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INDEXABLE MILLING

This document provides information on indexable milling, specifically face milling cutting modes. It is organized by cutting mode and lists specifications for various milling cutters, including dimensions, material compatibility, and applications. Product names, order numbers, and technical details like tooth count, shank size, and maximum cutting depths are provided for each cutter.

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HOW TO READ THE STANDARD OF INDEXABLE MILLING a How this section page is organized zOrganized according to the face milling cutting mode. (Refer to the index on the next page.) SCOPE OF AVAILABLE WORK MATERIAL provides a graph depicting the scope of the available work material for machining. PRODUCT FEATURES CORNER ANGLE ICON TYPE/ APPLICATION ICON NAME OF represents available PRODUCT machining applications, APPLICATION such as finishing CUTTING MODE ICON STANDARDS FOR and roughing. represents available cutting APPLICABLE INSERTS modes, such as face milling indicates stock status, PRODUCT and shoulder milling. dimensions, etc. for SECTION GEOMETRY applicable inserts. INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing Fig.1 ø50 øD12 øD9 ø80, ø100 only Fig.2 ø125 øD12 øD9 L8 ø63 W1 L8 W1 ASX445 Fig.1 øD12 Fig.2 øD12 ø80 L7 øD9 øD9 ø100 L8 L7 L8 ø50 W1 ø80 W1 L1 L1 ø63 ø100 ap L7 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ap L7 ø125 L1 L1 ø160 øD8 ap ap 45° øD8 øD1 øD1 45° øD8 øD8 øD2 øD2 øD1 45° øD1 45° a Precision inexpensive mould- øD2 øD2 Fig.3 øD12 Fig.4 øD12 ed type 20°positive insert. Fig.3 øD12 Fig.4 øD12 ø160 øD9 ø200 ø177.8 (ø315 only) L8 ø101.6 ø177.8 W1 ø22 (ø315 only) a Screw-on type. ø200 øD9 ø315 ø101.6 ø250 ø315 ø101.6 øD9 L8 M16 ø18 øD9 L8 W1 a A wide range of chip ø18 L7 ø250 L8 M20 W1 ø18 ø22 W1 L7 L1 breakers. L7 For metric arbor L7 L1 L1 a High rigidity due to carbide L1 ap ap ap ap The cutter bore diameter D9 is indicated in millimetre. shim. øD8 øD8 øD8 øD8 øD1 45° øD1 45° øD1 45° øD2 øD1 45° C H :45° øD2 C H :45° øD2 øD2 A.R :+20° ─ +23° T :+4°49′─ +9°53′ Right hand tool holder only. A.R :+20° ─ +23° T :+4°49′─ +9°53′ y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ Right hand tool holder only. Tool Max. Tool Max. Stock Number Dimensions (mm) Stock Number Dimensions (mm) Type Type Weight of Cut Type Weight of Cut Type Depth Depth Order Number (Fig.) Order Number (Fig.) R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg) ap (mm) R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg) ap (mm) ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 R08004C a 4 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 -080A04R a 4 80 93.2 50 27 22 13.5 56 12.4 7 1.0 6 1 Coarse Pitch Coarse Pitch R10005D a 5 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 -100A05R a 5 100 113.2 50 32 25 17.5 70 14.4 8 1.6 6 1 R12506E a 6 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 -125B06R a 6 125 138.0 63 40 32 56 80 16.4 9 2.4 6 2 R16007F a 7 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 -160C07R a 7 160 173.0 63 40 29 56 100 16.4 9 3.9 6 3 R20008K a 8 200 212.9 63 47.625 35 140 175 25.4 14 7.9 6 3 -200C08R a 8 200 212.9 63 60 32 135 155 25.7 14 6.7 6 4 R25010K a 10 250 262.9 63 47.625 35 180 220 25.4 14 12.9 6 3 -250C10R a 10 250 262.9 63 60 32 174 200 25.7 14 10.5 6 4 R31514P a 14 315 327.9 63 47.625 40 245 285 25.4 14 22.4 6 4 -315C14R a 14 315 327.9 80 60 57 256.8 285 25.7 14 22.4 6 4 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08006C a 6 80 93.2 