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HOW TO READ THE STANDARD
 OF GROOVING
  aHow this section page is organized
  zClassified according to external or internal applications.
  xSub-classified according to product series.
   (Refer to the index on the next page.)




                                                 [For External Grooving]                                                                                                                                                                  [For Internal Grooving]
                    FIGURE SHOWING THE TOOLING APPLICATION
                    uses illustrations and arrows to depict available machining                                                                                                                                                                                                                                    MIN. CUTTING
                    applications such as cutting off, grooving, and copying.                                                                                                                                                                                                                                       DIAMETER
                    INDICATION OF HOLDER TYPE ACCORDING TO APPLICATION                                                                                                                                                                                                                                             is colour-coded to let
                    indicates the holder types, such as the standard type or the L type,                                                                                                                                                                                                                           you find, at a glance,
                    according to machining application.                                                                                                                                                                                                                                                            the minimum cutting
                    TITLE OF PRODUCT                                                                                                                                                                                PRODUCT FEATURES                                                                               diameters for internal
                                                                                                                   INDICATION OF EXTERNAL/
                                                                                                                                                                                                                                                                                                                   machining.
                    PRODUCT SECTION                                                                                FACE GROOVING/INTERNAL
                                                                                                                   APPLICATION                                                                                                                                                                                     GEOMETRY
                      EXTERNAL GROOVING                                                                                                                                                              INTERNAL GROOVING

                     GYSERIES (EXTERNAL GROOVING)                                                                                                                                                    FTYPE
                                                                                                                                                                                                                                            a Min. cutting diameter 10mm
                                                                                                                                                                                                                                            a Screw-on type
                                                                                                                                                                                                                                            a Usable for various applications.
                                                                                                                                                                                                                                            a Max. groove depth : 3mm



                        1        00° type holder
                    Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-GS
                                                                      (Note 1) For modular blades and modular holders, please order separately.
                                                                      (Note 2) Please use right hand modular blade for right hand modular holder
                                                                               and left hand modular blade for left hand modular holder.
                                                                                                                                                                                                     FSL51                       Internal grooving, Threading, Boring

                    Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-GM                                                                                                                                                                  1 Corner type (FSL5108R,5110R)                      2 Corner type (FSL5112R,5114R,5116R)
                                                                                           ar
                    Insert GY1Gooooooooo- GF Insert GY2MoooooR/Loo-GM
                                          GS
                                                                                                       W3
                                                                                                       F1




                                                                                                                                               B




                                                                                                                                                                                                                                            F1




                                                                                                                                                                                                                                                                                                 F1
                                                                                                                                                                                                                                                 2°   2°                                              2°     2°
                                                                                                                            L1                                                                                                                   W3                          H1                                                               H1
                                                                                                                                                                                                                                     10°                   L2                                         W3
                                                                                                                   L2                                         L2                                                                                                   L1       øD4             5°                     L2
                                                                                                               1                                          1                                                                                                                                                                          L1      øD4
                                                                                                   Fig. 1    øD                            Fig. 2    øD
                                                                                                                                                                                                                                                                                                                         Right hand tool holder only.
                                                                                                        H2




                                                                                                                                                H2
                                                                                                                             H1




                                                                                                                                                                        H1




                                                                                                                   L2                                         L2                                                      Stock                  Insert Number                             Dimensions (mm)
                                                                                                                                                                                                                                                                                                                     Min.    Max.            *
                                                                                                               1                                          1                                                                                                                                                         Cutting Groove
                                                                                                   Fig. 5    øD                            Fig. 6    øD                                              Order Number                                                                                                  Diameter Depth
                                                                                                                                                                                                                       R       Grooving          Threading         Boring         D4   L1   L2   F1        H1 W3    (mm) (mm) Clamp Wrench
                                                                                                        H2




                                                                                                                                                H2
                                                                                                                             H1




                                                                                                                                                                        H1




                                                                                                                                                                                                                                                                                                                                   Screw
                                                                                                                                                                                                      FSL5108R         a      MLG10ppL           MLT1001L       MLP1004L           8 125 30 4.8 7 1.2                   10     1.0        TS25 TKY08F
                                                                                                                                                Right hand tool holder shown.                                                                                                                        1.5
                                 Insert            Max.           Max.
                                                                                                                                                                                                           5110R       a      MLG10ppL           MLT1001L       MLP1004L          10 150 40 5.8 9    2.0                12     1.0        TS25 TKY08F
                                                                                                                                     Order Number
                      Seat       Width    Hand Groove Depth Cut Off Diameter                                                                                                                               5112R       a      MLG14ppL           MLT1401L       MLP1404L          12 180 50 6.8 10.8 1.5                14     2.0        TS32 TKY08F
         GROOVING




                                                                                                                                                                                      GROOVING




                                   W3               ar             D1                     ID                                                                                                                                                                                                         2.0
                      Size                (R/L)
                                 (mm)              (mm)          (mm)                                   Modular Blade        Stock            Modular Holder                 Stock                         5114R       a      MLG14ppL           MLT1401L       MLP1404L          14 180 60 7.8 12.4 3.0                16     2.0        TS32 TKY08F

                                                                                      (1C1R3E1)                                  a
                                                                                                                                                                                                                                                                                                     2.0
                                                        6               12                            GYM20RA-E06                                                                                          5116R       a      MLG20ppL           MLT2001L       MLP2004L          16 200 70 9.7 14 3.0                  20     3.0        TS43 TKY15F
                                                       10               20            (1C1R3E2)       GYM20RA-E10                a       GYHR1616J00-M20R                     a
                                                                                                                                                                                                                                                                                                     4.0
                                                       18               36            (1C1R3E3)       GYM20RB-E18                a
                                                        6
                                                             *4         12            (1E1R3E1)       GYM20RA-E06                a                                                               *   Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5
                                                       10               20            (1E1R3E2)       GYM20RA-E10                a       GYHR2020K00-M20R                     a
                                                       18        4      36            (1E1R3E3)       GYM20RB-E18                a
                                                             *
                                                                                                                                                                                                     FSL52
                                                        6               12            (1E1R4E1)       GYM25RA-E06                a
                                                       12               24            (1E1R4E2)       GYM25RA-E12                a       GYHR2020K00-M25R                     a                                                  (Carbide shank) Internal grooving, Threading, Boring
                                                       20               40            (1E1R4E3)       GYM25RA-E20                a
                                           R
                                                        6
                                                             *1         12
                                                                              *2      (1G1R4E1)       GYM25RA-E06                a
                                                                                                                                                                                                                                     1 Corner type (FSL5208R,5210R)                      2 Corner type (FSL5212R,5214R,5216R)
                                                       12               24            (1G1R4E2)       GYM25RA-E12                a       GYHR2525M00-M25R                     a
                                                       20               40            (1G1R4E3)       GYM25RA-E20                a
                                                        6
                                                             *1         12
                                                                              *2      (1Q1R4E1)       GYM25RA-E06                a
                                                                                                                                                                                                                                            F1




