 0.08 ─ 0.30 MV US7020 MV VP15TF SV UE6020 f P Carbon Steel • Alloy Steel vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FV NX3035 165 ─ 235 0.04 ─ 0.20 vc R/L-FS VP15TF f , vc f S SV NX3035 165 ─ 235 0.05 ─ 0.25 SV NX2525 SV VP45N f , vc MV NX3035 Stable Cutting M MV NX3035 140 ─ 195 0.08 ─ 0.30 MV NX2525 MV VP45N SV NX3035 f F FV UE6020 180 ─ 295 0.04 ─ 0.20 FV NX3035 R/L-FS VP15TF f , vc f S SV UE6020 180 ─ 295 0.05 ─ 0.25 SV US7020 SV VP15TF f , vc MV UE6020 General Cutting M MV UE6020 150 ─ 245 0.08 ─ 0.30 MV US7020 MV VP15TF SV UE6020 f F FV VP15TF 90 ─ 190 0.04 ─ 0.20 FV UE6020 ap, f f , vc f S SV VP15TF 90 ─ 190 0.05 ─ 0.25 SV UE6020 MV VP15TF f , vc MV VP15TF Unstable Cutting M MV VP15TF 70 ─ 150 0.08 ─ 0.30 MV UE6020 ap, f SV VP15TF f CLASSIFICATION A046, A050 A019
TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Stable Cutting F Finish Cutting General Cutting S Light Cutting Unstable Cutting M Medium Cutting Material Material St St ab ab le le Cu Stainless Steel Cu Cast Iron ttin ttin g MV g MV Ductile Cast Iron US7020 VP15TF MV MV SV SV US7020 VP15TF SV SV FV US735 FV VP15TF VP15TF MV VP15TF MV VP15TF VP15TF FV FV US735 VP15TF SV SV VP15TF VP15TF VP15TF VP15TF FV Un FV Un VP15TF sta VP15TF sta ble ble Cu Cu 1st Recommendation ttin 1st Recommendation ttin (General Cutting) g (General Cutting) g M Stainless Steel vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FV VP15TF 110 ─ 190 0.04 ─ 0.20 vc ap, f — f S SV US7020 95 ─ 245 0.05 ─ 0.25 vc SV US735 — MV US7020 Stable Cutting M MV US7020 80 ─ 205 0.08 ─ 0.30 vc MV US735 SV US7020 f F FV VP15TF 110 ─ 190 0.04 ─ 0.20 vc ap, f — f S SV US735 85 ─ 165 0.05 ─ 0.25 SV US7020 SV VP15TF — MV US735 General Cutting M MV US735 70 ─ 140 0.08 ─ 0.30 MV US7020 MV VP15TF SV US735 f F FV VP15TF 110 ─ 190 0.04 ─ 0.20 vc ap, f — f S SV VP15TF 110 ─ 190 0.05 ─ 0.25 SV US7020 MV VP15TF — MV VP15TF Unstable Cutting M MV VP15TF 80 ─ 160 0.08 ─ 0.30 MV US7020 ap, f SV VP15TF f K Cast Iron • Ductile Cast Iron vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Breaker Grade vc (m/min) f (mm/rev) F FV VP15TF 75 ─ 150 0.04 ─ 0.20 vc ap, f S SV VP15TF 75 ─ 150 0.05 ─ 0.25 vc MV VP15TF Stable Cutting M MV VP15TF 60 ─ 120 0.08 ─ 0.30 vc ap, f F FV VP15TF 75 ─ 150 0.04 ─ 0.20 vc ap, f S SV VP15TF 75 ─ 150 0.05 ─ 0.25 vc MV VP15TF General Cutting M MV VP15TF 60 ─ 120 0.08 ─ 0.30 vc ap, f F FV VP15TF 75 ─ 150 0.04 ─ 0.20 vc ap, f S SV VP15TF 75 ─ 150 0.05 ─ 0.25 vc MV VP15TF Unstable Cutting M MV VP15TF 60 ─ 120 0.08 ─ 0.30 vc ap, f A020
TURNING INSERTS Material St ab Stable Cutting le Cu Aluminium Alloy ttin g General Cutting R/L-FS Unstable Cutting HTi10 R/L-FS F Finish Cutting HTi10 R/L-FS HTi10 Un sta ble 1st Recommendation Cu (General Cutting) ttin g N Aluminium Alloy vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F R/L-FS HTi10 200 ─ 400 0.05 ─ 0.12 vc ap, f f , vc f General Cutting F R/L-FS HTi10 200 ─ 400 0.05 ─ 0.12 vc ap, f f , vc f Unstable Cutting F R/L-FS HTi10 200 ─ 400 0.05 ─ 0.12 vc ap, f f , vc f Material Material St St ab ab le Titanium Alloy le Ni, Co-Based Alloy Cu Cu ttin ttin g g R/L-FS R/L-FS HTi10 VP15TF R/L-FS R/L-FS HTi10 VP15TF R/L-FS R/L-FS HTi10 VP15TF Un Un sta sta ble ble 1st Recommendation Cu 1st Recommendation Cu (General Cutting) ttin (General Cutting) ttin g g S Titanium Alloy vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F R/L-FS HTi10 40 ─ 85 0.05 ─ 0.12 vc ap, f f General Cutting F R/L-FS HTi10 40 ─ 85 0.05 ─ 0.12 vc ap, f f Unstable Cutting F R/L-FS HTi10 40 ─ 85 0.05 ─ 0.12 vc ap, f f S Ni, Co-Based Alloy vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F R/L-FS VP15TF 20 ─ 50 0.05 ─ 0.12 vc ap, f f General Cutting F R/L-FS VP15TF 20 ─ 50 0.05 ─ 0.12 vc ap, f f Unstable Cutting F R/L-FS VP15TF 20 ─ 50 0.05 ─ 0.12 vc ap, f f CLASSIFICATION A050 A021
TURNING INSERTS PRECISION BREAKER SYSTEM TURNING INSERTS ANGULAR AND PARALLEL CHIP BREAKER 3-D CHIP BREAKER y CHIP CONTROL RANGE y CHIP CONTROL RANGES • Carbon Steel • Alloy Steel • Carbon Steel • Alloy Steel • Difficult-to-Cut Materials • Stainless Steel • Stainless Steel SN Standard Breaker Standard Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) SS R/L Breaker Breaker SMG MV Breaker Breaker SR F MJ Breaker Breaker SV Breaker FS Breaker Breaker FV FJ Breaker Breaker Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) y FEATURES OF CHIP BREAKER CCGH/CCGT CCMH/CCMT DCMT DCGT TCGT/TCMT TPMH VBGT/VBMT VCMT WBMT/WCGT Breaker Features Type CPMH/CPMT Type Type Type Type Type Type Type Type a For medium cutting. SMG a 3D moulded chipbreaker provides good chip control. (G class) a G class insert gives sharp cutting action, ─ ─ ─ ─ ─ ─ ─ allowing high precision machining. a Sharp cutting edge and low FV resistance design achieves excellent cutting performance. (M class) a Suitable for low depths of cut ─ ─ ─ ─ and low feed rates. a For light cutting. SV a A peninsular dot ensures chip (M class) control at depths of cut under ─ ─ ─ ─ ─ ─ 1mm. a A positive insert and the large rake angle MV achieve sharp cutting edge performance. a The double breakers and round-shaped (M class) dots in the rake face achieve a wide ─ ─ ─ range of chip discharge. a For medium cutting. Standard a Balance of edge strength and sharpness due to a (M class) combination of a flat land and ─ ─ ─ ─ ─ large rake angle. a The curved edge allows smooth chip discharge. FJ a The large rake angle highly suitable for finishing ─ ─ ─ ─ difficult-to-cut materials. a The curved edge allows smooth chip discharge. MJ a Large rake angle highly suitable for finish-light cutting difficult-to-cut ─ ─ ─ ─ materials. CCGH/CCGT CPGT DCGT TPGH TPGV/TPGT TCGT VBGT/VCGT WBGT WCGT WPGT Breaker Features Type Type Type Type Type Type Type Type Type Type a For precision finishing. a Small width lead breaker for FS excellent chip control. a Sharp cutting edge gives a ─ ─ ─ ─ ─ ─ ─ ─ good surface finish. a For finish cutting. a Lead breaker controls chip flow. F a Sharp cutting edge gives a ─ ─ ─ good surface finish. a Lead breaker for light cutting. a Good chip control for low to R/L medium feed rates. ─ ─ ─ ─ ─ ─ ─ ─ ─ a For light cutting. a Good chip control for low to Standard medium feed rates. ─ ─ ─ ─ ─ ─ ─ ─ Breaker Features CCET Type CCGT Type DCET Type DCGT Type VBET Type a The wide lead breaker for medium cutting is suitable for automatic SR lathe machining. a The insert design for low ─ ─ resistance controls chip flow. a The parallel breaker for light cutting is suitable for automatic SS lathe machining. a Excellent chip control at low ─ ─ ─ feed rates. a The parallel breaker for general purpose is suitable for automatic SN lathe machining. a Excellent chip control for low to medium feed rates. A022
TURNING INSERTS ANGULAR AND PARALLEL CHIP BREAKERS (NEGATIVE INSERTS) y CHIP CONTROL RANGE y FEATURES OF CHIP BREAKER Breaker Features DNGG SNGG TNGG VNGG Type Type Type Type a For precision finishing. a Small width lead breaker R/L FS for good chip control. a Sharp cutting edge gives a ─ ─ ─ Breaker Depth of Cut (mm) good surface finish. K a For finish cutting. Breaker a Lead breaker controls F F chip flow. ─ ─ ─ Breaker a Sharp cutting edge gives a good surface finish. FS a Parallel breaker for light Breaker cutting. K a Excellent chip control for ─ ─ ─ low to medium feed rates. a Parallel breaker for medium cutting. R/L a Good chip control for Feed (mm/rev) medium feed rates. A023
TURNING INSERTS WIPER INSERT a Improving Surface Finish TURNING INSERTS Under the same machining conditions as conventional breakers, but with the feed rate increased, the surface finish of the workpiece can be improved. a Improving Efficiency y What is a Wiper Insert? High feed rates not only shortened machining times but also make it possible to • The wiper insert is designed with a wiper edge that is combine roughing and finishing operations. situated where the straight edge meets the corner a Increased Tool Life radius. When a change to high feed conditions, the time required to cut one component is decreased, • In comparison to conventional Wiper thus more parts can be machined with each insert. In addition, the high feed rate prevents rubbing, therefore, delaying the progression of wear and increasing the tool life of the insert. breakers, the surface finish does not deteriorate even if the feed a Improving Chip Control rate is doubled. Under high feed conditions, the chips generated become thicker and are more easily broken, thus, chip control is improved. • Machining at high feed rates improves cutting efficiency. Finished surface Wiper insert Same surface Standard insert y A wiper insert + machining at high feed rate roughness • Reduced machining time (per workpieces) + + • Increased number of workpieces (per definitive time period) High feed (The feed rate is doubled.) The conventional feed condition • Improving chip control *Please use a wiper insert at high feed rate. y A wiper insert + machining at conventional feed rate 40 <Cutting Conditions> • Eliminating the finishing step by roughing and finishing together Workpiece : JIS S45C (Separate roughing and finishing steps | Single-step machining) Standard Insert Surface Roughness 30 Insert : CNMG120408-pp Cutting Speed=200m/min Rz (μm) Depth of Cut=1.5mm Wiper Insert 20 Feed Speed=0.2 ─ 0.6mm/rev MW Breaker Wet Outer Diameter Cutting 10 • Reducing cycle times • Increased productivity 0 0 0.2 0.4 0.6 0.8 • Avoiding Line-Stoppage <The realization of Reduced Costs!!> Feed f (mm/rev) <Ex>The surface roughness does not deteriorate even if the feed rate is doubled (0.3|0.6)! The estimate of finished surface roughness when using a wiper insert The effects of wiper inserts on external Rz(W)=Rz×0.5 machining, boring and facing. In case the angle is over Rz(W)=Finished surface roughness than 5° when using a wiper insert. Rz : Finished surface roughness from conventional conditions. *The surface taper angle when5°, is the same corner R or roughness over machining at (When using a standard insert) Effective uses of a wiper insert as machining with standard inserts. Non effective uses of a wiper insert Special attention is not necessary when using CNMG • WNMG • CCMT types y No Restriction for Holders End Cutting y Not Necessary to Adjust A standard holders can be used. Angle the Machining Programme * ( A double clamp, high rigidity tool is recommended.) 75° Conventional machining programmes can be used. End Cutting (The CNMG • WNMG • CCMT Angle types are based Non 95° The CNMG type can on the Not restriction be used as a wiper at the 100°corner. ISO/ANSI.) necessary to adjust Special attention is necessary when using the DNMX • TNMX types due to the special top face geometry y Restriction for Holders y Necessary to Adjust Use a holder with end cutting angle 93° for improving wiper efficiency. A holder with the Machining Programme end cutting angle 91° can improve wiper efficiency (see the following figure), however, When machining errors occur, please there is no wiper efficiency with other Ex):Theoretical surface roughness of holders adjust the programme. in using the TNMX160412-MW. end cutting angles (60°, 90°, 107°etc.). (The DNMX • TNMX types are not Roughness Rz (m) Theoretical Surface 40 MW(93°) based on the ISO/ANSI. Please The hole geometry of the DNMX and TNMX type are 30 MW(91°) refer to the next page.) Standard Standard corner the same as the DNMG and TNMG types. The "X" corner radius radius Wiper represents the special geometry of the Corner point. corner radius 20 End Cutting Angle 10 93° Adjustment (Specified) 0 0.1 0.2 0.3 0.4 0.5 0.6 necessary <Example of insert point> Feed f (mm/rev) A024
TURNING INSERTS Adjustment of machining programmes for DNMX • TNMX types Basic Process) Adjusting Toward X-axis and Z-axis Adjustment toward Z-axis Adjusting the differential between a standard insert and Z-axis / X-axis. Standard insert Adjustment toward X-axis Standard insert DNMX,TNMX type (Not closed to Corner R) 0.01 mm DNMX,TNMX type Corner radius 0.4,0.8: 0.04 mm Corner radius 1.2 : 0.05 mm A) Adjusting a Taper *Necessary to maintain a correct taper. Adjust the relief angle toward the normal line. Geometry of adjusted program Note) Adjust the angle toward the normal line in the case where the adjustment number is minus (θ=60°─ 70°) and is not machined completely. of h pt ut '°(─) de c e er of Th ov pth de r cut The actual machining e Th ove geometry '°(+) Classification Taper Angleθ° Corner radius -25 ─ -15 -10 -5 0 5 10 15 20 ─ 35 40 45 50 55 60 ─ 65 70 75 ─ 85 90 1.2 0.04 0.03 0.01 0 0.02 0.03 0.04 0.05 0.04 0.04 0.02 0.01 -0.01 0 0.01 0 0.8 0.03 0.02 0.01 0 0.01 0.02 0.03 0.04 0.03 0.03 0.02 0 -0.01 0 0.01 0 0.4 0.02 0.01 0.01 0 0.01 0.01 0.02 0.02 0.02 0.01 0.01 0 -0.01 -0.01 0 0 The number→+numbers:adjustment of relief angle, -numbers:adjustment of drive-in angle (mm) B) Adjusting a Corner R *Necessary to maintain a correct corner radius. Adjust the work diameter same as the taper to prevent cut-over. The value of adjustment to work R Ex) : In case of machining R 2.0 when using a corner R 1.2 type insert. = Work R + the adjustment value Geometry of adjusted *No adjusting the corner radius in this case. programme The corner radius The adjustment amount on the of the insert workpiece radius. 2 1. R 2 1. Corner Radius0.4 → Work Radius +0.05(mm) 5 R 0.0 R2.14 Corner Radius0.8 → Work Radius +0.11(mm) = 2.0 + 0.14 Workpiece Workpiece Work radius Adjusted conditions Corner Radius1.2 → Work Radius +0.14(mm) radius 2.0 radius 2.0 The actual machining geometry In correcting corner radius: It is not necessary to adjust the machining program, however, machining errors can occur within max. The Easy-to-correct Method ±0.03mm due to correcting by an approximate number. Corner Radius Correction Input the correction number of each corner radius. The value of corrected corner radius Ex): In the case of machining a corner with a radius R 2.0 when using = approximation an insert with a corner radius R 1.2. *No adjusting the machining programme in this case. The corner radius The value of corrected of a insert corner radius = approximation Corner Radius0.4 → R0.36(mm) 16 2 1. 1. R R Corner Radius0.8 → R0.76(mm) Corner Radius1.2 → R1.16(mm) R2.0 R2.0 Others) The value of correction is same for both DNMX and TNMX. Discriminate them by the size of corner radius. A025
TURNING INSERTS A026 P S K H N M Hardened Steel Heat Resistant Alloy • Ti Alloy Non-Ferrous Metal Cast Iron Stainless Steel Steel ISO S30 S20 S10 S01 K30 K20 K10 K01 P40 P30 P20 P10 P01 H30 H20 H10 H01 N30 N20 N10 N01 M40 M30 M20 M10 M01 US905 UC5105 UE6105 UC5115 US7020 UE6110 US735 UE6020 UE6035 CVD UH6400 VP10RT VP10RT VP10RT Coated Carbide TURNING INSERTS VP05RT VP15TF VP15TF VP15TF VP10RT VP20RT VP20MF VP20MF PVD VP15TF VP20RT VP20RT VP20RT UP20M UP20M NX2525 NX2525 NX2525 a INDEXABLE INSERT GRADES FOR TURNING NX3035 Cermet NX55 VP25N VP25N VP25N AP25N AP25N AP25N Coated Cermet VP45N RT9005 HTi05T RT9010 HTi10 HTi10 Carbide TF15 UTi20T UTi20T UTi20T MBC010 CBN MBC020 Cemented Coated MB8025 MB810 MB730 MB710 MB820 CBN MB825 MB730 MB835 MBS140 GRADES FOR TURNING MD205 MD220 PCD MD230 (Sintered Diamond)
TURNING APPLICATION RANGE TURNING INSERTS P STEEL M STAINLESS STEEL Cermet and Coated Cermet 400 400 UC5115 UE6105 Cutting Speed (m/min) Cutting Speed (m/min) 300 AP25N UE6110 300 VP25N CVD Coated Carbide AP25N Cermet and Coated Cermet NX2525 PVD Coated Carbide VP25N 200 NX3035 US7020 200 NX2525 UE6020 US7020 Cemented Carbide US735 CVD • PVD Coated Carbide VP45N VP15TF VP10RT VP20MF VP20RT 100 UE6035 100 VP15TF UH6400 UP20M U5735 VP10RT VP20RT Cemented Carbide UTi20T UTi20T 0 0.2 0.4 0.6 0.8 0 0.2 0.4 0.6 0.8 Feed (mm/rev) Feed (mm/rev) K CAST IRON N NON-FERROUS METAL Sintered CBN Solid CBN 400 MB710 MBS140 800 MB730 MD205 MD220 Sintered Diamond MD230 UC5105 Cutting Speed (m/min) Cutting Speed (m/min) 300 600 CVD Coated Carbide Cemented Carbide AP25N Cermet and Coated Cermet 200 VP25N 400 NX2525 UC5115 UE6110 PVD Coated Carbide 100 VP15TF 200 VP10RT VP20RT HTi10 HTi05T Cemented Carbide HTi10 UTi20T 0 0.2 0.4 0.6 0.8 0 0.1 0.2 0.3 0.4 Feed (mm/rev) Feed (mm/rev) A027
TURNING INSERTS COATED CARBIDE State-of-the-art “2 in 1 technology” achieves high wear resistance, high fracture resistance and high stability. TURNING INSERTS (CVD) “2 in 1 technology” consists of “Nano-texture coating” and “Black-super smooth coating”. The fibrous nanoscale TiCN and the crystal growth controlledAlumina(Al2O3) in the “Nano-texture coating” give far superior fracture and wear resistance a Special tough fibrous structure improves wear compared to conventional coatings. “Black-super smooth coating” which is and fracture resistance. used for the periphery of the insert has an extremely smooth surface and a It covers a wide application range and thus provides stable cutting for prolonged periods without abnormal damage reduces the number of tools required. such as welding or chipping. SELECTION STANDARD Micro Structure of Coated Carbide UE6110 a TURNING Cutting Recommended Cutting Work Material Recommended Grade ISO Application Range Mode Speed (m/min) P UE6105 300 P01 UE6105 (200 ─ 400) UE6110 Continuous P10 250 UE6020 Cutting UE6110 (150 ─ 400) Steel P20 200 UE6020 UH6400 UE6035 (100 ─ 250) P30 Interrupted Cutting 150 UE6035 (80 ─ 200) P40 M US7020 M10 Continuous 170 Cutting US7020 (120 ─ 220) M20 Stainless Steel Continuous M30 US735 and 100 Interrupted US735 (80 ─ 120) Cutting M40 K UC5105 K01 Continuous 300 UC5115 Cutting UC5105 (200 ─ 400) K10 Cast Iron Ductile Cast Iron K20 Interrupted 250 Cutting UC5115 (150 ─ 300) K30 S Continuous US905 Heat Resistant and 80 Interrupted US905 (50 ─ 100) S01 Alloy Cutting NEGATIVE Material y CUTTING CONDITIONS y CUTTING AREA St ab Stable Cutting Finish Cutting le Cu HX Carbon Steel (ap <0.5mm) ttin UE6110 g Alloy Steel Continuous Cutting HX Constant Depth of Cut GH UE6105 Pre-Machined Securely Clamped Component Cutting Light Cutting GH UE6020 MP (ap=0.5 ─ 1.5mm) UE6105 HX UH6400 MP General Cutting SH UE6110 Medium Cutting UE6105 SH GH UE6020 (ap=1.5 ─ 4.0mm) UC6110 UE6110 Unstable Cutting FH AP25N MP UE6020 FH Heavy Interrupted Cutting UE6110 Irregular Depth of Cut Semi-Heavy Cutting SH UE6020 Un Low Clamping Rigidity Cutting (ap=4.0 ─ 7.0mm) sta NX3035 ble FH Cu 1st Recommendation UE6110 ttin (General Cutting) g Heavy Cutting (ap=7.0 ─ 10mm) A028
GRADE CHARACTERISTICS Grade Substrate Coating Layer Hardness (HRA) T.R.S (GPa) Surface Composition Thickness TURNING INSERTS UC5105 92.2 2.0 ─ TiCN-AI2O3 Thick UC5115 91.0 2.2 ─ TiCN-AI2O3 Thick UE6105 90.8 1.8 Tough Accumulated TiCN-Al2O3-Ti Compound Thick UE6110 90.3 2.0 Tough Accumulated TiCN-Al2O3-Ti Compound Thick UE6020 90.0 2.2 Tough Accumulated TiCN-Al2O3-Ti Compound Thick UE6035 89.5 2.3 Tough TiCN-AI2O3-TiN Thick UH6400 89.5 2.3 Tough Accumulated TiCN-Al2O3-Ti Compound Thick US7020 90.5 2.0 Tough TiCN-AI2O3-TiN Thin US735 89.0 2.6 ─ Ti Compound Thin US905 92.2 2.0 ─ TiCN-AI2O3 Thin * 1GPa=102kg/mm 2 APPLICATION EXAMPLES Insert (Grade) CNMG120416-MA(UE6110) WNMG080408-MV(UE6020) Alloy steel Alloy steel (JIS SCM440) (JIS SCM420) Workpiece Cutting Speed (m/min) 210 160 Conditions Feed (mm/rev) 0.3 0.25 Cutting Depth of Cut (mm) 3.0 2.0 Coolant Wet cutting Wet cutting 10 20 pieces/corner 50 100 pieces/corner UE6110 UE6020 Result Competitor's P10 coating Competitor's P20 coating UE6110 achieved more than double the tool life. UE6020 achieved 6 times long tool life. Insert (Grade) CNMG120408-MS(US7020) CNMA120408(UC5105) Stainless steel Gray cast iron (JIS SUS316) (JIS FC300) Workpiece Cutting Speed (m/min) Conventional coated grade=100, US7020=200 250 Conditions Feed (mm/rev) 0.15 ─ 0.2 0.30 Cutting Depth of Cut (mm) 2 2.5 Coolant Wet cutting Wet cutting 40 80 pieces/corner 250 500 pieces/corner US7020 UC5105 Result Previous coated grade Competitor's K01 coating Large wear US7020 achieved two times longer tool life compared to previous grade when turning in double cutting speed. UC5105 achieved more than double the tool life. NEGATIVE NEGATIVE Material Material St St ab ab le le Flat Top Cu HZ Stainless Steel Cu UC5105 Cast Iron ttin US7020 ttin g g Flat Top Ductile Cast Iron HZ GH Standard US7020 UC5105 GH Standard MS US735 US7020 HZ MA UC5115 US735 UC5105 Flat Top MS UC5115 SH US735 GH MA US735 US735 MA UC5115 SH UC5105 Standard US735 UC5115 FH US735 MS US735 MA UC5115 FH US735 MA SH UC5115 US735 Un Un sta UC5115 sta US735 ble MA ble FH Cu UC5115 Cu 1st Recommendation US735 ttin 1st Recommendation ttin (General Cutting) g (General Cutting) g A029
TURNING INSERTS COATED CARBIDE a Coating Layer (Wear Resistance) (Thermal Shock Resistance) TURNING INSERTS (PVD) (Welding Resistance) a Substrate a PVD coating prolongs tool life under the same cutting conditions compared to uncoated carbide. a Coating of tools with sharp edges is possible without softening or changing the edge quality of the subsrate. SELECTION STANDARD a TURNING Coating Recommended Cutting Work Material Recommended Grade ISO Application Range Name Speed (m/min) P 120 P01 VP10RT (100 ─ 150) 120 VP10RT VP15TF (100 ─ 150) P10 VP Coating 120 VP20MF VP20RT UP20M VP15TF Steel VP20MF (100 ─ 150) P20 120 VP20RT (100 ─ 150) P30 UP Coating 120 P40 UP20M (100 ─ 150) M 120 M01 VP10RT (100 ─ 150) 120 VP10RT VP15TF (100 ─ 150) M10 VP Coating VP20MF 120 VP20RT UP20M VP15TF Stainless Steel VP20MF (100 ─ 150) M20 120 VP20RT (100 ─ 150) M30 UP Coating 120 M40 UP20M (100 ─ 150) K 120 K01 VP10RT (100 ─ 150) VP10RT K10 120 Cast Iron VP Coating VP15TF (100 ─ 150) VP20RT VP15TF K20 120 VP20RT (100 ─ 150) K30 S VP05RT 50 VP05RT (20 ─ 70) S01 VP10RT 40 VP10RT (20 ─ 50) S10 Heat Resistant VP20RT VP15TF VP Coating Alloy 40 VP20RT (20 ─ 50) S20 40 S30 VP15TF (20 ─ 50) A030
TURNING INSERTS FEATURES OF VP (MIRACLE) COATING (r) Compared to conventional coating technology, VP (MIRACLE) coating features (Al, Ti) N coating with highly increased heat resistance and adhesion strength. 900 MIRACLE Coating Oxidation Temperature 800 Increased Heat Resistance 700 Increased Adhesion Strength 600 Competitor's Coating Grade 50 60 70 80 (N) Adhesion Strength APPLICATION EXAMPLES Insert (Grade) DCMT11T304-MV(VP15TF) CNMG120408-MJ(VP10RT) Alloy steel Stainless Steel (Fan parts) ø45 Workpiece ø85 ø45 Cutting Speed (m/min) 170 200 Conditions Feed (mm/rev) 0.14 0.25 Cutting Depth of Cut (mm) 0.25 0.5 Coolant Wet cutting Wet cutting M Class 0 400 800 pieces/corner 0 500 1500 pieces/corner MJ breaker VP15TF (VP10RT) Competitor's Competitor's P20 carbide Result (M Class) P30 coating VP15TF does not experience chipping. MJ breaker achieved 1.5 times longer tool life. This enables stable machining and much longer tool life. Insert (Grade) CNMG120408-MJ(VP10RT) TNMG160408-MJ(VP05RT) Inconel 718 (Pin) Sintered iron parts (FH655) ø36 Workpiece ø50 Cutting Speed (m/min) 31 120 Conditions Feed (mm/rev) 0.2 0.05 Cutting Depth of Cut (mm) 2.3 0.5 Coolant Wet cutting Wet cutting 0 1 2 pieces/corner M Class 0 75 150 300 pieces/corner MJ breaker MJ breaker (VP10RT) (VP05RT) Result Competitor's Competitor's K10 carbide coated carbide (M Class) VP10RT achieved 4 times longer tool life. MJ breaker achieved 5 times longer tool life. MJ breaker for excellent chip disposal and vastly increased tool life. A031
TURNING INSERTS CERMET a NX3035 uses a special alloy substrate in the metal binder phase to deliver TURNING INSERTS highly improved thermal shock resistance. a The optimized alloy structure and special alloy binder improves both wear and fracture resistance. Micro-Structure of NX3035 a It covers a wide application range and reduces the a NX2525 has high number of tools required. hardened Ti compound particles within it's a NX3035 for wet cutting. microstructure therefore a NX2525 for dry cutting. the grade has both excellent wear and fracture resistance properties. SELECTION STANDARD Micro-Structure of NX2525 a TURNING Cutting Recommended Cutting Work Material Recommended Grade ISO Application Range Mode Speed (m/min) P Continuous 250 P01 NX2525 (200 ─ 280) Cutting NX2525 NX55 Steel P10 NX3035 Interrupted 230 Cutting NX3035 (190 ─ 260) P20 K K01 NX2525 Cast Iron 210 Ductile Cast Iron Finishing NX2525 (170 ─ 230) K10 K20 CUTTING PERFORMANCE Cutting Speed : vc Depth of Cut : ap Cutting Performance Feed : f y Steel, Continuous Cutting (Wet) y Steel, Interrupted Cutting 0.35 <Cutting Conditions> Competitor's P20 <Cutting Conditions> 0.30 coated cermet Workpiece : JIS S45C Workpiece : JIS SCM440 Competitor's NX3035 Flank Wear (mm) 0.25 micro grain Insert : CNMG120408-pp Insert : CNMG120408-pp P20 cermet vc=250m/min vc=200m/min 0.20 Competitor's ap=1.0mm micro grain ap=1.5mm NX3035 0.15 f=0.15mm/rev P20 cermet f=0.2mm/rev 0.10 Wet Cutting Competitor's Wet Cutting External Continuous Cutting P20 coated Interrupted Cutting 0.05 cermet 0 5 10 15 20 25 30 35 0 500 1000 1500 2000 Cutting Time (min) Number of Impacts y Cast Iron, Continuous Cutting 0.1 <Cutting Conditions> Workpiece : JIS FC300 Flank Wear (mm) Competitor's K10 Insert : CNMG120408 Cemented Carbide vc=100m/min ap=1.5mm 0.05 f=0.3mm/rev NX2525 Wet Cutting 0 5 10 15 20 25 30 Cutting Time (min) GRADE CHARACTERISTICS Substrate Grade Thermal Conductivity Thermal Expansion Hardness (HRA) T.R.S (GPa) (W/m • K) (×10-6/K) NX2525 92.2 2.0 33 * 7.8 NX3035 91.5 2.1 35 7.8 NX55 91.7 1.8 25 7.8 * 1GPa=102kg/mm , 1W/m • K=2.39×10 2 -3 cal/cm • sec • r A032
COATED CERMET a Coating Layer Outer layer is TiN (Welding resistance) TURNING INSERTS Middle layer is (Ti, Al) N Compound. (wear resistance thermal shock resistance) a Coated cermet (PVD coating) has superior wear and fracture resistance, and therefore provides a stable a Substrate Micro Grain Cermet NX2525 cutting performance. (wear resistance and fracture resistance) Micro-Structure of AP25N SELECTION STANDARD a TURNING Cutting Recommended Cutting Work Material Recommended Grade ISO Application Range Mode Speed (m/min) P P01 Continuous VP25N 280 AP25N VP25N Cutting AP25N (200 ─ 320) P10 Steel VP45N P20 Interrupted 180 VP45N (140 ─ 200) Cutting P30 K K01 AP25N VP25N Cast Iron VP25N 220 Finishing (170 ─ 250) K10 Ductile Cast Iron AP25N K20 CUTTING PERFORMANCE Cutting Speed : vc Depth of Cut : ap Cutting Performance Feed : f y Wear Resistance for Wet Cutting y Thermal Shock Resistance for Interrupted Cutting <Cutting Conditions> <Cutting Conditions> Competitor's Workpiece : JIS SCM440 (HB230) Workpiece : JIS SCM440 (HB230) PVD Cermet A Insert : CNMG120408-pp 100 Insert : CNMG120408-pp Conventional vc=300m/min vc=200m/min 0.3 Cermet ap=0.5mm ap=2.0mm Number of Passes f=0.2mm/rev f=0.3mm/rev Flank Wear (mm) Wet Cutting Wet Cutting 0.2 AP25N 50 0.1 5 10 15 20 AP25N Competitor's Conventional Cutting Time (min) PVD Cermet Cermet A A033
TURNING INSERTS CEMENTED CARBIDE TURNING INSERTS a UTi grades are available for steel and cast iron. HTi grades are available for non-ferrous and non-metal materials and are also suitable for cast iron. SELECTION STANDARD K Class Grade (WC-Co) 10!m P,M Class Grade (WC-TiC-TaC-Co) 10!m a TURNING Recommended Cutting Work Material Recommended Grade ISO Application Range Speed (m/min) P P10 Steel 100 P20 UTi20T UTi20T (60 ─ 130) P30 M M10 100 M20 Stainless Steel UTi20T UTi20T (60 ─ 130) M30 K HTi05T 120 K01 HTi05T (80 ─ 150) HTi10 K10 100 Cast Iron HTi10 UTi20T (50 ─ 150) K20 100 UTi20T (50 ─ 150) K30 N N01 HTi10 600 N10 Non-Ferrous Metal HTi10 (400 ─ 800) N20 N30 70 RT9005 S RT9005 S01 RT9010 (50 ─ 100) Heat-resistant Alloy 60 S10 Ti Alloy RT9010 (40 ─ 80) TF15 S20 50 TF15 (40 ─ 70) S30 MAIN COMPONENT AND APPLICATION P series for steel cutting, K series for cast iron cutting and M series for general cutting. a V-T Diagram (P Grade) <Cutting Conditions> Dry ISO Main Characteristics Work Material Workpiece : JIS S45C 220HB Cutting Speed (m/min) Component Tool Life Standard : VB=0.3mm 300 Carbon steel, alloy steel, Depth of Cut : 1.5mm M WC-TiC-TaC-Co Heat / deformation resistance. P stainless steel and cast iron 200 Feed : 0.3mm/rev Holder : CSBNR2525M43 N WC-Co High rigidity and wear resistance. Cast iron, non-ferrous metals, K and non-metal Insert : SNMG120408 S WC-Co High heat resistance and wear resistance. Heat-resistant alloy, Ti alloy 100 UTi20T 80 60 20 10 20 30 40 60 100 GRADE CHARACTERISTICS Tool Life (min) Thermal Thermal Hardness Conductivity Expansion Young's T.R.S a V-T Diagram (K Grade) <Cutting Conditions> Dry ISO Grade Modulus 400 Workpiece : JIS FC300 200HB Cutting Speed (m/min) (HRA) (GPa) P M UTi20T 90.5 (W/m • K) 38 * (x10-6/K) 5.5 (GPa) 520 * 2.0 * 300 HTi05T Tool Life Standard : VB=0.3mm Depth of Cut : 1.5mm Feed : 0.3mm/rev 200 HTi10 Holder : CSBNR2525M43 N HTi05T 92.5 79 4.5 600 1.5 Insert : SNMN120408 K HTi10 92.0 79 4.6 630 2.0 100 UTi20T RT9005 92.2 79 4.5 600 2.0 80 S RT9010 92.0 79 4.6 630 2.2 60 TF15 91.5 71 5.3 580 2.5 10 20 30 40 60 100 Tool Life (min) * 1GPa=102kg/mm2, 1W/m • K=2.39×10-3cal/cm • sec • r A034
MICRO-GRAIN CEMENTED CARBIDE TURNING INSERTS (SOLID TOOLS) a Compared to normal cemented carbide, micro-grain types have higher wear resistance and toughness. Micro-Structure of MF10 Micro-Structure of TF15 2!m 2!m CUTTING PERFORMANCE SELECTION STANDARD Cutting Tool Recommended Grade Work Material 0.4 Peripheral Edge Flank Wear (mm) SF10 Co HSS 9.0 PCB miniature drill MF07 Non-Metal MF10 0.3 0.6 MF20 Powder HSS TF15 Solid Carbide Drill 0.2 Turning Inserts TF15 Steel • Cast Iron Milling Inserts 0.1 HTi10 Solid End Mill TF15 Steel • Cast Iron 10 20 30 40 50 MF10 Cutting Length (m) <Cutting Conditions> Workpiece : JIS NAK55(40HRC) Gear Hob TF15 Tool : & 6mm, 4 flutes(SED4060 S) Reamer MF20 Steel • Cast Iron, etc. Helical Angle : 30° Tap etc. MF30 vc=30m/min -1 n=1,600m/min fz=0.02mm/tooth vf=128mm/min Depth of Cut in the Axial Direction=9.0mm Depth of Cut in the Radial Direction=0.6mm Down Cut, Dry GRADE CHARACTERISTICS Grade Grade Characteristics ** ISO Wear Resistance Fracture Resistance Corrosion Resistance Specific Gravity Hardness (HRA) T.R.S (Gpa) * HTi10 14.9 92.0 3.2 K10 e u u TF15 14.5 91.0 4.0 K20 e u e SF10 14.9 92.7 3.8 K01 e u e MF07 14.7 93.2 3.9 K01 e u e MF10 14.6 93.0 4.0 K01 e u e MF20 14.2 92.0 4.4 K10 u e e MF30 13.7 90.7 4.3 K20 u e e * 1GPa=102kg/mm 2 ** After HIP A035
TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel Nose FH First recommendation for finishing carbon steel, 3 12° alloy steel and stainless steel ap (mm) 2 Double sided chipbreaker. 1 Flank Stable chip control even at small depth of cut. 0 0.1 0.2 0.3 0.4 12° f (mm/rev) Mild Steel Nose FS Alternative chipbreaker for finishing mild steel 3 16° ap (mm) Double sided chipbreaker. 2 M Stable chip control even at small depth of cut. 1 Flank Sharp edge gives best performance. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Mild Steel Nose FY First recommendation for finishing mild steel 3 15° ap (mm) Double sided chipbreaker. 2 Effectively controls adhesive chips. Flank 1 Suitable for mild steel finishing. 0.2 0 0.1 0.2 0.3 0.4 15° f (mm/rev) Difficult-to-Cut Materials Nose First recommendation for finishing difficult-to-cut Finish Cutting FJ materials ap (mm) 3 14° Double sided chipbreaker. 2 Ideal for heat-resistant alloy and titanium alloy. 1 Flank The sharp edge produces good cutting surface. 0 0.1 0.2 0.3 0.4 9° The curved edge allows smooth chip discharge. f (mm/rev) Carbon Steel • Alloy Steel Nose Alternative chipbreaker for finishing carbon steel PK and alloy steel 3 15° ap (mm) Double sided chipbreaker. 2 G class insert tolerance is suitable for workpieces requiring close 1 Flank dimensional tolerances. 0 0.1 0.2 0.3 0.4 15° Stable chip control even at small depth of cut. f (mm/rev) G Carbon Steel • Alloy Steel R/L-FS Precise finishing 3 Flank ap (mm) Double sided chipbreaker. 2 14° A narrow lead chipbreaker for good chip control. 1 The sharp edge produces a good surface finish. 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank ap (mm) Double sided chipbreaker. 2 Lead chipbreaker controls chip flow. 14° 1 The sharp edge produces a good surface finish. 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Nose First recommendation for light cutting of carbon steel, SH alloy steel and stainless steel 4 15° ap (mm) 3 Double sided chipbreaker. 2 Can be used at low depth of cuts and high feed rates. Flank 1 The curved edge allows smooth chip discharge. 0.2 0 0.1 0.3 0.5 15° Recommended for workpieces in the 160 ─250HB range. f (mm/rev) Carbon Steel • Alloy Steel Nose Alternative chipbreaker for light cutting of carbon steel SA Light Cutting 4 25° 0.3 and alloy steel ap (mm) 3 10° Double sided chipbreaker. M Superior chip control at small depth of cuts. 2 Flank 1 25° 0.34 Covers copying and back turning with wavy edge. 0 0.1 0.3 0.5 Recommended for workpieces in the 200 ─300HB range. f (mm/rev) 8° Carbon Steel • Alloy Steel Nose SW Wiper insert for light cutting of carbon steel and alloy steel 4 18° 0.15 ap (mm) Double sided chipbreaker. 3 7° The wiper allows up to two times higher feed. 2 1 Flank Wiper design for increased productivity and improved surface finish. 0.15 0 0.1 0.3 0.5 18° f (mm/rev) 7° A036
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CNMG_FH DNMG_FH SNMG_FH TNMG_FH VNMG_FH WNMG_FH FH ^ A058 ^ A063 ^ A069 ^ A074 ^ A080 ^ A082 CNMG_FS DNMG_FS SNMG_FS TNMG_FS VNMG_FS WNMG_FS FS ^ A058 ^ A063 ^ A069 ^ A074 ^ A080 ^ A082 CNMG_FY DNMG_FY SNMG_FY TNMG_FY WNMG_FY FY ^ A058 ^ A063 ^ A069 ^ A074 ^ A082 CNGG_FJ DNGG_FJ VNGG_FJ FJ ^ A058 ^ A063 ^ A080 CNGG_PK DNGG_PK SNGG_PK TNGG_PK PK ^ A058 ^ A063 ^ A069 ^ A074 TNGG_R/L-FS R/L-FS ^ A074 TNGG_R/L-F VNGG_R/L-F R/L-F ^ A074 ^ A080 CNMG_SH DNMG_SH SNMG_SH TNMG_SH VNMG_SH WNMG_SH SH ^ A058 ^ A063 ^ A069 ^ A075 ^ A080 ^ A082 CNMG_SA DNMG_SA SNMG_SA TNMG_SA WNMG_SA SA ^ A059 ^ A064 ^ A069 ^ A075 ^ A082 CNMG_SW DNMX_SW TNMX_SW WNMG_SW SW ^ A059 ^ A064 ^ A075 ^ A082 A037
TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Mild Steel Nose SY First recommendation for light cutting of mild steel 4 10° Double sided chipbreaker. ap (mm) 3 Effectively controls adhesive chips. 2 1 Flank Suitable for mild steel light cutting. 0.2 0 0.1 0.3 0.5 10° f (mm/rev) Carbon Steel • Alloy Steel Nose C Alternative chipbreaker for light cutting of carbon steel 4 12° and alloy steel ap (mm) 3 Double sided chipbreaker. 2 Suitable for light cutting. 1 Flank The curved edge allows smooth chip discharge. 0 0.1 0.3 0.5 12° f (mm/rev) M Alternative chipbreaker for light cutting of carbon steel Carbon Steel • Alloy Steel R/L-1M and alloy steel 4 Flank ap (mm) 3 Double sided chipbreaker. 0.2 2 15° Parallel chipbreaker controls chip flow. 1 Suitable for finish-light cutting. 0 0.1 0.3 0.5 Moulded chipbreaker. f (mm/rev) Alternative chipbreaker for light cutting of carbon steel Carbon Steel • Alloy Steel R/L-1G Light Cutting and alloy steel ap (mm) 4 Flank 3 Double sided chipbreaker. 0.2 2 15° Parallel chipbreaker controls chip flow. 1 Suitable for finish-light cutting. 0 0.1 0.3 0.5 Precision chipbreaker. f (mm/rev) Carbon Steel • Alloy Steel R/L-K Light cutting 4 Flank Double sided chipbreaker. ap (mm) 3 0.25 G Parallel chipbreaker. 2 14° Excellent chip control at low to medium feed rates. 1 0 0.1 0.3 0.5 f (mm/rev) Difficult-to-Cut Materials Nose First recommendation for light cutting of MJ difficult-to-cut materials 4 13° ap (mm) 3 Double sided chipbreaker. M 2 Flank Ideal for heat-resistant alloy and titanium alloy. 1 The sharp edge produces a good surface finish. 0 9° 0.1 0.3 0.5 The curved edge allows smooth chip discharge. f (mm/rev) First recommendation for light cutting of Difficult-to-Cut Materials Nose MJ difficult-to-cut materials 4 13° ap (mm) 3 Double sided chipbreaker, Single sided chipbreaker (D type, V type). G The sharp edge produces a good surface finish. 2 1 Flank Ideal for heat-resistant alloy and titanium alloy. 0 9° 0.1 0.3 0.5 The curved edge allows smooth chip discharge. f (mm/rev) First recommendation for medium cutting of carbon steel Carbon Steel • Alloy Steel Nose MP and alloy steel 5 15° 0.15 4 ap (mm) Double sided chipbreaker. 3 Suitable for medium to light cutting. 2 Flank Medium Cutting Breaker geometry appropriate for copying and back turning. 1 0 0.1 0.2 Cutting edge geometry for an optimum balance of sharpness and 0.3 0.5 11° fracture resistance. f (mm/rev) M Nose First recommendation for medium cutting of carbon steel Carbon Steel • Alloy Steel MA and alloy steel 5 22° 0.2 4 Alternative chipbreaker for finishing and light cutting of ap (mm) 6° 3 cast iron 2 Flank 1 0.2 Double sided chipbreaker. 0 0.1 22° 0.3 0.5 Positive land provides sharp cutting action. 6° f (mm/rev) A038
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CNMG_SY DNMG_SY SNMG_SY TNMG_SY WNMG_SY SY ^ A059 ^ A064 ^ A069 ^ A075 ^ A083 CNMG_C DNMG_C SNMG_C TNMG_C WNMG_C C ^ A059 ^ A064 ^ A070 ^ A075 ^ A083 TNMG_R/L-1M R/L-1M ^ A075 SNMG_R/L-1G TNMG_R/L-1G R/L-1G ^ A070 ^ A075 TNGG_R/L-K R/L-K ^ A075 CNMG_MJ DNMG_MJ TNMG_MJ VNMG_MJ WNMG_MJ MJ(M) ^ A059 ^ A064 ^ A076 ^ A080 ^ A083 CNGG_MJ DNGM_MJ VNGM_MJ MJ(G) ^ A059 ^ A065 ^ A080 CNMG_MP DNMG_MP SNMG_MP TNMG_MP VNMG_MP WNMG_MP MP ^ A059 ^ A065 ^ A070 ^ A076 ^ A081 ^ A083 CNMG_MA DNMG_MA SNMG_MA TNMG_MA VNMG_MA WNMG_MA MA ^ A059 ^ A065 ^ A070 ^ A076 ^ A081 ^ A083 A039
TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel Nose MH First recommendation for semi-heavy cutting 5 0.25 of mild steel 16° 4 ap (mm) Alternative chipbreaker for medium cutting of 3 carbon steel and alloy steel 2 Flank 1 0.35 Double sided chipbreaker. 16° 0 0.1 0.3 0.5 Flat land offers high edge strength. f (mm/rev) Carbon Steel • Alloy Steel Nose Standard First recommendation for medium cutting of cast iron 5 15° 0.25 Alternative chipbreaker for medium cutting of carbon steel 4 ap (mm) and alloy steel 3 2 Flank Double sided chipbreaker. 1 0.25 0 0.1 15° Flat land offers high edge strength. 0.3 0.5 f (mm/rev) Carbon Steel • Alloy Steel Nose MW Wiper insert for medium cutting carbon steel and 5 19° 0.25 alloy steel 4 ap (mm) 3 Double sided chipbreaker. 2 Flank The wiper allows up to two times higher feed. 1 0.3 0 0.1 19° A wide chip pocket prevents chip jamming. 0.3 0.5 f (mm/rev) Stainless Steel Nose MS First recommendation for medium cutting of stainless steel, 5 25° 0.5 mild steel and difficult-to-cut materials 4 15° ap (mm) 3 M Double sided chipbreaker. 2 Flank Medium Cutting The sharp edge gives best performance. 1 0.5 25° 0 0.1 0.3 0.5 f (mm/rev) 15° Stainless Steel R/L-ES Alternative chipbreaker for medium cutting of 5 Flank stainless steel 4 ap (mm) 3 0.16 Double sided chipbreaker. 15° 2 Good balance of edge strength and sharpness. 1 Right- or left-hand breaker for unidirectional chip control. 0 0.1 0.3 0.5 f (mm/rev) Alternative chipbreaker for medium cutting of carbon steel Carbon Steel • Alloy Steel R/L-2M and alloy steel 5 Flank 4 ap (mm) 0.2 Double sided chipbreaker. 3 15° 2 Parallel chipbreaker controls chip flow. 1 Suitable for light to medium cutting. 0 0.1 0.3 0.5 Moulded chipbreaker. f (mm/rev) Carbon Steel • Alloy Steel R/L-2G Alternative chipbreaker for medium cutting of carbon steel 5 Flank and alloy steel 4 ap (mm) 3 0.2 Double sided chipbreaker. 14° 2 Parallel chipbreaker controls chip flow. 1 Suitable for light to medium cutting. 0 0.1 0.3 0.5 f (mm/rev) Carbon Steel • Alloy Steel R/L Medium cutting 5 Flank 4 ap (mm) Double sided chipbreaker. 0.25 G Parallel chipbreaker. 3 2 14° Good chip control for medium feed rates. 1 0 0.1 0.3 0.5 f (mm/rev) Carbon Steel • Alloy Steel Nose GH First recommendation for semi-heavy cutting of 7 18° 0.32 carbon steel, alloy steel and stainless steel ap (mm) 5 Semi-heavy Cutting Double sided chipbreaker. 3 Flank For interrupted cuts and removing scale. 1 0.32 0 0.1 0.3 0.5 0.7 18° A combination of wide land and a large chip pocket allows high feed rates. f (mm/rev) M Nose Difficult-to-Cut Materials GJ First recommendation for semi-heavy cutting of 7 18° 0.15 difficult-to-cut materials ap (mm) 5 Double sided chipbreaker. 3 Flank Excellent balance of edge sharpness and strength. 1 0.15 0 0.1 0.3 0.5 0.7 18° Edge geometry with high face wear resistance. f (mm/rev) A040
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CNMG_MH DNMG_MH SNMG_MH TNMG_MH VNMG_MH WNMG_MH MH ^ A060 ^ A065 ^ A070 ^ A076 ^ A081 ^ A083 CNMG DNMG SNMG TNMG VNMG WNMG RNMG Standard ^ A060 ^ A065 ^ A071 ^ A077 ^ A081 ^ A084 ^ A068 CNMG_MW DNMX_MW TNMX_MW WNMG_MW MW ^ A060 ^ A065 ^ A077 ^ A084 CNMG_MS DNMG_MS SNMG_MS TNMG_MS VNMG_MS WNMG_MS MS ^ A060, A061 ^ A066 ^ A071 ^ A077 ^ A081 ^ A084 TNMG_R/L-ES R/L-ES ^ A077 TNMG_R/L-2M R/L-2M ^ A077 TNMG_R/L-2G R/L-2G ^ A077 DNGG_R/L SNGG_R/L TNGG_R/L VNGG_R/L R/L ^ A066 ^ A071 ^ A078 ^ A081 CNMG_GH DNMG_GH SNMG_GH TNMG_GH WNMG_GH GH ^ A061 ^ A066 ^ A071 ^ A078 ^ A084 CNMG_GJ DNMG_GJ WNMG_GJ GJ ^ A061 ^ A066 ^ A084 A041
TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Mild Steel Nose HZ First recommendation for heavy cutting of mild steel and 14 22° 0.42 stainless steel 6° ap (mm) 10 Single sided chipbreaker. 6 Flank Covers the lower end of the heavy cutting region. 0.42 2 22° Low cutting resistance due to positive land and curved edge. 0 0.2 0.6 1.0 1.4 6° Teardrop dots improve chip control without increasing cutting resistance. f (mm/rev) Carbon Steel • Alloy Steel Nose HX First recommendation for heavy cutting of carbon steel 14 23° 0.43 and alloy steel ap (mm) 10 Single sided chipbreaker. Covers the medium range of the heavy cutting region. 6 Flank Owing to the straight edge and chamfer, 21° 0.52 2 it gives a balance of sharpness and strength. 0 0.2 0.6 1.0 1.4 Variable land and a wavy chipbreaker for good chip control. f (mm/rev) Carbon Steel • Alloy Steel Nose Alternative chipbreaker for heavy cutting of carbon steel Heavy Cutting HV 14 20° 0.68 and alloy steel ap (mm) 10 Single sided chipbreaker. M 6 Flank Covers the upper end of the heavy cutting region. 2 20° 0.68 Wide land and large chamfer offer high edge strength. 0 0.2 0.6 1.0 1.4 A wide chipbreaker prevents chip jamming. f (mm/rev) Carbon Steel • Alloy Steel Nose HAS Alternative chipbreaker for heavy cutting of carbon steel 14 0.45 and alloy steel 20° ap (mm) 10 Double sided chipbreaker. 6 Cover the lower end through to the medium range of the heavy cutting region. Flank 2 0.55 Due to the variable land, it gives a balance of sharpness and strength. 0 0.2 0.6 1.0 1.4 20° A narrow chipbreaker for good chip control. f (mm/rev) Mild Steel Nose HXD Alternative chipbreaker for heavy cutting of mild steel 14 25° 0.35 and stainless steel ap (mm) 10 Single sided chipbreaker. 6 Flank Cover the lower end through to the medium range of the heavy cutting region. 2 30° 0.55 0 0.2 0.6 1.0 1.4 Balance of sharpness and strength owing to a narrow chamfer and variable land. f (mm/rev) Cast Iron Flat Top First recommendation for semi-heavy cutting of 7 cast iron 0° ap (mm) 5 M Double sided flat insert. 3 For Cast Iron Most effective for unstable machining due to its high edge strength. 1 0 0.1 0.3 0.5 0.7 f (mm/rev) Cast Iron Flat Top For cast iron 7 0° ap (mm) Double sided flat insert. 5 G Most effective for unstable machining due to its high edge strength. 3 Can be used on workpieces requiring close tolerances due to G class 1 0 0.1 0.3 0.5 0.7 insert tolerance. f (mm/rev) A042
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CNMM_HZ DNMM_HZ SNMM_HZ TNMM_HZ HZ ^ A061 ^ A066 ^ A071 ^ A079 CNMM_HX SNMM_HX HX ^ A061 ^ A072 CNMM_HV SNMM_HV TNMM_HV HV ^ A061 ^ A072 ^ A079 CNMG_HAS SNMG_HAS HAS ^ A061 ^ A072 CNMM_HXD SNMM_HXD HXD ^ A062 ^ A072 CNMA DNMA SNMA TNMA WNMA Flat Top(M) ^ A062 ^ A067 ^ A072 ^ A079 ^ A084 DNGA SNGA TNGA VNGA Flat Top(G) ^ A067 ^ A073 ^ A079 ^ A081 A043
TURNING INSERTS CLASSIFICATION TURNING INSERTS 5° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture NEW Carbon Steel • Alloy Steel Nose FV First recommendation for finishing carbon steel, 3 alloy steel, mild steel and stainless steel 18° ap (mm) 2 M Suitable for low depths of cut and low feed rates. 1 Flank Finish Cutting Sharp cutting edge and low resistance design achieves excellent cutting performance. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank ap (mm) Lead chipbreaker controls chip flow. 2 G Sharp cutting edge gives a good surface finish. 13° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Nose SV Light Cutting Light cutting of carbon steel, alloy steel, mild steel 3 18° and stainless steel ap (mm) 2 M Large rake angle provides sharp cutting action. A peninsular dot ensures chip control at depths of cut under 1mm. 1 Flank 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel Nose MV Medium cutting of carbon steel, alloy steel, mild steel 0.1 and stainless steel 3 18° ap (mm) 10° A positive insert with a large rake angle achieves sharp cutting edge 2 performance. 1 Flank The double breakers and round-shaped dots in the rake face achieve 0.1 0 0.1 0.2 0.3 0.4 18° a wide range of chip discharge. f (mm/rev) 10° Carbon Steel • Alloy Steel Nose R/L-MV Medium cutting of carbon steel, alloy steel, mild steel 0.16 and stainless steel 3 20° ap (mm) 8° A positive insert with a large rake angle achieves sharp cutting edge 2 M performance. Flank 1 The double breakers and round-shaped dots in the rake face achieve 0.16 0 0.1 0.2 0.3 0.4 20° a wide range of chip discharge. f (mm/rev) 8° Carbon Steel • Alloy Steel Nose Standard Medium cutting of carbon steel, alloy steel and 3 18° 0.1 stainless steel ap (mm) 2 Balance of edge strength and sharpness due to a combination of a Flank Medium Cutting 1 flat land and large rake angle. 0.1 0 0.1 0.2 0.3 0.4 18° f (mm/rev) Carbon Steel • Alloy Steel R/L-SR Medium cutting of automatic lathe machining 3 Flank ap (mm) A wide lead chipbreaker. 2 30° Insert designed for low resistance chip control. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° E Excellent chip control for low to medium feed rates. 2 0 0.1 0.3 f (mm/rev) Carbon Steel • Alloy Steel R/LW-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° Excellent chip control for low to medium feed rates. 2 The wiper produces good cutting surface. 0 0.1 0.3 f (mm/rev) A044
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section VBMT_FV NEW NEW FV ^ A108 VBGT_R/L-F WBGT_R/L-F R/L-F ^ A108 ^ A113 VBMT_SV SV ^ A108 VBMT_MV MV ^ A108 WBMT_R/L-MV R/L-MV ^ A113 VBMT Standard ^ A108 VBET_R/L-SR R/L-SR ^ A109 VBET_R/L-SN R/L-SN ^ A109 VBET_R/LW-SN R/LW-SN ^ A109 A045
TURNING INSERTS CLASSIFICATION TURNING INSERTS 7° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel Nose FV First recommendation for finishing carbon steel, 3 alloy steel, mild steel and stainless steel 18° ap (mm) 2 M Suitable for low depths of cut and low feed rates. Sharp cutting edge and low resistance design achieves excellent cutting 1 Flank performance. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Difficult-to-Cut Materials Nose FJ First recommendation for finishing difficult-to-cut 3 materials 14° ap (mm) 2 Ideal for heat-resistant alloy and titanium alloy. The sharp edge produces a good surface finish. 1 Flank The curved edge allows smooth chip discharge. 0 0.1 0.2 0.3 0.4 14° f (mm/rev) Aluminium Alloy Finish Cutting AZ For aluminium alloy 4 Flank ap (mm) The high rake angle and 3D curved cutting edge provides sharpness 3 30° at the cutting point. 2 Additionally the 3D shape of the rake face enables excellent chip control. 1 Lapping of the top surface gives a mirror finish for improved welding 0 0.1 0.3 0.5 G resistance. f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 17° Sharp cutting edge gives a good surface finish. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L Finishing 3 Flank Lead chipbreaker. ap (mm) 2 15° Excellent chip control at low feed rates. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Nose SVX Light cutting of carbon steel and alloy steel 3 18° Chip control is improved by having a chip breaker geometry ap (mm) 2 suitable for copying. 1 Flank 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel Nose SV Alternative chipbreaker for light cutting of carbon steel, 3 alloy steel, mild steel and stainless steel 18° ap (mm) 2 M Large rake angle provides sharp cutting action. 1 Flank A peninsular dot ensures chip control at depths of cut under 1mm. Light Cutting 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel Nose SW Wiper insert for light cutting of carbon steel, 3 0.12 alloy steel, mild steel and stainless steel 20° ap (mm) 2 12° The wiper allows up to two times higher feed. Positive land improves sharpness. 1 Flank 0.12 0 0.1 0.2 0.3 0.4 16° f (mm/rev) 8° Carbon Steel • Alloy Steel R/L-SS Light cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 14° G Excellent chip control at low feed rates. 2 0 0.1 0.3 f (mm/rev) A046
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Rhombic 25° Round Breaker Name and Cross Section CCMT_FV DCMT_FV SCMT_FV TCMT_FV VCMT_FV FV ^ A088 ^ A093 ^ A101 ^ A103 ^ A110 CCGT_FJ FJ ^ A088 CCGT_AZ DCGT_AZ TCGT_AZ VCGT_AZ RCGT_AZ AZ ^ A088 ^ A093 ^ A103 ^ A110 ^ A098 CCGT_L-F DCGT_R/L-F TCGT_R/L-F VCGT_R/L-F CCGH_R/L-F R/L-F ^ A088 ^ A093 ^ A103 ^ A110 WCGT_R/L R/L ^ A114 XCMT_SVX SVX ^ A116 CCMH_SV DCMT_SV VCMT_SV SV ^ A089 ^ A093 ^ A110 CCMT_SW SW ^ A089 CCGT_R/L-SS DCGT_R/L-SS R/L-SS ^ A089 ^ A093 A047
TURNING INSERTS CLASSIFICATION TURNING INSERTS 7° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel Nose 0.1 3 18° ap (mm) 2 1 Flank 0.1 Standard First recommendation for medium cutting of carbon steel, 0 0.1 0.2 0.3 0.4 18° alloy steel, mild steel, stainless steel and cast iron f (mm/rev) Balance of edge strength and sharpness due to a combination of a flat land and large rake angle. Flank 0.2 15° M Nose Carbon Steel • Alloy Steel MV Alternative chipbreaker for medium cutting of carbon steel, 0.18 3 20° alloy steel, mild steel and stainless steel ap (mm) 2 12° A positive insert and the large rake angle achieve sharp cutting edge performance. 1 Flank The double breakers and round shape in the rake face achieve 20° 0.18 0 0.1 0.2 0.3 0.4 a wide range of chip discharge. 12° f (mm/rev) Carbon Steel • Alloy Steel Nose MW Wiper insert for medium cutting of carbon steel, 3 0.2 18° alloy steel, mild steel and stainless steel ap (mm) 2 7° The wiper allows up to two times higher feed. A wide chip pocket prevents chip jamming. 1 Flank 0 0.1 0.2 0.3 0.4 18° 0.2 f (mm/rev) 7° Medium Cutting Carbon Steel • Alloy Steel R/L-SR Medium cutting of automatic lathe machining 3 Flank ap (mm) A wide lead chipbreaker. 2 30° Insert designed for low resistance chip control. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) E Carbon Steel • Alloy Steel R/L-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° Excellent chip control at low to medium feed rates. 2 Suitable for precise machining with E class tolerance. 0 0.1 0.3 f (mm/rev) Carbon Steel • Alloy Steel R/L-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° G Excellent chip control at low to medium feed rates. 2 0 0.1 0.3 f (mm/rev) Carbon Steel • Alloy Steel R/LW-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° E Excellent chip control at low to medium feed rates. 2 The wiper produces a good surface finish. 0 0.1 0.3 f (mm/rev) Carbon Steel • Alloy Steel Nose SMG Medium cutting of automatic lathe machining 3 13° ap (mm) 3D moulded chipbreaker provides good chip control. 2 G G class insert gives sharp cutting action, 1 Flank allowing high precision machining. 0 0.1 0.2 0.3 0.4 10° Breaker geometry appropriate for copying and back turning. f (mm/rev) A048
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CCMT DCMT SCMT TCMT VCMT WCMT RCMT ^ A089 ^ A094 ^ A101 ^ A103 ^ A110 ^ A114 ^ A098 Standard RCMX ^ A098 CCMH_MV DCMT_MV VCMT_MV MV ^ A089 ^ A094 ^ A110 CCMT_MW MW ^ A089 CCET_R/L-SR DCET_R/L-SR R/L-SR ^ A090 ^ A094 CCET_R/L-SN DCET_R/L-SN R/L-SN(E) ^ A090 ^ A095 CCGT_R/L-SN DCGT_R/L-SN R/L-SN(G) ^ A091 ^ A095 CCET_R/LW-SN DCET_R/LW-SN R/LW-SN ^ A091 ^ A095 CCGT_SMG DCGT_SMG SMG ^ A091 ^ A095 A049
TURNING INSERTS CLASSIFICATION TURNING INSERTS 7° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel RR Heavy cutting of carbon steel and alloy steel 12 0.3 ap (mm) A wide groove chipbreaker prevents chips 8 28° from jamming at large depths of cut. 4 Small dimples improve chip control at small depths of cut. Heavy Cutting 0 0.2 0.6 1.0 1.4 f (mm/rev) M Mild Steel RBS Heavy cutting of mild steel and stainless steel 12 0.27 ap (mm) A wide groove chipbreaker and a sharp angle 8 10° chipbreaker wall controls chips. 4 Large chamfer provides high edge strength. 0 0.2 0.6 1.0 1.4 f (mm/rev) Cast Iron Flat Top Heavy cutting of cast iron 3 ap (mm) Flat top. 0° 2 M Most effective for unstable machining due to its high edge strength. 1 For Cast Iron 0 0.1 0.2 0.3 0.4 f (mm/rev) Cast Iron Flat Top For cast iron 3 0° ap (mm) Flat top. 2 G Most effective for unstable machining due to its high edge strength. 1 Can be used on workpieces requiring close tolerances 0 0.1 0.2 0.3 0.4 due to G class insert tolerance. f (mm/rev) 11° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture NEW Carbon Steel • Alloy Steel Nose FV First recommendation for finishing carbon steel, 3 alloy steel, mild steel and stainless steel 18° ap (mm) 2 M Suitable for low depths of cut and low feed rates. Sharp cutting edge and low resistance design achieves excellent cutting 1 Flank performance. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel R/L-FS Alternative chipbreaker for finishing carbon steel, 3 Flank alloy steel, stainless steel, cast iron and ap (mm) G aluminium alloy 2 15° Small wide lead chipbreaker. 1 Finish Cutting Sharp cutting edge gives a good surface finish. 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 M Sharp cutting edge gives a good surface finish. 15° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 15° G Sharp cutting edge gives a good surface finish. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) A050
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section RCMX_RR RR ^ A098 RCMX_RBS RBS ^ A098 CCMW DCMW SCMW TCMW VCMW Flat Top(M) ^ A091 ^ A096 ^ A101 ^ A103 ^ A110 CCGW DCGW Flat Top(G) ^ A091 ^ A096 Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CPMH_FV TPMH_FV NEW NEW NEW FV ^ A092 ^ A105 TPGH_R/L-FS WPGT_R/L-FS R/L-FS ^ A105 ^ A115 CPMH_R/L-F R/L-F(M) ^ A092 CPGT_R/L-F R/L-F(G) ^ A092 A051
TURNING INSERTS CLASSIFICATION TURNING INSERTS 11° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel R/L Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 10° Good chip control for low to medium feed rates. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) G Aluminium Alloy Standard Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 25° Good chip control for low to medium feed rates. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Finish Cutting L Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 M Good chip control for low to medium feed rates. 10° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) NEW Carbon Steel • Alloy Steel SRF Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 E Sharp cutting edge gives a good surface finish. 15° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) NEW Carbon Steel • Alloy Steel Nose SMG Medium cutting of automatic lathe machining 3 13° ap (mm) 3D moulded chipbreaker provides good chip control. 2 G G class insert gives sharp cutting action, Flank 1 allowing high precision machining. 0 0.1 0.2 0.3 0.4 10° Breaker geometry appropriate for copying and back turning. f (mm/rev) Carbon Steel • Alloy Steel Nose SV Light Cutting First recommendation for light cutting of carbon steel, 3 18° alloy steel, mild steel, stainless steel and cast iron ap (mm) 2 M Large rake angle provides sharp cutting action. 1 Flank A peninsular dot ensures chip control at depths of cut under 1mm. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel Nose MV First recommendation for medium cutting of carbon steel, 3 20° 0.2 alloy steel, mild steel, stainless steel and cast iron ap (mm) 2 8° A positive insert and large rake angle achieves sharp cutting edge Flank Medium Cutting 1 performance. 20° 0.2 Double breakers in the rake face achieve a wide range of chip discharge. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) M Nose Carbon Steel • Alloy Steel Standard Alternative chipbreaker for medium cutting of carbon steel, 3 10° alloy steel and stainless steel ap (mm) 2 Standard, general purpose chipbreaker. 1 Flank 0 0.1 0.2 0.3 0.4 10° f (mm/rev) Cast Iron Flat Top Heavy cutting of cast iron 3 0° ap (mm) Flat top. 2 M Most effective for unstable machining due to its high edge strength. 1 For Cast Iron 0 0.1 0.2 0.3 0.4 f (mm/rev) Cast Iron Flat Top For cast iron 3 Flat top. 0° ap (mm) 2 G Most effective for unstable machining due to its high edge strength. 1 Can be used on workpieces requiring close tolerances due to G class insert tolerance. 0 0.1 0.2 0.3 0.4 f (mm/rev) A052
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section TPGX_R/L R/L ^ A106 CPGT WPGT Standard ^ A092 ^ A115 TPMX_L L ^ A106 VPET_SRF NEW NEW SRF ^ A112 VPGT_SMG NEW NEW SMG ^ A112 CPMH_SV TPMH_SV SV ^ A092 ^ A106 CPMH_MV TPMH_MV WPMT_MV MV ^ A092 ^ A107 ^ A115 CPMX SPMT TPMX Standard ^ A092 ^ A102 ^ A107 SPMW Flat Top(M) ^ A102 SPGX TPGX Flat Top(G) ^ A102 ^ A107 A053
TURNING INSERTS CLASSIFICATION TURNING INSERTS 15° POSITIVE INSERTS WITH HOLE For Aluminium Alloy Application Tolerance Breaker Name Cross Section and Features Geometry Picture Aluminium Alloy R/L For aluminium alloy cutting 3 Flank ap (mm) Lead chipbreaker. 2 20° G Sharp cutting edge gives a good surface finish. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) 20° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Aluminium Alloy R/L-F For aluminium alloy cutting 3 Flank ap (mm) Lead chipbreaker. 2 For Aluminium Alloy Sharp cutting edge gives a good surface finish. 20° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) G Aluminium Alloy R/L For aluminium alloy cutting 4 Flank ap (mm) A parallel chipbreaker. 3 2 25° Sharp cutting edge gives a good surface finish. 1 Good chip control for medium feed rates. 0 0.1 0.3 0.5 f (mm/rev) 30° POSITIVE INSERTS WITH HOLE General Cutting Application Tolerance Breaker Name Cross Section and Features Geometry Picture Standard For difficult-to-cut materials Difficult-to-Cut Materials 4 0° ap (mm) Ideal for heat-resistant alloy and titanium alloy. 3 G 2 1 0 0.1 0.3 0.5 0.7 f (mm/rev) A054
TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section VDGX_R/L R/L ^ A111 Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section DEGX_R/L-F R/L-F ^ A097 DEGX_R/L TEGX_R/L R/L ^ A097 ^ A104 Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section RGGM Standard ^ A100 A055
TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITHOUT HOLE Semi-heavy Cutting Application Tolerance Breaker Name Cross Section and Features Geometry Picture Semi-heavy cutting of carbon steel and alloy steel Carbon Steel • Alloy Steel R/L 7 Flank Single sided chipbreaker. ap (mm) 5 Can be used for copying. 0.2 M 3 12° A parallel chipbreaker for good chip discharge. 1 0 0.1 0.3 0.5 0.7 f (mm/rev) Heavy cutting of cast iron Cast Iron Flat Top 7 Double sided flat insert. ap (mm) 5 0° Most effective for unstable machining due to high edge M 3 strength and stable insert clamping. For Cast Iron 1 0 0.1 0.3 0.5 0.7 f (mm/rev) For cast iron Cast Iron Flat Top 7 Double sided flat insert. ap (mm) 5 0° G Most effective for unstable machining due to high edge 3 strength and stable insert clamping. 1 Can be used on workpieces requiring close tolerances due to G class 0 0.1 0.3 0.5 0.7 insert tolerance. f (mm/rev) 7° POSITIVE INSERTS WITHOUT HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture For cast iron Cast Iron Flat Top For Cast Iron 3 Double sided flat insert. ap (mm) 2 0° Most effective for unstable machining due to high edge G strength and stable insert clamping. 1 Can be used on workpieces requiring close tolerances due to G class 0 0.1 0.2 0.3 0.4 insert tolerance. f (mm/rev) 11° POSITIVE INSERTS WITHOUT HOLE Finish Cutting Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel R/L Finishing Flank 3 A parallel chipbreaker. ap (mm) 2 Good chip control for low to medium feed rates. 15° G 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Nose Light to medium cutting of carbon steel, alloy steel Medium Cutting Standard and stainless steel 3 0° ap (mm) Light to 2 Standard, general purpose chipbreaker. M 1 Flank 0 0.1 0.2 0.3 0.4 0° f (mm/rev) Heavy cutting of cast iron Cast Iron Flat Top 3 Flat top. ap (mm) 2 0° M Most effective for unstable machining due to high edge strength and stable insert clamping. 1 For Cast Iron 0 0.1 0.2 0.3 0.4 f (mm/rev) For cast iron Cast Iron Flat Top 3 Flat top. ap (mm) 0° 2 G Most effective for unstable machining due to high edge strength and stable insert clamping. 1 Can be used on workpieces requiring close tolerances due to G class 0 0.1 0.2 0.3 0.4 insert tolerance. f (mm/rev) A056