50 25.4 26 38 56 9.5 6 1.0 6 2 -080A06R a 6 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 Fine Pitch Fine Pitch R10007D a 7 100 113.2 50 31.75 32 45 70 12.7 8 1.7 6 2 -100A07R a 7 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 R12508E a 8 125 138.0 63 38.1 35 60 80 15.9 10 2.8 6 2 -125B08R a 8 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 R16010F a 10 160 173.0 63 50.8 38 80 100 19.1 11 4.6 6 2 -160C10R a 10 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 R20012K a 12 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 -200C12R a 12 200 212.9 63 60 32 135 155 25.7 14 5.8 6 4 R25014K a 14 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 -250C14R a 14 250 262.9 63 60 32 174 200 25.7 14 10.6 6 4 R31518P a 18 315 327.9 63 47.625 40 245 285 25.4 14 22.2 6 4 -315C18R a 18 315 327.9 80 60 57 256.8 285 25.7 14 22.2 6 4 MILLING MILLING ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08008C a 8 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 -080A08R a 8 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 Extra Fine Pitch Extra Fine Pitch R10010D a 10 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 -100A10R a 10 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 R12512E a 12 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 -125B12R a 12 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 R16016F a 16 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 -160C16R a 16 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 R20020K a 20 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 -200C20R a 20 200 212.9 63 60 32 135 155 25.7 14 6.5 6 4 R25024K a 24 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 -250C24R a 24 250 262.9 63 60 32 174 200 25.7 14 10.3 6 4 R31528P a 28 315 327.9 63 47.625 40 245 285 25.4 14 21.8 6 4 -315C28R a 28 315 327.9 80 60 57 256.8 285 25.7 14 21.8 6 4 SPARE PARTS z Tool Holder z x *c * Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) x Insert ASX445 STASX445N WCS503507H TPS35 TIP15T HKY35R c * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. SPARE PARTS P 001 L010 TECHNICAL DATA Q001 L011 LEGEND FOR STOCK STATUS MARK PAGE REFERENCE is shown on the left hand page of ·SPARE PARTS each double-page spread. ·TECHNICAL DATA indicates reference pages, including the above, INSERT SEAT LOCATION on the right hand page of each double-page spread. PRODUCT STANDARDS indicates tool types, order numbers, SPARE PARTS stock status (per right/left hand), dimensions, etc. FOR MIILING TOOLS indicates the names of the PHOTO OF PRODUCT applicable spare parts. a To Order : For title product, please specify zorder number and hand of tool (right/left). For insert, please specify zinsert number and xgrade. L000
MILLING TOOLS INDEXABLE MILLING CLASSIFICATION................ L002 CLASSIFICATION OF SCREW-IN TOOLS ... L005 CLASSIFICATION OF END MILLS ... L006 HOW TO SELECT AN END MILL ... L008 STANDARD OF MILLING FACE MILLING DEEP SHOULDER MILLING ASX445...................................... L010 APX4000LONG CUTTING EDGE TYPE ... L062 SE445 ........................................ L016 BAP300LONG CUTTING EDGE TYPE ... L047 SE545 ........................................ L018 SPX ............................................ L108 AHX640W .................................. L020 VFX6 .......................................... L116 AOX445 ..................................... L022 DCCC......................................... L113 FBP415 ...................................... L023 BALL NOSE END MILLING SE415 ........................................ L024 SRF,SRB ................................... L118 SE515 ........................................ L026 SUF ............................................ L122 BF407 ........................................ L028 SRM2 ......................................... L126 SG20 .......................................... L029 SRM2&40, &50 .......................... L132 FACE MILLING (HIGH FEED) TRM4 ......................................... L134 V10000....................................... L149 CHAMFER MILLING NF10000 .................................... L150 CESP,CFSP,CGSP .................... L136 FF3000....................................... L151 T-SLOT MILLING SHOULDER MILLING TSMP ......................................... L137 VOX400 ..................................... L030 SPOT MILLING ASX400...................................... L032 CBJP,CBMP .............................. L138 NSE300...................................... L038 SLOT MILLING NSE400...................................... L040 KSMG ........................................ L139 BAP300 ..................................... L044 STLG ......................................... L141 BAP300UNDER-CUT TYPE...... L049 VERTICAL FEED MILLING MULTI FUNCTIONAL MILLING PMC ........................................... L142 APX3000.................................... L050 PMF ........................................... L144 APX4000.................................... L056 PMR ........................................... L145 BAP3500 ................................... L042 QUICK CHANGE TYPE AXD4000 ................................... L064 FP490 ........................................ L152 AXD7000 ................................... L067 FP590 ........................................ L153 BXD4000 ................................... L072 FE404 ........................................ L154 AQX ........................................... L076 SETTING FIXTURE ................... L155 AJX ............................................ L084 BSP............................................ L092 ARBOR STANDARDS OCTACUT.................................. L094 PMF,PMR ................................ L146 ARX ........................................... L098 FOR SCREW-IN TOOLS ........ L147 BRP ........................................... L102 Qing SYSTEM ........................ L156 MAXIMUM ALLOWABLE REVOLUTION FOR CUTTER ... L157 LIST OF CUTTING EDGE DIAMETER TOLERANCES ... L158 *Arranged by Alphabetical order BXD4000 L020 AHX640W L072 L016 SE445 L084 AJX L138 CBJP,CBMP L026 SE515 L022 AOX445 L136 CESP,CFSP,CGSP L018 SE545 L050 APX3000 L113 DCCC L029 SG20 L056 APX4000 L023 FBP415 L108 SPX L062 APX4000 LONG CUTTING EDGE TYPE L154 FE404 L118 SRF,SRB L076 AQX L151 FF3000 L122 SUF L098 ARX L152 FP490 L126 SRM2 L032 ASX400 L153 FP590 L132 SRM2& 40,& 50 L010 ASX445 L139 KSMG L141 STLG L064 AXD4000 L150 NF10000 L134 TRM4 L067 AXD7000 L038 NSE300 L137 TSMP L044 BAP300 L040 NSE400 L149 V10000 L047 BAP300 LONG CUTTING EDGE TYPE L094 OCTACUT L116 VFX6 L049 BAP300 UNDER-CUT TYPE L142 PMC L030 VOX400 L042 BAP3500 L144 PMF L147 ARBORS FOR SCREW-IN TOOLS L028 BF407 L145 PMR L155 SETTING FIXTURE L102 BRP L146 LONG ARBOR FOR PMR / PMF L092 BSP L024 SE415 L001