                                                                                                                                                                                                                                                                                                 F1
                                                       12               24            (1Q1R4E2)       GYM25RA-E12                a       GYHR3225P00-M25R                     a
                                                                                                                                                                                                                                                 2°   2°                                              2°     2°
                                                       20               40            (1Q1R4E3)       GYM25RA-E20                a
                                                        6
                                                             *1         12
                                                                              *2      (1J1R4E1)       GYM25RA-E06                a
                                                                                                                                                                                                                                      10°        W3
                                                                                                                                                                                                                                                           L2
                                                                                                                                                                                                                                                                     L1
                                                                                                                                                                                                                                                                             H1
                                                                                                                                                                                                                                                                            øD4             5°
                                                                                                                                                                                                                                                                                                      W3
                                                                                                                                                                                                                                                                                                                   L2
                                                                                                                                                                                                                                                                                                                                     L1
                                                                                                                                                                                                                                                                                                                                               H1
                                                                                                                                                                                                                                                                                                                                              øD4
                                                       12               24            (1J1R4E2)       GYM25RA-E12                a       GYHR3232P00-M25R                     a
                                 2.39                  20               40            (1J1R4E3)       GYM25RA-E20                a                                                                                                                                                                                       Right hand tool holder only.
                        E
                                                        6
                                                             *1         12
                                                                              *2      (1C1L3E1)       GYM20LA-E06                a
                                 2.50
                                                       10               20            (1C1L3E2)       GYM20LA-E10                a       GYHL1616J00-M20L                     a
                                                                                                                                                                                                                      Stock                  Insert Number                             Dimensions (mm)
                                                                                                                                                                                                                                                                                                         Min.    Max.                        *
                                                                                      (1C1L3E3)                                  a
                                                                                                                                                                                                                                                                                                        Cutting Groove
                                                       18               36                            GYM20LB-E18
                                                        6
                                                             *4         12            (1E1L3E1)       GYM20LA-E06                a
                                                                                                                                                                                                     Order Number                                                                                      Diameter Depth
                                                                                                                                                                                                                                                                                                                       Clamp
                                                       10               20            (1E1L3E2)       GYM20LA-E10                a       GYHL2020K00-M20L                     a                                        R       Grooving          Threading         Boring         D4   L1 L2 F1 H1 W3 (mm) (mm) Screw Wrench
                                                       18        4      36            (1E1L3E3)       GYM20LB-E18                a
                                                        6
                                                             *          12            (1E1L4E1)       GYM25LA-E06                a
                                                                                                                                                                                                      FSL5208R         a      MLG10ppL           MLT1001L       MLP1004L           8 125 60 4.8 7 1.2
                                                                                                                                                                                                                                                                                                     1.5
                                                                                                                                                                                                                                                                                                                        10     1.0        TS25 TKY08F
                                                       12               24            (1E1L4E2)       GYM25LA-E12                a       GYHL2020K00-M25L                     a                            5210R       a      MLG10ppL           MLT1001L       MLP1004L          10 150 70 5.8 9    2.0                12     1.0        TS25 TKY08F
                                                       20               40            (1E1L4E3)       GYM25LA-E20                a
                                            L
                                                        6
                                                             *1         12
                                                                              *2      (1G1L4E1)       GYM25LA-E06                a
                                                                                                                                                                                                           5212R       a      MLG14ppL           MLT1401L       MLP1404L          12 180 80 6.8 10.8 1.5
                                                                                                                                                                                                                                                                                                     2.0
                                                                                                                                                                                                                                                                                                                        14     2.0        TS32 TKY08F

                                                       12               24            (1G1L4E2)       GYM25LA-E12                a       GYHL2525M00-M25L                     a                            5214R       a      MLG14ppL           MLT1401L       MLP1404L          14 180 85 7.8 12.4 3.0                16     2.0        TS32 TKY08F
                                                       20        1      40        2   (1G1L4E3)       GYM25LA-E20                a                                                                                                                                                                   2.0
                                                        6
                                                             *          12
                                                                              *       (1Q1L4E1)       GYM25LA-E06                a                                                                         5216R       a      MLG20ppL           MLT2001L       MLP2004L          16 200 115 9.7 14 3.0                 20     3.0        TS43 TKY15F
                                                       12               24            (1Q1L4E2)       GYM25LA-E12                a       GYHL3225P00-M25L                     a                                                                                                                      4.0
                                                                                      (1Q1L4E3)
                                                       20
                                                        6
                                                             *1         40
                                                                        12
                                                                              *2      (1J1L4E1)
                                                                                                      GYM25LA-E20
                                                                                                      GYM25LA-E06
                                                                                                                                 a
                                                                                                                                 a
                                                                                                                                                                                                 * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5
                                                       12               24            (1J1L4E2)       GYM25LA-E12                a       GYHL3232P00-M25L                     a
                                                       20               40            (1J1L4E3)       GYM25LA-E20               a
                                                          *1                *2
                    *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013.
                     1 The maximum                        according                        Please refer to the maximum groove depth of inserts on
                    *3 Dimensions shown are whenvariesgauge insert isinsert used.other insert geometries are used then L1, L2 and F1 values maypages F012 and F013.
                                       off diameter D
                                                      the
                                                                       the
                                                                            used. If
                                                                                      The                                                                    on
                                                                                                                                                                vary.
                    *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031.
                    *




                       a    : Inventory maintained in Japan.                                                                                                                                         a : Inventory maintained in Japan. r : Non stock, produced to order only.
                                                                                                                                                                                                     (10 inserts in one case)
        F016                                                                                                                                                                         F110




                       PRODUCT STANDARDS                                                                                                                                                                                                                                               LEGEND FOR
                       indicates order numbers, stock status                                                                                                                                                                                                                           STOCK STATUS MARK
                       (per right/left hand), holders, Modular Blade,                                                                                                                                                                                                                  is shown on the left hand
                       groove widths, maximum groove depths,                                                                                                                                                                                                                           page of each double-page
                       maximum cut-off diameters, dimensions,                                                                                                                                                                                                                          spread.
                       applicable inserts, and cutting edge shapes.




                    a To Order :                                             For holder, please specify zorder number and hand of tool (right/left).
                                                                             For insert, please specify zinsert number and xgrade.




F000
TURNING TOOLS
GROOVING
          CLASSIFICATION (EXTERNAL CUTTING) ..... F002
          CLASSIFICATION (INTERNAL CUTTING) ...... F003

          STANDARD OF GROOVING TOOLS
            EXTERNAL CUTTING
             FEATURES OF THE GY SERIES ..............                      F004
             CLASSIFICATION OF THE GY SERIES ...                           F006
             HOW TO SELECT GY SERIES..................                     F008
             GY SERIES ORDER NUMBER ..................                     F010
             GY SERIES INSERTS ................................            F012
             GY SERIES.................................................    F014
             UG HOLDER ..............................................      F098
             INSERTS FOR EG HOLDER .....................                   F100
             MG HOLDER ..............................................      F101
             SMG HOLDER............................................        F104
            INTERNAL CUTTING
              GY SERIES.................................................   F080
              MICRO-MINI BORING BARS ............................          F105
              MICRO-MINI TWIN BORING BARS ..................               F106
              F TYPE BORING BARS........................................   F110
              D TYPE BORING HEAD .......................................   F112




                                       *Arranged by Alphabetical order
                                       F105 CoooR-BLS
                                       F106   CG
                                       F112   DPT4
                                       F100   EGT
                                       F110   FSL51
                                       F110   FSL52
                                       F012   GY
                                       F098   KGBN
                                       F099   KGT
                                       F101   MG1
                                       F102   MGH
                                       F103   MGT
                                       F111   MLG
                                       F111   MLP
                                       F111   MLT
                                       F108   RBH
                                       F109   SBH
                                       F104   SMGH
                                       F104   SMGT
                                       F104   SMTT
                                       F099   UGH
                                       F098   UGHN


                                                                                  F001
GROOVING


           CLASSIFICATION
               EXTERNAL CUTTING
                                                                                                                   Groove Width According to Cutting Mode (mm)




                                                                                                                                       Deep Grooving
                                                                                                                    Shallow Grooving




                                                                                                                                                                               Face Grooving
                                                                                                                                                       Cutting Off
                                                                                                                                                                                               Page




                                                                                                                                                                     Copying
                          Name of Tool Holder   Insert Shape                     Features


                                                                                                                   2                   2               2
           GY Series                                           a Clamp-on type.
                                                               a The modular blade    allows for
                                                                                                                   2.39
                                                                                                                   2.5
                                                                                                                                       2.39
                                                                                                                                       2.5
                                                                                                                                                       2.39
                                                                                                                                                       2.5
                                                                                                                   3                   3               3             3         3
                                                                 high rigidity and accuracy.                       3.18                3.18            3.18          3.18      3.18
                                                                                                                   4                   4               4             4         4               F014
                                                                 (Tri Lock System)
                                                                                                                   4.75                4.75            4.75          4.75      4.75
                                                               a Various insert types.                             5                   5               5             5         5
                                                                                                                   6                   6               6             6         6
                                                                                                                   6.35                6.35            6.35          6.35      6.35