TURNING INSERTS SPECIAL PURPOSE INSERTS Application Square 90° Triangular 60° Parallelogram 55° Breaker Name Tolerance and Tool Holder Type Inserts Cross Section KNMX_R/L RNGJ, RDGH R/L ROTARY Holder ^ A085 ^ A068, A099 SNMN TNMN RTG Flat Top(M) Special G TL Type ^ A086 ^ A087 ^ A117 SNGN TNGN CFT Flat Top(G) CF Type ^ A086 ^ A087 ^ F115 Square 90° Triangular 60° Breaker Name and Cross Section TCGN Flat Top ^ A119 Square 90° Triangular 60° Breaker Name and Cross Section SPGR_R/L TPGR_R/L R/L ^ A118 ^ A120 SPMR TPMR Standard ^ A118 ^ A120 SPMN TPMN Flat Top(M) ^ A118 ^ A120 SPGN TPGN Flat Top(G) ^ A118 ^ A121 A057
TURNING INSERTS [NEGATIVE] 80° CN TYPE INSERTS WITH HOLE CNMG 12 04 02- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) FH Carbon Steel • Alloy Steel CNMG120402-FH 0.2 a a a a a C010 3 120404-FH 0.4 a a a a a a C011 ap (mm) 2 E013 120408-FH 0.8 a a a a a a 1 E042 0 120412-FH 1.2 a a H006 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) ─ 008 FS Mild Steel CNMG120404-FS 0.4 a a C010 3 120408-FS 0.8 a a C011 ap (mm) 2 E013 1 E042 0 0.1 0.2 0.3 0.4 H006 Finish Cutting f (mm/rev) ─ 008 FY Mild Steel CNMG120404-FY 0.4 a a a C010 3 120408-FY 0.8 a a a C011 ap (mm) 2 E013 1 E042 0 0.1 0.2 0.3 0.4 H006 Finish Cutting f (mm/rev) ─ 008 FJ Difficult-to-Cut Materials CNGG 1204V5-FJ 0.05 a a C010 3 120401-FJ 0.1 a a C011 ap (mm) 2 E013 120402-FJ 0.2 a a 1 E042 0 0.1 0.2 0.3 0.4 120404-FJ 0.4 a a r a a H006 Finish Cutting f (mm/rev) 120408-FJ 0.8 a a r a a ─ 008 PK Carbon Steel • Alloy Steel CNGG 120404-PK 0.4 a [ C010 3 120408-PK 0.8 a [ C011 ap (mm) 2 E013 1 E042 0 0.1 0.2 0.3 0.4 H006 Finish Cutting f (mm/rev) ─ 008 SH CNMG090304-SH 0.4 r Carbon Steel • Alloy Steel 090308-SH 0.8 r C010 4 09T304-SH 0.4 a a C011 ap (mm) 3 E013 2 09T308-SH 0.8 a a 1 E042 0 0.1 0.3 0.5 120404-SH 0.4 a a a a a a a a H006 f (mm/rev) 120408-SH 0.8 a a a a a a a a ─ 008 Light Cutting 120412-SH 1.2 a a a r a a a a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A058 (10 inserts in one case)
TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH SA Carbon Steel • Alloy Steel 4 CNMG120404-SA 0.4 a a a a C010 HOLE 120408-SA 0.8 a a a a C011 ap (mm) 3 E013 2 120412-SA 1.2 a a a a 1 E042 0 160608-SA 0.8 r H006 0.1 0.3 0.5 Light Cutting f (mm/rev) 160612-SA 1.2 a r ─ 008 * SW Carbon Steel • Alloy Steel 4 CNMG120404-SW 0.4 a a a a a a C010 C011 120408-SW 0.8 a a a a a a ap (mm) 3 E013 2 120412-SW 1.2 a a a a a 1 E042 Light Cutting 0 0.1 0.3 0.5 H006 (Wiper) f (mm/rev) ─ 008 SY Mild Steel 4 CNMG120404-SY 0.4 a a a C010 120408-SY 0.8 a a a C011 ap (mm) 3 2 E013 1 E042 0 0.1 0.3 0.5 H006 Light Cutting f (mm/rev) ─ 008 C Carbon Steel • Alloy Steel 4 CNMG120404-C 0.4 [[ C010 120408-C 0.8 [[ C011 ap (mm) 3 2 E013 1 E042 0 0.1 0.3 0.5 H006 Light Cutting f (mm/rev) ─ 008 MJ Difficult-to-Cut Materials 4 CNMG120404-MJ 0.4 a a a r a C010 120408-MJ 0.8 a a a r a C011 ap (mm) 3 E013 2 120412-MJ 1.2 a a a 1 E042 0 120416-MJ 1.6 a a a H006 0.1 0.3 0.5 Light Cutting f (mm/rev) ─ 008 MJ Difficult-to-Cut Materials 4 CNGG 120404-MJ 0.4 r a a a a a C010 120408-MJ 0.8 r a a a a a C011 ap (mm) 3 2 E013 1 E042 0 0.1 0.3 0.5 H006 Light Cutting f (mm/rev) ─ 008 MP CNMG120404-MP 0.4 a a a a Carbon Steel • Alloy Steel 120408-MP 0.8 a a a a C010 5 4 120412-MP 1.2 a a a a C011 ap (mm) 3 E013 2 120416-MP 1.6 a a a a 1 E042 0 0.1 160608-MP 0.8 a a a a H006 0.3 0.5 f (mm/rev) 160612-MP 1.2 a a a a ─ 008 Medium Cutting 160616-MP 1.6 a a a a MA CNMG120404-MA 0.4 a a a a a a a a a a 120408-MA 0.8 a a a a a a a a a a Carbon Steel • Alloy Steel 120412-MA 1.2 a a a a a a a a a a C010 5 4 120416-MA 1.6 a a a a a a a a C011 ap (mm) 3 E013 2 160608-MA 0.8 a a a a r a a 1 E042 0 0.1 160612-MA 1.2 a a a a a a a a H006 0.3 0.5 f (mm/rev) 160616-MA 1.6 a a a r a a a ─ 008 190612-MA 1.2 a a a a a a a a Medium Cutting 190616-MA 1.6 a a a r a a a Please refer to A024 before using the SW breaker (wiper insert). * CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A059
TURNING INSERTS [NEGATIVE] 80° CN TYPE INSERTS WITH HOLE CNMG 12 04 04- MH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) MH CNMG120404-MH 0.4 a a a a a a 120408-MH 0.8 a a a a a a Carbon Steel • Alloy Steel 120412-MH 1.2 a a a a a a C010 5 4 120416-MH 1.6 a a a a a C011 ap (mm) 3 E013 2 160608-MH 0.8 a a a 1 E042 0 0.1 160612-MH 1.2 a a a a a a H006 0.3 0.5 f (mm/rev) 160616-MH 1.6 a a a ─ 008 190612-MH 1.2 a a a a a a Medium Cutting 190616-MH 1.6 a a a a Standard CNMG090308 0.8 a 09T304 0.4 a a 09T308 0.8 a a 120404 0.4 a a a a a a a a a a 120408 0.8 a a a a a a a a a a a Carbon Steel • Alloy Steel C010 5 120412 1.2 a a a a a a a a a a r C011 4 ap (mm) 3 120416 1.6 a a r a a E013 2 1 160608 0.8 a a a r E042 0 0.1 H006 0.3 0.5 160612 1.2 a a a a a a a f (mm/rev) ─ 008 160616 1.6 a a a a a a 190608 0.8 a a a a 190612 1.2 a a a a a a a 190616 1.6 a a a a a a Medium Cutting 190624 2.4 r * MW Carbon Steel • Alloy Steel 5 CNMG120408-MW 0.8 a a a a a a C010 C011 4 120412-MW 1.2 a a a a a a ap (mm) 3 E013 2 1 E042 Medium Cutting 0 0.1 0.3 0.5 H006 (Wiper) f (mm/rev) ─ 008 MS CNMG090304-MS 0.4 r a 090308-MS 0.8 a r a Stainless Steel C010 5 09T304-MS 0.4 r a r a C011 4 ap (mm) 3 09T308-MS 0.8 a r a r a E013 2 1 120404-MS 0.4 a a a a a a a a a a a a r a a E042 0 0.1 H006 0.3 0.5 120408-MS 0.8 a a a a a a a a a a a a r a a f (mm/rev) ─ 008 120412-MS 1.2 a r a a a a a a a a a r a a Medium Cutting 120416-MS 1.6 a r r * Please refer to A024 before using the MW :breaker (wiper insert). to order only. a : Inventory maintained in Japan. r Non stock, produced A060 (10 inserts in one case)
TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH MS Stainless Steel 5 CNMG 160604-MS 0.4 r r C010 HOLE 4 160608-MS 0.8 r a C011 ap (mm) 3 E013 2 160612-MS 1.2 r a 1 E042 0 0.1 190612-MS 1.2 r a H006 0.3 0.5 Medium Cutting f (mm/rev) 190616-MS 1.6 r a ─ 008 GH CNMG 120408-GH 0.8 a a a a a a a Carbon Steel • Alloy Steel 120412-GH 1.2 a a a a a a a C010 7 120416-GH 1.6 a a a a C011 ap (mm) 5 E013 3 160612-GH 1.2 a a a a a a a E042 1 0 0.1 0.3 0.5 0.7 160616-GH 1.6 a a a a H006 f (mm/rev) 190612-GH 1.2 a a a a a a a ─ 008 Semi-Heavy Cutting 190616-GH 1.6 a a a a a a a GJ CNMG 120408-GJ 0.8 a a a a a Difficult-to-Cut Materials C010 7 120412-GJ 1.2 a a a a a C011 ap (mm) 5 120416-GJ 1.6 a a a a a E013 3 160612-GJ 1.2 a a a E042 1 0 0.1 0.3 0.5 0.7 H006 Semi-Heavy 190612-GJ 1.2 a a a f (mm/rev) ─ 008 Cutting 190616-GJ 1.6 a a a HZ CNMM120408-HZ 0.8 a a r r Mild Steel 120412-HZ 1.2 a a r r C010 14 160612-HZ 1.2 a a r r C011 ap (mm) 10 E013 6 160616-HZ 1.6 a a r r E042 2 0 0.2 0.6 1.0 1.4 190612-HZ 1.2 a a a r r H006 f (mm/rev) 190616-HZ 1.6 a a a r r ─ 008 Heavy Cutting 190624-HZ 2.4 r r a HX CNMM160612-HX 1.2 r r r 160616-HX 1.6 r r r Carbon Steel • Alloy Steel 190612-HX 1.2 a a r a 14 190616-HX 1.6 a a r a ap (mm) 10 C010 6 190624-HX 2.4 a a r a C011 2 0 0.2 0.6 1.0 1.4 250724-HX 2.4 a r a f (mm/rev) 250732-HX 3.2 r r a 250924-HX 2.4 a a r a Heavy Cutting 250932-HX 3.2 r r a HV Carbon Steel • Alloy Steel 14 CNMM190616-HV 1.6 a a r a 190624-HV 2.4 a a r a ap (mm) 10 C010 6 250724-HV 2.4 a r a C011 2 0 0.2 0.6 1.0 1.4 250924-HV 2.4 a a r a Heavy Cutting f (mm/rev) HAS Carbon Steel • Alloy Steel 14 CNMG 250924-HAS 2.4 a a ap (mm) 10 6 ─ 2 0 0.2 0.6 1.0 1.4 Heavy Cutting f (mm/rev) CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A061
TURNING INSERTS [NEGATIVE] 80° CN TYPE INSERTS WITH HOLE CNMM 19 06 12- HXD Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) HXD Mild Steel 14 CNMM190612-HXD 1.2 a a 190616-HXD 1.6 a a ap (mm) 10 C010 6 190624-HXD 2.4 a a C011 2 0 0.2 0.6 1.0 1.4 250924-HXD 2.4 a a Heavy Cutting f (mm/rev) Flat Top CNMA 120404 0.4 a a a a 120408 0.8 a a a a a Cast Iron C010 7 120412 1.2 a a r a a C011 ap (mm) 5 120416 1.6 a a E013 3 160612 1.2 a a E042 1 0 0.1 0.3 0.5 0.7 H006 160616 1.6 a a f (mm/rev) ─ 008 190612 1.2 a a a 190616 1.6 a a a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A062 (10 inserts in one case)
55° DN TYPE INSERTS WITH HOLE DNMG 15 04 02- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) FH DNMG150402-FH 0.2 a a a a a C012 Carbon Steel • Alloy Steel C013 3 150404-FH 0.4 a a a a a a E013 E036 ap (mm) 2 150408-FH 0.8 a a a a a a ─ 038 1 150602-FH 0.2 a a a a a E041 0 0.1 0.2 0.3 0.4 150604-FH 0.4 a a a a a E042 f (mm/rev) H009 Finish Cutting 150608-FH 0.8 a a a a a ─ 011 FS Mild Steel DNMG150404-FS 0.4 a a C012 C013 3 150408-FS 0.8 a a E013 ap (mm) 2 E036 ─ 038 1 E041 E042 0 0.1 0.2 0.3 0.4 H009 Finish Cutting f (mm/rev) ─ 011 FY Mild Steel DNMG150404-FY 0.4 a a a C012 C013 3 150408-FY 0.8 a a a E013 ap (mm) 2 E036 150604-FY 0.4 a a a ─ 038 1 E041 0 150608-FY 0.8 a a a E042 0.1 0.2 0.3 0.4 H009 Finish Cutting f (mm/rev) ─ 011 FJ Difficult-to-Cut Materials DNGG 150404-FJ 0.4 a a r a a C012 C013 3 150408-FJ 0.8 a a r a a E013 ap (mm) 2 E036 ─ 038 1 E041 E042 0 0.1 0.2 0.3 0.4 H009 Finish Cutting f (mm/rev) ─ 011 PK Carbon Steel • Alloy Steel DNGG 150404-PK 0.4 a [ C012 C013 3 150408-PK 0.8 a [ E013 ap (mm) 2 E036 ─ 038 1 E041 E042 0 0.1 0.2 0.3 0.4 H009 Finish Cutting f (mm/rev) ─ 011 SH DNMG110404-SH 0.4 a a a C012 110408-SH 0.8 a a a C013 Carbon Steel • Alloy Steel 4 150404-SH 0.4 a a a a a a a a E013 E036 ap (mm) 3 150408-SH 0.8 a a a a a a a a 2 ─ 038 1 150412-SH 1.2 a a a a a a a a E041 0 0.1 0.3 0.5 150604-SH 0.4 a a r a E042 f (mm/rev) 150608-SH 0.8 a a a a H009 ─ 011 Light Cutting 150612-SH 1.2 a a a a CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A063
TURNING INSERTS [NEGATIVE] 55° DN TYPE INSERTS WITH HOLE DNMG 15 04 04- SA Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) SA DNMG150404-SA 0.4 a a a a C012 Carbon Steel • Alloy Steel C013 4 150408-SA 0.8 a a a a E013 E036 ap (mm) 3 150412-SA 1.2 a a a a 2 ─ 038 1 150604-SA 0.4 a a a a E041 0 0.1 0.3 0.5 150608-SA 0.8 a a a a E042 f (mm/rev) H009 Light Cutting 150612-SA 1.2 a a a a ─ 011 * SW DNMX 110404-SW 0.4 a 110408-SW 0.8 a C012 Carbon Steel • Alloy Steel 4 150404-SW 0.4 a a a a a E013 E036 ap (mm) 3 150408-SW 0.8 a a a a a 2 E038 1 150412-SW 1.2 a a a a a E041 0 0.1 0.3 0.5 150604-SW 0.4 a a a a a H009 f (mm/rev) 150608-SW 0.8 a a a a a H011 Light Cutting (Wiper) 150612-SW 1.2 a a a a a SY Mild Steel 4 DNMG150404-SY 0.4 a a a C012 C013 150408-SY 0.8 a a a E013 ap (mm) 3 E036 2 150604-SY 0.4 a a a ─ 038 1 E041 0 150608-SY 0.8 a a a E042 0.1 0.3 0.5 H009 Light Cutting f (mm/rev) ─ 011 C Carbon Steel • Alloy Steel 4 DNMG150404-C 0.4 [[ C012 C013 150408-C 0.8 [[ E013 ap (mm) 3 E036 2 150604-C 0.4 [[ ─ 038 1 E041 0 150608-C 0.8 [[ E042 0.1 0.3 0.5 H009 Light Cutting f (mm/rev) ─ 011 MJ DNMG150404-MJ 0.4 a a a r a C012 150408-MJ 0.8 a a a r a C013 Difficult-to-Cut Materials 4 150412-MJ 1.2 a a a E013 E036 ap (mm) 3 150416-MJ 1.6 a a a 2 ─ 038 1 150604-MJ 0.4 a a a E041 0 0.1 0.3 0.5 150608-MJ 0.8 a a a E042 f (mm/rev) 150612-MJ 1.2 a a a H009 ─ 011 Light Cutting 150616-MJ 1.6 a a a * Please refer to A024 before using the SW breaker (wiper insert). a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A064 (10 inserts in one case)
TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH MJ Difficult-to-Cut Materials 4 DNGM150404-MJ 0.4 r a a a a a C012 C013 HOLE 150408-MJ 0.8 r a a a a a E013 ap (mm) 3 E036 2 ─ 038 1 E041 E042 0 0.1 0.3 0.5 H009 Light Cutting f (mm/rev) ─ 011 MP DNMG150404-MP 0.4 a a a a C012 150408-MP 0.8 a a a a C013 Carbon Steel • Alloy Steel 5 150412-MP 1.2 a a a a E013 4 E036 ap (mm) 3 150416-MP 1.6 a a a a 2 ─ 038 1 150604-MP 0.4 a a a a E041 0 0.1 0.3 0.5 150608-MP 0.8 a a a a E042 f (mm/rev) 150612-MP 1.2 a a a a H009 ─ 011 Medium Cutting 150616-MP 1.6 a a a a MA DNMG110404-MA 0.4 a a 110408-MA 0.8 a a 110412-MA 1.2 a a C012 C013 Carbon Steel • Alloy Steel 150404-MA 0.4 a a a a a a a a a a 5 E013 4 150408-MA 0.8 a a a a a a a a a a E036 ap (mm) 3 2 150412-MA 1.2 a a a a r a a a a ─ 038 1 150416-MA 1.6 a E041 0 0.1 0.3 0.5 E042 f (mm/rev) 150604-MA 0.4 a a a r a a a a H009 150608-MA 0.8 a a a a a a a a a a ─ 011 150612-MA 1.2 a a a r a a a a a Medium Cutting 150616-MA 1.6 a MH DNMG150404-MH 0.4 a a a a a a C012 Carbon Steel • Alloy Steel C013 5 150408-MH 0.8 a a a a a a E013 4 E036 ap (mm) 3 150412-MH 1.2 a a a a a a 2 ─ 038 1 150604-MH 0.4 a a a a a E041 0 0.1 0.3 0.5 150608-MH 0.8 a a a a a E042 f (mm/rev) H009 Medium Cutting 150612-MH 1.2 a a a a a ─ 011 Standard DNMG110408 0.8 a 150404 0.4 a a a a a a a a a C012 C013 Carbon Steel • Alloy Steel 150408 0.8 a a a a a a a a a a a 5 E013 4 150412 1.2 a a a a a a a a a E036 ap (mm) 3 2 150416 1.6 a ─ 038 1 150604 0.4 a a a a a a a E041 0 0.1 0.3 0.5 E042 f (mm/rev) 150608 0.8 a a a a a a a a r H009 150612 1.2 a a a a a a a ─ 011 Medium Cutting 150616 1.6 a * MW Carbon Steel • Alloy Steel 5 DNMX 150408-MW 0.8 a a r r a a C012 E013 4 150412-MW 1.2 a a r r a a E036 ap (mm) 3 2 150608-MW 0.8 a a r a a a E038 1 E041 Medium Cutting 0 0.1 150612-MW 1.2 a a r r r r H009 0.3 0.5 (Wiper) f (mm/rev) H011 * Please refer to A024 before using the MW breaker (wiper insert). CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A065
TURNING INSERTS [NEGATIVE] 55° DN TYPE INSERTS WITH HOLE DNMG 11 04 08- MS Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) MS DNMG 110408-MS 0.8 a r a C012 Stainless Steel 150404-MS 0.4 a a a a a a a a a a a r a a C013 5 E013 4 150408-MS 0.8 a a a a a a a a a a a r a a E036 ap (mm) 3 2 150412-MS 1.2 a r a a a a a a r a a ─ 038 1 150604-MS 0.4 a a a a a a a a r E041 0 0.1 0.3 0.5 E042 f (mm/rev) 150608-MS 0.8 a a a a a a a a r H009 Medium Cutting 150612-MS 1.2 a a a a a ─ 011 R/L DNGG 150404R 0.4 a a[ a a C012 150404L 0.4 a a[ a a C013 Carbon Steel • Alloy Steel 5 150408R 0.8 a a[ a a E013 4 E036 ap (mm) 3 150408L 0.8 a a[ a a 2 ─ 038 1 150604R 0.4 a a E041 0 0.1 0.3 0.5 150604L 0.4 a E042 f (mm/rev) 150608R 0.8 a H009 ─ 011 Medium Cutting 150608L 0.8 a GH Carbon Steel • Alloy Steel 7 DNMG 150408-GH 0.8 a a a a a a a C012 C013 150412-GH 1.2 a a a a a a a E013 ap (mm) 5 E036 3 150608-GH 0.8 a a a a a a a ─ 038 E041 Semi-Heavy 1 0 0.1 0.3 0.5 0.7 150612-GH 1.2 a a a a a a a E042 H009 Cutting f (mm/rev) ─ 011 GJ DNMG 150408-GJ 0.8 a a a a a C012 Difficult-to-Cut Materials C013 7 150412-GJ 1.2 a a a a a E013 E036 ap (mm) 5 150416-GJ 1.6 a a a a a 3 ─ 038 1 150608-GJ 0.8 a a E041 0 0.1 0.3 0.5 0.7 150612-GJ 1.2 a a E042 Semi-Heavy f (mm/rev) H009 Cutting 150616-GJ 1.6 a a ─ 011 HZ DNMM 150408-HZ 0.8 a a r r C012 Mild Steel C013 14 150412-HZ 1.2 a a r r E013 E036 ap (mm) 10 150416-HZ 1.6 a a r r 6 ─ 038 2 150608-HZ 0.8 a a r r E041 0 0.2 0.6 1.0 1.4 150612-HZ 1.2 a a r r E042 f (mm/rev) H009 Heavy Cutting 150616-HZ 1.6 a a r r ─ 011 a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A066 (10 inserts in one case)
TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) C012 WITH Flat Top DNMA 150404 0.4 a a a HOLE Cast Iron C013 7 150408 0.8 a a a a a E013 E036 ap (mm) 5 150412 1.2 a a 3 ─ 038 150416 1.6 r r E041 1 0 0.1 0.3 0.5 0.7 150608 0.8 a a E042 f (mm/rev) H009 150612 1.2 a a ─ 011 Flat Top Cast Iron 7 DNGA 150404 0.4 r a a C012 C013 150408 0.8 a a a E013 ap (mm) 5 E036 3 ─ 038 E041 1 E042 0 0.1 0.3 0.5 0.7 H009 f (mm/rev) ─ 011 CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A067
TURNING INSERTS [NEGATIVE] RN TYPE INSERTS WITH HOLE RNMG 09 03 00 Size Thickness Corner Radius TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Medium Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) M Stainless Steel ( < 200HB) 8 8 8 7 7 7 Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 5 5 5 4 Standard 4 Standard 4 Standard 3 3 3 2 2 2 NEG 1 1 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) Standard RNMG 090300 ─ a Carbon Steel • Alloy Steel 5 120400 ─ a a r 4 ap (mm) 3 150600 ─ a 2 ─ 1 190600 ─ a a a 0 0.1 0.3 0.5 250900 ─ a a f (mm/rev) Medium Cutting 310900 ─ a M5 RNGJ190600-M5 ─ a a C046 For Special Use (For Rotary Tools) a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A068 (10 inserts in one case)
90° SN TYPE INSERTS WITH HOLE SNMG 09 03 04- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 7 HZ 7 HX 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 5 FY 5 FH 5 FH 5 GH Standard 4 4 SH 4 4 MH 3 3 3 3 SY GH 2 2 2 HZ 2 NEG MA 1 MS 1 MP 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) FH Carbon Steel • Alloy Steel SNMG090304-FH 0.4 a 3 090308-FH 0.8 a C014 ap (mm) 2 ─ 018 120404-FH 0.4 a a a a 1 E014 0 120408-FH 0.8 a a a a E035 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) FS Mild Steel SNMG120404-FS 0.4 a a 3 120408-FS 0.8 a a C014 ap (mm) 2 ─ 018 1 E014 0 0.1 0.2 0.3 0.4 E035 Finish Cutting f (mm/rev) FY Mild Steel SNMG120408-FY 0.8 a a a 3 C014 ap (mm) 2 ─ 018 1 E014 0 0.1 0.2 0.3 0.4 E035 Finish Cutting f (mm/rev) PK Carbon Steel • Alloy Steel SNGG 120408-PK 0.8 r [ 3 C014 ap (mm) 2 ─ 018 1 E014 0 0.1 0.2 0.3 0.4 E035 Finish Cutting f (mm/rev) SH Carbon Steel • Alloy Steel 4 SNMG120404-SH 0.4 a a a a a r 120408-SH 0.8 a a a a a a a C014 ap (mm) 3 ─ 018 2 120412-SH 1.2 a a a a a r 1 E014 0 0.1 0.3 0.5 E035 Light Cutting f (mm/rev) SA Carbon Steel • Alloy Steel 4 SNMG120404-SA 0.4 a r a 120408-SA 0.8 a a a a C014 ap (mm) 3 ─ 018 2 120412-SA 1.2 a a a 1 E014 0 0.1 0.3 0.5 E035 Light Cutting f (mm/rev) SY Mild Steel 4 SNMG120408-SY 0.8 a a a C014 ap (mm) 3 2 ─ 018 1 E014 0 0.1 0.3 0.5 E035 Light Cutting f (mm/rev) CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A069
TURNING INSERTS [NEGATIVE] 90° SN TYPE INSERTS WITH HOLE SNMG 09 03 04- C Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 7 HZ 7 HX 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 5 FY 5 FH 5 FH 5 GH Standard 4 4 SH 4 4 MH 3 3 3 3 SY GH 2 2 2 HZ 2 NEG MA 1 MS 1 MP 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) C Carbon Steel • Alloy Steel 4 SNMG090304-C 0.4 [ 090308-C 0.8 [ C014 ap (mm) 3 ─ 018 2 120408-C 0.8 [[ 1 E014 0 120416-C 1.6 [ E035 0.1 0.3 0.5 Light Cutting f (mm/rev) R/L-1G Carbon Steel • Alloy Steel 4 SNMG120404R-1G 0.4 a 120404L-1G 0.4 a C014 ap (mm) 3 ─ 018 2 120408R-1G 0.8 a 1 E014 0 120408L-1G 0.8 a E035 0.1 0.3 0.5 Light Cutting f (mm/rev) MP Carbon Steel • Alloy Steel 5 SNMG120404-MP 0.4 a a a a 4 120408-MP 0.8 a a a a C014 ap (mm) 3 ─ 018 2 120412-MP 1.2 a a a a 1 E014 0 0.1 0.3 0.5 E035 Medium Cutting f (mm/rev) MA SNMG120404-MA 0.4 a a a a r a a a 120408-MA 0.8 a a a a a a a a a a Carbon Steel • Alloy Steel 120412-MA 1.2 a a a a a a a a a 5 4 120416-MA 1.6 a a C014 ap (mm) 3 ─ 018 2 150608-MA 0.8 a a a a r a 1 E014 0 0.1 150612-MA 1.2 a a a a r a r a E035 0.3 0.5 f (mm/rev) 150616-MA 1.6 a 190612-MA 1.2 a a a a a Medium Cutting 190616-MA 1.6 a a a a r a a a MH Carbon Steel • Alloy Steel 5 SNMG120404-MH 0.4 a a 4 120408-MH 0.8 a a a a a a C014 ap (mm) 3 ─ 018 2 120412-MH 1.2 a a a a a a 1 E014 0 0.1 190612-MH 1.2 a a a a E035 0.3 0.5 Medium Cutting f (mm/rev) 190616-MH 1.6 a a a a a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A070 (10 inserts in one case)
TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH Standard SNMG 090304 0.4 a a a a a a a HOLE 090308 0.8 a a a a a a a a 090312 1.2 a 120404 0.4 a a a r a a a a 120408 0.8 a a a a a a a a a a a a Carbon Steel • Alloy Steel 5 120412 1.2 a a a a a a a a a a a C014 4 ap (mm) 3 120416 1.6 a a a a a a a ─ 018 2 1 120420 2.0 a E014 0 0.1 E035 0.3 0.5 150412 1.2 r f (mm/rev) 150612 1.2 a a a a a a a 190612 1.2 a a a a a a a 190616 1.6 a a a a a a a 250724 2.4 r Medium Cutting 250924 2.4 a MS SNMG 090304-MS 0.4 r a 090308-MS 0.8 r a Stainless Steel 120404-MS 0.4 a a a a a a 5 4 120408-MS 0.8 a a a a a a a a a a a r r a r C014 ap (mm) 3 ─ 018 2 120412-MS 1.2 a a a a a a a a a r a r 1 E014 0 0.1 120416-MS 1.6 r a E035 0.3 0.5 f (mm/rev) 150608-MS 0.8 r r 150612-MS 1.2 r r Medium Cutting 190616-MS 1.6 r a R/L SNGG 090304R 0.4 a a[ a a 090304L 0.4 a a[ a a 090308R 0.8 a a[ a a Carbon Steel • Alloy Steel 5 090308L 0.8 a a a a C014 4 ap (mm) 3 120404R 0.4 a a[ a a ─ 018 2 1 120404L 0.4 a a[ a a E014 0 0.1 E035 0.3 0.5 120408R 0.8 a a[ a a f (mm/rev) 120408L 0.8 a a[ a a 120412R 1.2 [ a Medium Cutting 120412L 1.2 a GH SNMG 120408-GH 0.8 a a a a a a a Carbon Steel • Alloy Steel 120412-GH 1.2 a a a a a a a 7 120416-GH 1.6 a a a a C014 ap (mm) 5 ─ 018 3 150612-GH 1.2 a a a a E014 1 0 0.1 0.3 0.5 0.7 150616-GH 1.6 a E035 Semi-Heavy f (mm/rev) 190612-GH 1.2 a a a a Cutting 190616-GH 1.6 a a a a HZ Mild Steel SNMM120408-HZ 0.8 a a r r 14 120412-HZ 1.2 a a r r C014 ap (mm) 10 150612-HZ 1.2 a a r r ─ 018 6 190612-HZ 1.2 a a a r r E014 2 0 0.2 0.6 1.0 1.4 E035 190616-HZ 1.6 a a a r r f (mm/rev) Heavy Cutting 190624-HZ 2.4 r r a CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A071
TURNING INSERTS [NEGATIVE] 90° SN TYPE INSERTS WITH HOLE SNMM 15 06 12- HX Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 7 HZ 7 HX 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 5 FY 5 FH 5 FH 5 GH Standard 4 4 SH 4 4 MH 3 3 3 3 SY GH 2 2 2 HZ 2 NEG MA 1 MS 1 MP 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) HX SNMM150612-HX 1.2 r r r r 150616-HX 1.6 r r r Carbon Steel • Alloy Steel 190612-HX 1.2 a a r a 14 190616-HX 1.6 a a r a ap (mm) 10 C014 6 190624-HX 2.4 a a r a C016 2 0 0.2 0.6 1.0 1.4 250724-HX 2.4 a a r a f (mm/rev) 250732-HX 3.2 r r a 250924-HX 2.4 a a r a Heavy Cutting 250932-HX 3.2 r r a HV Carbon Steel • Alloy Steel 14 SNMM190616-HV 1.6 a a r a 190624-HV 2.4 a a r a ap (mm) 10 C014 6 250724-HV 2.4 a a r a C016 2 0 0.2 0.6 1.0 1.4 250924-HV 2.4 a a r a Heavy Cutting f (mm/rev) HAS Carbon Steel • Alloy Steel 14 SNMG 250924-HAS 2.4 a a ap (mm) 10 6 ─ 2 0 0.2 0.6 1.0 1.4 Heavy Cutting f (mm/rev) HXD Mild Steel 14 SNMM190612-HXD 1.2 a a 190616-HXD 1.6 a a ap (mm) 10 C014 6 190624-HXD 2.4 a a C016 2 0 0.2 0.6 1.0 1.4 250924-HXD 2.4 a a Heavy Cutting f (mm/rev) Flat Top SNMA 090304 0.4 a 090308 0.8 a a a a Cast Iron 090312 1.2 r 7 120404 0.4 a C014 ap (mm) 5 ─ 018 3 120408 0.8 a a a a a E014 1 0 0.1 0.3 0.5 0.7 120412 1.2 a a a a a E035 f (mm/rev) 120416 1.6 a a a 190612 1.2 a a 190616 1.6 a a a : Inventory maintained in Japan. r : Non stock, produced to order only. A072 (10 inserts in one case)
TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH Flat Top Cast Iron SNGA 090302 0.2 a a HOLE 7 090304 0.4 a a a a C014 ap (mm) 5 090308 0.8 a a a ─ 018 3 120404 0.4 a a a a E014 1 0 0.1 0.3 0.5 0.7 E035 120408 0.8 a a a a f (mm/rev) 120412 1.2 r r CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A073
TURNING INSERTS [NEGATIVE] 60° TN TYPE INSERTS WITH HOLE TNMG 11 03 04- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) FH Carbon Steel • Alloy Steel TNMG110304-FH 0.4 a r C020 3 160402-FH 0.2 a a a a a ─ 025 ap (mm) 2 160404-FH 0.4 a a a a a a E014 1 160408-FH 0.8 a a a a a a E035 0 0.1 0.2 0.3 0.4 E041 Finish Cutting f (mm/rev) FS Mild Steel TNMG160404-FS 0.4 a a C020 3 160408-FS 0.8 a a ─ 025 ap (mm) 2 E014 1 E035 0 0.1 0.2 0.3 0.4 E041 Finish Cutting f (mm/rev) FY Mild Steel TNMG160404-FY 0.4 a a a C020 3 160408-FY 0.8 a a a ─ 025 ap (mm) 2 E014 1 E035 0 0.1 0.2 0.3 0.4 E041 Finish Cutting f (mm/rev) PK Carbon Steel • Alloy Steel TNGG 160404-PK 0.4 a [ C020 3 160408-PK 0.8 a [ ─ 025 ap (mm) 2 E014 1 E035 0 0.1 0.2 0.3 0.4 E041 Finish Cutting f (mm/rev) R/L-FS Carbon Steel • Alloy Steel TNGG 160402R-FS 0.2 a 3 160402L-FS 0.2 a C020 ─ 025 ap (mm) 2 160404R-FS 0.4 a E014 1 160404L-FS 0.4 a E035 0 0.1 0.2 0.3 0.4 160408R-FS 0.8 a E041 f (mm/rev) Finish Cutting 160408L-FS 0.8 a R/L-F Carbon Steel • Alloy Steel TNGG 160402R-F 0.2 a a a 3 160402L-F 0.2 a a a C020 ─ 025 ap (mm) 2 160404R-F 0.4 a a a E014 1 160404L-F 0.4 a a a E035 0 0.1 0.2 0.3 0.4 160408R-F 0.8 a a a E041 f (mm/rev) Finish Cutting 160408L-F 0.8 a a a a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A074 (10 inserts in one case)
TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH SH Carbon Steel • Alloy Steel 4 TNMG160404-SH 0.4 a a a a a a a a C020 HOLE 160408-SH 0.8 a a a a a a a a ─ 025 ap (mm) 3 2 160412-SH 1.2 a a a E014 1 E035 0 220408-SH 0.8 a a a a 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) SA Carbon Steel • Alloy Steel 4 TNMG160404-SA 0.4 a a a a C020 160408-SA 0.8 a a a a ─ 025 ap (mm) 3 2 160412-SA 1.2 a a a a E014 1 E035 0 220408-SA 0.8 a a a 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) 220412-SA 1.2 a a * SW Carbon Steel • Alloy Steel 4 TNMX 160404-SW 0.4 a a a a a C020 160408-SW 0.8 a a a a a C021 ap (mm) 3 2 C023 1 E014 Light Cutting 0 0.1 0.3 0.5 E035 (Wiper) f (mm/rev) SY Mild Steel 4 TNMG160404-SY 0.4 a a a C020 160408-SY 0.8 a a a ─ 025 ap (mm) 3 2 E014 1 E035 0 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) C Carbon Steel • Alloy Steel TNMG110308-C 0.8 [ 4 160404-C 0.4 [[ C020 ─ 025 ap (mm) 3 160408-C 0.8 [[ 2 E014 1 160412-C 1.2 [ E035 0 0.1 0.3 0.5 220404-C 0.4 [[ E041 f (mm/rev) Light Cutting 220408-C 0.8 [[ R/L-1M Carbon Steel • Alloy Steel 4 TNMG160404R-1M 0.4 a C020 160404L-1M 0.4 a ─ 025 ap (mm) 3 2 160408R-1M 0.8 a E014 1 160408L-1M 0.8 a E035 0 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) R/L-1G TNMG160404R-1G 0.4 a 160404L-1G 0.4 a Carbon Steel • Alloy Steel 4 160408R-1G 0.8 a C020 ─ 025 ap (mm) 3 160408L-1G 0.8 a 2 E014 1 220404R-1G 0.4 a E035 0 0.1 0.3 0.5 220404L-1G 0.4 a E041 f (mm/rev) 220408L-1G 0.8 a Light Cutting 220408R-1G 0.8 a R/L-K Carbon Steel • Alloy Steel TNGG 160402R-K 0.2 a a 4 160402L-K 0.2 a a C020 ─ 025 ap (mm) 3 160404R-K 0.4 a a 2 E014 1 160404L-K 0.4 a a E035 0 0.1 0.3 0.5 160408R-K 0.8 a a E041 f (mm/rev) Light Cutting 160408L-K 0.8 a a Please refer to A024 before using the SW breaker (wiper insert). * CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A075
TURNING INSERTS [NEGATIVE] 60° TN TYPE INSERTS WITH HOLE TNMG 16 04 04- MJ Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) MJ Difficult-to-Cut Materials 4 TNMG160404-MJ 0.4 a a a r a C020 160408-MJ 0.8 a a a r a ─ 025 ap (mm) 3 2 160412-MJ 1.2 a a a E014 1 E035 0 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) MP Carbon Steel • Alloy Steel 5 TNMG160404-MP 0.4 a a a a C020 4 160408-MP 0.8 a a a a ─ 025 ap (mm) 3 2 160412-MP 1.2 a a a a E014 1 220408-MP 0.8 a a a a E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) 220412-MP 1.2 a a a a MA TNMG160404-MA 0.4 a a a a a a a a a a 160408-MA 0.8 a a a a a a a a a a Carbon Steel • Alloy Steel 160412-MA 1.2 a a a a a a a a a 5 C020 4 160416-MA 1.6 a a ─ 025 ap (mm) 3 2 220408-MA 0.8 a a a a a a a a E014 1 220412-MA 1.2 a a a a a a a a E035 0 0.1 0.3 0.5 E041 f (mm/rev) 220416-MA 1.6 a a 270608-MA 0.8 a a a a r Medium Cutting 270612-MA 1.2 a a a a r a MH Carbon Steel • Alloy Steel 5 TNMG160404-MH 0.4 a a a a a a C020 4 160408-MH 0.8 a a a a a a ─ 025 ap (mm) 3 2 160412-MH 1.2 a a a a a a E014 1 220408-MH 0.8 a a a a a a E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) 220412-MH 1.2 a a a a a a a : Inventory maintained in Japan. r : Non stock, produced to order only. A076 (10 inserts in one case)
TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH Standard TNMG110304 0.4 a a a a a HOLE 110308 0.8 a a a a 160304 0.4 a r a a 160308 0.8 a a a a 160404 0.4 a a a a a a a a a a a 160408 0.8 a a a a a a a a a a a a Carbon Steel • Alloy Steel 160412 1.2 a a a a a a a a a a a 5 C020 4 160416 1.6 a r a a a a ─ 025 ap (mm) 3 2 160420 2.0 a a a E014 1 220404 0.4 a a a a a E035 0 0.1 0.3 0.5 E041 f (mm/rev) 220408 0.8 a a a a a a a a a a 220412 1.2 a a a a a a a 220416 1.6 a a a a 270608 0.8 a 270612 1.2 a a a 270616 1.6 a a Medium Cutting 330924 2.4 a * MW Carbon Steel • Alloy Steel 5 TNMX 160408-MW 0.8 a a r a r a C020 4 160412-MW 1.2 a a r a a a C021 ap (mm) 3 2 C023 1 E014 Medium Cutting 0 0.1 0.3 0.5 E035 (Wiper) f (mm/rev) MS Stainless Steel 5 TNMG160404-MS 0.4 a a a a a a a a a a a r a r C020 4 160408-MS 0.8 a a a a a a a a a a a a r a r ─ 025 ap (mm) 3 2 160412-MS 1.2 a a a a a a a a a E014 1 220408-MS 0.8 a r a a a a a a a a r a r E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) 220412-MS 1.2 r a R/L-ES Stainless Steel TNMG160404R-ES 0.4 a a 5 160404L-ES 0.4 a a C020 4 ─ 025 ap (mm) 3 160408R-ES 0.8 a a 2 E014 1 160408L-ES 0.8 a a E035 0 0.1 0.3 0.5 220408R-ES 0.8 a E041 f (mm/rev) Medium Cutting 220408L-ES 0.8 a R/L-2M Carbon Steel • Alloy Steel 5 TNMG160404R-2M 0.4 a C020 4 160404L-2M 0.4 a ─ 025 ap (mm) 3 2 160408R-2M 0.8 a E014 1 160408L-2M 0.8 a E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) R/L-2G Carbon Steel • Alloy Steel 5 TNMG160404R-2G 0.4 a C020 4 160404L-2G 0.4 a ─ 025 ap (mm) 3 2 160408R-2G 0.8 a E014 1 160408L-2G 0.8 a E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) * Please refer to A024 before using the MW breaker (wiper insert). CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A077
TURNING INSERTS [NEGATIVE] 60° TN TYPE INSERTS WITH HOLE TNGG 11 03 02 R Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) R/L TNGG 110302R 0.2 a a a a 110302L 0.2 a a a 110304R 0.4 a a a a 110304L 0.4 a a a a 110308R 0.8 a a r 110308L 0.8 a a r a 160304R 0.4 a a a a 160304L 0.4 a a a a 160308R 0.8 a a a a 160308L 0.8 a a a Carbon Steel • Alloy Steel 5 160402R 0.2 a a[ a a C020 4 ─ 025 ap (mm) 3 160402L 0.2 a a[ a a 2 E014 1 160404R 0.4 a a[ a a a E035 0 0.1 0.3 0.5 160404L 0.4 a a[ a a a E041 f (mm/rev) 160408R 0.8 a a[ a a a 160408L 0.8 a a[ a a a 160412R 1.2 a a[ a r a 160412L 1.2 a a 220404R 0.4 a a[ a a 220404L 0.4 a a[ a a 220408R 0.8 a a[ a a a 220408L 0.8
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TURNING INSERTS

  • 1.