INDEXABLE MILLING CLASSIFICATION Cutting Corner Appli- Corner Angle, Cutter Work Material Product Name • Shape Features Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron CarbonSteel Stainless Hardened Alloy Steel, Steel Steel ASX445 a Precision inexpen- ·Ø50 General Cutting General Cutting sive moulded type ·Ø63 ASX445@) 20°positive insert. ·Ø80 a Screw-on type. ·Ø100 45° ·Ø125 (Max. Depth of Cut : 6mm 6 a A wide range of ·Ø160 chip breakers. ·Ø200 ^ L010 45° a High rigidity due to ·Ø250 carbide shim. ·Ø315 SE445 a 20°positive insert. ·Ø80 a High rake angle. ·Ø100 a High rigidity due to SE445@ 5.5 ·Ø125 45° carbide shim. ·Ø160 (Max. Depth of Cut : 5.5mm) ·Ø200 ·Ø250 ^ L016 45° ·Ø315 SE545 a 20°positive insert. Heavy Cutting a High rake angle. ·Ø100 a High rigidity due to SE545@ 7.5 ·Ø125 45° carbide shim. ·Ø160 (Max. Depth of Cut : 7.5mm) ·Ø200 ·Ø250 ^ L018 45° SE415 a 20°positive insert. General Cutting a High rake angle. a High rigidity due to ·Ø80 SE415@ 8.5 carbide shim. ·Ø100 15° ·Ø125 (Max. Depth of Cut : 8.5mm) ·Ø160 ^ L024 15° Face Milling SE515 a 20°positive insert. Heavy Cutting a High rake angle. SE515@ 11.5 a High rigidity due to ·Ø100 15° carbide shim. ·Ø125 (Max. Depth of Cut : 11.5mm) ·Ø160 ^ L026 15° AHX640W a Heptagonal double General Cutting High Feed Cutting High efficiency cutting High Feed Cutting sided insert. ·Ø80 for Cast Iron ·Ø100 40° a Economical 14 cutting edge inserts. ·Ø125 AHX640W 6 ·Ø160 (Max. Depth of Cut : 6mm) a Multi insert design for ·Ø200 high feed machining. ·Ø250 ^ L020 40° ·Ø315 AOX445 a Solid CBN octagonal double sided insert. ·Ø63 AOX445 for cast iron a Economical 16 cutting edge ·Ø80 MILLING inserts. 8 ·Ø100 45° (when the depth of cut is 3mm) ·Ø125 (Max. Depth of Cut : 8mm) a For high efficiency roughing ·Ø160 ^ L022 ·Ø200 45° through to finishing. a Easy operation and cleansing. FBP415 a 11°positive insert. ·Ø80 a Large axial angle for Cast Iron ·Ø100 prevents chattering. FBP415@ 8.5 ·Ø125 15° a Multi insert design. ·Ø160 (Max. Depth of Cut : 8.5mm) a For high feed cast ·Ø200 iron machining. ·Ø250 ^ L023 ·Ø315 15° BF407 a 25°positive insert. for Aluminium Alloy ·Ø80 a High rake and relief ·Ø100 angle. a Suitable for light ·Ø125 BF407@ 9 7° ·Ø160 (Max. Depth of Cut : 9mm) alloy machining. ·Ø200 ·Ø250 ^ L028 7° ·Ø315 L002
Cutting Corner Appli- Corner Angle, Cutter Work Material Product Name • Shape Features Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron CarbonSteel Stainless Hardened Alloy Steel, Steel Steel NF10000 a Insert with PCD. High Feed Finishing High Feed Finishing High Feed Finishing for Aluminium Alloy for Aluminium Alloy a Suitable for high speed finishing of light alloys. ·Ø80 NF10000@ 0° ·Ø100 (Max. Depth of Cut : 6mm) 6 a Adjustable cutting ·Ø125 ^ L150 edge run-out 0° function. V10000 a Insert with PCD. a Light weight, strong aluminium alloy cutter body. ·Ø63 ·Ø80 V10000 1.5 0° a Anti-Fly insert mechanism (Max. Depth of Cut : 1.5mm) ·Ø100 enables high speed milling. ·Ø125 ^ L149 a Adjustable cutting edge run-out function. FF3000 a 11°positive insert. a 1000─3000mm/min high feed machining. a For finishing of steel ·Ø125 ·Ø160 FF3000@ 0.3 0° machining. ·Ø200 (Max. Depth of Cut : 0.3mm) a Adjustable cutting ·Ø250 ^ L151 edge run-out 90° function. FP490 a 11°positive insert. High Feed Cutting High Feed Cutting a Suitable for cast for Cast Iron iron finishing. ·Ø80 FP490@ 0.5 0° a Multi-insert design. a For high feed – ·Ø500 (Max. Depth of Cut : 0.5mm) cutting. ^ L152 90° a Easy tool exchange. FP590 a 11°positive insert. a Suitable for cast for Cast Iron iron finishing. ·Ø125 FP590@ 0.5 0° a Multi-insert design. Face Milling – (Max. Depth of Cut : 0.5mm) a For high feed ·Ø500 cutting. ^ L153 90° a Easy tool exchange. FE404 a 21°positive insert. for Aluminium Alloy a High rake and relief angle. FE404@ Finishing ·Ø100 4° a Suitable for light (Max. Depth of Cut : 9mm) – 9 alloy