           UG Holder                                           a Spring clamp type.
                                                               a Strengthened insert clamping.                     2.2                 2.2             2.2
                                                               a Block and blade type and                          3.1                 3.1             3.1
                                                                 solid type series.                                                                                                            F098
                                                                                                                   4.1                 4.1             4.1
                                                               a Maximum    cut off diameter : 120mm.              5.1                 5.1             5.1
GROOVING




           MG Holder                                           a Clamp-on type.
                                                               a Precision class insert.
                                                                                                                   1.25
                                                               a Positive insert suffers from
                                                                                                                                                                                               F101




                                                                                                                    ─
                                                                 negligible chattering and thus
                                                                 produces a good finished surface.                      6


           SMG Holder                                          a Screw-on type.
                                                               a Precision class insert.
                                                                                                                   0.3
                                                               a Positive insert suffers from
                                                                                                                                                                                               F104


                                                                                                                    ─
                                                                 negligible chattering and thus
                                                                 produces a good finished surface.                 1.3

                                                               a For gang type tool posts.
                         GTAH                                  a Small Shank : 8mm─16mm
                         GTBH GTCH                             a Possible to control the back clamping.            0.3
                                                               a High rigidity due to design of                                                                                                D016
                                                                                                                    ─



                                                                 vertical insert.                                  3.0
                                                               a Economical due to the design of
                                                                 three-corner inserts.
                                                               a For gang type tool posts.
                         CTAH                                  a Small Shank : 8mm─16mm                            0.7                 0.7             0.7
                                                               a Due to the design of handed tool holders,
                                                                                                                   1.0                 1.0             1.0
                                                                 able to minimize accumulation of                                                                                              D018
                                                                 workpieces.                                       1.5                 1.5             1.5
                                                               a High rigidity due to design of vertical insert.   2.0                 2.0             2.0
                                                               a Maximum cut off diameter : 12mm
                                                               a For gang type tool posts.
                         CTBH                                  a Small Shank : 10mm ─ 16mm
                                                               a Single holder for inserts for back
                                                                                                                   1.5                 1.5             1.5
           SMALL TOOLS




                                                                 turning and cutting off.                                                                                                      D020
                                                               a High rigidity due to design of vertical           2.0                 2.0             2.0
                                                                 insert.
                                                               a Maximum cut off diameter : 16mm

                         CTCH                                  a For gang type tool posts.
                                                               a Small Shank : 10mm,12mm
                                                               a High cutting edge sharpness and                   2.2                 2.2             2.2
                                                                 excellent chip discharge.                                                                                                     D021
                                                                                                                   2.5                 2.5             2.5
                                                               a Maximum cut off diameter : 20mm



                         CTDH                                  a For gang type tool posts.
                                                               a Small Shank : 16mm
                                                               a High cutting edge sharpness            and
                                                                 excellent chip discharge.                         2.5                 2.5             2.5                                     D022
                                                               a Maximum cut off diameter :
                                                                 23 ─ 35mm


                         CTEH                                  a For gang type tool posts.
                                                               a Small Shank : 16mm
                                                               a High cutting edge sharpness            and
                                                                 excellent chip discharge.                         3.0                 3.0             3.0                                     D023
                                                               a Maximum cut off diameter :
                                                                 23─ 35mm




F002
EXTERNAL CUTTING
                                                                                              Groove Width According to Cutting Mode (mm)




                                                                                                                  Deep Grooving
                                                                                               Shallow Grooving




                                                                                                                                                                Face Grooving
                                                                                                                                    Cutting Off
                                                                                                                                                                                Page




                                                                                                                                                  Copying
              Name of Tool Holder   Insert Shape                    Features



              CSVH                                 a For cam type tool posts.
SMALL TOOLS




                                                   a Small Shank : 7─12mm
                                                   a Single holder responds to  front turning, 0.25                                0.6
                                                     back turning, grooving, threading and
                                                                                                                                                                                D027




                                                                                               ─




                                                                                                                                    ─
                                                     cutting off operations.
                                                   a The most suitable for machining of small   1.5                                1.5
                                                     parts with work diameter 5mm or smaller.
                                                   a Maximum groove depth : 0.3─2.5mm
                                                   a Maximum cut off diameter : 3─5mm



    INTERNAL CUTTING
                                                                                               Min.                               Groove                Max.
                                                                                             Cutting                               Width               Groove




                                                                                                                                                                                         GROOVING
              Name of Tool Holder   Insert Shape                    Features                                                                                                    Page
                                                                                             Diameter                                                   Depth
                                                                                               (mm)                                (mm)                 (mm)

GY Series                                          a Clamp-on type.
                                                   a The modular blade    allows for                                                  2                     4
                                                     high rigidity and accuracy.
                                                                                                             25                                                                 F080




                                                                                                                                    ─



                                                                                                                                                            ─
                                                     (Tri Lock System)
                                                   a Various insert types.                                                         6.35                     13


FSL5                                               a Screw-on type.
                                                   a Precision class insert.
                                                                                                                                   1.2                      1.0
                                                   a Holder is capable of performing
                                                                                                             10                                                                 F110




                                                                                                                                    ─



                                                                                                                                                            ─
                                                     both grooving and threading.
                                                   a Maximum   groove depth : 3mm.                                                 4.0                      3.0


DPT4                                               a Pin lock type.
                                                   a Precision class insert.
                                                                                                                                   1.25                     1.2
                                                   a Exchangable head type.
                                                                                                             40                                                                 F112
                                                                                                                                    ─



                                                                                                                                                            ─
                                                                                                                                   4.5                      4.5


MICRO-MINI TWIN                                    a Solid carbide type.
                                                   a Economical due to   single holder
Boring Bars                                                                                                                        1.0                      1.0
                                                     with two cutting edges.
                                         ─                                                                 3.0                                                                  F106
                                                                                                                                    ─



                                                                                                                                                            ─



                                                                                                                                   2.0                      3.0


MICRO-MINI                                         a Solid carbide   type.
                                                   a Insert can be   ground to suit the
Boring Bars                                                                                                                        2.0                      1.0
                                                     application.
                                         ─                                                                 3.2                                                                  F105
                                                                                                                                    ─



                                                                                                                                                            ─




                                                                                                                                   3.0                      2.0




                                                                                                                                                                                       F003
EXTERNAL GROOVING / INTERNAL GROOVING


           FEATURES OF THE GY SERIES
            GY series offers ultimate rigidity and accuracy for stable grooving.
            Easy to use modular blade system allows flexible tool management but maintains an overall strength
            comparable to a mono block type holder.

           New Tri Lock System for increased stability
           and performance!
           a Innovative Tri Lock System
               Mitsubishi Materials has developed a
               new and unique, modular blade
               system.
                                                         3Lock                               3Lock
               The Tri-Lock system ensures the
               blade is securely fixed in 3
               directions (side, front and top)                                                                                3Lock
               giving high rigidity for a stable
GROOVING




               grooving performance.
                                           2Lock                       1 Lock   2Lock
                                                                                                          1 Lock     1 Lock                      2Lock




           External GY Holder                                                   Internal

           a Outstanding compatibility                                          a A wide range of holders available
               One tool holder can be used with several different                       from minimum diameter ø25.
               blades, offering a versatile modular system and
               improved tool management.                                                   Mono block                    Modular
                                                                                           type                          blade type



              Modular blade
              for external grooving




                                                   Modular blade
                                                   for face grooving




                                                                                             (Short)    (Standard)            (Short)   (Standard)




           Original insert design leading the way to new grooving applications !
            a Highly reliable insert clamping
              ●Safety keys prevent insert movement.                                      ●The convex geometry ensures high precision clamping.