    HOW TO READTHE STANDARD OF TURNING INSERTS a How this section page is organized a Graph of chip control by work material z Organized according to turning insert shape. Shows recommended chip breakers and chip control range (Refer to the index on the next page.) according to work material and cutting application. x Inserts are arranged in order of : Graphs are colored according to cutting applications • Negative inserts (with hole|without hole) (Finish|Light|Medium|Semi-Heavy|Heavy) • Positive inserts (with hole|without hole) and contain recommended breakers for each application. c Breakers are arranged in order of : Finish Cutting|Light Cutting|Medium Cutting Finish Cutting : Light Cutting : Medium Cutting : |Semi-Heavy Cutting|Heavy Cutting Semi-Heavy Cutting : Heavy Cutting : GRADE APPLICATION RECOMMENDED FOR EACH WORK MATERIAL cutting conditions suitable for each type of work material is shown as a general guide to select the grade. : Stable Cutting : General Cutting : Unstable Cutting SHAPE & ANGLE INDICATION OF NEGATIVE/ STOCK STATUS MARK POSITIVE TYPE TITLE OF PRODUCT INSERT GRADES PRODUCT ACCORDING TO THE INSERT SECTION INSERT TYPE NUMBER TURNING INSERTS [NEGATIVE] 80° CN TYPE INSERTS WITH HOLE CNMG 12 04 02- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS TURNING INSERTS Please refer to page A002. * Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting M Stainless Steel P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) Work Material K Cast Iron 8 8 8 8 8 7 7 7 7 7 N Non-ferrous Metal Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) SH Depth of Cut (mm) HZ HX Flat Top 6 6 6 6 6 S Heat-resistant Alloy, Titanium Alloy 5 5 5 5 5 Coated FY FH FH Corner R Coated Cermet Cermet Carbide Holder Page GH Standard 4 4 SH 4 4 4 Applicable MH SW Chip Control Range 3 3 3 3 3 VP05RT VP10RT SY UH6400 UC5105 UC5115 VP15TF UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 GH Shape ap : Depth of Cut Order Number UP20M HTi05T UTi20T HZ Re AP25N VP25N US735 US905 2 2 2 MW 2 2 HTi10 MA NX55 NEG NEG TF15 1 MS 1 MP 1 1 MS 1 f : Feed (mm) 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH WITH SA Carbon Steel • Alloy Steel CNMG120404-SA 0.4 a a a a C010 HOLE 4 HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting 120408-SA 0.8 a a a a C011 ap (mm) 3 E013 P Steel 2 120412-SA 1.2 a a a a 1 E042 M Stainless Steel 0 160608-SA 0.8 r H006 0.1 0.3 0.5 Work Material K Cast Iron Light Cutting f (mm/rev) 160612-SA 1.2 a r ─ 008 N Non-ferrous Metal CNMG120404-SW 0.4 a a a a a a * SW Carbon Steel • Alloy Steel C010 S Heat-resistant Alloy, Titanium Alloy 4 a a a a a a C011 120408-SW 0.8 ap (mm) Coated 3 Corner R Coated Cermet Cermet Carbide E013 Holder Page 2 120412-SW 1.2 a a a a a E042 Applicable Chip Control Range 1 VP05RT VP10RT H006 UH6400 UC5105 UC5115 VP15TF UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Shape ap : Depth of Cut Order Number Light Cutting UP20M HTi05T 0 UTi20T Re AP25N VP25N 0.1 0.3 0.5 US735 US905 HTi10 (Wiper) ─ 008 NX55 f (mm/rev) TF15 f : Feed (mm) SY Mild Steel CNMG120404-SY 0.4 a a a C010 4 FH Carbon Steel • Alloy Steel CNMG120402-FH 0.2 a a a a a C010 120408-SY 0.8 a a a C011 ap (mm) 3 3 C011 E013 120404-FH 0.4 a a a a a a 2 ap (mm) 2 E013 1 E042 120408-FH 0.8 a a a a a a H006 1 E042 0 0.1 0.3 0.5 120412-FH 1.2 a a H006 Light Cutting f (mm/rev) ─ 008 0 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) ─ 008 C Carbon Steel • Alloy Steel CNMG120404-C 0.4 [[ C010 4 FS Mild Steel CNMG120404-FS 0.4 a a C010 120408-C 0.8 [[ C011 ap (mm) 3 3 C011 E013 120408-FS 0.8 a a 2 ap (mm) 2 E013 1 E042 1 E042 0 0.1 0.3 0.5 H006 H006 Light Cutting f (mm/rev) ─ 008 0 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) ─ 008 MJ Difficult-to-Cut Materials CNMG120404-MJ 0.4 a a a r a C010 4 Mild Steel CNMG120404-FY a a a 120408-MJ 0.8 a a a r a C011 FY 0.4 C010 ap (mm) 3 3 C011 E013 120408-FY 0.8 a a a 2 120412-MJ 1.2 a a a ap (mm) 2 E013 1 E042 120416-MJ 1.6 a a a H006 1 E042 0 0.1 0.3 0.5 H006 Light Cutting f (mm/rev) ─ 008 0 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) ─ 008 MJ Difficult-to-Cut Materials CNGG 120404-MJ 0.4 r a a a a a C010 4 CNGG 1204V5-FJ a a 120408-MJ 0.8 r a a a a a C011 FJ Difficult-to-Cut Materials 0.05 C010 ap (mm) 3 3 C011 E013 120401-FJ 0.1 a a 2 ap (mm) 2 E013 1 E042 120402-FJ 0.2 a a H006 1 E042 0 0.1 0.3 0.5 120404-FJ 0.4 a a r a a H006 Light Cutting f (mm/rev) ─ 008 0 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) 120408-FJ 0.8 a a r a a ─ 008 MP CNMG120404-MP 0.4 a a a a Carbon Steel • Alloy Steel CNGG 120404-PK a [ Carbon Steel • Alloy Steel 120408-MP 0.8 a a a a C010 PK 0.4 C010 5 3 120408-PK 0.8 a [ C011 4 120412-MP 1.2 a a a a C011 ap (mm) ap (mm) 2 E013 3 E013 2 120416-MP 1.6 a a a a 1 E042 1 E042 160608-MP 0.8 a a a a H006 0 0.1 0.2 0.3 0.4 H006 0 0.1 0.3 0.5 Finish Cutting f (mm/rev) ─ 008 f (mm/rev) 160612-MP 1.2 a a a a ─ 008 CNMG090304-SH r Medium Cutting 160616-MP 1.6 a a a a SH 0.4 Carbon Steel • Alloy Steel 090308-SH 0.8 r C010 MA CNMG120404-MA 0.4 a a a a a a a a a a 4 09T304-SH 0.4 a a C011 120408-MA 0.8 a a a a a a a a a a ap (mm) 3 E013 a a a a a a a a a a 2 09T308-SH 0.8 a a Carbon Steel • Alloy Steel 120412-MA 1.2 C010 1 E042 5 120404-SH 0.4 a a a a a a a a 4 120416-MA 1.6 a a a a a a a a C011 H006 ap (mm) 0 0.1 0.3 0.5 3 E013 f (mm/rev) 120408-SH 0.8 a a a a a a a a ─ 008 2 160608-MA 0.8 a a a a r a a 1 E042 Light Cutting 120412-SH 1.2 a a a r a a a 160612-MA 1.2 a a a a a a a a H006 0 0.1 0.3 0.5 f (mm/rev) 160616-MA 1.6 a a a r a a a ─ 008 190612-MA 1.2 a a a a a a a a Medium Cutting 190616-MA 1.6 a a a r a a a * Please refer to A024 before using the SW breaker (wiper insert). CHIP BREAKERS A036 a : Inventory maintained in Japan. r : Non stock, produced to order only. GRADES A026 [ : Inventory maintained in Japan. To be replaced by new products. A058 (10 inserts in one case) IDENTIFICATION A002 A059 LEGEND FOR STOCK STATUS MARK is shown on the left hand page of PAGE REFERENCE each double-page spread. ·CHIP BREAKERS CUTTING APPLICATION ·GRADES is shown in order of: Finish|Light ·TECHNICAL DATA |Medium|Semi-Heavy|Heavy. indicates reference pages, on the right hand page of each double-page spread. PHOTO OF INSERT INDICATION OF CHIPBREAKER APPLICABLE HOLDER PAGE indicates the designation indicates reference pages for details of applicable holders. for a chipbreaker. INSERT CORNER RADIUS a To Order : Please specify zinsert number and xgrade. A000
  • 2.
    TURNING TOOLS INSERT STANDARDS INSERTGRADES INDENTIFICATION .................................................. A002 HOLE GEOMETRY .................................................. A004 PRECISION BREAKER STANDARD ...................... A006 OUTLINE OF .................................. A009 CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING ... A010 PRECISION BREAKER SYSTEM ........................... A022 WIPER INSERT........................................................ A024 GRADES FOR TURNING ........................................ A026 TURNING APPLICATION RANGE .......................... A027 COATED CARBIDE (CVD) ...................................... A028 COATED CARBIDE (PVD) ...................................... A030 CERMET .................................................................. A032 COATED CERMET .................................................. A033 CEMENTED CARBIDE ............................................ A034 MICRO-GRAIN CEMENTED CARBIDE .................. A035 CLASSIFICATION OF INSERTS ............................. A036 STANDARD OF INSERTS NEGATIVE INSERTS WITH HOLE CNppTYPE...RHOMBIC 80° ........... A058 SCppTYPE...SQUARE 90° ............ A101 DNppTYPE...RHOMBIC 55° ........... A063 SP ppTYPE...SQUARE 90° ............ A102 RNppTYPE...ROUND .................. A068 TC ppTYPE...TRIANGULAR 60° ...... A103 SNppTYPE...SQUARE 90° ............ A069 TE ppTYPE...TRIANGULAR 60° ...... A104 TN ppTYPE...TRIANGULAR 60° ...... A074 TP ppTYPE...TRIANGULAR 60° ...... A105 VNppTYPE...RHOMBIC 35° ........... A080 VBppTYPE...RHOMBIC 35° ........... A108 WNppTYPE...TRIGON 80° ............. A082 VCppTYPE...RHOMBIC 35° ........... A110 NEGATIVE INSERTS WITHOUT HOLE VDppTYPE...RHOMBIC 35° ........... A111 KNppTYPE...PARALLELOGRAM 55° ... A085 VP ppTYPE...RHOMBIC 35° ........... A112 SNppTYPE...SQUARE 90° ............ A086 WBppTYPE...TRIGON 80° ............. A113 TNppTYPE...TRIANGULAR 60° ...... A087 WCppTYPE...TRIGON 80° ............. A114 POSITIVE INSERTS WITH HOLE WPppTYPE...TRIGON 80° ............. A115 CC ppTYPE...RHOMBIC 80° ........... A088 XCppTYPE...RHOMBIC 25° ........... A116 CPppTYPE...RHOMBIC 80° ........... A092 POSITIVE INSERTS WITHOUT HOLE DC ppTYPE...RHOMBIC 55° ........... A093 RTG TYPE................................. A117 DEppTYPE...RHOMBIC 55° ........... A097 SP ppTYPE...SQUARE 90° ............ A118 RC ppTYPE...ROUND .................. A098 TC ppTYPE...TRIANGULAR 60° ...... A119 RD ppTYPE...ROUND .................. A099 TP ppTYPE...TRIANGULAR 60° ...... A120 RGppTYPE...ROUND .................. A100 A001
  • 3.
    TURNING INSERTS IDENTIFICATION TURNING INSERTS m m m Symbol Insert Shape S1 Triangular insert with a facet H Hexagonal øD1 (Secondary Cutting Edge) øD 1 O Octagonal c Tolerance Class P Pentagonal Tolerance of Tolerance of Tolerance of Detail of M Class Insert Tolerance S Square Symbol Nose Height Inscribed Circle Thickness a Tolerance of Nose Height m (mm) m (mm) øD1 (mm) S1 (mm) Rhombic Rhombic Rhombic T Triangular D.C.I. Triangular Square 80° 55° 35° Round A e0.005 e0.025 e0.025 C Rhombic80° 6.35 e0.08 e0.08 e0.08 e0.11 e0.16 ─ F e0.005 e0.013 e0.025 9.525 e0.08 e0.08 e0.08 e0.11 e0.16 ─ D Rhombic55° C e0.013 e0.025 e0.025 12.70 e0.13 e0.13 e0.13 e0.15 ─ ─ E Rhombic75° H e0.013 e0.013 e0.025 15.875 e0.15 e0.15 e0.15 e0.18 ─ ─ E e0.025 e0.025 e0.025 F Rhombic50° 19.05 e0.15 e0.15 e0.15 e0.18 ─ ─ G e0.025 e0.025 e0.13 M Rhombic86° 25.40 ─ e0.18 ─ ─ ─ ─ J e0.005 e0.05 ─ e0.15 e0.025 31.75 ─ e0.20 ─ ─ ─ ─ V Rhombic35° K * e0.013 e0.05 ─ e0.15 e0.025 a Tolerance of Inscribed Circle &D1 (mm) W Trigon L * e0.025 e0.05 ─ e0.15 e0.025 D.C.I. Triangular Square Rhombic Rhombic Rhombic M * e0.08 ─ e0.18 e0.05 ─ e0.15 e0.13 80° 55° 35° Round L Rectangular A Parallelogram85° N * e0.08 ─ e0.18 e0.05 ─ e0.15 e0.025 6.35 e0.05 e0.05 e0.05 e0.05 e0.05 ─ U * e0.13 ─ e0.38 e0.08 ─ e0.25 e0.13 9.525 e0.05 e0.05 e0.05 e0.05 e0.05 e0.05 B Parallelogram82° 12.70 e0.08 e0.08 e0.08 e0.08 ─ e0.08 K Parallelogram55° The surface of insert with * mark is sintered. 15.875 e0.10 e0.10 e0.10 e0.10 ─ e0.10 19.05 e0.10 e0.10 e0.10 e0.10 ─ e0.10 R Round 25.40 ─ e0.13 ─ ─ ─ e0.13 X Special Design 31.75 ─ e0.15 ─ ─ ─ e0.15 z Insert Shape c Tolerance Class z c C N M G x v x Normal Clearance v Fixing and/or for Chip Breaker Symbol Normal Clearance Metric Hole Chip Hole Chip A 3 Symbol Hole Configuration Breaker Figure Symbol Hole Configuration Breaker Figure B 5 W With Hole Cylindrical Hole No A With Hole Cylindrical Hole No + One Countersink One One C 7 T With Hole (40 ─ 60°) Sided M With Hole Cylindrical Hole Sided Double D 15 Q With Hole Cylindrical Hole No G With Hole Cylindrical Hole + Sided Double Countersink Double Without E 20 U With Hole (40 ─ 60°) Sided N Hole ─ No Without One F 25 B With Hole Cylindrical Hole No R ─ + Hole Sided One Countersink One Without Double G 30 H With Hole (70 ─ 90°) Sided F Hole ─ Sided N 0 C With Hole Cylindrical Hole No X ─ ─ ─ Special Design + Double Countersink Double P 11 J With Hole (70 ─ 90°) Sided O Other Normal Clearance Major Normal Clearance A002
  • 4.
    TURNING INSERTS Symbol Diameter of Inscribed Circle (mm) 02 L3 08 04 05 03 04 03 04 06 08 3.97 4.76 *to the top of the cuttingbottom of the insert Thickness is from the edge. Symbol Thickness (mm) 03 09 06 05 05 09 5.56 06 6.00 S1 1.39 04 11 07 06 06 11 6.35 01 1.59 05 13 09 08 07 13 7.94 T0 1.79 08 8.00 02 2.38 09 06 16 11 09 09 16 9.525 T2 2.78 10 10.00 03 3.18 12 12.00 T3 3.97 12 08 22 15 12 12 22 12.70 04 4.76 15 10 19 16 15 27 15.875 06 6.35 16 16.00 19 13 23 19 19 33 19.05 07 7.94 20 20.00 09 9.52 27 22 22 38 22.225 n Insert Thickness 25 25.00 25 31 25 25 44 25.40 31 38 32 31 54 31.75 32 32.00 b Insert Size / Chip Breaker Standard C FH b n / 12 04 08 (E) (N) - MP m , . FJ FS FV FY GH GJ m Insert Corner Configuration , Cutting Edge Condition . Cutting Direction Symbol Corner Radius (mm) Figure Cutting Edge Symbol Figure Hand Symbol 00 Sharp Nose Sharp V3 0.03 F Right R HV HX HZ Cutting Edges V5 0.05 01 0.1 Round Left L E Cutting Edges 02 0.2 MA MH MP 04 0.4 Chamfered Neutral N 08 0.8 T Cutting Edges 12 1.2 16 1.6 Chamfered and Rounded S MS MV MW 20 2.0 Cutting Edges 24 2.4 28 2.8 Mitsubishi Materials omit the honing symbol. 32 3.2 SA SH SW 00 : Inch Round Insert M0 : Metric (Refer to JIS-B4120-1998) A003
  • 5.
    TURNING INSERTS HOLE GEOMETRY Type A Type B Type C Type D TURNING INSERTS NEGATIVE POSITIVE Dimensions (mm) Dimensions (mm) Insert Number Hole Type Insert Number Hole Type D2 D2 D3 B (°) 0903pp 3.81 A 0602pp 2.8 3.8 R B CNGA CCET 0904pp 3.81 A 09T3pp 4.4 6.0 R B CNGG CNMA 1204pp 5.16 A 0602pp 2.8 3.9 R B CCGB CNMG 1606pp 6.35 A CCMB CNMM 1906pp 7.93 A CCGH CNMP CCMH 2509pp 9.12 A 1104pp 3.81 A 03S1pp 2.0 2.9 R B DNGA 1504pp 5.16 A 04T0pp 2.4 3.5 R B DNGG DNGM 1506pp 5.16 A CCGT 0602pp 2.8 3.8 R B DNMA 09T3pp 4.4 6.0 R B DNMG 1204pp 5.5 7.5 R B DNMM 0602pp 2.8 3.8 R B DNMX 0803pp 3.4 4.5 R B CCMT 0903pp 3.81 A 09T3pp 4.4 6.0 R B SNGA 1204pp 5.16 A 1204pp 5.5 7.5 R B SNGG 1506pp 6.35 A 03S1pp 2.0 2.9 R B SNMA 1906pp 7.93 A 04T0pp 2.4 3.5 R B SNMG CCGW SNMM 2507pp 9.12 A 0602pp 2.8 3.8 R B CCMW 2509pp 9.12 A 09T3pp 4.4 6.0 R B 1103pp 2.26 A 1204pp 5.5 7.5 R B TNGA 1603pp 3.81 A 0802pp 3.4 4.5 R B TNGG CPGT TNMA 1604pp 3.81 A 0903pp 4.4 6.0 R B TNMG 2204pp 5.16 A CPGB 0802pp 3.5 5.3 78° D TNMM 2706pp 6.35 A CPMB 0903pp 4.5 6.3 78° D TNMX CPMH 3309pp 7.93 A 1604pp 3.81 A 0802pp 3.5 5.6 78° D VNGA CPMX VNGM 0903pp 4.6 6.6 80° D VNGG DCET 0702pp 2.8 3.8 R B VNMG DCGT 11T3pp 4.4 6.0 R B VNMM DCGW 0702pp 2.8 3.8 R B 0603pp 3.81 A DCMW 11T3pp 4.4 6.0 R B WNMA 06T3pp 3.81 A DCMT 1504pp 5.5 7.5 R B WNMG 0604pp 3.81 A DEGX 1504pp 5.1 7.0 85° C 0804pp 5.16 A 1003M0 3.6 4.6 21° D 090300 3.81 A 1204M0 4.2 5.4 21° D 120400 5.16 A 1606M0 5.2 6.7 21° D RNMG RCMX 190600 7.93 A 2006M0 6.5 8.0 21° D RNMA 250900 9.12 A 2507M0 7.2 9.1 21° D 310900 12.7 A 3209M0 9.5 11.7 21° D A004
  • 6.
    Type A Type B Type C Type D TURNING INSERTS POSITIVE Dimensions (mm) Dimensions (mm) Insert Number Hole Type Insert Number Hole Type D2 D3 B (°) D2 D3 B (°) 0602M0 2.8 3.8 R B VBET 1103pp 2.9 3.8 R B RCGT 0803M0 3.4 4.5 R B VBGT 1604pp 4.4 6.0 R B RCMT 10T3M0 4.4 6.0 R B VBMT RGGM 2004M0 5.6 7.5 53° C VBGW SCMT 09T3pp 4.4 6.0 R B VCGT 0802pp 2.4 3.2 R B SCMW 1204pp 5.5 7.5 R B VCMT 1103pp 2.8 3.8 R B 0903pp 4.6 6.0 R B VCGW 1604pp 4.4 6.0 R B SPMW VCMW 1203pp 5.7 7.5 R B 2205pp 7.5 5.5 R B 0903pp 4.4 6.0 R B VDGX 1603pp 4.5 6.1 88° D SPMT 1203pp 5.5 7.5 R B WBGT 0201pp 2.3 3.2 R B 0903pp 4.5 6.4 58° D WBMT L302pp 2.3 3.2 R B SPGX 1203pp 5.9 7.7 58° D 0201pp 2.3 3.0 R B WCGT 0601pp 2.3 3.2 R B WCMT L302pp 2.3 3.0 R B 0802pp 2.3 3.0 R B WCGW 0402pp 2.8 3.8 R B TCGT 0902pp 2.5 3.3 R B WCMW 06T3pp 4.4 6.0 R B TCMT TCGW 1102pp 2.8 3.8 R B WPGT 0402pp 2.8 3.8 R B TCMW 1303pp 3.4 4.5 R B WPMT 0603pp 4.4 6.0 R B 16T3pp 4.4 6.0 R B XCMT 1503pp 2.8 3.8 R B TEGX 1603pp 4.4 6.1 88° D 0802pp 2.5 3.8 88° C 0902pp 3.0 4.3 88° C TPGX 1103pp 3.5 4.8 88° C 1603pp 4.8 6.5 58° D 0802pp 2.7 3.8 88° C 0902pp 3.2 4.3 88° C TPMX 1103pp 3.7 4.8 88° C 1603pp 4.8 6.4 58° D TPGB 0802pp 2.4 4.0 78° D TPMB 0902pp 2.9 4.3 78° D TPGH 1103pp 3.4 4.8 78° D TPMH 1603pp 4.4 6.5 78° D TPGT 1603pp 4.4 6.0 R B 0902pp 2.8 3.8 R B TPGV 1103pp 3.4 4.5 R B A005
  • 7.
    TURNING INSERTS PRECISION BREAKER SYSTEM TURNING INSERTS STANDARD OF INSERTS WITH HAND OF TOOL a NEGATIVE INSERTS Geometry Insert Number L3 L4 B2 B7 DNGG150404R/L 2.8 ─ 15 ─ 150408R/L 2.8 ─ 15 ─ Right hand insert shown. SNGG090304R/L 1.8 1.6 15 ─ 090308R/L 1.8 1.6 15 ─ 120404R/L 2.3 3.7 15 ─ 120408R/L 2.3 3.7 15 ─ Right hand insert shown. TNGG 160402R/L-FS 1.3 ─ 15 30 160404R/L-FS 1.3 ─ 15 30 160408R/L-FS 1.3 ─ 15 30 Right hand insert shown. TNGG 160402R/L-F 2.5 ─ 15 30 160404R/L-F 2.5 ─ 15 30 160408R/L-F 2.5 ─ 15 30 Right hand insert shown. TNGG 160402R/L-K 1.5 7.1 15 ─ 160404R/L-K 1.5 5.4 15 ─ 160408R/L-K 1.5 5.1 15 ─ Right hand insert shown. TNGG 110302R/L 1.3 3.2 15 ─ 110304R/L 1.3 3.0 15 ─ 110308R/L 1.3 2.7 15 ─ 160304R/L 2.3 5.4 15 ─ 160308R/L 2.3 5.1 15 ─ 160402R/L 1.3 8.7 15 ─ 160404R/L 2.3 5.4 15 ─ 160408R/L 2.3 5.1 15 ─ 160412R/L 2.3 4.8 15 ─ 220404R/L 2.8 9.4 15 ─ 220408R/L 2.8 9.1 15 ─ Right hand insert shown. 220412R/L 2.8 8.8 15 ─ VNGG160404R/L 1.8 ─ 15 ─ 160408R 1.8 ─ 15 ─ Right hand insert shown. A006
  • 8.
    TURNING INSERTS a POSITIVEINSERTS Geometry Insert Number L3 L4 Geometry Insert Number L3 L4 CCET0602V3R/L-SR 2.2 ─ CPMH 080204R/L-F 1.0 ─ 060201R/L-SR 2.2 ─ 090304R/L-F 1.4 ─ 060202R/L-SR 2.2 ─ 060204R/L-SR 2.2 ─ 09T3V3R/L-SR 3.2 ─ Right hand insert shown. 09T301R/L-SR 3.2 ─ DCET 0702V3R/L-SR 2.5 ─ 09T302R/L-SR 3.2 ─ 070201R/L-SR 2.5 ─ Right hand insert shown. 09T304R/L-SR 3.2 ─ 070202R/L-SR 2.5 ─ CCET060200R/L-SN 1.0 ─ 070204R/L-SR 2.5 ─ 0602V3R/L-SN 1.0 ─ 11T3V3R/L-SR 3.7 ─ 060201R/L-SN 1.0 ─ 11T301R/L-SR 3.7 ─ 060202R/L-SN 1.0 ─ 11T302R/L-SR 3.7 ─ 060204R/L-SN 1.0 ─ Right hand insert shown. 11T304R/L-SR 3.7 ─ 09T300R/L-SN 1.5 ─ DCET 070200R/L-SN 1.0 ─ 09T3V3R/L-SN 1.5 ─ 0702V3R/L-SN 1.0 ─ 09T301R/L-SN 1.5 ─ 070201R/L-SN 1.0 ─ 09T302R/L-SN 1.5 ─ 070202R/L-SN 1.0 ─ Right hand insert shown. 09T304R/L-SN 1.5 ─ 070204R/L-SN 1.0 ─ CCET 0602V3R/LW-SN 1.0 ─ 11T300R/L-SN 1.5 ─ 09T3V3R/LW-SN 1.5 ─ 11T3V3R/L-SN 1.5 ─ 11T301R/L-SN 1.5 ─ 11T302R/L-SN 1.5 ─ Right hand insert shown. Right hand insert shown. 11T304R/L-SN 1.5 ─ CCGH060202R/L-F 1.2 ─ DCET 0702V3R/LW-SN 1.0 ─ 060204R/L-F 1.4 ─ 11T3V3R/LW-SN 1.5 ─ Right hand insert shown. Right hand insert shown. CCGT03S1V3L-F 0.8 ─ DCGT 070202R/L-F 1.0 ─ 03S101L-F 0.8 ─ 070204R/L-F 1.0 ─ 03S102L-F 0.8 ─ 11T302R/L-F 1.0 ─ 03S104L-F 0.8 ─ 11T304R/L-F 1.0 ─ 04T0V3L-F 04T001L-F 1.0 1.0 ─ ─ *DCGT11T3 pptype : 14° Right hand insert shown. 04T002L-F 1.0 ─ DCGT 0702V3R/L-SS 1.0 3.5 Left hand insert shown. 04T004L-F 1.0 ─ 070201R/L-SS 1.0 3.5 CCGT0602V3R/L-SS 1.0 3.0 070202R/L-SS 1.0 3.5 060201R/L-SS 1.0 3.0 11T3V3R-SS 1.0 6.5 060202R/L-SS 1.0 3.0 11T301R-SS 1.0 6.5 09T3V3R/L-SS 1.0 5.0 Right hand insert shown. 11T302R-SS 1.0 6.5 09T301R/L-SS 1.0 5.0 DCGT 0702V3R-SN 1.0 3.5 Right hand insert shown. 09T302R/L-SS 1.0 5.0 070201R-SN 1.0 3.5 CCGT0602V3R-SN 1.0 3.0 070202R/L-SN 1.0 3.5 060201R/L-SN 1.0 3.0 11T3V3R/L-SN 1.5 6.5 060202R/L-SN 1.0 3.0 11T301R/L-SN 1.5 6.5 09T3V3R/L-SN 1.5 5.0 11T302R/L-SN 1.5 6.5 09T301R/L-SN 1.5 5.0 Right hand insert shown. 11T304R/L-SN 1.5 6.5 09T302R/L-SN 1.5 5.0 DEGX 150402R/L 2.8 ─ Right hand insert shown. 09T304R/L-SN 1.5 5.0 150404R/L 2.8 ─ CPGT080204R/L-F 0.6 ─ 090302R/L-F 0.8 ─ 090304R/L-F 0.8 ─ Right hand insert shown. Right hand insert shown. A007
  • 9.