machining. ·Ø500 a Easy tool exchange. ^ L154 4° AJX a 15°positive insert. Cutting for Difficult- Multi Functional Multi Functional Multi Functional a High rigidity double ·Ø50 clamp structure. ·Ø63 AJX MILLING Milling a Suitable for high ·Ø80 ─ feed machining. ·Ø100 (Max. Depth of Cut : 2mm) 2 a With through ·Ø125 coolant holes. ^ L084 ·Ø160 a Special insert design with 3 cutting edges. a 11°positive insert. BRP a Round shape insert ·Ø40 with a strong BRP@ Milling cutting edge. ·Ø50 ─ a Wide range of tools ·Ø63 (Max. Depth of Cut : 8mm) 8 ·Ø80 available. ·Ø100 ^ L104 a Suitable for mould machining. Small OCTACUT a 20°positive insert. Insert Type ·Ø40 a For octagonal and ·Ø50 OCTACUT@ ·Ø63 round type inserts. Milling ·Ø80 ─ a Multi-functional Standard (Max. Depth of Cut : 9mm) 9 Insert Type ·Ø50 machining. ·Ø63 ·Ø80 ^ L095 ·Ø100 3° ·Ø125 ·Ø160 SG20 a 30°positive insert. to-cut Materials a High rake angle. ─ a Round shape insert with a strong ·Ø80 ·Ø100 SG20@ (Max. Depth of Cut : 8mm) 8 cutting edge. ·Ø125 a Suitable for difficult- ·Ø160 ^ L029 to-cut materials. L003
INDEXABLE MILLING CLASSIFICATION Cutting Corner Appli- Corner Angle, Cutter Work Material Product Name • Shape Features Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron CarbonSteel Stainless Hardened Alloy Steel, Steel Steel VOX400 a Verticalinserts with high strength cutting ·Ø63 NEW ·Ø80 Cast Iron edge. ·Ø100 VOX400 10 0° a Economical 8 cutting ·Ø125 (Max. Depth of Cut : 10mm) edge inserts. ·Ø160 a Screw-on type. ·Ø200 ^ L030 ·Ø250 90° ASX400 a High tolerance M-class General Cutting General Cutting ·Ø50 inserts. ·Ø63 a Economical 4 cutting ·Ø80 ASX400 10 edge inserts. ·Ø100 0° ·Ø125 (Max. Depth of Cut : 10mm) a Curved cutting edge ·Ø160 ^ L032 and high rigidity holder. ·Ø200 a Screw-on type. ·Ø250 90° NSE300 a 20°positive insert. a Multi-insert design. ·Ø50 NSE300@ 12.5 a High rake angle. ·Ø63 a Enables highly ·Ø80 0° ·Ø100 (Max. Depth of Cut : 12.5mm) efficient machining. ·Ø125 ^ L038 ·Ø160 90° NSE400 a 20°positive insert. Heavy Cutting a Multi-insert design. a High rake angle. ·Ø80 NSE400@ 17 a Enables highly ·Ø100 0° ·Ø125 (Max. Depth of Cut : 17mm) efficient machining. ·Ø160 ^ L040 Shoulder Milling 90° APX3000 a High accuracy, high Multi Functional quality vertical wall. ·Ø32 a Low cutting force ·Ø40 APX3000@ Cutting ·Ø50 0° 10 insert. ·Ø63 (Max. Depth of Cut : 10mm) a With through air & ·Ø80 ^ L051 coolant holes. ·Ø100 90° APX4000 a High accuracy, high to Difficult-to-cut Material Cutting For Aluminium Alloy For Aluminium Alloy General Cutting ·Ø40 quality vertical wall. ·Ø50 0° a Low cutting force insert. ·Ø63 ·Ø80 APX4000@ (Max. Depth of Cut : 15mm) 15 a With through air & ·Ø100 coolant holes. ·Ø125 ^ L057 ·Ø160 90° AXD4000 a Low resistance chipbreaker. NEW a Low resistance insert 15.5 ·Ø50 AXD4000 MILLING and high rigidity design ·Ø63 0° for excellent performance. ·Ø80 (Max. Depth of Cut : 15.5mm) a For high-speed machining. ·Ø100 a Multi-functional machining. ·Ø125 ^ L064 90° AXD7000 a Low resistance chipbreaker. a Low resistance insert ·Ø50 AXD7000 21 and high rigidity design ·Ø63 0° for excellent performance. ·Ø80 (Max. Depth of Cut : 21mm) a For high-speed machining. ·Ø100 a Multi-functional machining. ·Ø125 ^ L067 90° a Curved cutting edge and BXD4000 Aluminium Alloy high rigidity holder produce high wall ·Ø40 accuracy. ·Ø50 BXD4000) 15 a Low resistance insert and ·Ø63 0° high rigidity design for ·Ø80 (Max. Depth of Cut : 15mm excellent performance. a With through coolant ·Ø100 ^ L072 holes to ensure smooth ·Ø125 90° chip discharge. a For high-speed machining. L004