                                                                                                                                    Convex
                                                                                                                                    contact
                                                                                                                                    face




F004
INSERT

a A WIDE SELECTION OF INSERTS
●Breaker system                                                                                               ●Selection of groove widths
                                                   Grooving
 GUBreaker                      GSBreaker                 GMBreaker                GFGS
 (For Gummy Steel)              (Low feeds)               (Medium feeds)           (CBN)




                     For Multifunctional Grooving                                     Copying
 MSBreaker                               MMBreaker                         BMBreaker
 (Low feeds)                             (Medium feeds)


                                                                                                              ●Different corner radii available




                                                                                                                                                                    GROOVING
                                                  Cutting Off
 GUBreaker                      GSBreaker                 GMBreaker                R/L05-GM
 (For Gummy Steel)              (Low feeds)               (Medium feeds)           Breaker
                                                                                   (Medium feeds)




a INSERT GRADE
          Work Material
Machining                              P                          M                                 K                    S                            H
Condition                            Steel                Stainless Steel                  Cast Iron      Heat-resistant Alloy, Titanium Alloy   Hardened Steel
        Stable
                          NEW
                                NX2525
                          NEW                                                   NEW
                                 MY5015                                                                                                          MB8025
                                                                                        MY5015                   VP10RT
     Machining                   VP10RT                     VP10RT
     Condition
                                                                                        VP10RT
                                 VP20RT                     VP20RT                                               VP20RT
                                                                                       VP20RT
      Unstable
Note1) VP20RT is the first recommended grade for materials other than hardened steel.
Note2) For VP10RT, VP20RT and MY5015, wet cutting is recommended.

           VP20RT (1st Recommendation)                                                                  NEW    MY5015
                           ●MIRACLE coated VP20RT for general turning                                       ●CVD coated MY5015 with excellent wear
                            operations.The combination of the tough special                                  resistance at higher cutting temperatures. It
                            cemented carbide substrate and MIRACLE coating                                   demonstrates longer tool life when
                            bring a good balance of wear resistance and fracture                             machining cast iron and ductile cast iron.
                            toughness at a high level. Corresponding to various                              Also use for high speed cutting of steel under
                            work piece materials and diverse applications.                                   stable conditions such as continuous cutting.
                                  MIRACLE Coating                                                              CVD Coated Carbide

                                  Carbide substrate (HRA90.5)
                                                                                                                   Carbide substrate

           VP10RT (2nd Recommendation)                                                                  NEW   NX2525
                           ●MIRACLE coated VP10RT has high wear                       ●NX2525 is a cermet grade for finishing. Use for finish cutting of
                            resistance. It adopts the special cemented                 steel to obtain a glazed surface or low-cutting-speed
                            carbide substrate that is harder than                      applications that weld easily.
                            VP20RT.Use for hard-to-cut materials or to
                            extend tool life.
                                  MIRACLE Coating
                                                                                                              MB8025
                                                                                      ●MB8025 is a sintered cubic-boron-nitride grade for hardened
                                                                                       steel.
                                  Carbide substrate (HRA92.0)

                                                                                                                                                                  F005
EXTERNAL GROOVING / INTERNAL GROOVING


           CLASSIFICATION OF GY SERIES
            HOLDER SELECTION
                                                                                    External Grooving (^ F014-F035)

                                              1    00º type                                                          2 90° type
                                             a Modular blade type                                                a Modular blade type




                                                                                 Right hand tool holder shown.                                 Right hand tool holder shown.


                                                                     Insert Width                                                 Insert Width
                   Inserts
                                             2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm                           2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm
GROOVING




                ^ F012, F013                        2.50mm 3.18mm        5.00mm 6.35mm                                  2.50mm 3.18mm        5.00mm 6.35mm


                                  R          ^ F014 ^ F016 ^ F018 ^ F020 ^ F022 ^ F024                           ^ F026 ^ F026 ^ F026 ^ F028 ^ F028 ^ F028
              Holders
                                  L          ^ F014 ^ F016 ^ F018 ^ F020 ^ F022 ^ F024                           ^ F026 ^ F026 ^ F026 ^ F028 ^ F028 ^ F028



           ●The same insert can be used for all grooving applications.
                                        Grooving                                                                      Multifunctional Grooving
           GU Breaker          GS Breaker   GM Breaker                   Flat Top                MS Breaker                        MM Breaker
           (For Gummy Steel)   (Low feeds)          (Medium feeds)       (CBN)                   (Low feeds)                      (Medium feeds)




                                        Cutting Mode                                                                       Cutting Mode
                  External                        Face                     Internal                       External              Face                    Internal




F006
Face Grooving (^ F036-F079)                                                        Internal Grooving (^ F080-F086)

 3    00º type                                   4 90° type                                        5 90° type
a Modular blade type                             a Modular blade type                              a Mono block type           a Modular blade type
                                                                                                     (Through air / coolant)     (Through air / coolant)
  NEW                                             NEW




                 Right hand tool holder shown.                   Right hand tool holder shown.                                     Right hand tool holder shown.


             Insert Width                                    Insert Width                                             Insert Width
3.00mm        4.75mm 6.00mm                      3.00mm 4.00mm 4.75mm 6.00mm                       2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm
3.18mm 4.00mm 5.00mm 6.35mm




                                                                                                                                                                     GROOVING
                                                 3.18mm        5.00mm 6.35mm                              2.50mm 3.18mm        5.00mm 6.35mm


^ F036   ^ F044      ^ F052        ^ F060        ^ F064   ^ F066     ^ F068        ^ F070          ^ F080 ^ F080 ^ F082 ^ F082 ^ F084 ^ F084

^ F040   ^ F048      ^ F056        ^ F062        ^ F064   ^ F066     ^ F068        ^ F070          ^ F080 ^ F080 ^ F082 ^ F082 ^ F084 ^ F084




                               Copying                                                                       Cutting Off
BM Breaker                                                                     GU Breaker            GS Breaker    GM Breaker              R/L05-GM Breaker
                                                                               (For Gummy Steel)     (Low feeds)      (Medium feeds)       (Medium feeds)




                           Cutting Mode                                                                       Cutting Mode
      External                     Face                   Internal                      External                   Face                     Internal




                                                                                                                                                                   F007
EXTERNAL GROOVING / INTERNAL GROOVING


           HOW TO SELECT GY SERIES
           STEP1 SELECT AN APPLICATION
            1 Select the application and the direction of the workpiece rotation, then follow the next steps.

           y Normal use                                                                                              Clockwise                                                               y Reverse holder use
           Grooving / Cutting off / Copying                                                 Internal grooving / Copying         Grooving / Cutting off / Copying                          Grooving / Cutting off / Copying
            1         00° type                                 F014                         5     90º right hand type F080       1                00° type           F014                    2        90º left hand type    F026

                                                                                                                                                                                                 L
                                                                                                                                                                                                            R

                                                                                                                                                                                                                 L
GROOVING




                                                                                                                                                                                                                            R
             L                                                                                                   R

                      R                                                                                                                                                                                              L
                                                                                                         L
                                                                    L                                                                                                                     R
                                                                                       R

                                                                                                Face grooving / Copying                                                                      Face grooving / Copying
                                                                                            3         00° type       F040                                                                3                  00° type       F040

           Grooving / Cutting off / Copying                                                     Face grooving / Copying              Internal grooving / Copying                             Face grooving / Copying
            2     90º left hand type                           F026                         4     90º right hand type F064        5         90º right hand type F080                     4       90º right hand type F064




           STEP2 SELECT AN INSERT
            1 Select an insert suitable for the machining application, then select the
                 corresponding seat size.

                 *  Seat size refers to the seat width of the modular blade.