    TURNING INSERTS PRECISION BREAKER SYSTEM TURNING INSERTS STANDARD OF INSERTS WITH HAND OF TOOL a POSITIVE INSERTS Geometry Insert Number L3 L4 Geometry Insert Number L3 L4 DEGX 150402R/L-F 2.5 ─ VBGT 110302R/L-F 1.0 ─ 150404R/L-F 2.5 ─ 110304R/L-F 1.0 ─ 160402R/L-F 1.5 ─ 160404R/L-F 1.5 ─ Right hand insert shown. Right hand insert shown. SPGR090304R/L 1.8 1.6 VBET 1103V3R/L-SR 2.5 ─ 110301R/L-SR 2.5 ─ 110302R/L-SR 2.5 ─ 110304R/L-SR 2.5 ─ Right hand insert shown. Right hand insert shown. TCGT 0601V3L-F 1.0 ─ VBET 110300R/L-SN 1.0 ─ 060101L-F 1.0 ─ 1103V3R/L-SN 1.0 ─ 060102R/L-F 1.0 ─ 110301R/L-SN 1.0 ─ 060104R/L-F 1.0 ─ 110302R/L-SN 1.0 ─ Left hand insert shown. Right hand insert shown. 110304R/L-SN 1.0 TEGX 160302R/L 2.0 6.0 VBET1103V3R/LW-SN 1.0 ─ 160304R/L 2.0 6.0 Right hand insert shown. Right hand insert shown. TPGH 080202R/L-FS 0.9 ─ VCGT 080202R/L-F 0.8 ─ 080204R/L-FS 0.9 ─ 080204R/L-F 0.8 ─ 090202R/L-FS 1.0 ─ 090204R/L-FS 1.0 ─ 110302R/L-FS 1.4 ─ Right hand insert shown. 110304R/L-FS 1.4 ─ VDGX 160302R/L 2.0 ─ * TPGH1603pptype : 14° Right hand insert shown. 160304R/L-FS 160308R/L-FS 2.0 2.0 ─ ─ 160304R/L 2.0 ─ TPGR 110304R/L 1.3 3.0 160304R/L 2.3 5.4 Right hand insert shown. 160308R/L 2.3 5.1 WBGT0201V3L-F 1.0 ─ 020101L-F 1.0 ─ Right hand insert shown. 020102L-F 1.0 ─ TPGX 080202R/L 1.3 ─ 020104L-F 1.0 ─ 080204R/L 1.3 ─ L302V3L-F 1.0 ─ 090202R/L 1.6 ─ L30201L-F 1.0 ─ 090204R/L 1.6 ─ L30202R/L-F 1.0 ─ 090208R/L 1.4 ─ Left hand insert shown. L30204R/L-F 1.0 ─ 110302R/L 1.8 ─ WCGT 020102R/L 1.0 ─ 110304R/L 1.8 ─ 020104R/L 1.0 ─ Right hand insert shown. 110308R/L 1.8 ─ L30202R/L 1.0 ─ L30204R/L 1.0 ─ Right hand insert shown. WPGT040202R/L-FS 1.0 ─ 040204R/L-FS 1.0 ─ 060304R/L-FS 1.0 ─ 060308R/L-FS 1.0 ─ Right hand insert shown. A008
  • 10.
    TURNING INSERTS y OUTLINE supports our customers with information and suitable cutting conditions for each work material by selecting an optimal indexable insert together with the optional tool. y LABEL INDICATION z Cutting conditions Stable cutting General cutting Unstable cutting P vc (Cutting Speed) x Cutting areas 320 ─ 190 m/min M Cutting Conditions 1050 ─ 620 SFM F : Finishing (ap<0.5mm) S : Light Cutting (ap=0.5 ─ 1.5mm) Steel M : Medium Cutting (ap=1.5 ─ 4.0mm) G : Rough Cutting (ap=4.0 ─ 7.0mm) M Stainless 220 ─ 120 m/min 720 ─ 390 SFM M c Cutting speed standards (Performance versus tool life) a Calculations based on maximum performance : Tool life is 15min. K Cast Iron 270 ─ 170 m/min 885 ─ 560 SFM M a Calculation based on maximum tool life : Tool life is 90min. v Work materials P : Steel (Material reference : Carbon steel, alloy steel 180HB) M : Stainless steel (Material reference : Austenitic stainless steel 180HB) v c zx K : Cast iron (Material reference : Gray cast iron, ductile cast iron 180HB) y TOOL LIFE Cutting speed affects tool life. Mitsubishi's suggests cutting speeds for 15 ─ 90 minute tool life and is based on Taylor's equation (Relationship for tool grade, cutting conditions and tool life). When the customer requires a different tool life, obtain coefficient values of the grade you use from the charts below. Multiply the coefficient values by the cutting speed to calculate a new cutting speed. a P Grade (Steel) cutting speed coefficient values. a K Grade (Cast lron) cutting speed coefficient values. Tool life 15min 30min 45min 60min 90min Tool life 15min 30min 45min 60min 90min Grade Grade UE6105 1.00 0.79 0.69 0.63 0.55 UC5105 1.00 0.79 0.69 0.63 0.55 UE6110 1.00 0.82 0.72 0.67 0.59 UC5115 1.00 0.79 0.69 0.63 0.55 UE6020 1.00 0.83 0.74 0.69 0.62 AP25N 1.00 0.87 0.80 0.75 0.69 UE6035 1.00 0.88 0.82 0.78 0.73 VP25N 1.00 0.87 0.80 0.75 0.69 AP25N 1.00 0.84 0.76 0.71 0.64 (ex.) Medium cutting of steel VP25N 1.00 0.84 0.76 0.71 0.64 The 1st recommendation : UE6110 Indexable inserts : CNMG120408-MA Recommended cutting speed : vc=325m/min a M Grade (Stainless Steel) cutting speed coefficient values. (Tool life : 15min.) Tool life 15min 30min 45min 60min 90min Grade US735 1.00 0.78 0.68 0.61 0.53 Tool life required by the customer : 30min. US7020 1.00 0.70 0.57 0.49 0.40 325×0.82i267m/min VP15TF 1.00 0.78 0.67 0.61 0.52 AP25N 1.00 0.76 0.65 0.57 0.49 y HARDNESS OF THE WORK MATERIAL Hardness of the work material also affects tool life. Mitsubishi's suggests cutting speed variations when hardness differs. Obtain the suitable coefficient value for each type of work material from the chart below. Multiply the coefficient value by the recommended cutting speed of the grade you use to calculate a new cutting speed. Soft (Hardness of workpiece) Hard Work material 140HB 180HB 220HB 260HB P 1.19 1.0 0.85 0.75 M 1.23 1.0 0.85 0.72 K 1.19 1.0 0.91 0.85 A009
  • 11.
    TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS a Selection of optimum inserts for turning The following diagrams show for each type of work material, the optimal combination of suitable grades and chip breakers for each application area in turning. y CUTTING CONDITIONS y CUTTING AREA F Continuous Cutting Stable Cutting Constant Depth of Cut Pre-Machined Finish Cutting (ap<0.5mm) S Securely Clamped Component Cutting Light Cutting (ap=0.5 ─ 1.5mm) General Cutting Heavy Interrupted Cutting M Medium Cutting (ap=1.5 ─ 4.0mm) Unstable Cutting G Irregular Depth of Cut Low Clamping Rigidity Cutting Semi-Heavy Cutting (ap=4.0 ─ 7.0mm) H Heavy Cutting (ap=7.0 ─ 10mm) Material St ab le Cu HZ M ild St e e l ttin UE6110 g HZ MH UE6105 MH MS UE6020 UE6110 HZ UH6400 MS SY UE6110 VP25N MH UE6020 SY UC6110 UE6110 FY MS VP25N UE6020 FY NX3035 SY UE6020 Un sta NX3035 ble FY Cu 1st Recommendation UE6020 ttin (General Cutting) g P Mild Steel vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FY VP25N 300 ─ 470 0.08 ─ 0.22 vc FY NX3035 f , vc SY VP25N S SY VP25N 260 ─ 410 0.16 ─ 0.32 vc SY NX3035 FY VP25N MS NX3035 M MS UE6110 260 ─ 440 0.16 ─ 0.50 vc MS UE6020 SY VP25N MH UE6110 Stable Cutting G MH UE6105 270 ─ 495 0.20 ─ 0.55 vc MH UE6110 MA UE6105 GH UE6105 H HZ UE6110 200 ─ 335 0.40 ─ 1.20 vc HZ UE6020 GH UE6110 HX UE6110 F FY NX3035 275 ─ 385 0.08 ─ 0.22 FY VP25N FY UE6020 f , vc SY NX3035 S SY NX3035 235 ─ 335 0.16 ─ 0.32 SY VP25N SY UE6020 FY NX3035 MS NX3035 M MS UE6110 260 ─ 440 0.16 ─ 0.50 vc MS UE6020 SY UE6020 MH UE6110 General Cutting G MH UE6110 255 ─ 435 0.20 ─ 0.55 MH UE6105 MH UE6020 MA UE6110 GH UE6110 H HZ UE6020 190 ─ 305 0.40 ─ 1.20 HZ UE6110 HZ UH6400 GH UE6020 HX UE6020 F FY UE6020 295 ─ 485 0.08 ─ 0.22 FY NX3035 SY UE6020 f , vc SY UE6020 S SY UE6020 260 ─ 420 0.16 ─ 0.32 SY NX3035 MS UE6020 FY UE6020 MS UE6020 M MS UE6020 245 ─ 400 0.16 ─ 0.50 MS UE6110 MH UE6020 SY UE6020 MH UE6020 Unstable Cutting G MH UE6020 240 ─ 395 0.20 ─ 0.55 MH UE6110 MH UE6035 MA UE6020 GH UE6020 H HZ UH6400 165 ─ 240 0.40 ─ 1.20 HZ UE6020 ap, f GH UE6020 HX UH6400 A010
  • 12.
    TURNING INSERTS Material St ab Stable Cutting le Cu HX Carbon Steel ttin g UE6110 HX Alloy Steel General Cutting GH UE6105 GH Unstable Cutting MP UE6020 F UE6105 HX UH6400 MP UE6110 Finish Cutting SH S UE6105 GH UE6020 SH UC6110 UE6110 Light Cutting FH MP M AP25N UE6020 FH UE6110 Medium Cutting SH Un G UE6020 sta NX3035 FH ble Cu Semi-Heavy Cutting 1st Recommendation ttin H UE6110 (General Cutting) g Heavy Cutting P Carbon Steel • Alloy Steel vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FH AP25N 230 ─ 360 0.08 ─ 0.20 vc FH NX3035 f SH AP25N S SH UE6105 220 ─ 405 0.10 ─ 0.40 vc SH UE6110 FH UE6110 MP UE6105 M MP UE6105 200 ─ 370 0.16 ─ 0.50 vc MP UE6110 SH UE6105 MH UE6105 Stable Cutting G GH UE6105 180 ─ 335 0.25 ─ 0.60 vc GH UE6110 MH UE6105 HZ UE6110 H HX UE6110 145 ─ 245 0.45 ─ 1.25 vc HX UE6020 HZ UE6110 HV UE6110 F FH NX3035 210 ─ 295 0.08 ─ 0.20 FH AP25N FH UE6110 f SH NX3035 S SH UE6110 210 ─ 355 0.10 ─ 0.40 SH UE6105 SH UE6020 FH UE6110 MP UE6110 M MP UE6110 190 ─ 325 0.16 ─ 0.50 MP UE6105 MP UE6020 SH UE6110 MH UE6110 General Cutting G GH UE6110 170 ─ 290 0.25 ─ 0.60 GH UE6105 GH UE6020 MH UE6110 HZ UE6110 H HX UE6020 140 ─ 225 0.45 ─ 1.25 HX UE6110 HX UH6400 HZ UE6020 HV UE6020 F FH UE6110 240 ─ 410 0.08 ─ 0.20 vc FH UE6020 f SH UE6110 S SH UE6020 200 ─ 325 0.10 ─ 0.40 SH UE6110 MP UE6020 FH UE6020 MP UE6020 M MP UE6020 180 ─ 295 0.16 ─ 0.50 MP UE6110 MH UE6020 SH UE6020 MH UE6020 Unstable Cutting G GH UE6020 165 ─ 265 0.25 ─ 0.60 GH UE6110 GH US735 MH UE6020 HZ UE6020 H HX UH6400 125 ─ 180 0.45 ─ 1.25 HX UE6020 ap, f HZ UH6400 HV UH6400 CLASSIFICATION A036 A011
  • 13.
    TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Material St ab Stable Cutting le Cu HZ Stainless Steel ttin US7020 g HZ General Cutting GH US7020 GH Unstable Cutting MS US735 F US7020 HZ US735 MS US735 Finish Cutting SH GH S US735 US735 SH FH US735 Light Cutting MS M US735 US735 FH US735 SH Medium Cutting US735 Un G sta US735 FH ble Cu Semi-Heavy Cutting 1st Recommendation US735 ttin H (General Cutting) g Heavy Cutting M Stainless Steel vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FH US735 110 ─ 210 0.08 ─ 0.20 vc SH US735 — SH US735 S SH US735 95 ─ 185 0.10 ─ 0.40 vc MS US735 FH US735 MS US7020 M MS US7020 95 ─ 245 0.16 ─ 0.50 vc MS US735 MA US7020 MH US7020 Stable Cutting G GH US7020 85 ─ 220 0.25 ─ 0.60 vc GH US735 MH US7020 f H HZ US7020 75 ─ 185 0.40 ─ 1.20 vc HZ US735 GH US7020 f F FH US735 110 ─ 210 0.08 ─ 0.20 vc SH US735 — SH US735 S SH US735 95 ─ 185 0.10 ─ 0.40 vc MS US735 FH US735 MS US735 M MS US735 85 ─ 165 0.16 ─ 0.50 MS US7020 MA US735 MA US735 GH US735 General Cutting G GH US735 80 ─ 150 0.25 ─ 0.60 GH US7020 ap, f MA US735 f H HZ US735 65 ─ 125 0.40 ─ 1.20 HZ US7020 ap, f GH US735 f F FH US735 110 ─ 210 0.08 ─ 0.20 vc SH US735 — SH US735 S SH US735 95 ─ 185 0.10 ─ 0.40 vc MS US735 FH US735 MS US735 M MS US735 85 ─ 165 0.16 ─ 0.50 MS US7020 MA US735 MA US735 GH US735 Unstable Cutting G GH US735 80 ─ 150 0.25 ─ 0.60 GH US7020 ap, f MA US735 f H HZ US735 65 ─ 125 0.40 ─ 1.20 HZ US7020 ap, f GH US735 f A012
  • 14.
    TURNING INSERTS Material St ab Stable Cutting le Flat Top Cu UC5105 Cast Iron ttin g Flat Top Ductile Cast Iron General Cutting Standard UC5105 Standard Unstable Cutting UC5115 F MA UC5105 Flat Top UC5115 Finish Cutting MA S MA UC5115 UC5105 Standard UC5115 Light Cutting MA M UC5115 MA UC5115 Medium Cutting Un G UC5115 sta MA ble Cu Semi-Heavy Cutting 1st Recommendation UC5115 ttin (General Cutting) g K Cast Iron • Ductile Cast Iron vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Breaker Grade vc (m/min) f (mm/rev) F MA UC5105 165 ─ 305 0.20 ─ 0.50 vc MA UC5115 S MA UC5105 165 ─ 305 0.20 ─ 0.50 vc MA UC5115 Stable Cutting M Standard UC5105 165 ─ 305 0.25 ─ 0.60 vc Standard UC5115 G Flat Top UC5105 155 ─ 290 0.20 ─ 0.60 vc Flat Top UC5115 F MA UC5115 160 ─ 295 0.20 ─ 0.50 MA UC5105 Standard UC5115 S MA UC5115 160 ─ 295 0.20 ─ 0.50 MA UC5105 Standard UC5115 General Cutting M Standard UC5115 160 ─ 295 0.25 ─ 0.60 Standard UC5105 Flat Top UC5115 G Flat Top UC5115 155 ─ 280 0.20 ─ 0.60 Flat Top UC5105 ap, f F MA UC5115 160 ─ 295 0.20 ─ 0.50 MA UC5105 Standard UC5115 S MA UC5115 160 ─ 295 0.20 ─ 0.50 MA UC5105 Standard UC5115 Unstable Cutting M Standard UC5115 160 ─ 295 0.25 ─ 0.60 Standard UC5105 Flat Top UC5115 G Flat Top UC5115 155 ─ 280 0.20 ─ 0.60 Flat Top UC5105 ap, f CLASSIFICATION A036 A013
  • 15.
    TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Material St ab Stable Cutting le GJ Cu RT9010 Titanium Alloy ttin g GJ General Cutting MS RT9010 MS Unstable Cutting RT9010 F MJ RT9010 GJ TF15 Finish Cutting MJ S FJ RT9010 RT9010 MS TF15 Light Cutting FJ M RT9010 MJ Medium Cutting TF15 Un G RT9010 sta FJ ble Cu Semi-Heavy Cutting 1st Recommendation TF15 ttin (General Cutting) g S Titanium Alloy vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FJ RT9010 50 ─ 100 0.06 ─ 0.20 vc FJ TF15 — MJ RT9010 S MJ RT9010 40 ─ 90 0.06 ─ 0.25 vc MJ TF15 FJ RT9010 f Stable Cutting M MS RT9010 40 ─ 80 0.10 ─ 0.25 vc MS TF15 — GJ RT9010 G GJ RT9010 40 ─ 70 0.16 ─ 0.35 vc GJ TF15 — f F FJ RT9010 50 ─ 100 0.06 ─ 0.20 vc FJ TF15 — MJ RT9010 S MJ RT9010 40 ─ 90 0.06 ─ 0.25 vc MJ TF15 FJ RT9010 f General Cutting M MS RT9010 40 ─ 80 0.10 ─ 0.25 vc MS TF15 — GJ RT9010 G GJ RT9010 40 ─ 70 0.16 ─ 0.35 vc GJ TF15 — f F FJ TF15 40 ─ 80 0.06 ─ 0.20 FJ RT9010 MJ TF15 — MJ TF15 S MJ TF15 30 ─ 70 0.06 ─ 0.25 MJ RT9010 MS TF15 FJ TF15 f Unstable Cutting M MS TF15 30 ─ 60 0.10 ─ 0.25 MS RT9010 GJ TF15 — GJ TF15 G GJ TF15 30 ─ 50 0.16 ─ 0.35 GJ RT9010 ap, f — f A014
  • 16.
    TURNING INSERTS Material St ab Stable Cutting le GJ Cu VP10RT Ni, Co-Based Alloy ttin g GJ General Cutting MS VP05RT MS Unstable Cutting VP10RT F MJ VP05RT GJ VP15TF Finish Cutting MJ S FJ VP10RT VP10RT MS VP15TF Light Cutting FJ M VP10RT MJ Medium Cutting VP15TF Un G VP10RT sta FJ ble Cu Semi-Heavy Cutting 1st Recommendation VP15TF ttin (General Cutting) g S Ni, Co-Based Alloy vc : Cutting Speed f : Feed NEGATIVE INSERTS ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FJ VP10RT 20 ─ 60 0.06 ─ 0.20 vc FJ VP15TF — MJ VP10RT S MJ VP05RT 30 ─ 70 0.06 ─ 0.25 MJ US905 MJ VP10RT FJ VP10RT f Stable Cutting M MS VP05RT 30 ─ 70 0.10 ─ 0.25 MS US905 MS VP10RT — GJ VP10RT G GJ VP10RT 20 ─ 40 0.16 ─ 0.35 GJ US905 GJ VP15TF — f F FJ VP10RT 20 ─ 60 0.06 ─ 0.20 vc FJ VP15TF — MJ VP10RT S MJ VP10RT 20 ─ 50 0.06 ─ 0.25 MJ VP05RT MJ VP15TF FJ VP10RT f General Cutting M MS VP10RT 20 ─ 50 0.10 ─ 0.25 MS VP05RT MS VP15TF — GJ VP10RT G GJ VP10RT 20 ─ 40 0.16 ─ 0.35 GJ US905 GJ VP15TF — f F FJ VP15TF 20 ─ 60 0.06 ─ 0.20 FJ VP10RT MJ VP15TF — MJ VP15TF S MJ VP15TF 20 ─ 50 0.06 ─ 0.25 MJ VP10RT MS VP15TF FJ VP15TF f Unstable Cutting M MS VP15TF 20 ─ 50 0.10 ─ 0.25 MS VP10RT GJ VP15TF — GJ VP15TF G GJ VP15TF 20 ─ 40 0.16 ─ 0.35 GJ VP10RT ap, f — f CLASSIFICATION A036 A015
  • 17.
    TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Stable Cutting F Finish Cutting General Cutting S Light Cutting Unstable Cutting Material Material St St ab ab le M i l d St e e l le Carbon Steel Cu Cu ttin ttin Alloy Steel g g Standard Standard UE6110 UE6110 Standard Standard FV FV NX2525 NX2525 FV FV UE6110 UE6110 Standard Standard UE6020 UE6020 NX3035 NX3035 FV FV UE6020 UE6020 Un Un sta sta ble ble 1st Recommendation Cu 1st Recommendation Cu ttin ttin (General Cutting) g (General Cutting) g P Mild Steel 7°POSITIVE INSERT TYPE 1st Recommendation vc : Cutting Speed f : Feed Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F FV NX2525 230 ─ 330 0.04 ─ 0.20 FV AP25N FV NX3035 f , vc Standard NX2525 S Standard UE6110 215 ─ 360 0.06 ─ 0.30 vc Standard UE6020 FV UE6020 f General Cutting F FV NX3035 220 ─ 315 0.04 ─ 0.20 FV NX2525 FV UE6020 f , vc Standard UE6110 S Standard UE6110 215 ─ 360 0.06 ─ 0.30 vc Standard UE6020 FV UE6020 f Unstable Cutting F FV UE6020 240 ─ 395 0.04 ─ 0.20 vc Standard UE6020 f , vc Standard UE6020 S Standard UE6020 200 ─ 330 0.06 ─ 0.30 Standard UE6110 Standard US735 FV UE6020 f P Carbon Steel • Alloy Steel 7°POSITIVE INSERT TYPE 1st Recommendation vc : Cutting Speed f : Feed Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F FV NX2525 170 ─ 245 0.04 ─ 0.20 FV AP25N FV NX3035 f , vc Standard NX2525 S Standard UE6110 160 ─ 270 0.06 ─ 0.30 vc Standard UE6020 FV UE6020 f General Cutting F FV NX3035 165 ─ 235 0.04 ─ 0.20 FV NX2525 FV UE6020 f , vc Standard UE6110 S Standard UE6110 160 ─ 270 0.06 ─ 0.30 vc Standard UE6020 FV UE6020 f Unstable Cutting F FV UE6020 180 ─ 295 0.04 ─ 0.20 vc Standard UE6020 f , vc Standard UE6020 S Standard UE6020 150 ─ 245 0.06 ─ 0.30 Standard UE6110 Standard US735 FV UE6020 f A016
  • 18.
    TURNING INSERTS Stable Cutting F Finish Cutting General Cutting S Light Cutting Unstable Cutting M Medium Cutting Material Material St St ab ab le le Cu Stainless Steel Cu Cast Iron ttin ttin g g Flat Top Ductile Cast Iron UC5105 Standard Flat Top US735 Standard Standard UC5115 Standard Standard US735 Standard UC5115 Standard UC5115 Flat Top US735 UC5115 Standard Standard US735 UC5115 Standard US735 UC5115 Standard US735 UC5115 Un Standard Un sta UC5115 sta ble ble Cu Cu 1st Recommendation ttin 1st Recommendation ttin (General Cutting) g (General Cutting) g M Stainless Steel vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f S Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f General Cutting F Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f S Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f Unstable Cutting F Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f S Standard US735 70 ─ 140 0.06 ─ 0.30 vc ap, f f , vc f K Cast Iron • Ductile Cast Iron vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Breaker Grade vc (m/min) f (mm/rev) F Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 S Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 Stable Cutting M Flat Top UC5105 140 ─ 255 0.08 ─ 0.30 vc Flat Top UC5115 F Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 S Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 General Cutting M Flat Top UC5115 135 ─ 245 0.08 ─ 0.30 Flat Top UC5105 ap, f F Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 S Standard UC5115 135 ─ 245 0.06 ─ 0.30 vc Standard UE6110 Unstable Cutting M Flat Top UC5115 135 ─ 245 0.08 ─ 0.30 Flat Top UC5105 ap, f CLASSIFICATION A046 A017
  • 19.
    TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Material St ab Stable Cutting le Cu Aluminium Alloy ttin g General Cutting Unstable Cutting AZ F Finish Cutting HTi10 Un sta ble 1st Recommendation Cu (General Cutting) ttin g N Aluminium Alloy vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F AZ HTi10 300 ─ 700 0.10 ─ 0.40 vc ap, f f , vc f General Cutting F AZ HTi10 300 ─ 700 0.10 ─ 0.40 vc ap, f f , vc f Unstable Cutting F AZ HTi10 300 ─ 700 0.10 ─ 0.40 vc ap, f f , vc f Material Material St St ab ab le le Cu Titanium Alloy Cu Ni, Co-Based Alloy ttin ttin g g FJ FJ RT9010 VP10RT Un Un sta sta ble ble 1st Recommendation Cu 1st Recommendation Cu (General Cutting) ttin (General Cutting) ttin g g S Titanium Alloy vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F * FJ RT9010 40 ─ 85 0.04 ─ 0.12 vc ap, f f General Cutting F * FJ RT9010 40 ─ 85 0.04 ─ 0.12 vc ap, f f Unstable Cutting F * FJ RT9010 40 ─ 85 0.04 ─ 0.12 vc ap, f f * Non stock, produced to order only. S Ni, Co-Based Alloy vc : Cutting Speed f : Feed 7°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F * FJ VP10RT 20 ─ 50 0.04 ─ 0.12 vc ap, f f General Cutting F * FJ VP10RT 20 ─ 50 0.04 ─ 0.12 vc ap, f f Unstable Cutting F * FJ VP10RT 20 ─ 50 0.04 ─ 0.12 vc ap, f f A018 * Non stock, produced to order only.
  • 20.
    TURNING INSERTS Stable Cutting F Finish Cutting General Cutting S Light Cutting Unstable Cutting M Medium Cutting Material Material St St ab ab le le Cu M i l d St e e l Cu Carbon Steel ttin MV ttin MV g g Alloy Steel NX2525 NX3035 MV MV SV SV NX2525 NX3035 SV SV FV NX3035 FV UE6020 NX2525 MV NX3035 MV UE6020 VP15TF FV FV NX3035 UE6020 SV SV UE6020 VP15TF NX3035 UE6020 FV Un FV Un UE6020 sta VP15TF sta ble ble 1st Recommendation Cu 1st Recommendation Cu ttin ttin (General Cutting) g (General Cutting) g P Mild Steel vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FV NX2525 230 ─ 330 0.04 ─ 0.20 vc FV VP15TF f , vc f S SV NX2525 230 ─ 330 0.05 ─ 0.25 vc SV NX3035 f , vc MV NX2525 Stable Cutting M MV NX2525 195 ─ 275 0.08 ─ 0.30 MV AP25N MV NX3035 SV NX2525 f F FV NX3035 220 ─ 315 0.04 ─ 0.20 FV NX2525 FV VP15TF f , vc f S SV NX3035 165 ─ 235 0.05 ─ 0.25 SV NX2525 SV VP45N f , vc MV NX3035 General Cutting M MV NX3035 140 ─ 195 0.08 ─ 0.30 MV NX2525 MV VP25N SV NX3035 f F FV UE6020 240 ─ 395 0.04 ─ 0.20 FV NX3035 ap, f f , vc f S SV UE6020 295 ─ 395 0.05 ─ 0.25 SV US7020 SV VP15TF f , vc MV UE6020 Unstable Cutting M MV UE6020 150 ─ 245 0.08 ─ 0.30 MV US7020 MV VP15TF SV UE6020 f P Carbon Steel • Alloy Steel vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FV NX3035 165 ─ 235 0.04 ─ 0.20 vc R/L-FS VP15TF f , vc f S SV NX3035 165 ─ 235 0.05 ─ 0.25 SV NX2525 SV VP45N f , vc MV NX3035 Stable Cutting M MV NX3035 140 ─ 195 0.08 ─ 0.30 MV NX2525 MV VP45N SV NX3035 f F FV UE6020 180 ─ 295 0.04 ─ 0.20 FV NX3035 R/L-FS VP15TF f , vc f S SV UE6020 180 ─ 295 0.05 ─ 0.25 SV US7020 SV VP15TF f , vc MV UE6020 General Cutting M MV UE6020 150 ─ 245 0.08 ─ 0.30 MV US7020 MV VP15TF SV UE6020 f F FV VP15TF 90 ─ 190 0.04 ─ 0.20 FV UE6020 ap, f f , vc f S SV VP15TF 90 ─ 190 0.05 ─ 0.25 SV UE6020 MV VP15TF f , vc MV VP15TF Unstable Cutting M MV VP15TF 70 ─ 150 0.08 ─ 0.30 MV UE6020 ap, f SV VP15TF f CLASSIFICATION A046, A050 A019
  • 21.
    TURNING INSERTS CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING TURNING INSERTS Stable Cutting F Finish Cutting General Cutting S Light Cutting Unstable Cutting M Medium Cutting Material Material St St ab ab le le Cu Stainless Steel Cu Cast Iron ttin ttin g MV g MV Ductile Cast Iron US7020 VP15TF MV MV SV SV US7020 VP15TF SV SV FV US735 FV VP15TF VP15TF MV VP15TF MV VP15TF VP15TF FV FV US735 VP15TF SV SV VP15TF VP15TF VP15TF VP15TF FV Un FV Un VP15TF sta VP15TF sta ble ble Cu Cu 1st Recommendation ttin 1st Recommendation ttin (General Cutting) g (General Cutting) g M Stainless Steel vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) F FV VP15TF 110 ─ 190 0.04 ─ 0.20 vc ap, f — f S SV US7020 95 ─ 245 0.05 ─ 0.25 vc SV US735 — MV US7020 Stable Cutting M MV US7020 80 ─ 205 0.08 ─ 0.30 vc MV US735 SV US7020 f F FV VP15TF 110 ─ 190 0.04 ─ 0.20 vc ap, f — f S SV US735 85 ─ 165 0.05 ─ 0.25 SV US7020 SV VP15TF — MV US735 General Cutting M MV US735 70 ─ 140 0.08 ─ 0.30 MV US7020 MV VP15TF SV US735 f F FV VP15TF 110 ─ 190 0.04 ─ 0.20 vc ap, f — f S SV VP15TF 110 ─ 190 0.05 ─ 0.25 SV US7020 MV VP15TF — MV VP15TF Unstable Cutting M MV VP15TF 80 ─ 160 0.08 ─ 0.30 MV US7020 ap, f SV VP15TF f K Cast Iron • Ductile Cast Iron vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Breaker Grade vc (m/min) f (mm/rev) F FV VP15TF 75 ─ 150 0.04 ─ 0.20 vc ap, f S SV VP15TF 75 ─ 150 0.05 ─ 0.25 vc MV VP15TF Stable Cutting M MV VP15TF 60 ─ 120 0.08 ─ 0.30 vc ap, f F FV VP15TF 75 ─ 150 0.04 ─ 0.20 vc ap, f S SV VP15TF 75 ─ 150 0.05 ─ 0.25 vc MV VP15TF General Cutting M MV VP15TF 60 ─ 120 0.08 ─ 0.30 vc ap, f F FV VP15TF 75 ─ 150 0.04 ─ 0.20 vc ap, f S SV VP15TF 75 ─ 150 0.05 ─ 0.25 vc MV VP15TF Unstable Cutting M MV VP15TF 60 ─ 120 0.08 ─ 0.30 vc ap, f A020
  • 22.
    TURNING INSERTS Material St ab Stable Cutting le Cu Aluminium Alloy ttin g General Cutting R/L-FS Unstable Cutting HTi10 R/L-FS F Finish Cutting HTi10 R/L-FS HTi10 Un sta ble 1st Recommendation Cu (General Cutting) ttin g N Aluminium Alloy vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Long Chips Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F R/L-FS HTi10 200 ─ 400 0.05 ─ 0.12 vc ap, f f , vc f General Cutting F R/L-FS HTi10 200 ─ 400 0.05 ─ 0.12 vc ap, f f , vc f Unstable Cutting F R/L-FS HTi10 200 ─ 400 0.05 ─ 0.12 vc ap, f f , vc f Material Material St St ab ab le Titanium Alloy le Ni, Co-Based Alloy Cu Cu ttin ttin g g R/L-FS R/L-FS HTi10 VP15TF R/L-FS R/L-FS HTi10 VP15TF R/L-FS R/L-FS HTi10 VP15TF Un Un sta sta ble ble 1st Recommendation Cu 1st Recommendation Cu (General Cutting) ttin (General Cutting) ttin g g S Titanium Alloy vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F R/L-FS HTi10 40 ─ 85 0.05 ─ 0.12 vc ap, f f General Cutting F R/L-FS HTi10 40 ─ 85 0.05 ─ 0.12 vc ap, f f Unstable Cutting F R/L-FS HTi10 40 ─ 85 0.05 ─ 0.12 vc ap, f f S Ni, Co-Based Alloy vc : Cutting Speed f : Feed 11°POSITIVE INSERT TYPE ap : Depth of Cut 1st Recommendation Cutting Area Heavy Wear Fracture Chip Jamming Chip Breaker Grade vc (m/min) f (mm/rev) Stable Cutting F R/L-FS VP15TF 20 ─ 50 0.05 ─ 0.12 vc ap, f f General Cutting F R/L-FS VP15TF 20 ─ 50 0.05 ─ 0.12 vc ap, f f Unstable Cutting F R/L-FS VP15TF 20 ─ 50 0.05 ─ 0.12 vc ap, f f CLASSIFICATION A050 A021
  • 23.
    TURNING INSERTS PRECISION BREAKER SYSTEM TURNING INSERTS ANGULAR AND PARALLEL CHIP BREAKER 3-D CHIP BREAKER y CHIP CONTROL RANGE y CHIP CONTROL RANGES • Carbon Steel • Alloy Steel • Carbon Steel • Alloy Steel • Difficult-to-Cut Materials • Stainless Steel • Stainless Steel SN Standard Breaker Standard Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) SS R/L Breaker Breaker SMG MV Breaker Breaker SR F MJ Breaker Breaker SV Breaker FS Breaker Breaker FV FJ Breaker Breaker Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) y FEATURES OF CHIP BREAKER CCGH/CCGT CCMH/CCMT DCMT DCGT TCGT/TCMT TPMH VBGT/VBMT VCMT WBMT/WCGT Breaker Features Type CPMH/CPMT Type Type Type Type Type Type Type Type a For medium cutting. SMG a 3D moulded chipbreaker provides good chip control. (G class) a G class insert gives sharp cutting action, ─ ─ ─ ─ ─ ─ ─ allowing high precision machining. a Sharp cutting edge and low FV resistance design achieves excellent cutting performance. (M class) a Suitable for low depths of cut ─ ─ ─ ─ and low feed rates. a For light cutting. SV a A peninsular dot ensures chip (M class) control at depths of cut under ─ ─ ─ ─ ─ ─ 1mm. a A positive insert and the large rake angle MV achieve sharp cutting edge performance. a The double breakers and round-shaped (M class) dots in the rake face achieve a wide ─ ─ ─ range of chip discharge. a For medium cutting. Standard a Balance of edge strength and sharpness due to a (M class) combination of a flat land and ─ ─ ─ ─ ─ large rake angle. a The curved edge allows smooth chip discharge. FJ a The large rake angle highly suitable for finishing ─ ─ ─ ─ difficult-to-cut materials. a The curved edge allows smooth chip discharge. MJ a Large rake angle highly suitable for finish-light cutting difficult-to-cut ─ ─ ─ ─ materials. CCGH/CCGT CPGT DCGT TPGH TPGV/TPGT TCGT VBGT/VCGT WBGT WCGT WPGT Breaker Features Type Type Type Type Type Type Type Type Type Type a For precision finishing. a Small width lead breaker for FS excellent chip control. a Sharp cutting edge gives a ─ ─ ─ ─ ─ ─ ─ ─ good surface finish. a For finish cutting. a Lead breaker controls chip flow. F a Sharp cutting edge gives a ─ ─ ─ good surface finish. a Lead breaker for light cutting. a Good chip control for low to R/L medium feed rates. ─ ─ ─ ─ ─ ─ ─ ─ ─ a For light cutting. a Good chip control for low to Standard medium feed rates. ─ ─ ─ ─ ─ ─ ─ ─ Breaker Features CCET Type CCGT Type DCET Type DCGT Type VBET Type a The wide lead breaker for medium cutting is suitable for automatic SR lathe machining. a The insert design for low ─ ─ resistance controls chip flow. a The parallel breaker for light cutting is suitable for automatic SS lathe machining. a Excellent chip control at low ─ ─ ─ feed rates. a The parallel breaker for general purpose is suitable for automatic SN lathe machining. a Excellent chip control for low to medium feed rates. A022
  • 24.
    TURNING INSERTS ANGULARAND PARALLEL CHIP BREAKERS (NEGATIVE INSERTS) y CHIP CONTROL RANGE y FEATURES OF CHIP BREAKER Breaker Features DNGG SNGG TNGG VNGG Type Type Type Type a For precision finishing. a Small width lead breaker R/L FS for good chip control. a Sharp cutting edge gives a ─ ─ ─ Breaker Depth of Cut (mm) good surface finish. K a For finish cutting. Breaker a Lead breaker controls F F chip flow. ─ ─ ─ Breaker a Sharp cutting edge gives a good surface finish. FS a Parallel breaker for light Breaker cutting. K a Excellent chip control for ─ ─ ─ low to medium feed rates. a Parallel breaker for medium cutting. R/L a Good chip control for Feed (mm/rev) medium feed rates. A023
  • 25.