CLASSIFICATION OF SCREW-IN TOOLS Product Name • Shape Corner Angle, Max. Depth of Cut Features Product Name • Shape Corner Angle, Max. Depth of Cut Features ASX400 a High tolerance M-class ARX a 15°positive, high inserts. tolerance M-class insert. a Economical 4 cutting a Effective for various edge inserts. machining applications. 10 a Curved cutting edge and a With through air & coolant high rigidity holder. holes. a Screw-on type. &16 ─&25 90° a Max. depth of cut 10mm. &32, &40 ^ L034 ^ L099 APX3000 a High accuracy, high SRF a S-shaped cutting edge quality vertical wall. NEW provides sharpness similar a Low cutting force insert. to that of solid ball nose a With through air & coolant end mills. 10 holes. a Highly accurate corner a Max. depth of cut 10mm. radius tolerance allows for &16 ─ &40 high precision finishing. a Carbide shank type available. 90° &10─&32 ^ L052 ^ L119 APX4000 a High accuracy, high SUF a Highly accurate corner quality vertical wall. NEW radius tolerance allows for a Low cutting force insert. high precision finishing. 15 a With through air & coolant a Seamless gash. holes. &20 ─ & 30 a Max. depth of cut 15mm. &25 ─ &40 90° ^ L058 ^ L123 AQX a The center bottom cutting SRM2 a Suitable for roughing to 7.4 ─ 18 edge enables drilling without semi-finishing of small previously formed hole. and medium moulds. a With through coolant holes. a High rigidity body design. a Max. depth of cut a Low resistance 7.4─18mm chipbreaker. &16─ &40 a Through coolant hole type. &16─&32 ^ L078 ^ L128 AJX a 13° and 15° positive inserts. PMC a For under-cutting trimed a High rigidity double clamp NEW part of press mould. structure. a 2 directional cutting with a Suitable for high feed large overhang. machining. &25 ─ & 40 2 MILLING a With through coolant holes. a Special insert design with 3 cutting edges. &16 ─ &40 ^ L088 ^ L142 L005
INDEXABLE MILLING CLASSIFICATION Product Name • Shape Corner Angle, Max. Depth of Cut Features Product Name • Shape Corner Angle, Max. Depth of Cut Features ASX400 a High tolerance M-class SPX a Low cutting resistance inserts. due to the use of wavy 58 ─261 a Economical 4 cutting inserts. edge inserts. a Suitable for heavy cutting 10 a Curved cutting edge and due to holder rigidity. high rigidity holder. &50 a Screw-on type. 90° a Max. depth of cut 10mm. 90° ^ L034 &40 ─ &80 ^ L108 NSE300 NSE400 VFX6 12.5(NSE300) 17 (NSE400) a 20°positive insert. a Vertical inserts with high a Multi-insert design. NEW strength cutting edge. a High rake angle. a Screw-on type. 31─ 90 a Enables highly efficient a High efficiency milling machining. titanium alloys. a Max. depth of cut &63 ─&100 NSE300=12.5mm ^ L038 90° NSE400=17mm 90° ^ L040 &50 , &63 ^ L116 AXD4000 NEW a Low resistance chipbreaker. DCCC a Different helical flute AXD7000 a Low resistance insert and angles prevents high rigidity design for chattering. 21 27─93 excellent performance. a Suitable for heavy cutting a For high-speed machining. due to holder rigidity. a Multi-functional machining. &25─&50 a Max. depth of cut 21mm ^ L064 90° &32, &40 90° ^ L067 ^ L113 BXD4000 a Curved cutting edge and high rigidity ASX445 a Precision inexpensive holder produce high wall accuracy. moulded type 20°positive a Low resistance insert and high rigidity insert. design for excellent performance. 15 a Screw-on type. a With through coolant holes to ensure a A wide range of chip smooth chip discharge. 