                                           INSERTS
                                                                                                                                   Stock                                  Dimensions (mm)
                                 Applications




                                                                                                                                Coated Cermet                        W3
                                                                                                                                      NEW   NEW      Seat
                                                                                                                                VP10RT
                                                                                                                                VP20RT




                                                                          Geometry                           Order Number                                                                 ar
                                                                                                                                MY5015
                                                                                                                                NX2525




                                                                                                                                                     Size    Grooving             Re                   L2
                                                                                                                                                                      Tolerance         (Max.)
                                                                                                                                                              Width

                                                              GU Breaker                                  GY2M0400G030N-GU      a a                   G       4.00     ±0.04      0.3   24.2         25.65
                                                              (For gummy steel)
                                                                                                                 0475H040N-GU   a a                   H       4.75     ±0.04      0.4   24.2         25.65
                                                                         Re±0.05
                                                                                                                 0500H040N-GU   a a                   H       5.00     ±0.04      0.4   24.2         25.65
                                                                    W3




                                                                                                                 0600J040N-GU   a a                   J       6.00     ±0.04      0.4   24.2         25.65
                                                                         Re±0.05
                                                                               ar (Max.)                                        a a
                                                                                                                 0635J040N-GU                         J       6.35     ±0.04      0.4   24.2         25.65


                                                                                   L2±0.1

                                                              GS Breaker                               GY2M0200D020N-GS         a a         a         D       2.00     ±0.03      0.2   18.7         20.70
                                                              (Low feeds)
                                                                                                             0239E020N-GS       a a         a         E       2.39     ±0.03      0.2   18.5         20.70
                                                                                                             0250E020N-GS       a a         a         E       2.50     ±0.03      0.2   18.5         20.70
                                                                         Re±0.05
                                                                                                             0300F020N-GS       a a         a         F       3.00     ±0.03      0.2   18.5         20.70
                                 For Grooving / Cutting off




                                                                    W3




                                                                                                             0318F020N-GS       a a         a         F       3.18     ±0.03      0.2   18.5         20.70
                                                                         Re±0.05
                                                                               ar (Max.)
                                                                                                             0400G020N-GS       a a         a         G       4.00     ±0.04      0.2   23.9         25.65
                                                                                                             0475H030N-GS       a a         a         H       4.75     ±0.04      0.3   23.9         25.65
                                                                                   L2±0.1                                       a a         a
                                                                                                             0500H030N-GS                             H       5.00     ±0.04      0.3   24.0         25.65
                                                                                                             0600J030N-GS       a a         a         J       6.00     ±0.04      0.3   24.1         25.65
                                                                                                             0635J030N-GS       a a         a         J       6.35     ±0.04      0.3   24.1         25.65
                                                              GM Breaker                               GY2M0200D020N-GM         a a a a               D       2.00     ±0.03      0.2   19.4         20.70
                                                              (Medium feeds)
                                                                                                             0239E020N-GM       a a a a               E       2.39     ±0.03      0.2   19.4         20.70
                                                                         Re±0.05                             0250E020N-GM       a a a a               E       2.50     ±0.03      0.2   19.4         20.70
                                                                    W3




                                                                                                             0300F030N-GM       a a a a               F       3 00     ±0 03      03    19 4         20 70




F008
y Normal use                                                                   Counter Clockwise                                                                        y Reverse holder use
Grooving / Cutting off / Copying                     Grooving / Cutting off / Copying                      Grooving / Cutting off / Copying                             Internal grooving / Copying
 1         00° type             F014                     2     90º right hand type F026                   1               00° type                 F014                 5     90º left hand type   F080

                                                         R

                                                                         L



                                                                               R




                                                                                                                                                                                                            GROOVING
                                                                                                      R
                                                 L                                    L
                                                                                                                                                                                                   L
                                                                                                                                                        R
                                                                                                                   L
                                                                               R                                                                                                          R

                                                                                                                                                            L
                                                         Face grooving / Copying                                                                                            Face grooving / Copying
                                                     3              00° type        F036                                                                                3            00° type      F036

  Internal grooving / Copying                            Face grooving / Copying                           Grooving / Cutting off / Copying                                 Face grooving / Copying
  5    90º left hand type       F080                 4        90º left hand type    F064                  2      90º right hand type               F026                 4     90º left hand type   F064




STEP3 SELECT A MODULAR HOLDER & A MODULAR BLADE
 1 Proceed to the tool holder page in STEP1,then go 3 Select a modular holder suitable for the machine
   to the column of the seat size selected in STEP 2. used.

 2 Select the hand of the tool holder.                                                          4 Select the maximum groove depth.
                                                                                                5 Select a modular blade that corresponds to 4 .
                                                                                                  When selecting a modular blade for face grooving
                                                                                                  note if the cutting diameter range is suitable.
                                                                                                                                                                    B
                                                                                                                                   F1

                                                                                                                                        ar




                                                                                                                                   W3
                                                                                                                                           L2
                      Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS                       Fig. 2               Fig. 1                            L1
                                              Insert GY2Mooooooooo-GM
                                                                                                                       øD
                                                                                                     øD




                                              Insert GY2MoooooR/Loo-GM
                                                                                                                          1
                                                                                                      1




                                                                                                                              H2




                                                                                                                                                   H1
                                                                                                          H2




                                                                                                                                                    Right hand tool holder shown.


                                   Insert            Max.           Max.                                                                Order Number
                       Seat        Width    Hand Groove Depth Cut Off Diameter
                                     W3               ar             D1                ID
                       Size                 (R/L)
                                   (mm)              (mm)          (mm)                                   Modular Blade            Stock           Modular Holder            Stock
                                                          6               12        (2E1R3D1)        GYM20LA-D06                    a
                                                         10               20        (2E1R3D2)        GYM20LA-D10                    a           GYHR2020K90-M20L               a
                                                         18               36        (2E1R3D3)        GYM20LB-D18                    a
                                                          6
                                                               *4         12        (2G1R4D1)        GYM25LA-D06                    a
                                             R                                      (2G1R4D2)                                       a                                          a
                                                         12               24                         GYM25LA-D12                                GYHR2525M90-M25L
                                                         20               40        (2G1R4D3)        GYM25LA-D20                    a
                                                               *1              *2
                            D      2.00                                             (2E1L3D1)                                       a
                                                          6               12                         GYM20RA-D06
                                                         10               20        (2E1L3D2)        GYM20RA-D10                    a           GYHL2020K90-M20R               a
                                                         18               36        (2E1L3D3)        GYM20RB-D18                    a
                                                          6
                                                               *4         12        (2G1L4D1)        GYM25RA-D06                    a
                                             L                                      (2G1L4D2)                                       a                                          a
                                                         12               24                         GYM25RA-D12                                GYHL2525M90-M25R
                                                         20               40        (2G1L4D3)        GYM25RA-D20                    a
                                                               *1              *2
                                                          6               12        (2E1R3E1)        GYM20LA-E06                    a
                                                         10               20        (2E1R3E2)        GYM20LA-E10                    a           GYHR2020K90-M20L               a
                            1                2           4                          (       )                  5
                                                                                                     GYM20LB E18                                            3