    TURNING INSERTS WIPER INSERT a Improving Surface Finish TURNING INSERTS Under the same machining conditions as conventional breakers, but with the feed rate increased, the surface finish of the workpiece can be improved. a Improving Efficiency y What is a Wiper Insert? High feed rates not only shortened machining times but also make it possible to • The wiper insert is designed with a wiper edge that is combine roughing and finishing operations. situated where the straight edge meets the corner a Increased Tool Life radius. When a change to high feed conditions, the time required to cut one component is decreased, • In comparison to conventional Wiper thus more parts can be machined with each insert. In addition, the high feed rate prevents rubbing, therefore, delaying the progression of wear and increasing the tool life of the insert. breakers, the surface finish does not deteriorate even if the feed a Improving Chip Control rate is doubled. Under high feed conditions, the chips generated become thicker and are more easily broken, thus, chip control is improved. • Machining at high feed rates improves cutting efficiency. Finished surface Wiper insert Same surface Standard insert y A wiper insert + machining at high feed rate roughness • Reduced machining time (per workpieces) + + • Increased number of workpieces (per definitive time period) High feed (The feed rate is doubled.) The conventional feed condition • Improving chip control *Please use a wiper insert at high feed rate. y A wiper insert + machining at conventional feed rate 40 <Cutting Conditions> • Eliminating the finishing step by roughing and finishing together Workpiece : JIS S45C (Separate roughing and finishing steps | Single-step machining) Standard Insert Surface Roughness 30 Insert : CNMG120408-pp Cutting Speed=200m/min Rz (μm) Depth of Cut=1.5mm Wiper Insert 20 Feed Speed=0.2 ─ 0.6mm/rev MW Breaker Wet Outer Diameter Cutting 10 • Reducing cycle times • Increased productivity 0 0 0.2 0.4 0.6 0.8 • Avoiding Line-Stoppage <The realization of Reduced Costs!!> Feed f (mm/rev) <Ex>The surface roughness does not deteriorate even if the feed rate is doubled (0.3|0.6)! The estimate of finished surface roughness when using a wiper insert The effects of wiper inserts on external Rz(W)=Rz×0.5 machining, boring and facing. In case the angle is over Rz(W)=Finished surface roughness than 5° when using a wiper insert. Rz : Finished surface roughness from conventional conditions. *The surface taper angle when5°, is the same corner R or roughness over machining at (When using a standard insert) Effective uses of a wiper insert as machining with standard inserts. Non effective uses of a wiper insert Special attention is not necessary when using CNMG • WNMG • CCMT types y No Restriction for Holders End Cutting y Not Necessary to Adjust A standard holders can be used. Angle the Machining Programme * ( A double clamp, high rigidity tool is recommended.) 75° Conventional machining programmes can be used. End Cutting (The CNMG • WNMG • CCMT Angle types are based Non 95° The CNMG type can on the Not restriction be used as a wiper at the 100°corner. ISO/ANSI.) necessary to adjust Special attention is necessary when using the DNMX • TNMX types due to the special top face geometry y Restriction for Holders y Necessary to Adjust Use a holder with end cutting angle 93° for improving wiper efficiency. A holder with the Machining Programme end cutting angle 91° can improve wiper efficiency (see the following figure), however, When machining errors occur, please there is no wiper efficiency with other Ex):Theoretical surface roughness of holders adjust the programme. in using the TNMX160412-MW. end cutting angles (60°, 90°, 107°etc.). (The DNMX • TNMX types are not Roughness Rz (m) Theoretical Surface 40 MW(93°) based on the ISO/ANSI. Please The hole geometry of the DNMX and TNMX type are 30 MW(91°) refer to the next page.) Standard Standard corner the same as the DNMG and TNMG types. The "X" corner radius radius Wiper represents the special geometry of the Corner point. corner radius 20 End Cutting Angle 10 93° Adjustment (Specified) 0 0.1 0.2 0.3 0.4 0.5 0.6 necessary <Example of insert point> Feed f (mm/rev) A024
  • 26.
    TURNING INSERTS Adjustment of machining programmes for DNMX • TNMX types Basic Process) Adjusting Toward X-axis and Z-axis Adjustment toward Z-axis Adjusting the differential between a standard insert and Z-axis / X-axis. Standard insert Adjustment toward X-axis Standard insert DNMX,TNMX type (Not closed to Corner R) 0.01 mm DNMX,TNMX type Corner radius 0.4,0.8: 0.04 mm Corner radius 1.2 : 0.05 mm A) Adjusting a Taper *Necessary to maintain a correct taper. Adjust the relief angle toward the normal line. Geometry of adjusted program Note) Adjust the angle toward the normal line in the case where the adjustment number is minus (θ=60°─ 70°) and is not machined completely. of h pt ut '°(─) de c e er of Th ov pth de r cut The actual machining e Th ove geometry '°(+) Classification Taper Angleθ° Corner radius -25 ─ -15 -10 -5 0 5 10 15 20 ─ 35 40 45 50 55 60 ─ 65 70 75 ─ 85 90 1.2 0.04 0.03 0.01 0 0.02 0.03 0.04 0.05 0.04 0.04 0.02 0.01 -0.01 0 0.01 0 0.8 0.03 0.02 0.01 0 0.01 0.02 0.03 0.04 0.03 0.03 0.02 0 -0.01 0 0.01 0 0.4 0.02 0.01 0.01 0 0.01 0.01 0.02 0.02 0.02 0.01 0.01 0 -0.01 -0.01 0 0 The number→+numbers:adjustment of relief angle, -numbers:adjustment of drive-in angle (mm) B) Adjusting a Corner R *Necessary to maintain a correct corner radius. Adjust the work diameter same as the taper to prevent cut-over. The value of adjustment to work R Ex) : In case of machining R 2.0 when using a corner R 1.2 type insert. = Work R + the adjustment value Geometry of adjusted *No adjusting the corner radius in this case. programme The corner radius The adjustment amount on the of the insert workpiece radius. 2 1. R 2 1. Corner Radius0.4 → Work Radius +0.05(mm) 5 R 0.0 R2.14 Corner Radius0.8 → Work Radius +0.11(mm) = 2.0 + 0.14 Workpiece Workpiece Work radius Adjusted conditions Corner Radius1.2 → Work Radius +0.14(mm) radius 2.0 radius 2.0 The actual machining geometry In correcting corner radius: It is not necessary to adjust the machining program, however, machining errors can occur within max. The Easy-to-correct Method ±0.03mm due to correcting by an approximate number. Corner Radius Correction Input the correction number of each corner radius. The value of corrected corner radius Ex): In the case of machining a corner with a radius R 2.0 when using = approximation an insert with a corner radius R 1.2. *No adjusting the machining programme in this case. The corner radius The value of corrected of a insert corner radius = approximation Corner Radius0.4 → R0.36(mm) 16 2 1. 1. R R Corner Radius0.8 → R0.76(mm) Corner Radius1.2 → R1.16(mm) R2.0 R2.0 Others) The value of correction is same for both DNMX and TNMX. Discriminate them by the size of corner radius. A025
  • 27.
    TURNING INSERTS A026 P S K H N M Hardened Steel Heat Resistant Alloy • Ti Alloy Non-Ferrous Metal Cast Iron Stainless Steel Steel ISO S30 S20 S10 S01 K30 K20 K10 K01 P40 P30 P20 P10 P01 H30 H20 H10 H01 N30 N20 N10 N01 M40 M30 M20 M10 M01 US905 UC5105 UE6105 UC5115 US7020 UE6110 US735 UE6020 UE6035 CVD UH6400 VP10RT VP10RT VP10RT Coated Carbide TURNING INSERTS VP05RT VP15TF VP15TF VP15TF VP10RT VP20RT VP20MF VP20MF PVD VP15TF VP20RT VP20RT VP20RT UP20M UP20M NX2525 NX2525 NX2525 a INDEXABLE INSERT GRADES FOR TURNING NX3035 Cermet NX55 VP25N VP25N VP25N AP25N AP25N AP25N Coated Cermet VP45N RT9005 HTi05T RT9010 HTi10 HTi10 Carbide TF15 UTi20T UTi20T UTi20T MBC010 CBN MBC020 Cemented Coated MB8025 MB810 MB730 MB710 MB820 CBN MB825 MB730 MB835 MBS140 GRADES FOR TURNING MD205 MD220 PCD MD230 (Sintered Diamond)
  • 28.
    TURNING APPLICATION RANGE TURNING INSERTS P STEEL M STAINLESS STEEL Cermet and Coated Cermet 400 400 UC5115 UE6105 Cutting Speed (m/min) Cutting Speed (m/min) 300 AP25N UE6110 300 VP25N CVD Coated Carbide AP25N Cermet and Coated Cermet NX2525 PVD Coated Carbide VP25N 200 NX3035 US7020 200 NX2525 UE6020 US7020 Cemented Carbide US735 CVD • PVD Coated Carbide VP45N VP15TF VP10RT VP20MF VP20RT 100 UE6035 100 VP15TF UH6400 UP20M U5735 VP10RT VP20RT Cemented Carbide UTi20T UTi20T 0 0.2 0.4 0.6 0.8 0 0.2 0.4 0.6 0.8 Feed (mm/rev) Feed (mm/rev) K CAST IRON N NON-FERROUS METAL Sintered CBN Solid CBN 400 MB710 MBS140 800 MB730 MD205 MD220 Sintered Diamond MD230 UC5105 Cutting Speed (m/min) Cutting Speed (m/min) 300 600 CVD Coated Carbide Cemented Carbide AP25N Cermet and Coated Cermet 200 VP25N 400 NX2525 UC5115 UE6110 PVD Coated Carbide 100 VP15TF 200 VP10RT VP20RT HTi10 HTi05T Cemented Carbide HTi10 UTi20T 0 0.2 0.4 0.6 0.8 0 0.1 0.2 0.3 0.4 Feed (mm/rev) Feed (mm/rev) A027
  • 29.
    TURNING INSERTS COATED CARBIDE State-of-the-art “2 in 1 technology” achieves high wear resistance, high fracture resistance and high stability. TURNING INSERTS (CVD) “2 in 1 technology” consists of “Nano-texture coating” and “Black-super smooth coating”. The fibrous nanoscale TiCN and the crystal growth controlledAlumina(Al2O3) in the “Nano-texture coating” give far superior fracture and wear resistance a Special tough fibrous structure improves wear compared to conventional coatings. “Black-super smooth coating” which is and fracture resistance. used for the periphery of the insert has an extremely smooth surface and a It covers a wide application range and thus provides stable cutting for prolonged periods without abnormal damage reduces the number of tools required. such as welding or chipping. SELECTION STANDARD Micro Structure of Coated Carbide UE6110 a TURNING Cutting Recommended Cutting Work Material Recommended Grade ISO Application Range Mode Speed (m/min) P UE6105 300 P01 UE6105 (200 ─ 400) UE6110 Continuous P10 250 UE6020 Cutting UE6110 (150 ─ 400) Steel P20 200 UE6020 UH6400 UE6035 (100 ─ 250) P30 Interrupted Cutting 150 UE6035 (80 ─ 200) P40 M US7020 M10 Continuous 170 Cutting US7020 (120 ─ 220) M20 Stainless Steel Continuous M30 US735 and 100 Interrupted US735 (80 ─ 120) Cutting M40 K UC5105 K01 Continuous 300 UC5115 Cutting UC5105 (200 ─ 400) K10 Cast Iron Ductile Cast Iron K20 Interrupted 250 Cutting UC5115 (150 ─ 300) K30 S Continuous US905 Heat Resistant and 80 Interrupted US905 (50 ─ 100) S01 Alloy Cutting NEGATIVE Material y CUTTING CONDITIONS y CUTTING AREA St ab Stable Cutting Finish Cutting le Cu HX Carbon Steel (ap <0.5mm) ttin UE6110 g Alloy Steel Continuous Cutting HX Constant Depth of Cut GH UE6105 Pre-Machined Securely Clamped Component Cutting Light Cutting GH UE6020 MP (ap=0.5 ─ 1.5mm) UE6105 HX UH6400 MP General Cutting SH UE6110 Medium Cutting UE6105 SH GH UE6020 (ap=1.5 ─ 4.0mm) UC6110 UE6110 Unstable Cutting FH AP25N MP UE6020 FH Heavy Interrupted Cutting UE6110 Irregular Depth of Cut Semi-Heavy Cutting SH UE6020 Un Low Clamping Rigidity Cutting (ap=4.0 ─ 7.0mm) sta NX3035 ble FH Cu 1st Recommendation UE6110 ttin (General Cutting) g Heavy Cutting (ap=7.0 ─ 10mm) A028
  • 30.
    GRADE CHARACTERISTICS Grade Substrate Coating Layer Hardness (HRA) T.R.S (GPa) Surface Composition Thickness TURNING INSERTS UC5105 92.2 2.0 ─ TiCN-AI2O3 Thick UC5115 91.0 2.2 ─ TiCN-AI2O3 Thick UE6105 90.8 1.8 Tough Accumulated TiCN-Al2O3-Ti Compound Thick UE6110 90.3 2.0 Tough Accumulated TiCN-Al2O3-Ti Compound Thick UE6020 90.0 2.2 Tough Accumulated TiCN-Al2O3-Ti Compound Thick UE6035 89.5 2.3 Tough TiCN-AI2O3-TiN Thick UH6400 89.5 2.3 Tough Accumulated TiCN-Al2O3-Ti Compound Thick US7020 90.5 2.0 Tough TiCN-AI2O3-TiN Thin US735 89.0 2.6 ─ Ti Compound Thin US905 92.2 2.0 ─ TiCN-AI2O3 Thin * 1GPa=102kg/mm 2 APPLICATION EXAMPLES Insert (Grade) CNMG120416-MA(UE6110) WNMG080408-MV(UE6020) Alloy steel Alloy steel (JIS SCM440) (JIS SCM420) Workpiece Cutting Speed (m/min) 210 160 Conditions Feed (mm/rev) 0.3 0.25 Cutting Depth of Cut (mm) 3.0 2.0 Coolant Wet cutting Wet cutting 10 20 pieces/corner 50 100 pieces/corner UE6110 UE6020 Result Competitor's P10 coating Competitor's P20 coating UE6110 achieved more than double the tool life. UE6020 achieved 6 times long tool life. Insert (Grade) CNMG120408-MS(US7020) CNMA120408(UC5105) Stainless steel Gray cast iron (JIS SUS316) (JIS FC300) Workpiece Cutting Speed (m/min) Conventional coated grade=100, US7020=200 250 Conditions Feed (mm/rev) 0.15 ─ 0.2 0.30 Cutting Depth of Cut (mm) 2 2.5 Coolant Wet cutting Wet cutting 40 80 pieces/corner 250 500 pieces/corner US7020 UC5105 Result Previous coated grade Competitor's K01 coating Large wear US7020 achieved two times longer tool life compared to previous grade when turning in double cutting speed. UC5105 achieved more than double the tool life. NEGATIVE NEGATIVE Material Material St St ab ab le le Flat Top Cu HZ Stainless Steel Cu UC5105 Cast Iron ttin US7020 ttin g g Flat Top Ductile Cast Iron HZ GH Standard US7020 UC5105 GH Standard MS US735 US7020 HZ MA UC5115 US735 UC5105 Flat Top MS UC5115 SH US735 GH MA US735 US735 MA UC5115 SH UC5105 Standard US735 UC5115 FH US735 MS US735 MA UC5115 FH US735 MA SH UC5115 US735 Un Un sta UC5115 sta US735 ble MA ble FH Cu UC5115 Cu 1st Recommendation US735 ttin 1st Recommendation ttin (General Cutting) g (General Cutting) g A029
  • 31.
    TURNING INSERTS COATED CARBIDE a Coating Layer (Wear Resistance) (Thermal Shock Resistance) TURNING INSERTS (PVD) (Welding Resistance) a Substrate a PVD coating prolongs tool life under the same cutting conditions compared to uncoated carbide. a Coating of tools with sharp edges is possible without softening or changing the edge quality of the subsrate. SELECTION STANDARD a TURNING Coating Recommended Cutting Work Material Recommended Grade ISO Application Range Name Speed (m/min) P 120 P01 VP10RT (100 ─ 150) 120 VP10RT VP15TF (100 ─ 150) P10 VP Coating 120 VP20MF VP20RT UP20M VP15TF Steel VP20MF (100 ─ 150) P20 120 VP20RT (100 ─ 150) P30 UP Coating 120 P40 UP20M (100 ─ 150) M 120 M01 VP10RT (100 ─ 150) 120 VP10RT VP15TF (100 ─ 150) M10 VP Coating VP20MF 120 VP20RT UP20M VP15TF Stainless Steel VP20MF (100 ─ 150) M20 120 VP20RT (100 ─ 150) M30 UP Coating 120 M40 UP20M (100 ─ 150) K 120 K01 VP10RT (100 ─ 150) VP10RT K10 120 Cast Iron VP Coating VP15TF (100 ─ 150) VP20RT VP15TF K20 120 VP20RT (100 ─ 150) K30 S VP05RT 50 VP05RT (20 ─ 70) S01 VP10RT 40 VP10RT (20 ─ 50) S10 Heat Resistant VP20RT VP15TF VP Coating Alloy 40 VP20RT (20 ─ 50) S20 40 S30 VP15TF (20 ─ 50) A030
  • 32.
    TURNING INSERTS FEATURES OF VP (MIRACLE) COATING (r) Compared to conventional coating technology, VP (MIRACLE) coating features (Al, Ti) N coating with highly increased heat resistance and adhesion strength. 900 MIRACLE Coating Oxidation Temperature 800 Increased Heat Resistance 700 Increased Adhesion Strength 600 Competitor's Coating Grade 50 60 70 80 (N) Adhesion Strength APPLICATION EXAMPLES Insert (Grade) DCMT11T304-MV(VP15TF) CNMG120408-MJ(VP10RT) Alloy steel Stainless Steel (Fan parts) ø45 Workpiece ø85 ø45 Cutting Speed (m/min) 170 200 Conditions Feed (mm/rev) 0.14 0.25 Cutting Depth of Cut (mm) 0.25 0.5 Coolant Wet cutting Wet cutting M Class 0 400 800 pieces/corner 0 500 1500 pieces/corner MJ breaker VP15TF (VP10RT) Competitor's Competitor's P20 carbide Result (M Class) P30 coating VP15TF does not experience chipping. MJ breaker achieved 1.5 times longer tool life. This enables stable machining and much longer tool life. Insert (Grade) CNMG120408-MJ(VP10RT) TNMG160408-MJ(VP05RT) Inconel 718 (Pin) Sintered iron parts (FH655) ø36 Workpiece ø50 Cutting Speed (m/min) 31 120 Conditions Feed (mm/rev) 0.2 0.05 Cutting Depth of Cut (mm) 2.3 0.5 Coolant Wet cutting Wet cutting 0 1 2 pieces/corner M Class 0 75 150 300 pieces/corner MJ breaker MJ breaker (VP10RT) (VP05RT) Result Competitor's Competitor's K10 carbide coated carbide (M Class) VP10RT achieved 4 times longer tool life. MJ breaker achieved 5 times longer tool life. MJ breaker for excellent chip disposal and vastly increased tool life. A031
  • 33.
    TURNING INSERTS CERMET a NX3035 uses a special alloy substrate in the metal binder phase to deliver TURNING INSERTS highly improved thermal shock resistance. a The optimized alloy structure and special alloy binder improves both wear and fracture resistance. Micro-Structure of NX3035 a It covers a wide application range and reduces the a NX2525 has high number of tools required. hardened Ti compound particles within it's a NX3035 for wet cutting. microstructure therefore a NX2525 for dry cutting. the grade has both excellent wear and fracture resistance properties. SELECTION STANDARD Micro-Structure of NX2525 a TURNING Cutting Recommended Cutting Work Material Recommended Grade ISO Application Range Mode Speed (m/min) P Continuous 250 P01 NX2525 (200 ─ 280) Cutting NX2525 NX55 Steel P10 NX3035 Interrupted 230 Cutting NX3035 (190 ─ 260) P20 K K01 NX2525 Cast Iron 210 Ductile Cast Iron Finishing NX2525 (170 ─ 230) K10 K20 CUTTING PERFORMANCE Cutting Speed : vc Depth of Cut : ap Cutting Performance Feed : f y Steel, Continuous Cutting (Wet) y Steel, Interrupted Cutting 0.35 <Cutting Conditions> Competitor's P20 <Cutting Conditions> 0.30 coated cermet Workpiece : JIS S45C Workpiece : JIS SCM440 Competitor's NX3035 Flank Wear (mm) 0.25 micro grain Insert : CNMG120408-pp Insert : CNMG120408-pp P20 cermet vc=250m/min vc=200m/min 0.20 Competitor's ap=1.0mm micro grain ap=1.5mm NX3035 0.15 f=0.15mm/rev P20 cermet f=0.2mm/rev 0.10 Wet Cutting Competitor's Wet Cutting External Continuous Cutting P20 coated Interrupted Cutting 0.05 cermet 0 5 10 15 20 25 30 35 0 500 1000 1500 2000 Cutting Time (min) Number of Impacts y Cast Iron, Continuous Cutting 0.1 <Cutting Conditions> Workpiece : JIS FC300 Flank Wear (mm) Competitor's K10 Insert : CNMG120408 Cemented Carbide vc=100m/min ap=1.5mm 0.05 f=0.3mm/rev NX2525 Wet Cutting 0 5 10 15 20 25 30 Cutting Time (min) GRADE CHARACTERISTICS Substrate Grade Thermal Conductivity Thermal Expansion Hardness (HRA) T.R.S (GPa) (W/m • K) (×10-6/K) NX2525 92.2 2.0 33 * 7.8 NX3035 91.5 2.1 35 7.8 NX55 91.7 1.8 25 7.8 * 1GPa=102kg/mm , 1W/m • K=2.39×10 2 -3 cal/cm • sec • r A032
  • 34.
    COATED CERMET a Coating Layer Outer layer is TiN (Welding resistance) TURNING INSERTS Middle layer is (Ti, Al) N Compound. (wear resistance thermal shock resistance) a Coated cermet (PVD coating) has superior wear and fracture resistance, and therefore provides a stable a Substrate Micro Grain Cermet NX2525 cutting performance. (wear resistance and fracture resistance) Micro-Structure of AP25N SELECTION STANDARD a TURNING Cutting Recommended Cutting Work Material Recommended Grade ISO Application Range Mode Speed (m/min) P P01 Continuous VP25N 280 AP25N VP25N Cutting AP25N (200 ─ 320) P10 Steel VP45N P20 Interrupted 180 VP45N (140 ─ 200) Cutting P30 K K01 AP25N VP25N Cast Iron VP25N 220 Finishing (170 ─ 250) K10 Ductile Cast Iron AP25N K20 CUTTING PERFORMANCE Cutting Speed : vc Depth of Cut : ap Cutting Performance Feed : f y Wear Resistance for Wet Cutting y Thermal Shock Resistance for Interrupted Cutting <Cutting Conditions> <Cutting Conditions> Competitor's Workpiece : JIS SCM440 (HB230) Workpiece : JIS SCM440 (HB230) PVD Cermet A Insert : CNMG120408-pp 100 Insert : CNMG120408-pp Conventional vc=300m/min vc=200m/min 0.3 Cermet ap=0.5mm ap=2.0mm Number of Passes f=0.2mm/rev f=0.3mm/rev Flank Wear (mm) Wet Cutting Wet Cutting 0.2 AP25N 50 0.1 5 10 15 20 AP25N Competitor's Conventional Cutting Time (min) PVD Cermet Cermet A A033
  • 35.
    TURNING INSERTS CEMENTED CARBIDE TURNING INSERTS a UTi grades are available for steel and cast iron. HTi grades are available for non-ferrous and non-metal materials and are also suitable for cast iron. SELECTION STANDARD K Class Grade (WC-Co) 10!m P,M Class Grade (WC-TiC-TaC-Co) 10!m a TURNING Recommended Cutting Work Material Recommended Grade ISO Application Range Speed (m/min) P P10 Steel 100 P20 UTi20T UTi20T (60 ─ 130) P30 M M10 100 M20 Stainless Steel UTi20T UTi20T (60 ─ 130) M30 K HTi05T 120 K01 HTi05T (80 ─ 150) HTi10 K10 100 Cast Iron HTi10 UTi20T (50 ─ 150) K20 100 UTi20T (50 ─ 150) K30 N N01 HTi10 600 N10 Non-Ferrous Metal HTi10 (400 ─ 800) N20 N30 70 RT9005 S RT9005 S01 RT9010 (50 ─ 100) Heat-resistant Alloy 60 S10 Ti Alloy RT9010 (40 ─ 80) TF15 S20 50 TF15 (40 ─ 70) S30 MAIN COMPONENT AND APPLICATION P series for steel cutting, K series for cast iron cutting and M series for general cutting. a V-T Diagram (P Grade) <Cutting Conditions> Dry ISO Main Characteristics Work Material Workpiece : JIS S45C 220HB Cutting Speed (m/min) Component Tool Life Standard : VB=0.3mm 300 Carbon steel, alloy steel, Depth of Cut : 1.5mm M WC-TiC-TaC-Co Heat / deformation resistance. P stainless steel and cast iron 200 Feed : 0.3mm/rev Holder : CSBNR2525M43 N WC-Co High rigidity and wear resistance. Cast iron, non-ferrous metals, K and non-metal Insert : SNMG120408 S WC-Co High heat resistance and wear resistance. Heat-resistant alloy, Ti alloy 100 UTi20T 80 60 20 10 20 30 40 60 100 GRADE CHARACTERISTICS Tool Life (min) Thermal Thermal Hardness Conductivity Expansion Young's T.R.S a V-T Diagram (K Grade) <Cutting Conditions> Dry ISO Grade Modulus 400 Workpiece : JIS FC300 200HB Cutting Speed (m/min) (HRA) (GPa) P M UTi20T 90.5 (W/m • K) 38 * (x10-6/K) 5.5 (GPa) 520 * 2.0 * 300 HTi05T Tool Life Standard : VB=0.3mm Depth of Cut : 1.5mm Feed : 0.3mm/rev 200 HTi10 Holder : CSBNR2525M43 N HTi05T 92.5 79 4.5 600 1.5 Insert : SNMN120408 K HTi10 92.0 79 4.6 630 2.0 100 UTi20T RT9005 92.2 79 4.5 600 2.0 80 S RT9010 92.0 79 4.6 630 2.2 60 TF15 91.5 71 5.3 580 2.5 10 20 30 40 60 100 Tool Life (min) * 1GPa=102kg/mm2, 1W/m • K=2.39×10-3cal/cm • sec • r A034
  • 36.