                                                                                                                                                                                                          F009
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GROOVING

  • 1. HOW TO READ THE STANDARD OF GROOVING aHow this section page is organized zClassified according to external or internal applications. xSub-classified according to product series. (Refer to the index on the next page.) [For External Grooving] [For Internal Grooving] FIGURE SHOWING THE TOOLING APPLICATION uses illustrations and arrows to depict available machining MIN. CUTTING applications such as cutting off, grooving, and copying. DIAMETER INDICATION OF HOLDER TYPE ACCORDING TO APPLICATION is colour-coded to let indicates the holder types, such as the standard type or the L type, you find, at a glance, according to machining application. the minimum cutting TITLE OF PRODUCT PRODUCT FEATURES diameters for internal INDICATION OF EXTERNAL/ machining. PRODUCT SECTION FACE GROOVING/INTERNAL APPLICATION GEOMETRY EXTERNAL GROOVING INTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) FTYPE a Min. cutting diameter 10mm a Screw-on type a Usable for various applications. a Max. groove depth : 3mm 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. FSL51 Internal grooving, Threading, Boring Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-GM 1 Corner type (FSL5108R,5110R) 2 Corner type (FSL5112R,5114R,5116R) ar Insert GY1Gooooooooo- GF Insert GY2MoooooR/Loo-GM GS W3 F1 B F1 F1 2° 2° 2° 2° L1 W3 H1 H1 10° L2 W3 L2 L2 L1 øD4 5° L2 1 1 L1 øD4 Fig. 1 øD Fig. 2 øD Right hand tool holder only. H2 H2 H1 H1 L2 L2 Stock Insert Number Dimensions (mm) Min. Max. * 1 1 Cutting Groove Fig. 5 øD Fig. 6 øD Order Number Diameter Depth R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Clamp Wrench H2 H2 H1 H1 Screw FSL5108R a MLG10ppL MLT1001L MLP1004L 8 125 30 4.8 7 1.2 10 1.0 TS25 TKY08F Right hand tool holder shown. 1.5 Insert Max. Max. 5110R a MLG10ppL MLT1001L MLP1004L 10 150 40 5.8 9 2.0 12 1.0 TS25 TKY08F Order Number Seat Width Hand Groove Depth Cut Off Diameter 5112R a MLG14ppL MLT1401L MLP1404L 12 180 50 6.8 10.8 1.5 14 2.0 TS32 TKY08F GROOVING GROOVING W3 ar D1 ID 2.0 Size (R/L) (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 5114R a MLG14ppL MLT1401L MLP1404L 14 180 60 7.8 12.4 3.0 16 2.0 TS32 TKY08F (1C1R3E1) a 2.0 6 12 GYM20RA-E06 5116R a MLG20ppL MLT2001L MLP2004L 16 200 70 9.7 14 3.0 20 3.0 TS43 TKY15F 10 20 (1C1R3E2) GYM20RA-E10 a GYHR1616J00-M20R a 4.0 18 36 (1C1R3E3) GYM20RB-E18 a 6 *4 12 (1E1R3E1) GYM20RA-E06 a * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 10 20 (1E1R3E2) GYM20RA-E10 a GYHR2020K00-M20R a 18 4 36 (1E1R3E3) GYM20RB-E18 a * FSL52 6 12 (1E1R4E1) GYM25RA-E06 a 12 24 (1E1R4E2) GYM25RA-E12 a GYHR2020K00-M25R a (Carbide shank) Internal grooving, Threading, Boring 20 40 (1E1R4E3) GYM25RA-E20 a R 6 *1 12 *2 (1G1R4E1) GYM25RA-E06 a 1 Corner type (FSL5208R,5210R) 2 Corner type (FSL5212R,5214R,5216R) 12 24 (1G1R4E2) GYM25RA-E12 a GYHR2525M00-M25R a 20 40 (1G1R4E3) GYM25RA-E20 a 6 *1 12 *2 (1Q1R4E1) GYM25RA-E06 a F1 F1 12 24 (1Q1R4E2) GYM25RA-E12 a GYHR3225P00-M25R a 2° 2° 2° 2° 20 40 (1Q1R4E3) GYM25RA-E20 a 6 *1 12 *2 (1J1R4E1) GYM25RA-E06 a 10° W3 L2 L1 H1 øD4 5° W3 L2 L1 H1 øD4 12 24 (1J1R4E2) GYM25RA-E12 a GYHR3232P00-M25R a 2.39 20 40 (1J1R4E3) GYM25RA-E20 a Right hand tool holder only. E 6 *1 12 *2 (1C1L3E1) GYM20LA-E06 a 2.50 10 20 (1C1L3E2) GYM20LA-E10 a GYHL1616J00-M20L a Stock Insert Number Dimensions (mm) Min. Max. * (1C1L3E3) a Cutting Groove 18 36 GYM20LB-E18 6 *4 12 (1E1L3E1) GYM20LA-E06 a Order Number Diameter Depth Clamp 10 20 (1E1L3E2) GYM20LA-E10 a GYHL2020K00-M20L a R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Screw Wrench 18 4 36 (1E1L3E3) GYM20LB-E18 a 6 * 12 (1E1L4E1) GYM25LA-E06 a FSL5208R a MLG10ppL MLT1001L MLP1004L 8 125 60 4.8 7 1.2 1.5 10 1.0 TS25 TKY08F 12 24 (1E1L4E2) GYM25LA-E12 a GYHL2020K00-M25L a 5210R a MLG10ppL MLT1001L MLP1004L 10 150 70 5.8 9 2.0 12 1.0 TS25 TKY08F 20 40 (1E1L4E3) GYM25LA-E20 a L 6 *1 12 *2 (1G1L4E1) GYM25LA-E06 a 5212R a MLG14ppL MLT1401L MLP1404L 12 180 80 6.8 10.8 1.5 2.0 14 2.0 TS32 TKY08F 12 24 (1G1L4E2) GYM25LA-E12 a GYHL2525M00-M25L a 5214R a MLG14ppL MLT1401L MLP1404L 14 180 85 7.8 12.4 3.0 16 2.0 TS32 TKY08F 20 1 40 2 (1G1L4E3) GYM25LA-E20 a 2.0 6 * 12 * (1Q1L4E1) GYM25LA-E06 a 5216R a MLG20ppL MLT2001L MLP2004L 16 200 115 9.7 14 3.0 20 3.0 TS43 TKY15F 12 24 (1Q1L4E2) GYM25LA-E12 a GYHL3225P00-M25L a 4.0 (1Q1L4E3) 20 6 *1 40 12 *2 (1J1L4E1) GYM25LA-E20 GYM25LA-E06 a a * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 12 24 (1J1L4E2) GYM25LA-E12 a GYHL3232P00-M25L a 20 40 (1J1L4E3) GYM25LA-E20 a *1 *2 *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are whenvariesgauge insert isinsert used.other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D the the used. If The on vary. *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. * a : Inventory maintained in Japan. a : Inventory maintained in Japan. r : Non stock, produced to order only. (10 inserts in one case) F016 F110 PRODUCT STANDARDS LEGEND FOR indicates order numbers, stock status STOCK STATUS MARK (per right/left hand), holders, Modular Blade, is shown on the left hand groove widths, maximum groove depths, page of each double-page maximum cut-off diameters, dimensions, spread. applicable inserts, and cutting edge shapes. a To Order : For holder, please specify zorder number and hand of tool (right/left). For insert, please specify zinsert number and xgrade. F000
  • 2. TURNING TOOLS GROOVING CLASSIFICATION (EXTERNAL CUTTING) ..... F002 CLASSIFICATION (INTERNAL CUTTING) ...... F003 STANDARD OF GROOVING TOOLS EXTERNAL CUTTING FEATURES OF THE GY SERIES .............. F004 CLASSIFICATION OF THE GY SERIES ... F006 HOW TO SELECT GY SERIES.................. F008 GY SERIES ORDER NUMBER .................. F010 GY SERIES INSERTS ................................ F012 GY SERIES................................................. F014 UG HOLDER .............................................. F098 INSERTS FOR EG HOLDER ..................... F100 MG HOLDER .............................................. F101 SMG HOLDER............................................ F104 INTERNAL CUTTING GY SERIES................................................. F080 MICRO-MINI BORING BARS ............................ F105 MICRO-MINI TWIN BORING BARS .................. F106 F TYPE BORING BARS........................................ F110 D TYPE BORING HEAD ....................................... F112 *Arranged by Alphabetical order F105 CoooR-BLS F106 CG F112 DPT4 F100 EGT F110 FSL51 F110 FSL52 F012 GY F098 KGBN F099 KGT F101 MG1 F102 MGH F103 MGT F111 MLG F111 MLP F111 MLT F108 RBH F109 SBH F104 SMGH F104 SMGT F104 SMTT F099 UGH F098 UGHN F001