    MICRO-GRAIN CEMENTED CARBIDE TURNING INSERTS (SOLID TOOLS) a Compared to normal cemented carbide, micro-grain types have higher wear resistance and toughness. Micro-Structure of MF10 Micro-Structure of TF15 2!m 2!m CUTTING PERFORMANCE SELECTION STANDARD Cutting Tool Recommended Grade Work Material 0.4 Peripheral Edge Flank Wear (mm) SF10 Co HSS 9.0 PCB miniature drill MF07 Non-Metal MF10 0.3 0.6 MF20 Powder HSS TF15 Solid Carbide Drill 0.2 Turning Inserts TF15 Steel • Cast Iron Milling Inserts 0.1 HTi10 Solid End Mill TF15 Steel • Cast Iron 10 20 30 40 50 MF10 Cutting Length (m) <Cutting Conditions> Workpiece : JIS NAK55(40HRC) Gear Hob TF15 Tool : & 6mm, 4 flutes(SED4060 S) Reamer MF20 Steel • Cast Iron, etc. Helical Angle : 30° Tap etc. MF30 vc=30m/min -1 n=1,600m/min fz=0.02mm/tooth vf=128mm/min Depth of Cut in the Axial Direction=9.0mm Depth of Cut in the Radial Direction=0.6mm Down Cut, Dry GRADE CHARACTERISTICS Grade Grade Characteristics ** ISO Wear Resistance Fracture Resistance Corrosion Resistance Specific Gravity Hardness (HRA) T.R.S (Gpa) * HTi10 14.9 92.0 3.2 K10 e u u TF15 14.5 91.0 4.0 K20 e u e SF10 14.9 92.7 3.8 K01 e u e MF07 14.7 93.2 3.9 K01 e u e MF10 14.6 93.0 4.0 K01 e u e MF20 14.2 92.0 4.4 K10 u e e MF30 13.7 90.7 4.3 K20 u e e * 1GPa=102kg/mm 2 ** After HIP A035
  • 37.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel Nose FH First recommendation for finishing carbon steel, 3 12° alloy steel and stainless steel ap (mm) 2 Double sided chipbreaker. 1 Flank Stable chip control even at small depth of cut. 0 0.1 0.2 0.3 0.4 12° f (mm/rev) Mild Steel Nose FS Alternative chipbreaker for finishing mild steel 3 16° ap (mm) Double sided chipbreaker. 2 M Stable chip control even at small depth of cut. 1 Flank Sharp edge gives best performance. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Mild Steel Nose FY First recommendation for finishing mild steel 3 15° ap (mm) Double sided chipbreaker. 2 Effectively controls adhesive chips. Flank 1 Suitable for mild steel finishing. 0.2 0 0.1 0.2 0.3 0.4 15° f (mm/rev) Difficult-to-Cut Materials Nose First recommendation for finishing difficult-to-cut Finish Cutting FJ materials ap (mm) 3 14° Double sided chipbreaker. 2 Ideal for heat-resistant alloy and titanium alloy. 1 Flank The sharp edge produces good cutting surface. 0 0.1 0.2 0.3 0.4 9° The curved edge allows smooth chip discharge. f (mm/rev) Carbon Steel • Alloy Steel Nose Alternative chipbreaker for finishing carbon steel PK and alloy steel 3 15° ap (mm) Double sided chipbreaker. 2 G class insert tolerance is suitable for workpieces requiring close 1 Flank dimensional tolerances. 0 0.1 0.2 0.3 0.4 15° Stable chip control even at small depth of cut. f (mm/rev) G Carbon Steel • Alloy Steel R/L-FS Precise finishing 3 Flank ap (mm) Double sided chipbreaker. 2 14° A narrow lead chipbreaker for good chip control. 1 The sharp edge produces a good surface finish. 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank ap (mm) Double sided chipbreaker. 2 Lead chipbreaker controls chip flow. 14° 1 The sharp edge produces a good surface finish. 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Nose First recommendation for light cutting of carbon steel, SH alloy steel and stainless steel 4 15° ap (mm) 3 Double sided chipbreaker. 2 Can be used at low depth of cuts and high feed rates. Flank 1 The curved edge allows smooth chip discharge. 0.2 0 0.1 0.3 0.5 15° Recommended for workpieces in the 160 ─250HB range. f (mm/rev) Carbon Steel • Alloy Steel Nose Alternative chipbreaker for light cutting of carbon steel SA Light Cutting 4 25° 0.3 and alloy steel ap (mm) 3 10° Double sided chipbreaker. M Superior chip control at small depth of cuts. 2 Flank 1 25° 0.34 Covers copying and back turning with wavy edge. 0 0.1 0.3 0.5 Recommended for workpieces in the 200 ─300HB range. f (mm/rev) 8° Carbon Steel • Alloy Steel Nose SW Wiper insert for light cutting of carbon steel and alloy steel 4 18° 0.15 ap (mm) Double sided chipbreaker. 3 7° The wiper allows up to two times higher feed. 2 1 Flank Wiper design for increased productivity and improved surface finish. 0.15 0 0.1 0.3 0.5 18° f (mm/rev) 7° A036
  • 38.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CNMG_FH DNMG_FH SNMG_FH TNMG_FH VNMG_FH WNMG_FH FH ^ A058 ^ A063 ^ A069 ^ A074 ^ A080 ^ A082 CNMG_FS DNMG_FS SNMG_FS TNMG_FS VNMG_FS WNMG_FS FS ^ A058 ^ A063 ^ A069 ^ A074 ^ A080 ^ A082 CNMG_FY DNMG_FY SNMG_FY TNMG_FY WNMG_FY FY ^ A058 ^ A063 ^ A069 ^ A074 ^ A082 CNGG_FJ DNGG_FJ VNGG_FJ FJ ^ A058 ^ A063 ^ A080 CNGG_PK DNGG_PK SNGG_PK TNGG_PK PK ^ A058 ^ A063 ^ A069 ^ A074 TNGG_R/L-FS R/L-FS ^ A074 TNGG_R/L-F VNGG_R/L-F R/L-F ^ A074 ^ A080 CNMG_SH DNMG_SH SNMG_SH TNMG_SH VNMG_SH WNMG_SH SH ^ A058 ^ A063 ^ A069 ^ A075 ^ A080 ^ A082 CNMG_SA DNMG_SA SNMG_SA TNMG_SA WNMG_SA SA ^ A059 ^ A064 ^ A069 ^ A075 ^ A082 CNMG_SW DNMX_SW TNMX_SW WNMG_SW SW ^ A059 ^ A064 ^ A075 ^ A082 A037
  • 39.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Mild Steel Nose SY First recommendation for light cutting of mild steel 4 10° Double sided chipbreaker. ap (mm) 3 Effectively controls adhesive chips. 2 1 Flank Suitable for mild steel light cutting. 0.2 0 0.1 0.3 0.5 10° f (mm/rev) Carbon Steel • Alloy Steel Nose C Alternative chipbreaker for light cutting of carbon steel 4 12° and alloy steel ap (mm) 3 Double sided chipbreaker. 2 Suitable for light cutting. 1 Flank The curved edge allows smooth chip discharge. 0 0.1 0.3 0.5 12° f (mm/rev) M Alternative chipbreaker for light cutting of carbon steel Carbon Steel • Alloy Steel R/L-1M and alloy steel 4 Flank ap (mm) 3 Double sided chipbreaker. 0.2 2 15° Parallel chipbreaker controls chip flow. 1 Suitable for finish-light cutting. 0 0.1 0.3 0.5 Moulded chipbreaker. f (mm/rev) Alternative chipbreaker for light cutting of carbon steel Carbon Steel • Alloy Steel R/L-1G Light Cutting and alloy steel ap (mm) 4 Flank 3 Double sided chipbreaker. 0.2 2 15° Parallel chipbreaker controls chip flow. 1 Suitable for finish-light cutting. 0 0.1 0.3 0.5 Precision chipbreaker. f (mm/rev) Carbon Steel • Alloy Steel R/L-K Light cutting 4 Flank Double sided chipbreaker. ap (mm) 3 0.25 G Parallel chipbreaker. 2 14° Excellent chip control at low to medium feed rates. 1 0 0.1 0.3 0.5 f (mm/rev) Difficult-to-Cut Materials Nose First recommendation for light cutting of MJ difficult-to-cut materials 4 13° ap (mm) 3 Double sided chipbreaker. M 2 Flank Ideal for heat-resistant alloy and titanium alloy. 1 The sharp edge produces a good surface finish. 0 9° 0.1 0.3 0.5 The curved edge allows smooth chip discharge. f (mm/rev) First recommendation for light cutting of Difficult-to-Cut Materials Nose MJ difficult-to-cut materials 4 13° ap (mm) 3 Double sided chipbreaker, Single sided chipbreaker (D type, V type). G The sharp edge produces a good surface finish. 2 1 Flank Ideal for heat-resistant alloy and titanium alloy. 0 9° 0.1 0.3 0.5 The curved edge allows smooth chip discharge. f (mm/rev) First recommendation for medium cutting of carbon steel Carbon Steel • Alloy Steel Nose MP and alloy steel 5 15° 0.15 4 ap (mm) Double sided chipbreaker. 3 Suitable for medium to light cutting. 2 Flank Medium Cutting Breaker geometry appropriate for copying and back turning. 1 0 0.1 0.2 Cutting edge geometry for an optimum balance of sharpness and 0.3 0.5 11° fracture resistance. f (mm/rev) M Nose First recommendation for medium cutting of carbon steel Carbon Steel • Alloy Steel MA and alloy steel 5 22° 0.2 4 Alternative chipbreaker for finishing and light cutting of ap (mm) 6° 3 cast iron 2 Flank 1 0.2 Double sided chipbreaker. 0 0.1 22° 0.3 0.5 Positive land provides sharp cutting action. 6° f (mm/rev) A038
  • 40.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CNMG_SY DNMG_SY SNMG_SY TNMG_SY WNMG_SY SY ^ A059 ^ A064 ^ A069 ^ A075 ^ A083 CNMG_C DNMG_C SNMG_C TNMG_C WNMG_C C ^ A059 ^ A064 ^ A070 ^ A075 ^ A083 TNMG_R/L-1M R/L-1M ^ A075 SNMG_R/L-1G TNMG_R/L-1G R/L-1G ^ A070 ^ A075 TNGG_R/L-K R/L-K ^ A075 CNMG_MJ DNMG_MJ TNMG_MJ VNMG_MJ WNMG_MJ MJ(M) ^ A059 ^ A064 ^ A076 ^ A080 ^ A083 CNGG_MJ DNGM_MJ VNGM_MJ MJ(G) ^ A059 ^ A065 ^ A080 CNMG_MP DNMG_MP SNMG_MP TNMG_MP VNMG_MP WNMG_MP MP ^ A059 ^ A065 ^ A070 ^ A076 ^ A081 ^ A083 CNMG_MA DNMG_MA SNMG_MA TNMG_MA VNMG_MA WNMG_MA MA ^ A059 ^ A065 ^ A070 ^ A076 ^ A081 ^ A083 A039
  • 41.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel Nose MH First recommendation for semi-heavy cutting 5 0.25 of mild steel 16° 4 ap (mm) Alternative chipbreaker for medium cutting of 3 carbon steel and alloy steel 2 Flank 1 0.35 Double sided chipbreaker. 16° 0 0.1 0.3 0.5 Flat land offers high edge strength. f (mm/rev) Carbon Steel • Alloy Steel Nose Standard First recommendation for medium cutting of cast iron 5 15° 0.25 Alternative chipbreaker for medium cutting of carbon steel 4 ap (mm) and alloy steel 3 2 Flank Double sided chipbreaker. 1 0.25 0 0.1 15° Flat land offers high edge strength. 0.3 0.5 f (mm/rev) Carbon Steel • Alloy Steel Nose MW Wiper insert for medium cutting carbon steel and 5 19° 0.25 alloy steel 4 ap (mm) 3 Double sided chipbreaker. 2 Flank The wiper allows up to two times higher feed. 1 0.3 0 0.1 19° A wide chip pocket prevents chip jamming. 0.3 0.5 f (mm/rev) Stainless Steel Nose MS First recommendation for medium cutting of stainless steel, 5 25° 0.5 mild steel and difficult-to-cut materials 4 15° ap (mm) 3 M Double sided chipbreaker. 2 Flank Medium Cutting The sharp edge gives best performance. 1 0.5 25° 0 0.1 0.3 0.5 f (mm/rev) 15° Stainless Steel R/L-ES Alternative chipbreaker for medium cutting of 5 Flank stainless steel 4 ap (mm) 3 0.16 Double sided chipbreaker. 15° 2 Good balance of edge strength and sharpness. 1 Right- or left-hand breaker for unidirectional chip control. 0 0.1 0.3 0.5 f (mm/rev) Alternative chipbreaker for medium cutting of carbon steel Carbon Steel • Alloy Steel R/L-2M and alloy steel 5 Flank 4 ap (mm) 0.2 Double sided chipbreaker. 3 15° 2 Parallel chipbreaker controls chip flow. 1 Suitable for light to medium cutting. 0 0.1 0.3 0.5 Moulded chipbreaker. f (mm/rev) Carbon Steel • Alloy Steel R/L-2G Alternative chipbreaker for medium cutting of carbon steel 5 Flank and alloy steel 4 ap (mm) 3 0.2 Double sided chipbreaker. 14° 2 Parallel chipbreaker controls chip flow. 1 Suitable for light to medium cutting. 0 0.1 0.3 0.5 f (mm/rev) Carbon Steel • Alloy Steel R/L Medium cutting 5 Flank 4 ap (mm) Double sided chipbreaker. 0.25 G Parallel chipbreaker. 3 2 14° Good chip control for medium feed rates. 1 0 0.1 0.3 0.5 f (mm/rev) Carbon Steel • Alloy Steel Nose GH First recommendation for semi-heavy cutting of 7 18° 0.32 carbon steel, alloy steel and stainless steel ap (mm) 5 Semi-heavy Cutting Double sided chipbreaker. 3 Flank For interrupted cuts and removing scale. 1 0.32 0 0.1 0.3 0.5 0.7 18° A combination of wide land and a large chip pocket allows high feed rates. f (mm/rev) M Nose Difficult-to-Cut Materials GJ First recommendation for semi-heavy cutting of 7 18° 0.15 difficult-to-cut materials ap (mm) 5 Double sided chipbreaker. 3 Flank Excellent balance of edge sharpness and strength. 1 0.15 0 0.1 0.3 0.5 0.7 18° Edge geometry with high face wear resistance. f (mm/rev) A040
  • 42.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CNMG_MH DNMG_MH SNMG_MH TNMG_MH VNMG_MH WNMG_MH MH ^ A060 ^ A065 ^ A070 ^ A076 ^ A081 ^ A083 CNMG DNMG SNMG TNMG VNMG WNMG RNMG Standard ^ A060 ^ A065 ^ A071 ^ A077 ^ A081 ^ A084 ^ A068 CNMG_MW DNMX_MW TNMX_MW WNMG_MW MW ^ A060 ^ A065 ^ A077 ^ A084 CNMG_MS DNMG_MS SNMG_MS TNMG_MS VNMG_MS WNMG_MS MS ^ A060, A061 ^ A066 ^ A071 ^ A077 ^ A081 ^ A084 TNMG_R/L-ES R/L-ES ^ A077 TNMG_R/L-2M R/L-2M ^ A077 TNMG_R/L-2G R/L-2G ^ A077 DNGG_R/L SNGG_R/L TNGG_R/L VNGG_R/L R/L ^ A066 ^ A071 ^ A078 ^ A081 CNMG_GH DNMG_GH SNMG_GH TNMG_GH WNMG_GH GH ^ A061 ^ A066 ^ A071 ^ A078 ^ A084 CNMG_GJ DNMG_GJ WNMG_GJ GJ ^ A061 ^ A066 ^ A084 A041
  • 43.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Mild Steel Nose HZ First recommendation for heavy cutting of mild steel and 14 22° 0.42 stainless steel 6° ap (mm) 10 Single sided chipbreaker. 6 Flank Covers the lower end of the heavy cutting region. 0.42 2 22° Low cutting resistance due to positive land and curved edge. 0 0.2 0.6 1.0 1.4 6° Teardrop dots improve chip control without increasing cutting resistance. f (mm/rev) Carbon Steel • Alloy Steel Nose HX First recommendation for heavy cutting of carbon steel 14 23° 0.43 and alloy steel ap (mm) 10 Single sided chipbreaker. Covers the medium range of the heavy cutting region. 6 Flank Owing to the straight edge and chamfer, 21° 0.52 2 it gives a balance of sharpness and strength. 0 0.2 0.6 1.0 1.4 Variable land and a wavy chipbreaker for good chip control. f (mm/rev) Carbon Steel • Alloy Steel Nose Alternative chipbreaker for heavy cutting of carbon steel Heavy Cutting HV 14 20° 0.68 and alloy steel ap (mm) 10 Single sided chipbreaker. M 6 Flank Covers the upper end of the heavy cutting region. 2 20° 0.68 Wide land and large chamfer offer high edge strength. 0 0.2 0.6 1.0 1.4 A wide chipbreaker prevents chip jamming. f (mm/rev) Carbon Steel • Alloy Steel Nose HAS Alternative chipbreaker for heavy cutting of carbon steel 14 0.45 and alloy steel 20° ap (mm) 10 Double sided chipbreaker. 6 Cover the lower end through to the medium range of the heavy cutting region. Flank 2 0.55 Due to the variable land, it gives a balance of sharpness and strength. 0 0.2 0.6 1.0 1.4 20° A narrow chipbreaker for good chip control. f (mm/rev) Mild Steel Nose HXD Alternative chipbreaker for heavy cutting of mild steel 14 25° 0.35 and stainless steel ap (mm) 10 Single sided chipbreaker. 6 Flank Cover the lower end through to the medium range of the heavy cutting region. 2 30° 0.55 0 0.2 0.6 1.0 1.4 Balance of sharpness and strength owing to a narrow chamfer and variable land. f (mm/rev) Cast Iron Flat Top First recommendation for semi-heavy cutting of 7 cast iron 0° ap (mm) 5 M Double sided flat insert. 3 For Cast Iron Most effective for unstable machining due to its high edge strength. 1 0 0.1 0.3 0.5 0.7 f (mm/rev) Cast Iron Flat Top For cast iron 7 0° ap (mm) Double sided flat insert. 5 G Most effective for unstable machining due to its high edge strength. 3 Can be used on workpieces requiring close tolerances due to G class 1 0 0.1 0.3 0.5 0.7 insert tolerance. f (mm/rev) A042
  • 44.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CNMM_HZ DNMM_HZ SNMM_HZ TNMM_HZ HZ ^ A061 ^ A066 ^ A071 ^ A079 CNMM_HX SNMM_HX HX ^ A061 ^ A072 CNMM_HV SNMM_HV TNMM_HV HV ^ A061 ^ A072 ^ A079 CNMG_HAS SNMG_HAS HAS ^ A061 ^ A072 CNMM_HXD SNMM_HXD HXD ^ A062 ^ A072 CNMA DNMA SNMA TNMA WNMA Flat Top(M) ^ A062 ^ A067 ^ A072 ^ A079 ^ A084 DNGA SNGA TNGA VNGA Flat Top(G) ^ A067 ^ A073 ^ A079 ^ A081 A043
  • 45.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS 5° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture NEW Carbon Steel • Alloy Steel Nose FV First recommendation for finishing carbon steel, 3 alloy steel, mild steel and stainless steel 18° ap (mm) 2 M Suitable for low depths of cut and low feed rates. 1 Flank Finish Cutting Sharp cutting edge and low resistance design achieves excellent cutting performance. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank ap (mm) Lead chipbreaker controls chip flow. 2 G Sharp cutting edge gives a good surface finish. 13° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Nose SV Light Cutting Light cutting of carbon steel, alloy steel, mild steel 3 18° and stainless steel ap (mm) 2 M Large rake angle provides sharp cutting action. A peninsular dot ensures chip control at depths of cut under 1mm. 1 Flank 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel Nose MV Medium cutting of carbon steel, alloy steel, mild steel 0.1 and stainless steel 3 18° ap (mm) 10° A positive insert with a large rake angle achieves sharp cutting edge 2 performance. 1 Flank The double breakers and round-shaped dots in the rake face achieve 0.1 0 0.1 0.2 0.3 0.4 18° a wide range of chip discharge. f (mm/rev) 10° Carbon Steel • Alloy Steel Nose R/L-MV Medium cutting of carbon steel, alloy steel, mild steel 0.16 and stainless steel 3 20° ap (mm) 8° A positive insert with a large rake angle achieves sharp cutting edge 2 M performance. Flank 1 The double breakers and round-shaped dots in the rake face achieve 0.16 0 0.1 0.2 0.3 0.4 20° a wide range of chip discharge. f (mm/rev) 8° Carbon Steel • Alloy Steel Nose Standard Medium cutting of carbon steel, alloy steel and 3 18° 0.1 stainless steel ap (mm) 2 Balance of edge strength and sharpness due to a combination of a Flank Medium Cutting 1 flat land and large rake angle. 0.1 0 0.1 0.2 0.3 0.4 18° f (mm/rev) Carbon Steel • Alloy Steel R/L-SR Medium cutting of automatic lathe machining 3 Flank ap (mm) A wide lead chipbreaker. 2 30° Insert designed for low resistance chip control. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° E Excellent chip control for low to medium feed rates. 2 0 0.1 0.3 f (mm/rev) Carbon Steel • Alloy Steel R/LW-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° Excellent chip control for low to medium feed rates. 2 The wiper produces good cutting surface. 0 0.1 0.3 f (mm/rev) A044
  • 46.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section VBMT_FV NEW NEW FV ^ A108 VBGT_R/L-F WBGT_R/L-F R/L-F ^ A108 ^ A113 VBMT_SV SV ^ A108 VBMT_MV MV ^ A108 WBMT_R/L-MV R/L-MV ^ A113 VBMT Standard ^ A108 VBET_R/L-SR R/L-SR ^ A109 VBET_R/L-SN R/L-SN ^ A109 VBET_R/LW-SN R/LW-SN ^ A109 A045
  • 47.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS 7° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel Nose FV First recommendation for finishing carbon steel, 3 alloy steel, mild steel and stainless steel 18° ap (mm) 2 M Suitable for low depths of cut and low feed rates. Sharp cutting edge and low resistance design achieves excellent cutting 1 Flank performance. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Difficult-to-Cut Materials Nose FJ First recommendation for finishing difficult-to-cut 3 materials 14° ap (mm) 2 Ideal for heat-resistant alloy and titanium alloy. The sharp edge produces a good surface finish. 1 Flank The curved edge allows smooth chip discharge. 0 0.1 0.2 0.3 0.4 14° f (mm/rev) Aluminium Alloy Finish Cutting AZ For aluminium alloy 4 Flank ap (mm) The high rake angle and 3D curved cutting edge provides sharpness 3 30° at the cutting point. 2 Additionally the 3D shape of the rake face enables excellent chip control. 1 Lapping of the top surface gives a mirror finish for improved welding 0 0.1 0.3 0.5 G resistance. f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 17° Sharp cutting edge gives a good surface finish. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L Finishing 3 Flank Lead chipbreaker. ap (mm) 2 15° Excellent chip control at low feed rates. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Nose SVX Light cutting of carbon steel and alloy steel 3 18° Chip control is improved by having a chip breaker geometry ap (mm) 2 suitable for copying. 1 Flank 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel Nose SV Alternative chipbreaker for light cutting of carbon steel, 3 alloy steel, mild steel and stainless steel 18° ap (mm) 2 M Large rake angle provides sharp cutting action. 1 Flank A peninsular dot ensures chip control at depths of cut under 1mm. Light Cutting 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel Nose SW Wiper insert for light cutting of carbon steel, 3 0.12 alloy steel, mild steel and stainless steel 20° ap (mm) 2 12° The wiper allows up to two times higher feed. Positive land improves sharpness. 1 Flank 0.12 0 0.1 0.2 0.3 0.4 16° f (mm/rev) 8° Carbon Steel • Alloy Steel R/L-SS Light cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 14° G Excellent chip control at low feed rates. 2 0 0.1 0.3 f (mm/rev) A046
  • 48.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Rhombic 25° Round Breaker Name and Cross Section CCMT_FV DCMT_FV SCMT_FV TCMT_FV VCMT_FV FV ^ A088 ^ A093 ^ A101 ^ A103 ^ A110 CCGT_FJ FJ ^ A088 CCGT_AZ DCGT_AZ TCGT_AZ VCGT_AZ RCGT_AZ AZ ^ A088 ^ A093 ^ A103 ^ A110 ^ A098 CCGT_L-F DCGT_R/L-F TCGT_R/L-F VCGT_R/L-F CCGH_R/L-F R/L-F ^ A088 ^ A093 ^ A103 ^ A110 WCGT_R/L R/L ^ A114 XCMT_SVX SVX ^ A116 CCMH_SV DCMT_SV VCMT_SV SV ^ A089 ^ A093 ^ A110 CCMT_SW SW ^ A089 CCGT_R/L-SS DCGT_R/L-SS R/L-SS ^ A089 ^ A093 A047
  • 49.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS 7° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel Nose 0.1 3 18° ap (mm) 2 1 Flank 0.1 Standard First recommendation for medium cutting of carbon steel, 0 0.1 0.2 0.3 0.4 18° alloy steel, mild steel, stainless steel and cast iron f (mm/rev) Balance of edge strength and sharpness due to a combination of a flat land and large rake angle. Flank 0.2 15° M Nose Carbon Steel • Alloy Steel MV Alternative chipbreaker for medium cutting of carbon steel, 0.18 3 20° alloy steel, mild steel and stainless steel ap (mm) 2 12° A positive insert and the large rake angle achieve sharp cutting edge performance. 1 Flank The double breakers and round shape in the rake face achieve 20° 0.18 0 0.1 0.2 0.3 0.4 a wide range of chip discharge. 12° f (mm/rev) Carbon Steel • Alloy Steel Nose MW Wiper insert for medium cutting of carbon steel, 3 0.2 18° alloy steel, mild steel and stainless steel ap (mm) 2 7° The wiper allows up to two times higher feed. A wide chip pocket prevents chip jamming. 1 Flank 0 0.1 0.2 0.3 0.4 18° 0.2 f (mm/rev) 7° Medium Cutting Carbon Steel • Alloy Steel R/L-SR Medium cutting of automatic lathe machining 3 Flank ap (mm) A wide lead chipbreaker. 2 30° Insert designed for low resistance chip control. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) E Carbon Steel • Alloy Steel R/L-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° Excellent chip control at low to medium feed rates. 2 Suitable for precise machining with E class tolerance. 0 0.1 0.3 f (mm/rev) Carbon Steel • Alloy Steel R/L-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° G Excellent chip control at low to medium feed rates. 2 0 0.1 0.3 f (mm/rev) Carbon Steel • Alloy Steel R/LW-SN Medium cutting of automatic lathe machining 6 Flank ap (mm) A parallel chipbreaker. 4 20° E Excellent chip control at low to medium feed rates. 2 The wiper produces a good surface finish. 0 0.1 0.3 f (mm/rev) Carbon Steel • Alloy Steel Nose SMG Medium cutting of automatic lathe machining 3 13° ap (mm) 3D moulded chipbreaker provides good chip control. 2 G G class insert gives sharp cutting action, 1 Flank allowing high precision machining. 0 0.1 0.2 0.3 0.4 10° Breaker geometry appropriate for copying and back turning. f (mm/rev) A048
  • 50.
    TURNING INSERTS Rhombic80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CCMT DCMT SCMT TCMT VCMT WCMT RCMT ^ A089 ^ A094 ^ A101 ^ A103 ^ A110 ^ A114 ^ A098 Standard RCMX ^ A098 CCMH_MV DCMT_MV VCMT_MV MV ^ A089 ^ A094 ^ A110 CCMT_MW MW ^ A089 CCET_R/L-SR DCET_R/L-SR R/L-SR ^ A090 ^ A094 CCET_R/L-SN DCET_R/L-SN R/L-SN(E) ^ A090 ^ A095 CCGT_R/L-SN DCGT_R/L-SN R/L-SN(G) ^ A091 ^ A095 CCET_R/LW-SN DCET_R/LW-SN R/LW-SN ^ A091 ^ A095 CCGT_SMG DCGT_SMG SMG ^ A091 ^ A095 A049
  • 51.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS 7° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel RR Heavy cutting of carbon steel and alloy steel 12 0.3 ap (mm) A wide groove chipbreaker prevents chips 8 28° from jamming at large depths of cut. 4 Small dimples improve chip control at small depths of cut. Heavy Cutting 0 0.2 0.6 1.0 1.4 f (mm/rev) M Mild Steel RBS Heavy cutting of mild steel and stainless steel 12 0.27 ap (mm) A wide groove chipbreaker and a sharp angle 8 10° chipbreaker wall controls chips. 4 Large chamfer provides high edge strength. 0 0.2 0.6 1.0 1.4 f (mm/rev) Cast Iron Flat Top Heavy cutting of cast iron 3 ap (mm) Flat top. 0° 2 M Most effective for unstable machining due to its high edge strength. 1 For Cast Iron 0 0.1 0.2 0.3 0.4 f (mm/rev) Cast Iron Flat Top For cast iron 3 0° ap (mm) Flat top. 2 G Most effective for unstable machining due to its high edge strength. 1 Can be used on workpieces requiring close tolerances 0 0.1 0.2 0.3 0.4 due to G class insert tolerance. f (mm/rev) 11° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture NEW Carbon Steel • Alloy Steel Nose FV First recommendation for finishing carbon steel, 3 alloy steel, mild steel and stainless steel 18° ap (mm) 2 M Suitable for low depths of cut and low feed rates. Sharp cutting edge and low resistance design achieves excellent cutting 1 Flank performance. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel R/L-FS Alternative chipbreaker for finishing carbon steel, 3 Flank alloy steel, stainless steel, cast iron and ap (mm) G aluminium alloy 2 15° Small wide lead chipbreaker. 1 Finish Cutting Sharp cutting edge gives a good surface finish. 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 M Sharp cutting edge gives a good surface finish. 15° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel R/L-F Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 15° G Sharp cutting edge gives a good surface finish. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) A050
  • 52.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section RCMX_RR RR ^ A098 RCMX_RBS RBS ^ A098 CCMW DCMW SCMW TCMW VCMW Flat Top(M) ^ A091 ^ A096 ^ A101 ^ A103 ^ A110 CCGW DCGW Flat Top(G) ^ A091 ^ A096 Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section CPMH_FV TPMH_FV NEW NEW NEW FV ^ A092 ^ A105 TPGH_R/L-FS WPGT_R/L-FS R/L-FS ^ A105 ^ A115 CPMH_R/L-F R/L-F(M) ^ A092 CPGT_R/L-F R/L-F(G) ^ A092 A051
  • 53.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS 11° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel R/L Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 10° Good chip control for low to medium feed rates. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) G Aluminium Alloy Standard Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 25° Good chip control for low to medium feed rates. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Finish Cutting L Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 M Good chip control for low to medium feed rates. 10° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) NEW Carbon Steel • Alloy Steel SRF Finishing 3 Flank Lead chipbreaker controls chip flow. ap (mm) 2 E Sharp cutting edge gives a good surface finish. 15° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) NEW Carbon Steel • Alloy Steel Nose SMG Medium cutting of automatic lathe machining 3 13° ap (mm) 3D moulded chipbreaker provides good chip control. 2 G G class insert gives sharp cutting action, Flank 1 allowing high precision machining. 0 0.1 0.2 0.3 0.4 10° Breaker geometry appropriate for copying and back turning. f (mm/rev) Carbon Steel • Alloy Steel Nose SV Light Cutting First recommendation for light cutting of carbon steel, 3 18° alloy steel, mild steel, stainless steel and cast iron ap (mm) 2 M Large rake angle provides sharp cutting action. 1 Flank A peninsular dot ensures chip control at depths of cut under 1mm. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) Carbon Steel • Alloy Steel Nose MV First recommendation for medium cutting of carbon steel, 3 20° 0.2 alloy steel, mild steel, stainless steel and cast iron ap (mm) 2 8° A positive insert and large rake angle achieves sharp cutting edge Flank Medium Cutting 1 performance. 20° 0.2 Double breakers in the rake face achieve a wide range of chip discharge. 0 0.1 0.2 0.3 0.4 8° f (mm/rev) M Nose Carbon Steel • Alloy Steel Standard Alternative chipbreaker for medium cutting of carbon steel, 3 10° alloy steel and stainless steel ap (mm) 2 Standard, general purpose chipbreaker. 1 Flank 0 0.1 0.2 0.3 0.4 10° f (mm/rev) Cast Iron Flat Top Heavy cutting of cast iron 3 0° ap (mm) Flat top. 2 M Most effective for unstable machining due to its high edge strength. 1 For Cast Iron 0 0.1 0.2 0.3 0.4 f (mm/rev) Cast Iron Flat Top For cast iron 3 Flat top. 0° ap (mm) 2 G Most effective for unstable machining due to its high edge strength. 1 Can be used on workpieces requiring close tolerances due to G class insert tolerance. 0 0.1 0.2 0.3 0.4 f (mm/rev) A052
  • 54.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section TPGX_R/L R/L ^ A106 CPGT WPGT Standard ^ A092 ^ A115 TPMX_L L ^ A106 VPET_SRF NEW NEW SRF ^ A112 VPGT_SMG NEW NEW SMG ^ A112 CPMH_SV TPMH_SV SV ^ A092 ^ A106 CPMH_MV TPMH_MV WPMT_MV MV ^ A092 ^ A107 ^ A115 CPMX SPMT TPMX Standard ^ A092 ^ A102 ^ A107 SPMW Flat Top(M) ^ A102 SPGX TPGX Flat Top(G) ^ A102 ^ A107 A053
  • 55.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS 15° POSITIVE INSERTS WITH HOLE For Aluminium Alloy Application Tolerance Breaker Name Cross Section and Features Geometry Picture Aluminium Alloy R/L For aluminium alloy cutting 3 Flank ap (mm) Lead chipbreaker. 2 20° G Sharp cutting edge gives a good surface finish. 1 0 0.1 0.2 0.3 0.4 f (mm/rev) 20° POSITIVE INSERTS WITH HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture Aluminium Alloy R/L-F For aluminium alloy cutting 3 Flank ap (mm) Lead chipbreaker. 2 For Aluminium Alloy Sharp cutting edge gives a good surface finish. 20° 1 0 0.1 0.2 0.3 0.4 f (mm/rev) G Aluminium Alloy R/L For aluminium alloy cutting 4 Flank ap (mm) A parallel chipbreaker. 3 2 25° Sharp cutting edge gives a good surface finish. 1 Good chip control for medium feed rates. 0 0.1 0.3 0.5 f (mm/rev) 30° POSITIVE INSERTS WITH HOLE General Cutting Application Tolerance Breaker Name Cross Section and Features Geometry Picture Standard For difficult-to-cut materials Difficult-to-Cut Materials 4 0° ap (mm) Ideal for heat-resistant alloy and titanium alloy. 3 G 2 1 0 0.1 0.3 0.5 0.7 f (mm/rev) A054
  • 56.
    TURNING INSERTS Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section VDGX_R/L R/L ^ A111 Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section DEGX_R/L-F R/L-F ^ A097 DEGX_R/L TEGX_R/L R/L ^ A097 ^ A104 Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80° Round Breaker Name and Cross Section RGGM Standard ^ A100 A055
  • 57.
    TURNING INSERTS CLASSIFICATION TURNING INSERTS NEGATIVE INSERTS WITHOUT HOLE Semi-heavy Cutting Application Tolerance Breaker Name Cross Section and Features Geometry Picture Semi-heavy cutting of carbon steel and alloy steel Carbon Steel • Alloy Steel R/L 7 Flank Single sided chipbreaker. ap (mm) 5 Can be used for copying. 0.2 M 3 12° A parallel chipbreaker for good chip discharge. 1 0 0.1 0.3 0.5 0.7 f (mm/rev) Heavy cutting of cast iron Cast Iron Flat Top 7 Double sided flat insert. ap (mm) 5 0° Most effective for unstable machining due to high edge M 3 strength and stable insert clamping. For Cast Iron 1 0 0.1 0.3 0.5 0.7 f (mm/rev) For cast iron Cast Iron Flat Top 7 Double sided flat insert. ap (mm) 5 0° G Most effective for unstable machining due to high edge 3 strength and stable insert clamping. 1 Can be used on workpieces requiring close tolerances due to G class 0 0.1 0.3 0.5 0.7 insert tolerance. f (mm/rev) 7° POSITIVE INSERTS WITHOUT HOLE Application Tolerance Breaker Name Cross Section and Features Geometry Picture For cast iron Cast Iron Flat Top For Cast Iron 3 Double sided flat insert. ap (mm) 2 0° Most effective for unstable machining due to high edge G strength and stable insert clamping. 1 Can be used on workpieces requiring close tolerances due to G class 0 0.1 0.2 0.3 0.4 insert tolerance. f (mm/rev) 11° POSITIVE INSERTS WITHOUT HOLE Finish Cutting Application Tolerance Breaker Name Cross Section and Features Geometry Picture Carbon Steel • Alloy Steel R/L Finishing Flank 3 A parallel chipbreaker. ap (mm) 2 Good chip control for low to medium feed rates. 15° G 1 0 0.1 0.2 0.3 0.4 f (mm/rev) Carbon Steel • Alloy Steel Nose Light to medium cutting of carbon steel, alloy steel Medium Cutting Standard and stainless steel 3 0° ap (mm) Light to 2 Standard, general purpose chipbreaker. M 1 Flank 0 0.1 0.2 0.3 0.4 0° f (mm/rev) Heavy cutting of cast iron Cast Iron Flat Top 3 Flat top. ap (mm) 2 0° M Most effective for unstable machining due to high edge strength and stable insert clamping. 1 For Cast Iron 0 0.1 0.2 0.3 0.4 f (mm/rev) For cast iron Cast Iron Flat Top 3 Flat top. ap (mm) 0° 2 G Most effective for unstable machining due to high edge strength and stable insert clamping. 1 Can be used on workpieces requiring close tolerances due to G class 0 0.1 0.2 0.3 0.4 insert tolerance. f (mm/rev) A056
  • 58.
    TURNING INSERTS SPECIAL PURPOSE INSERTS Application Square 90° Triangular 60° Parallelogram 55° Breaker Name Tolerance and Tool Holder Type Inserts Cross Section KNMX_R/L RNGJ, RDGH R/L ROTARY Holder ^ A085 ^ A068, A099 SNMN TNMN RTG Flat Top(M) Special G TL Type ^ A086 ^ A087 ^ A117 SNGN TNGN CFT Flat Top(G) CF Type ^ A086 ^ A087 ^ F115 Square 90° Triangular 60° Breaker Name and Cross Section TCGN Flat Top ^ A119 Square 90° Triangular 60° Breaker Name and Cross Section SPGR_R/L TPGR_R/L R/L ^ A118 ^ A120 SPMR TPMR Standard ^ A118 ^ A120 SPMN TPMN Flat Top(M) ^ A118 ^ A120 SPGN TPGN Flat Top(G) ^ A118 ^ A121 A057
  • 59.
    TURNING INSERTS [NEGATIVE] 80° CN TYPE INSERTS WITH HOLE CNMG 12 04 02- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) FH Carbon Steel • Alloy Steel CNMG120402-FH 0.2 a a a a a C010 3 120404-FH 0.4 a a a a a a C011 ap (mm) 2 E013 120408-FH 0.8 a a a a a a 1 E042 0 120412-FH 1.2 a a H006 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) ─ 008 FS Mild Steel CNMG120404-FS 0.4 a a C010 3 120408-FS 0.8 a a C011 ap (mm) 2 E013 1 E042 0 0.1 0.2 0.3 0.4 H006 Finish Cutting f (mm/rev) ─ 008 FY Mild Steel CNMG120404-FY 0.4 a a a C010 3 120408-FY 0.8 a a a C011 ap (mm) 2 E013 1 E042 0 0.1 0.2 0.3 0.4 H006 Finish Cutting f (mm/rev) ─ 008 FJ Difficult-to-Cut Materials CNGG 1204V5-FJ 0.05 a a C010 3 120401-FJ 0.1 a a C011 ap (mm) 2 E013 120402-FJ 0.2 a a 1 E042 0 0.1 0.2 0.3 0.4 120404-FJ 0.4 a a r a a H006 Finish Cutting f (mm/rev) 120408-FJ 0.8 a a r a a ─ 008 PK Carbon Steel • Alloy Steel CNGG 120404-PK 0.4 a [ C010 3 120408-PK 0.8 a [ C011 ap (mm) 2 E013 1 E042 0 0.1 0.2 0.3 0.4 H006 Finish Cutting f (mm/rev) ─ 008 SH CNMG090304-SH 0.4 r Carbon Steel • Alloy Steel 090308-SH 0.8 r C010 4 09T304-SH 0.4 a a C011 ap (mm) 3 E013 2 09T308-SH 0.8 a a 1 E042 0 0.1 0.3 0.5 120404-SH 0.4 a a a a a a a a H006 f (mm/rev) 120408-SH 0.8 a a a a a a a a ─ 008 Light Cutting 120412-SH 1.2 a a a r a a a a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A058 (10 inserts in one case)
  • 60.
    TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH SA Carbon Steel • Alloy Steel 4 CNMG120404-SA 0.4 a a a a C010 HOLE 120408-SA 0.8 a a a a C011 ap (mm) 3 E013 2 120412-SA 1.2 a a a a 1 E042 0 160608-SA 0.8 r H006 0.1 0.3 0.5 Light Cutting f (mm/rev) 160612-SA 1.2 a r ─ 008 * SW Carbon Steel • Alloy Steel 4 CNMG120404-SW 0.4 a a a a a a C010 C011 120408-SW 0.8 a a a a a a ap (mm) 3 E013 2 120412-SW 1.2 a a a a a 1 E042 Light Cutting 0 0.1 0.3 0.5 H006 (Wiper) f (mm/rev) ─ 008 SY Mild Steel 4 CNMG120404-SY 0.4 a a a C010 120408-SY 0.8 a a a C011 ap (mm) 3 2 E013 1 E042 0 0.1 0.3 0.5 H006 Light Cutting f (mm/rev) ─ 008 C Carbon Steel • Alloy Steel 4 CNMG120404-C 0.4 [[ C010 120408-C 0.8 [[ C011 ap (mm) 3 2 E013 1 E042 0 0.1 0.3 0.5 H006 Light Cutting f (mm/rev) ─ 008 MJ Difficult-to-Cut Materials 4 CNMG120404-MJ 0.4 a a a r a C010 120408-MJ 0.8 a a a r a C011 ap (mm) 3 E013 2 120412-MJ 1.2 a a a 1 E042 0 120416-MJ 1.6 a a a H006 0.1 0.3 0.5 Light Cutting f (mm/rev) ─ 008 MJ Difficult-to-Cut Materials 4 CNGG 120404-MJ 0.4 r a a a a a C010 120408-MJ 0.8 r a a a a a C011 ap (mm) 3 2 E013 1 E042 0 0.1 0.3 0.5 H006 Light Cutting f (mm/rev) ─ 008 MP CNMG120404-MP 0.4 a a a a Carbon Steel • Alloy Steel 120408-MP 0.8 a a a a C010 5 4 120412-MP 1.2 a a a a C011 ap (mm) 3 E013 2 120416-MP 1.6 a a a a 1 E042 0 0.1 160608-MP 0.8 a a a a H006 0.3 0.5 f (mm/rev) 160612-MP 1.2 a a a a ─ 008 Medium Cutting 160616-MP 1.6 a a a a MA CNMG120404-MA 0.4 a a a a a a a a a a 120408-MA 0.8 a a a a a a a a a a Carbon Steel • Alloy Steel 120412-MA 1.2 a a a a a a a a a a C010 5 4 120416-MA 1.6 a a a a a a a a C011 ap (mm) 3 E013 2 160608-MA 0.8 a a a a r a a 1 E042 0 0.1 160612-MA 1.2 a a a a a a a a H006 0.3 0.5 f (mm/rev) 160616-MA 1.6 a a a r a a a ─ 008 190612-MA 1.2 a a a a a a a a Medium Cutting 190616-MA 1.6 a a a r a a a Please refer to A024 before using the SW breaker (wiper insert). * CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A059
  • 61.
    TURNING INSERTS [NEGATIVE] 80° CN TYPE INSERTS WITH HOLE CNMG 12 04 04- MH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) MH CNMG120404-MH 0.4 a a a a a a 120408-MH 0.8 a a a a a a Carbon Steel • Alloy Steel 120412-MH 1.2 a a a a a a C010 5 4 120416-MH 1.6 a a a a a C011 ap (mm) 3 E013 2 160608-MH 0.8 a a a 1 E042 0 0.1 160612-MH 1.2 a a a a a a H006 0.3 0.5 f (mm/rev) 160616-MH 1.6 a a a ─ 008 190612-MH 1.2 a a a a a a Medium Cutting 190616-MH 1.6 a a a a Standard CNMG090308 0.8 a 09T304 0.4 a a 09T308 0.8 a a 120404 0.4 a a a a a a a a a a 120408 0.8 a a a a a a a a a a a Carbon Steel • Alloy Steel C010 5 120412 1.2 a a a a a a a a a a r C011 4 ap (mm) 3 120416 1.6 a a r a a E013 2 1 160608 0.8 a a a r E042 0 0.1 H006 0.3 0.5 160612 1.2 a a a a a a a f (mm/rev) ─ 008 160616 1.6 a a a a a a 190608 0.8 a a a a 190612 1.2 a a a a a a a 190616 1.6 a a a a a a Medium Cutting 190624 2.4 r * MW Carbon Steel • Alloy Steel 5 CNMG120408-MW 0.8 a a a a a a C010 C011 4 120412-MW 1.2 a a a a a a ap (mm) 3 E013 2 1 E042 Medium Cutting 0 0.1 0.3 0.5 H006 (Wiper) f (mm/rev) ─ 008 MS CNMG090304-MS 0.4 r a 090308-MS 0.8 a r a Stainless Steel C010 5 09T304-MS 0.4 r a r a C011 4 ap (mm) 3 09T308-MS 0.8 a r a r a E013 2 1 120404-MS 0.4 a a a a a a a a a a a a r a a E042 0 0.1 H006 0.3 0.5 120408-MS 0.8 a a a a a a a a a a a a r a a f (mm/rev) ─ 008 120412-MS 1.2 a r a a a a a a a a a r a a Medium Cutting 120416-MS 1.6 a r r * Please refer to A024 before using the MW :breaker (wiper insert). to order only. a : Inventory maintained in Japan. r Non stock, produced A060 (10 inserts in one case)
  • 62.
    TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH MS Stainless Steel 5 CNMG 160604-MS 0.4 r r C010 HOLE 4 160608-MS 0.8 r a C011 ap (mm) 3 E013 2 160612-MS 1.2 r a 1 E042 0 0.1 190612-MS 1.2 r a H006 0.3 0.5 Medium Cutting f (mm/rev) 190616-MS 1.6 r a ─ 008 GH CNMG 120408-GH 0.8 a a a a a a a Carbon Steel • Alloy Steel 120412-GH 1.2 a a a a a a a C010 7 120416-GH 1.6 a a a a C011 ap (mm) 5 E013 3 160612-GH 1.2 a a a a a a a E042 1 0 0.1 0.3 0.5 0.7 160616-GH 1.6 a a a a H006 f (mm/rev) 190612-GH 1.2 a a a a a a a ─ 008 Semi-Heavy Cutting 190616-GH 1.6 a a a a a a a GJ CNMG 120408-GJ 0.8 a a a a a Difficult-to-Cut Materials C010 7 120412-GJ 1.2 a a a a a C011 ap (mm) 5 120416-GJ 1.6 a a a a a E013 3 160612-GJ 1.2 a a a E042 1 0 0.1 0.3 0.5 0.7 H006 Semi-Heavy 190612-GJ 1.2 a a a f (mm/rev) ─ 008 Cutting 190616-GJ 1.6 a a a HZ CNMM120408-HZ 0.8 a a r r Mild Steel 120412-HZ 1.2 a a r r C010 14 160612-HZ 1.2 a a r r C011 ap (mm) 10 E013 6 160616-HZ 1.6 a a r r E042 2 0 0.2 0.6 1.0 1.4 190612-HZ 1.2 a a a r r H006 f (mm/rev) 190616-HZ 1.6 a a a r r ─ 008 Heavy Cutting 190624-HZ 2.4 r r a HX CNMM160612-HX 1.2 r r r 160616-HX 1.6 r r r Carbon Steel • Alloy Steel 190612-HX 1.2 a a r a 14 190616-HX 1.6 a a r a ap (mm) 10 C010 6 190624-HX 2.4 a a r a C011 2 0 0.2 0.6 1.0 1.4 250724-HX 2.4 a r a f (mm/rev) 250732-HX 3.2 r r a 250924-HX 2.4 a a r a Heavy Cutting 250932-HX 3.2 r r a HV Carbon Steel • Alloy Steel 14 CNMM190616-HV 1.6 a a r a 190624-HV 2.4 a a r a ap (mm) 10 C010 6 250724-HV 2.4 a r a C011 2 0 0.2 0.6 1.0 1.4 250924-HV 2.4 a a r a Heavy Cutting f (mm/rev) HAS Carbon Steel • Alloy Steel 14 CNMG 250924-HAS 2.4 a a ap (mm) 10 6 ─ 2 0 0.2 0.6 1.0 1.4 Heavy Cutting f (mm/rev) CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A061
  • 63.
    TURNING INSERTS [NEGATIVE] 80° CN TYPE INSERTS WITH HOLE CNMM 19 06 12- HXD Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) HXD Mild Steel 14 CNMM190612-HXD 1.2 a a 190616-HXD 1.6 a a ap (mm) 10 C010 6 190624-HXD 2.4 a a C011 2 0 0.2 0.6 1.0 1.4 250924-HXD 2.4 a a Heavy Cutting f (mm/rev) Flat Top CNMA 120404 0.4 a a a a 120408 0.8 a a a a a Cast Iron C010 7 120412 1.2 a a r a a C011 ap (mm) 5 120416 1.6 a a E013 3 160612 1.2 a a E042 1 0 0.1 0.3 0.5 0.7 H006 160616 1.6 a a f (mm/rev) ─ 008 190612 1.2 a a a 190616 1.6 a a a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A062 (10 inserts in one case)
  • 64.
    55° DN TYPE INSERTS WITH HOLE DNMG 15 04 02- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) FH DNMG150402-FH 0.2 a a a a a C012 Carbon Steel • Alloy Steel C013 3 150404-FH 0.4 a a a a a a E013 E036 ap (mm) 2 150408-FH 0.8 a a a a a a ─ 038 1 150602-FH 0.2 a a a a a E041 0 0.1 0.2 0.3 0.4 150604-FH 0.4 a a a a a E042 f (mm/rev) H009 Finish Cutting 150608-FH 0.8 a a a a a ─ 011 FS Mild Steel DNMG150404-FS 0.4 a a C012 C013 3 150408-FS 0.8 a a E013 ap (mm) 2 E036 ─ 038 1 E041 E042 0 0.1 0.2 0.3 0.4 H009 Finish Cutting f (mm/rev) ─ 011 FY Mild Steel DNMG150404-FY 0.4 a a a C012 C013 3 150408-FY 0.8 a a a E013 ap (mm) 2 E036 150604-FY 0.4 a a a ─ 038 1 E041 0 150608-FY 0.8 a a a E042 0.1 0.2 0.3 0.4 H009 Finish Cutting f (mm/rev) ─ 011 FJ Difficult-to-Cut Materials DNGG 150404-FJ 0.4 a a r a a C012 C013 3 150408-FJ 0.8 a a r a a E013 ap (mm) 2 E036 ─ 038 1 E041 E042 0 0.1 0.2 0.3 0.4 H009 Finish Cutting f (mm/rev) ─ 011 PK Carbon Steel • Alloy Steel DNGG 150404-PK 0.4 a [ C012 C013 3 150408-PK 0.8 a [ E013 ap (mm) 2 E036 ─ 038 1 E041 E042 0 0.1 0.2 0.3 0.4 H009 Finish Cutting f (mm/rev) ─ 011 SH DNMG110404-SH 0.4 a a a C012 110408-SH 0.8 a a a C013 Carbon Steel • Alloy Steel 4 150404-SH 0.4 a a a a a a a a E013 E036 ap (mm) 3 150408-SH 0.8 a a a a a a a a 2 ─ 038 1 150412-SH 1.2 a a a a a a a a E041 0 0.1 0.3 0.5 150604-SH 0.4 a a r a E042 f (mm/rev) 150608-SH 0.8 a a a a H009 ─ 011 Light Cutting 150612-SH 1.2 a a a a CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A063
  • 65.
    TURNING INSERTS [NEGATIVE] 55° DN TYPE INSERTS WITH HOLE DNMG 15 04 04- SA Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) SA DNMG150404-SA 0.4 a a a a C012 Carbon Steel • Alloy Steel C013 4 150408-SA 0.8 a a a a E013 E036 ap (mm) 3 150412-SA 1.2 a a a a 2 ─ 038 1 150604-SA 0.4 a a a a E041 0 0.1 0.3 0.5 150608-SA 0.8 a a a a E042 f (mm/rev) H009 Light Cutting 150612-SA 1.2 a a a a ─ 011 * SW DNMX 110404-SW 0.4 a 110408-SW 0.8 a C012 Carbon Steel • Alloy Steel 4 150404-SW 0.4 a a a a a E013 E036 ap (mm) 3 150408-SW 0.8 a a a a a 2 E038 1 150412-SW 1.2 a a a a a E041 0 0.1 0.3 0.5 150604-SW 0.4 a a a a a H009 f (mm/rev) 150608-SW 0.8 a a a a a H011 Light Cutting (Wiper) 150612-SW 1.2 a a a a a SY Mild Steel 4 DNMG150404-SY 0.4 a a a C012 C013 150408-SY 0.8 a a a E013 ap (mm) 3 E036 2 150604-SY 0.4 a a a ─ 038 1 E041 0 150608-SY 0.8 a a a E042 0.1 0.3 0.5 H009 Light Cutting f (mm/rev) ─ 011 C Carbon Steel • Alloy Steel 4 DNMG150404-C 0.4 [[ C012 C013 150408-C 0.8 [[ E013 ap (mm) 3 E036 2 150604-C 0.4 [[ ─ 038 1 E041 0 150608-C 0.8 [[ E042 0.1 0.3 0.5 H009 Light Cutting f (mm/rev) ─ 011 MJ DNMG150404-MJ 0.4 a a a r a C012 150408-MJ 0.8 a a a r a C013 Difficult-to-Cut Materials 4 150412-MJ 1.2 a a a E013 E036 ap (mm) 3 150416-MJ 1.6 a a a 2 ─ 038 1 150604-MJ 0.4 a a a E041 0 0.1 0.3 0.5 150608-MJ 0.8 a a a E042 f (mm/rev) 150612-MJ 1.2 a a a H009 ─ 011 Light Cutting 150616-MJ 1.6 a a a * Please refer to A024 before using the SW breaker (wiper insert). a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A064 (10 inserts in one case)
  • 66.
    TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH MJ Difficult-to-Cut Materials 4 DNGM150404-MJ 0.4 r a a a a a C012 C013 HOLE 150408-MJ 0.8 r a a a a a E013 ap (mm) 3 E036 2 ─ 038 1 E041 E042 0 0.1 0.3 0.5 H009 Light Cutting f (mm/rev) ─ 011 MP DNMG150404-MP 0.4 a a a a C012 150408-MP 0.8 a a a a C013 Carbon Steel • Alloy Steel 5 150412-MP 1.2 a a a a E013 4 E036 ap (mm) 3 150416-MP 1.6 a a a a 2 ─ 038 1 150604-MP 0.4 a a a a E041 0 0.1 0.3 0.5 150608-MP 0.8 a a a a E042 f (mm/rev) 150612-MP 1.2 a a a a H009 ─ 011 Medium Cutting 150616-MP 1.6 a a a a MA DNMG110404-MA 0.4 a a 110408-MA 0.8 a a 110412-MA 1.2 a a C012 C013 Carbon Steel • Alloy Steel 150404-MA 0.4 a a a a a a a a a a 5 E013 4 150408-MA 0.8 a a a a a a a a a a E036 ap (mm) 3 2 150412-MA 1.2 a a a a r a a a a ─ 038 1 150416-MA 1.6 a E041 0 0.1 0.3 0.5 E042 f (mm/rev) 150604-MA 0.4 a a a r a a a a H009 150608-MA 0.8 a a a a a a a a a a ─ 011 150612-MA 1.2 a a a r a a a a a Medium Cutting 150616-MA 1.6 a MH DNMG150404-MH 0.4 a a a a a a C012 Carbon Steel • Alloy Steel C013 5 150408-MH 0.8 a a a a a a E013 4 E036 ap (mm) 3 150412-MH 1.2 a a a a a a 2 ─ 038 1 150604-MH 0.4 a a a a a E041 0 0.1 0.3 0.5 150608-MH 0.8 a a a a a E042 f (mm/rev) H009 Medium Cutting 150612-MH 1.2 a a a a a ─ 011 Standard DNMG110408 0.8 a 150404 0.4 a a a a a a a a a C012 C013 Carbon Steel • Alloy Steel 150408 0.8 a a a a a a a a a a a 5 E013 4 150412 1.2 a a a a a a a a a E036 ap (mm) 3 2 150416 1.6 a ─ 038 1 150604 0.4 a a a a a a a E041 0 0.1 0.3 0.5 E042 f (mm/rev) 150608 0.8 a a a a a a a a r H009 150612 1.2 a a a a a a a ─ 011 Medium Cutting 150616 1.6 a * MW Carbon Steel • Alloy Steel 5 DNMX 150408-MW 0.8 a a r r a a C012 E013 4 150412-MW 1.2 a a r r a a E036 ap (mm) 3 2 150608-MW 0.8 a a r a a a E038 1 E041 Medium Cutting 0 0.1 150612-MW 1.2 a a r r r r H009 0.3 0.5 (Wiper) f (mm/rev) H011 * Please refer to A024 before using the MW breaker (wiper insert). CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A065
  • 67.
    TURNING INSERTS [NEGATIVE] 55° DN TYPE INSERTS WITH HOLE DNMG 11 04 08- MS Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) MS DNMG 110408-MS 0.8 a r a C012 Stainless Steel 150404-MS 0.4 a a a a a a a a a a a r a a C013 5 E013 4 150408-MS 0.8 a a a a a a a a a a a r a a E036 ap (mm) 3 2 150412-MS 1.2 a r a a a a a a r a a ─ 038 1 150604-MS 0.4 a a a a a a a a r E041 0 0.1 0.3 0.5 E042 f (mm/rev) 150608-MS 0.8 a a a a a a a a r H009 Medium Cutting 150612-MS 1.2 a a a a a ─ 011 R/L DNGG 150404R 0.4 a a[ a a C012 150404L 0.4 a a[ a a C013 Carbon Steel • Alloy Steel 5 150408R 0.8 a a[ a a E013 4 E036 ap (mm) 3 150408L 0.8 a a[ a a 2 ─ 038 1 150604R 0.4 a a E041 0 0.1 0.3 0.5 150604L 0.4 a E042 f (mm/rev) 150608R 0.8 a H009 ─ 011 Medium Cutting 150608L 0.8 a GH Carbon Steel • Alloy Steel 7 DNMG 150408-GH 0.8 a a a a a a a C012 C013 150412-GH 1.2 a a a a a a a E013 ap (mm) 5 E036 3 150608-GH 0.8 a a a a a a a ─ 038 E041 Semi-Heavy 1 0 0.1 0.3 0.5 0.7 150612-GH 1.2 a a a a a a a E042 H009 Cutting f (mm/rev) ─ 011 GJ DNMG 150408-GJ 0.8 a a a a a C012 Difficult-to-Cut Materials C013 7 150412-GJ 1.2 a a a a a E013 E036 ap (mm) 5 150416-GJ 1.6 a a a a a 3 ─ 038 1 150608-GJ 0.8 a a E041 0 0.1 0.3 0.5 0.7 150612-GJ 1.2 a a E042 Semi-Heavy f (mm/rev) H009 Cutting 150616-GJ 1.6 a a ─ 011 HZ DNMM 150408-HZ 0.8 a a r r C012 Mild Steel C013 14 150412-HZ 1.2 a a r r E013 E036 ap (mm) 10 150416-HZ 1.6 a a r r 6 ─ 038 2 150608-HZ 0.8 a a r r E041 0 0.2 0.6 1.0 1.4 150612-HZ 1.2 a a r r E042 f (mm/rev) H009 Heavy Cutting 150616-HZ 1.6 a a r r ─ 011 a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A066 (10 inserts in one case)
  • 68.
    TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) C012 WITH Flat Top DNMA 150404 0.4 a a a HOLE Cast Iron C013 7 150408 0.8 a a a a a E013 E036 ap (mm) 5 150412 1.2 a a 3 ─ 038 150416 1.6 r r E041 1 0 0.1 0.3 0.5 0.7 150608 0.8 a a E042 f (mm/rev) H009 150612 1.2 a a ─ 011 Flat Top Cast Iron 7 DNGA 150404 0.4 r a a C012 C013 150408 0.8 a a a E013 ap (mm) 5 E036 3 ─ 038 E041 1 E042 0 0.1 0.3 0.5 0.7 H009 f (mm/rev) ─ 011 CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A067
  • 69.
    TURNING INSERTS [NEGATIVE] RN TYPE INSERTS WITH HOLE RNMG 09 03 00 Size Thickness Corner Radius TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Medium Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) M Stainless Steel ( < 200HB) 8 8 8 7 7 7 Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 5 5 5 4 Standard 4 Standard 4 Standard 3 3 3 2 2 2 NEG 1 1 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) Standard RNMG 090300 ─ a Carbon Steel • Alloy Steel 5 120400 ─ a a r 4 ap (mm) 3 150600 ─ a 2 ─ 1 190600 ─ a a a 0 0.1 0.3 0.5 250900 ─ a a f (mm/rev) Medium Cutting 310900 ─ a M5 RNGJ190600-M5 ─ a a C046 For Special Use (For Rotary Tools) a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A068 (10 inserts in one case)
  • 70.
    90° SN TYPE INSERTS WITH HOLE SNMG 09 03 04- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 7 HZ 7 HX 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 5 FY 5 FH 5 FH 5 GH Standard 4 4 SH 4 4 MH 3 3 3 3 SY GH 2 2 2 HZ 2 NEG MA 1 MS 1 MP 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) FH Carbon Steel • Alloy Steel SNMG090304-FH 0.4 a 3 090308-FH 0.8 a C014 ap (mm) 2 ─ 018 120404-FH 0.4 a a a a 1 E014 0 120408-FH 0.8 a a a a E035 0.1 0.2 0.3 0.4 Finish Cutting f (mm/rev) FS Mild Steel SNMG120404-FS 0.4 a a 3 120408-FS 0.8 a a C014 ap (mm) 2 ─ 018 1 E014 0 0.1 0.2 0.3 0.4 E035 Finish Cutting f (mm/rev) FY Mild Steel SNMG120408-FY 0.8 a a a 3 C014 ap (mm) 2 ─ 018 1 E014 0 0.1 0.2 0.3 0.4 E035 Finish Cutting f (mm/rev) PK Carbon Steel • Alloy Steel SNGG 120408-PK 0.8 r [ 3 C014 ap (mm) 2 ─ 018 1 E014 0 0.1 0.2 0.3 0.4 E035 Finish Cutting f (mm/rev) SH Carbon Steel • Alloy Steel 4 SNMG120404-SH 0.4 a a a a a r 120408-SH 0.8 a a a a a a a C014 ap (mm) 3 ─ 018 2 120412-SH 1.2 a a a a a r 1 E014 0 0.1 0.3 0.5 E035 Light Cutting f (mm/rev) SA Carbon Steel • Alloy Steel 4 SNMG120404-SA 0.4 a r a 120408-SA 0.8 a a a a C014 ap (mm) 3 ─ 018 2 120412-SA 1.2 a a a 1 E014 0 0.1 0.3 0.5 E035 Light Cutting f (mm/rev) SY Mild Steel 4 SNMG120408-SY 0.8 a a a C014 ap (mm) 3 2 ─ 018 1 E014 0 0.1 0.3 0.5 E035 Light Cutting f (mm/rev) CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A069
  • 71.
    TURNING INSERTS [NEGATIVE] 90° SN TYPE INSERTS WITH HOLE SNMG 09 03 04- C Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 7 HZ 7 HX 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 5 FY 5 FH 5 FH 5 GH Standard 4 4 SH 4 4 MH 3 3 3 3 SY GH 2 2 2 HZ 2 NEG MA 1 MS 1 MP 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) C Carbon Steel • Alloy Steel 4 SNMG090304-C 0.4 [ 090308-C 0.8 [ C014 ap (mm) 3 ─ 018 2 120408-C 0.8 [[ 1 E014 0 120416-C 1.6 [ E035 0.1 0.3 0.5 Light Cutting f (mm/rev) R/L-1G Carbon Steel • Alloy Steel 4 SNMG120404R-1G 0.4 a 120404L-1G 0.4 a C014 ap (mm) 3 ─ 018 2 120408R-1G 0.8 a 1 E014 0 120408L-1G 0.8 a E035 0.1 0.3 0.5 Light Cutting f (mm/rev) MP Carbon Steel • Alloy Steel 5 SNMG120404-MP 0.4 a a a a 4 120408-MP 0.8 a a a a C014 ap (mm) 3 ─ 018 2 120412-MP 1.2 a a a a 1 E014 0 0.1 0.3 0.5 E035 Medium Cutting f (mm/rev) MA SNMG120404-MA 0.4 a a a a r a a a 120408-MA 0.8 a a a a a a a a a a Carbon Steel • Alloy Steel 120412-MA 1.2 a a a a a a a a a 5 4 120416-MA 1.6 a a C014 ap (mm) 3 ─ 018 2 150608-MA 0.8 a a a a r a 1 E014 0 0.1 150612-MA 1.2 a a a a r a r a E035 0.3 0.5 f (mm/rev) 150616-MA 1.6 a 190612-MA 1.2 a a a a a Medium Cutting 190616-MA 1.6 a a a a r a a a MH Carbon Steel • Alloy Steel 5 SNMG120404-MH 0.4 a a 4 120408-MH 0.8 a a a a a a C014 ap (mm) 3 ─ 018 2 120412-MH 1.2 a a a a a a 1 E014 0 0.1 190612-MH 1.2 a a a a E035 0.3 0.5 Medium Cutting f (mm/rev) 190616-MH 1.6 a a a a a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A070 (10 inserts in one case)
  • 72.
    TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH Standard SNMG 090304 0.4 a a a a a a a HOLE 090308 0.8 a a a a a a a a 090312 1.2 a 120404 0.4 a a a r a a a a 120408 0.8 a a a a a a a a a a a a Carbon Steel • Alloy Steel 5 120412 1.2 a a a a a a a a a a a C014 4 ap (mm) 3 120416 1.6 a a a a a a a ─ 018 2 1 120420 2.0 a E014 0 0.1 E035 0.3 0.5 150412 1.2 r f (mm/rev) 150612 1.2 a a a a a a a 190612 1.2 a a a a a a a 190616 1.6 a a a a a a a 250724 2.4 r Medium Cutting 250924 2.4 a MS SNMG 090304-MS 0.4 r a 090308-MS 0.8 r a Stainless Steel 120404-MS 0.4 a a a a a a 5 4 120408-MS 0.8 a a a a a a a a a a a r r a r C014 ap (mm) 3 ─ 018 2 120412-MS 1.2 a a a a a a a a a r a r 1 E014 0 0.1 120416-MS 1.6 r a E035 0.3 0.5 f (mm/rev) 150608-MS 0.8 r r 150612-MS 1.2 r r Medium Cutting 190616-MS 1.6 r a R/L SNGG 090304R 0.4 a a[ a a 090304L 0.4 a a[ a a 090308R 0.8 a a[ a a Carbon Steel • Alloy Steel 5 090308L 0.8 a a a a C014 4 ap (mm) 3 120404R 0.4 a a[ a a ─ 018 2 1 120404L 0.4 a a[ a a E014 0 0.1 E035 0.3 0.5 120408R 0.8 a a[ a a f (mm/rev) 120408L 0.8 a a[ a a 120412R 1.2 [ a Medium Cutting 120412L 1.2 a GH SNMG 120408-GH 0.8 a a a a a a a Carbon Steel • Alloy Steel 120412-GH 1.2 a a a a a a a 7 120416-GH 1.6 a a a a C014 ap (mm) 5 ─ 018 3 150612-GH 1.2 a a a a E014 1 0 0.1 0.3 0.5 0.7 150616-GH 1.6 a E035 Semi-Heavy f (mm/rev) 190612-GH 1.2 a a a a Cutting 190616-GH 1.6 a a a a HZ Mild Steel SNMM120408-HZ 0.8 a a r r 14 120412-HZ 1.2 a a r r C014 ap (mm) 10 150612-HZ 1.2 a a r r ─ 018 6 190612-HZ 1.2 a a a r r E014 2 0 0.2 0.6 1.0 1.4 E035 190616-HZ 1.6 a a a r r f (mm/rev) Heavy Cutting 190624-HZ 2.4 r r a CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A071
  • 73.
    TURNING INSERTS [NEGATIVE] 90° SN TYPE INSERTS WITH HOLE SNMM 15 06 12- HX Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 7 HZ 7 HX 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 5 FY 5 FH 5 FH 5 GH Standard 4 4 SH 4 4 MH 3 3 3 3 SY GH 2 2 2 HZ 2 NEG MA 1 MS 1 MP 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) HX SNMM150612-HX 1.2 r r r r 150616-HX 1.6 r r r Carbon Steel • Alloy Steel 190612-HX 1.2 a a r a 14 190616-HX 1.6 a a r a ap (mm) 10 C014 6 190624-HX 2.4 a a r a C016 2 0 0.2 0.6 1.0 1.4 250724-HX 2.4 a a r a f (mm/rev) 250732-HX 3.2 r r a 250924-HX 2.4 a a r a Heavy Cutting 250932-HX 3.2 r r a HV Carbon Steel • Alloy Steel 14 SNMM190616-HV 1.6 a a r a 190624-HV 2.4 a a r a ap (mm) 10 C014 6 250724-HV 2.4 a a r a C016 2 0 0.2 0.6 1.0 1.4 250924-HV 2.4 a a r a Heavy Cutting f (mm/rev) HAS Carbon Steel • Alloy Steel 14 SNMG 250924-HAS 2.4 a a ap (mm) 10 6 ─ 2 0 0.2 0.6 1.0 1.4 Heavy Cutting f (mm/rev) HXD Mild Steel 14 SNMM190612-HXD 1.2 a a 190616-HXD 1.6 a a ap (mm) 10 C014 6 190624-HXD 2.4 a a C016 2 0 0.2 0.6 1.0 1.4 250924-HXD 2.4 a a Heavy Cutting f (mm/rev) Flat Top SNMA 090304 0.4 a 090308 0.8 a a a a Cast Iron 090312 1.2 r 7 120404 0.4 a C014 ap (mm) 5 ─ 018 3 120408 0.8 a a a a a E014 1 0 0.1 0.3 0.5 0.7 120412 1.2 a a a a a E035 f (mm/rev) 120416 1.6 a a a 190612 1.2 a a 190616 1.6 a a a : Inventory maintained in Japan. r : Non stock, produced to order only. A072 (10 inserts in one case)
  • 74.
    TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH Flat Top Cast Iron SNGA 090302 0.2 a a HOLE 7 090304 0.4 a a a a C014 ap (mm) 5 090308 0.8 a a a ─ 018 3 120404 0.4 a a a a E014 1 0 0.1 0.3 0.5 0.7 E035 120408 0.8 a a a a f (mm/rev) 120412 1.2 r r CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A073
  • 75.
    TURNING INSERTS [NEGATIVE] 60° TN TYPE INSERTS WITH HOLE TNMG 11 03 04- FH Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) FH Carbon Steel • Alloy Steel TNMG110304-FH 0.4 a r C020 3 160402-FH 0.2 a a a a a ─ 025 ap (mm) 2 160404-FH 0.4 a a a a a a E014 1 160408-FH 0.8 a a a a a a E035 0 0.1 0.2 0.3 0.4 E041 Finish Cutting f (mm/rev) FS Mild Steel TNMG160404-FS 0.4 a a C020 3 160408-FS 0.8 a a ─ 025 ap (mm) 2 E014 1 E035 0 0.1 0.2 0.3 0.4 E041 Finish Cutting f (mm/rev) FY Mild Steel TNMG160404-FY 0.4 a a a C020 3 160408-FY 0.8 a a a ─ 025 ap (mm) 2 E014 1 E035 0 0.1 0.2 0.3 0.4 E041 Finish Cutting f (mm/rev) PK Carbon Steel • Alloy Steel TNGG 160404-PK 0.4 a [ C020 3 160408-PK 0.8 a [ ─ 025 ap (mm) 2 E014 1 E035 0 0.1 0.2 0.3 0.4 E041 Finish Cutting f (mm/rev) R/L-FS Carbon Steel • Alloy Steel TNGG 160402R-FS 0.2 a 3 160402L-FS 0.2 a C020 ─ 025 ap (mm) 2 160404R-FS 0.4 a E014 1 160404L-FS 0.4 a E035 0 0.1 0.2 0.3 0.4 160408R-FS 0.8 a E041 f (mm/rev) Finish Cutting 160408L-FS 0.8 a R/L-F Carbon Steel • Alloy Steel TNGG 160402R-F 0.2 a a a 3 160402L-F 0.2 a a a C020 ─ 025 ap (mm) 2 160404R-F 0.4 a a a E014 1 160404L-F 0.4 a a a E035 0 0.1 0.2 0.3 0.4 160408R-F 0.8 a a a E041 f (mm/rev) Finish Cutting 160408L-F 0.8 a a a a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. A074 (10 inserts in one case)
  • 76.
    TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH SH Carbon Steel • Alloy Steel 4 TNMG160404-SH 0.4 a a a a a a a a C020 HOLE 160408-SH 0.8 a a a a a a a a ─ 025 ap (mm) 3 2 160412-SH 1.2 a a a E014 1 E035 0 220408-SH 0.8 a a a a 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) SA Carbon Steel • Alloy Steel 4 TNMG160404-SA 0.4 a a a a C020 160408-SA 0.8 a a a a ─ 025 ap (mm) 3 2 160412-SA 1.2 a a a a E014 1 E035 0 220408-SA 0.8 a a a 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) 220412-SA 1.2 a a * SW Carbon Steel • Alloy Steel 4 TNMX 160404-SW 0.4 a a a a a C020 160408-SW 0.8 a a a a a C021 ap (mm) 3 2 C023 1 E014 Light Cutting 0 0.1 0.3 0.5 E035 (Wiper) f (mm/rev) SY Mild Steel 4 TNMG160404-SY 0.4 a a a C020 160408-SY 0.8 a a a ─ 025 ap (mm) 3 2 E014 1 E035 0 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) C Carbon Steel • Alloy Steel TNMG110308-C 0.8 [ 4 160404-C 0.4 [[ C020 ─ 025 ap (mm) 3 160408-C 0.8 [[ 2 E014 1 160412-C 1.2 [ E035 0 0.1 0.3 0.5 220404-C 0.4 [[ E041 f (mm/rev) Light Cutting 220408-C 0.8 [[ R/L-1M Carbon Steel • Alloy Steel 4 TNMG160404R-1M 0.4 a C020 160404L-1M 0.4 a ─ 025 ap (mm) 3 2 160408R-1M 0.8 a E014 1 160408L-1M 0.8 a E035 0 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) R/L-1G TNMG160404R-1G 0.4 a 160404L-1G 0.4 a Carbon Steel • Alloy Steel 4 160408R-1G 0.8 a C020 ─ 025 ap (mm) 3 160408L-1G 0.8 a 2 E014 1 220404R-1G 0.4 a E035 0 0.1 0.3 0.5 220404L-1G 0.4 a E041 f (mm/rev) 220408L-1G 0.8 a Light Cutting 220408R-1G 0.8 a R/L-K Carbon Steel • Alloy Steel TNGG 160402R-K 0.2 a a 4 160402L-K 0.2 a a C020 ─ 025 ap (mm) 3 160404R-K 0.4 a a 2 E014 1 160404L-K 0.4 a a E035 0 0.1 0.3 0.5 160408R-K 0.8 a a E041 f (mm/rev) Light Cutting 160408L-K 0.8 a a Please refer to A024 before using the SW breaker (wiper insert). * CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A075
  • 77.
    TURNING INSERTS [NEGATIVE] 60° TN TYPE INSERTS WITH HOLE TNMG 16 04 04- MJ Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) MJ Difficult-to-Cut Materials 4 TNMG160404-MJ 0.4 a a a r a C020 160408-MJ 0.8 a a a r a ─ 025 ap (mm) 3 2 160412-MJ 1.2 a a a E014 1 E035 0 0.1 0.3 0.5 E041 Light Cutting f (mm/rev) MP Carbon Steel • Alloy Steel 5 TNMG160404-MP 0.4 a a a a C020 4 160408-MP 0.8 a a a a ─ 025 ap (mm) 3 2 160412-MP 1.2 a a a a E014 1 220408-MP 0.8 a a a a E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) 220412-MP 1.2 a a a a MA TNMG160404-MA 0.4 a a a a a a a a a a 160408-MA 0.8 a a a a a a a a a a Carbon Steel • Alloy Steel 160412-MA 1.2 a a a a a a a a a 5 C020 4 160416-MA 1.6 a a ─ 025 ap (mm) 3 2 220408-MA 0.8 a a a a a a a a E014 1 220412-MA 1.2 a a a a a a a a E035 0 0.1 0.3 0.5 E041 f (mm/rev) 220416-MA 1.6 a a 270608-MA 0.8 a a a a r Medium Cutting 270612-MA 1.2 a a a a r a MH Carbon Steel • Alloy Steel 5 TNMG160404-MH 0.4 a a a a a a C020 4 160408-MH 0.8 a a a a a a ─ 025 ap (mm) 3 2 160412-MH 1.2 a a a a a a E014 1 220408-MH 0.8 a a a a a a E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) 220412-MH 1.2 a a a a a a a : Inventory maintained in Japan. r : Non stock, produced to order only. A076 (10 inserts in one case)
  • 78.
    TURNING INSERTS Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 NEG HTi10 NX55 f : Feed TF15 (mm) WITH Standard TNMG110304 0.4 a a a a a HOLE 110308 0.8 a a a a 160304 0.4 a r a a 160308 0.8 a a a a 160404 0.4 a a a a a a a a a a a 160408 0.8 a a a a a a a a a a a a Carbon Steel • Alloy Steel 160412 1.2 a a a a a a a a a a a 5 C020 4 160416 1.6 a r a a a a ─ 025 ap (mm) 3 2 160420 2.0 a a a E014 1 220404 0.4 a a a a a E035 0 0.1 0.3 0.5 E041 f (mm/rev) 220408 0.8 a a a a a a a a a a 220412 1.2 a a a a a a a 220416 1.6 a a a a 270608 0.8 a 270612 1.2 a a a 270616 1.6 a a Medium Cutting 330924 2.4 a * MW Carbon Steel • Alloy Steel 5 TNMX 160408-MW 0.8 a a r a r a C020 4 160412-MW 1.2 a a r a a a C021 ap (mm) 3 2 C023 1 E014 Medium Cutting 0 0.1 0.3 0.5 E035 (Wiper) f (mm/rev) MS Stainless Steel 5 TNMG160404-MS 0.4 a a a a a a a a a a a r a r C020 4 160408-MS 0.8 a a a a a a a a a a a a r a r ─ 025 ap (mm) 3 2 160412-MS 1.2 a a a a a a a a a E014 1 220408-MS 0.8 a r a a a a a a a a r a r E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) 220412-MS 1.2 r a R/L-ES Stainless Steel TNMG160404R-ES 0.4 a a 5 160404L-ES 0.4 a a C020 4 ─ 025 ap (mm) 3 160408R-ES 0.8 a a 2 E014 1 160408L-ES 0.8 a a E035 0 0.1 0.3 0.5 220408R-ES 0.8 a E041 f (mm/rev) Medium Cutting 220408L-ES 0.8 a R/L-2M Carbon Steel • Alloy Steel 5 TNMG160404R-2M 0.4 a C020 4 160404L-2M 0.4 a ─ 025 ap (mm) 3 2 160408R-2M 0.8 a E014 1 160408L-2M 0.8 a E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) R/L-2G Carbon Steel • Alloy Steel 5 TNMG160404R-2G 0.4 a C020 4 160404L-2G 0.4 a ─ 025 ap (mm) 3 2 160408R-2G 0.8 a E014 1 160408L-2G 0.8 a E035 0 0.1 0.3 0.5 E041 Medium Cutting f (mm/rev) * Please refer to A024 before using the MW breaker (wiper insert). CHIP BREAKERS A036 GRADES A026 IDENTIFICATION A002 A077
  • 79.
    TURNING INSERTS [NEGATIVE] 60° TN TYPE INSERTS WITH HOLE TNGG 11 03 02 R Size Thickness Corner Radius Chip Breaker TURNING INSERTS * Please refer to page A002. CHIP CONTROL RANGE FOR WORK MATERIALS Finish Cutting Light Cutting Medium Cutting Semi-Heavy Cutting Heavy Cutting P Mild Steel P Carbon Steel • Alloy Steel (180─280HB) P Carbon Steel • Alloy Steel (Wiper) M Stainless Steel ( < 200HB) K Cast Iron ( < 350MPa) 8 8 8 8 8 7 HZ 7 HX 7 7 SH 7 Flat Top Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) Depth of Cut (mm) 6 6 6 6 6 5 FY 5 FH 5 5 FH 5 GH Standard 4 4 SH 4 4 4 MH SW 3 3 3 3 3 SY GH 2 2 2 2 HZ 2 MW NEG MA 1 MS 1 MP 1 1 MS 1 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 0 0.1 0.3 0.5 0.7 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) WITH HOLE Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting P Steel M Stainless Steel Work Material K Cast Iron N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Coated Corner R Coated Cermet Cermet Carbide Holder Page Chip Control Range Applicable VP05RT VP10RT Shape Order Number UH6400 UC5105 UC5115 VP15TF ap : Depth of Cut UE6105 UE6110 UE6020 UE6035 US7020 NX2525 NX3035 RT9005 RT9010 Re UP20M HTi05T UTi20T AP25N VP25N US735 US905 HTi10 NX55 f : Feed TF15 (mm) R/L TNGG 110302R 0.2 a a a a 110302L 0.2 a a a 110304R 0.4 a a a a 110304L 0.4 a a a a 110308R 0.8 a a r 110308L 0.8 a a r a 160304R 0.4 a a a a 160304L 0.4 a a a a 160308R 0.8 a a a a 160308L 0.8 a a a Carbon Steel • Alloy Steel 5 160402R 0.2 a a[ a a C020 4 ─ 025 ap (mm) 3 160402L 0.2 a a[ a a 2 E014 1 160404R 0.4 a a[ a a a E035 0 0.1 0.3 0.5 160404L 0.4 a a[ a a a E041 f (mm/rev) 160408R 0.8 a a[ a a a 160408L 0.8 a a[ a a a 160412R 1.2 a a[ a r a 160412L 1.2 a a 220404R 0.4 a a[ a a 220404L 0.4 a a[ a a 220408R 0.8 a a[ a a a 220408L 0.8