  • 3. GROOVING CLASSIFICATION EXTERNAL CUTTING Groove Width According to Cutting Mode (mm) Deep Grooving Shallow Grooving Face Grooving Cutting Off Page Copying Name of Tool Holder Insert Shape Features 2 2 2 GY Series a Clamp-on type. a The modular blade allows for 2.39 2.5 2.39 2.5 2.39 2.5 3 3 3 3 3 high rigidity and accuracy. 3.18 3.18 3.18 3.18 3.18 4 4 4 4 4 F014 (Tri Lock System) 4.75 4.75 4.75 4.75 4.75 a Various insert types. 5 5 5 5 5 6 6 6 6 6 6.35 6.35 6.35 6.35 6.35 UG Holder a Spring clamp type. a Strengthened insert clamping. 2.2 2.2 2.2 a Block and blade type and 3.1 3.1 3.1 solid type series. F098 4.1 4.1 4.1 a Maximum cut off diameter : 120mm. 5.1 5.1 5.1 GROOVING MG Holder a Clamp-on type. a Precision class insert. 1.25 a Positive insert suffers from F101 ─ negligible chattering and thus produces a good finished surface. 6 SMG Holder a Screw-on type. a Precision class insert. 0.3 a Positive insert suffers from F104 ─ negligible chattering and thus produces a good finished surface. 1.3 a For gang type tool posts. GTAH a Small Shank : 8mm─16mm GTBH GTCH a Possible to control the back clamping. 0.3 a High rigidity due to design of D016 ─ vertical insert. 3.0 a Economical due to the design of three-corner inserts. a For gang type tool posts. CTAH a Small Shank : 8mm─16mm 0.7 0.7 0.7 a Due to the design of handed tool holders, 1.0 1.0 1.0 able to minimize accumulation of D018 workpieces. 1.5 1.5 1.5 a High rigidity due to design of vertical insert. 2.0 2.0 2.0 a Maximum cut off diameter : 12mm a For gang type tool posts. CTBH a Small Shank : 10mm ─ 16mm a Single holder for inserts for back 1.5 1.5 1.5 SMALL TOOLS turning and cutting off. D020 a High rigidity due to design of vertical 2.0 2.0 2.0 insert. a Maximum cut off diameter : 16mm CTCH a For gang type tool posts. a Small Shank : 10mm,12mm a High cutting edge sharpness and 2.2 2.2 2.2 excellent chip discharge. D021 2.5 2.5 2.5 a Maximum cut off diameter : 20mm CTDH a For gang type tool posts. a Small Shank : 16mm a High cutting edge sharpness and excellent chip discharge. 2.5 2.5 2.5 D022 a Maximum cut off diameter : 23 ─ 35mm CTEH a For gang type tool posts. a Small Shank : 16mm a High cutting edge sharpness and excellent chip discharge. 3.0 3.0 3.0 D023 a Maximum cut off diameter : 23─ 35mm F002
  • 4. EXTERNAL CUTTING Groove Width According to Cutting Mode (mm) Deep Grooving Shallow Grooving Face Grooving Cutting Off Page Copying Name of Tool Holder Insert Shape Features CSVH a For cam type tool posts. SMALL TOOLS a Small Shank : 7─12mm a Single holder responds to front turning, 0.25 0.6 back turning, grooving, threading and D027 ─ ─ cutting off operations. a The most suitable for machining of small 1.5 1.5 parts with work diameter 5mm or smaller. a Maximum groove depth : 0.3─2.5mm a Maximum cut off diameter : 3─5mm INTERNAL CUTTING Min. Groove Max. Cutting Width Groove GROOVING Name of Tool Holder Insert Shape Features Page Diameter Depth (mm) (mm) (mm) GY Series a Clamp-on type. a The modular blade allows for 2 4 high rigidity and accuracy. 25 F080 ─ ─ (Tri Lock System) a Various insert types. 6.35 13 FSL5 a Screw-on type. a Precision class insert. 1.2 1.0 a Holder is capable of performing 10 F110 ─ ─ both grooving and threading. a Maximum groove depth : 3mm. 4.0 3.0 DPT4 a Pin lock type. a Precision class insert. 1.25 1.2 a Exchangable head type. 40 F112 ─ ─ 4.5 4.5 MICRO-MINI TWIN a Solid carbide type. a Economical due to single holder Boring Bars 1.0 1.0 with two cutting edges. ─ 3.0 F106 ─ ─ 2.0 3.0 MICRO-MINI a Solid carbide type. a Insert can be ground to suit the Boring Bars 2.0 1.0 application. ─ 3.2 F105 ─ ─ 3.0 2.0 F003
  • 5. EXTERNAL GROOVING / INTERNAL GROOVING FEATURES OF THE GY SERIES GY series offers ultimate rigidity and accuracy for stable grooving. Easy to use modular blade system allows flexible tool management but maintains an overall strength comparable to a mono block type holder. New Tri Lock System for increased stability and performance! a Innovative Tri Lock System Mitsubishi Materials has developed a new and unique, modular blade system. 3Lock 3Lock The Tri-Lock system ensures the blade is securely fixed in 3 directions (side, front and top) 3Lock giving high rigidity for a stable GROOVING grooving performance. 2Lock 1 Lock 2Lock 1 Lock 1 Lock 2Lock External GY Holder Internal a Outstanding compatibility a A wide range of holders available One tool holder can be used with several different from minimum diameter ø25. blades, offering a versatile modular system and improved tool management. Mono block Modular type blade type Modular blade for external grooving Modular blade for face grooving (Short) (Standard) (Short) (Standard) Original insert design leading the way to new grooving applications ! a Highly reliable insert clamping ●Safety keys prevent insert movement. ●The convex geometry ensures high precision clamping. Convex contact face F004
  • 6. INSERT a A WIDE SELECTION OF INSERTS ●Breaker system ●Selection of groove widths Grooving GUBreaker GSBreaker GMBreaker GFGS (For Gummy Steel) (Low feeds) (Medium feeds) (CBN) For Multifunctional Grooving Copying MSBreaker MMBreaker BMBreaker (Low feeds) (Medium feeds) ●Different corner radii available GROOVING Cutting Off GUBreaker GSBreaker GMBreaker R/L05-GM (For Gummy Steel) (Low feeds) (Medium feeds) Breaker (Medium feeds) a INSERT GRADE Work Material Machining P M K S H Condition Steel Stainless Steel Cast Iron Heat-resistant Alloy, Titanium Alloy Hardened Steel Stable NEW NX2525 NEW NEW MY5015 MB8025 MY5015 VP10RT Machining VP10RT VP10RT Condition VP10RT VP20RT VP20RT VP20RT VP20RT Unstable Note1) VP20RT is the first recommended grade for materials other than hardened steel. Note2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. VP20RT (1st Recommendation) NEW MY5015 ●MIRACLE coated VP20RT for general turning ●CVD coated MY5015 with excellent wear operations.The combination of the tough special resistance at higher cutting temperatures. It cemented carbide substrate and MIRACLE coating demonstrates longer tool life when bring a good balance of wear resistance and fracture machining cast iron and ductile cast iron. toughness at a high level. Corresponding to various Also use for high speed cutting of steel under work piece materials and diverse applications. stable conditions such as continuous cutting. MIRACLE Coating CVD Coated Carbide Carbide substrate (HRA90.5) Carbide substrate VP10RT (2nd Recommendation) NEW NX2525 ●MIRACLE coated VP10RT has high wear ●NX2525 is a cermet grade for finishing. Use for finish cutting of resistance. It adopts the special cemented steel to obtain a glazed surface or low-cutting-speed carbide substrate that is harder than applications that weld easily. VP20RT.Use for hard-to-cut materials or to extend tool life. MIRACLE Coating MB8025 ●MB8025 is a sintered cubic-boron-nitride grade for hardened steel. Carbide substrate (HRA92.0) F005
  • 7. EXTERNAL GROOVING / INTERNAL GROOVING CLASSIFICATION OF GY SERIES HOLDER SELECTION External Grooving (^ F014-F035) 1 00º type 2 90° type a Modular blade type a Modular blade type Right hand tool holder shown. Right hand tool holder shown. Insert Width Insert Width Inserts 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm GROOVING ^ F012, F013 2.50mm 3.18mm 5.00mm 6.35mm 2.50mm 3.18mm 5.00mm 6.35mm R ^ F014 ^ F016 ^ F018 ^ F020 ^ F022 ^ F024 ^ F026 ^ F026 ^ F026 ^ F028 ^ F028 ^ F028 Holders L ^ F014 ^ F016 ^ F018 ^ F020 ^ F022 ^ F024 ^ F026 ^ F026 ^ F026 ^ F028 ^ F028 ^ F028 ●The same insert can be used for all grooving applications. Grooving Multifunctional Grooving GU Breaker GS Breaker GM Breaker Flat Top MS Breaker MM Breaker (For Gummy Steel) (Low feeds) (Medium feeds) (CBN) (Low feeds) (Medium feeds) Cutting Mode Cutting Mode External Face Internal External Face Internal F006
  • 8. Face Grooving (^ F036-F079) Internal Grooving (^ F080-F086) 3 00º type 4 90° type 5 90° type a Modular blade type a Modular blade type a Mono block type a Modular blade type (Through air / coolant) (Through air / coolant) NEW NEW Right hand tool holder shown. Right hand tool holder shown. Right hand tool holder shown. Insert Width Insert Width Insert Width 3.00mm 4.75mm 6.00mm 3.00mm 4.00mm 4.75mm 6.00mm 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm 3.18mm 4.00mm 5.00mm 6.35mm GROOVING 3.18mm 5.00mm 6.35mm 2.50mm 3.18mm 5.00mm 6.35mm ^ F036 ^ F044 ^ F052 ^ F060 ^ F064 ^ F066 ^ F068 ^ F070 ^ F080 ^ F080 ^ F082 ^ F082 ^ F084 ^ F084 ^ F040 ^ F048 ^ F056 ^ F062 ^ F064 ^ F066 ^ F068 ^ F070 ^ F080 ^ F080 ^ F082 ^ F082 ^ F084 ^ F084 Copying Cutting Off BM Breaker GU Breaker GS Breaker GM Breaker R/L05-GM Breaker (For Gummy Steel) (Low feeds) (Medium feeds) (Medium feeds) Cutting Mode Cutting Mode External Face Internal External Face Internal F007
  • 9. EXTERNAL GROOVING / INTERNAL GROOVING HOW TO SELECT GY SERIES STEP1 SELECT AN APPLICATION 1 Select the application and the direction of the workpiece rotation, then follow the next steps. y Normal use Clockwise y Reverse holder use Grooving / Cutting off / Copying Internal grooving / Copying Grooving / Cutting off / Copying Grooving / Cutting off / Copying 1 00° type F014 5 90º right hand type F080 1 00° type F014 2 90º left hand type F026 L R L GROOVING R L R R L L L R R Face grooving / Copying Face grooving / Copying 3 00° type F040 3 00° type F040 Grooving / Cutting off / Copying Face grooving / Copying Internal grooving / Copying Face grooving / Copying 2 90º left hand type F026 4 90º right hand type F064 5 90º right hand type F080 4 90º right hand type F064 STEP2 SELECT AN INSERT 1 Select an insert suitable for the machining application, then select the corresponding seat size. * Seat size refers to the seat width of the modular blade. INSERTS Stock Dimensions (mm) Applications Coated Cermet W3 NEW NEW Seat VP10RT VP20RT Geometry Order Number ar MY5015 NX2525 Size Grooving Re L2 Tolerance (Max.) Width GU Breaker GY2M0400G030N-GU a a G 4.00 ±0.04 0.3 24.2 25.65 (For gummy steel) 0475H040N-GU a a H 4.75 ±0.04 0.4 24.2 25.65 Re±0.05 0500H040N-GU a a H 5.00 ±0.04 0.4 24.2 25.65 W3 0600J040N-GU a a J 6.00 ±0.04 0.4 24.2 25.65 Re±0.05 ar (Max.) a a 0635J040N-GU J 6.35 ±0.04 0.4 24.2 25.65 L2±0.1 GS Breaker GY2M0200D020N-GS a a a D 2.00 ±0.03 0.2 18.7 20.70 (Low feeds) 0239E020N-GS a a a E 2.39 ±0.03 0.2 18.5 20.70 0250E020N-GS a a a E 2.50 ±0.03 0.2 18.5 20.70 Re±0.05 0300F020N-GS a a a F 3.00 ±0.03 0.2 18.5 20.70 For Grooving / Cutting off W3 0318F020N-GS a a a F 3.18 ±0.03 0.2 18.5 20.70 Re±0.05 ar (Max.) 0400G020N-GS a a a G 4.00 ±0.04 0.2 23.9 25.65 0475H030N-GS a a a H 4.75 ±0.04 0.3 23.9 25.65 L2±0.1 a a a 0500H030N-GS H 5.00 ±0.04 0.3 24.0 25.65 0600J030N-GS a a a J 6.00 ±0.04 0.3 24.1 25.65 0635J030N-GS a a a J 6.35 ±0.04 0.3 24.1 25.65 GM Breaker GY2M0200D020N-GM a a a a D 2.00 ±0.03 0.2 19.4 20.70 (Medium feeds) 0239E020N-GM a a a a E 2.39 ±0.03 0.2 19.4 20.70 Re±0.05 0250E020N-GM a a a a E 2.50 ±0.03 0.2 19.4 20.70 W3 0300F030N-GM a a a a F 3 00 ±0 03 03 19 4 20 70 F008
  • 10. y Normal use Counter Clockwise y Reverse holder use Grooving / Cutting off / Copying Grooving / Cutting off / Copying Grooving / Cutting off / Copying Internal grooving / Copying 1 00° type F014 2 90º right hand type F026 1 00° type F014 5 90º left hand type F080 R L R GROOVING R L L L R L R R L Face grooving / Copying Face grooving / Copying 3 00° type F036 3 00° type F036 Internal grooving / Copying Face grooving / Copying Grooving / Cutting off / Copying Face grooving / Copying 5 90º left hand type F080 4 90º left hand type F064 2 90º right hand type F026 4 90º left hand type F064 STEP3 SELECT A MODULAR HOLDER & A MODULAR BLADE 1 Proceed to the tool holder page in STEP1,then go 3 Select a modular holder suitable for the machine to the column of the seat size selected in STEP 2. used. 2 Select the hand of the tool holder. 4 Select the maximum groove depth. 5 Select a modular blade that corresponds to 4 . When selecting a modular blade for face grooving note if the cutting diameter range is suitable. B F1 ar W3 L2 Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS Fig. 2 Fig. 1 L1 Insert GY2Mooooooooo-GM øD øD Insert GY2MoooooR/Loo-GM 1 1 H2 H1 H2 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter W3 ar D1 ID Size (R/L) (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (2E1R3D1) GYM20LA-D06 a 10 20 (2E1R3D2) GYM20LA-D10 a GYHR2020K90-M20L a 18 36 (2E1R3D3) GYM20LB-D18 a 6 *4 12 (2G1R4D1) GYM25LA-D06 a R (2G1R4D2) a a 12 24 GYM25LA-D12 GYHR2525M90-M25L 20 40 (2G1R4D3) GYM25LA-D20 a *1 *2 D 2.00 (2E1L3D1) a 6 12 GYM20RA-D06 10 20 (2E1L3D2) GYM20RA-D10 a GYHL2020K90-M20R a 18 36 (2E1L3D3) GYM20RB-D18 a 6 *4 12 (2G1L4D1) GYM25RA-D06 a L (2G1L4D2) a a 12 24 GYM25RA-D12 GYHL2525M90-M25R 20 40 (2G1L4D3) GYM25RA-D20 a *1 *2 6 12 (2E1R3E1) GYM20LA-E06 a 10 20 (2E1R3E2) GYM20LA-E10 a GYHR2020K90-M20L a 1 2 4 ( ) 5 GYM20LB E18 3 F009