6 breakers. a For high-speed machining. a High rigidity due to a Max. depth of cut 15mm carbide shim. 45° 90° &20 ─ &40 a Max. depth of cut 6mm. ^ L074 ^ L012 &50─&80 APX3000 a High accuracy, high SE445 a 20°positive insert. quality vertical wall. a High rake angle. a Low cutting force insert. a High rigidity due to 10 a With through air & coolant carbide shim. 5.5 holes. a Max. depth of cut 5.5mm. a Max. depth of cut 10mm. &50─&80 &12 ─&63 45° 90° ^ L050 ^ L017 APX4000 a High accuracy, high AOX445 a Solid CBN octagonal MILLING APX4000 quality vertical wall. double sided insert. a Low cutting force insert. a Economical 16 cutting 15 a With through air & coolant edge inserts. (when the depth of cut is 3mm) holes. 8 a For high efficiency a Max. depth of cut 15mm. roughing through to &25 ─ &63 finishing. 45° ^ L056 90° a Easy operation and ^ L062 ^ L022 cleansing. (Short Edge Type) (Standard Edge Type) BAP3500 a High rake angle. AQX a The center bottom cutting a Contour machining is edge enables drilling without possible. previously formed hole. 11 a Through coolant type. a With through coolant holes. 17.6─55 7.4─23 a Max. depth of cut 11mm. a Max. depth of cut &16 ─&40 Standard Edge Type=55mm Short Edge Type=23mm 90° &16─&50 ^ L042 ^ L076 a 11° positive insert. AJX BAP300 a Inserts with wiper edges a 13° and 15° positive inserts. BAP300 produce optimal finished a High rigidity double clamp Long Cutting Edge surface. structure. a Suitable for high feed 9 a Multi insert design for high feed machining. machining. 2 BAP300 &10─&63 a With through coolant holes. BAP300 Long Cutting Edge a Special insert design with ^ L044 90° &20─&40 3 cutting edges. ^ L047 ^ L086 &16─&63 L006
Product Name • Shape Corner Angle, Max. Depth of Cut Features Product Name • Shape Corner Angle, Max. Depth of Cut Features ARX a 15°positive, high PMF a 2 directional cutting with tolerance M-class insert. large overhang. a Effective for various a Excellent straightness. machining applications. a Excellent wall accuracy. a With through air & coolant &50 ─ &80 holes. &10 ─ &25 ^ L098 ^ L144 BRP a 11°positive insert. SRM2 a Suitable for roughing to a Round shape insert with semi-finishing of small a strong cutting edge. and medium moulds. a Wide range of tools a High rigidity body design. available. a Low resistance a Suitable for mould chipbreaker. machining. a Through coolant hole &12 ─ &63 type. ^ L102 ^ L126 &16 ─&30 OCTACUT a 20°positive insert. SRM2 & 40/ & 50 a Best for roughing of a For octagonal and round moulds. type inserts. a Low resistance a Multi-functional chipbreaker. machining. a Highly rigid body. 9 &32 ─ &63 &40, &50 3° ^ L094 ^ L132 BSP a For drilling, chamfering TRM4 a Large ball-nose end mill and copying. suitable for roughing of a Multi-functional end mill large mould. a Max. depth of cut 7mm. a Economical 3-corner-use &10─ &40 inserts. 7 a Curved cutting edge and rigid holder are stable in 45° heavy cutting. ^ L092 ^ L134 &40, &50 CESP•CFSP•CGSP a Covers 5 cutting modes. SRF•SRB a S-shaped cutting edge a Excellent sharpness with provides sharpness similar 11°positive inserts. to that of solid ball nose a 30°, 45° and 60° chamfer end mills. series. a Highly accurate corner &4 ─&32 radius tolerance allows for high precision finishing. 10.2(30°) 8.3(45°) 5.9(60°) 30° a Carbide shank type available. 45° ^ L136 60° ^ L118 &10─&32 TSMP a T-groove order number SUF a Highly accurate corner MILLING 14, 18 and 22 are NEW radius tolerance allows for 11 14 18 available. high precision finishing. a 86° rhombic shape 11° a Seamless gash. positive insert. &20 ─ &30 a Shoulder milling and inversed spot facing are also possible. ^ L137 &25─ &40 ^ L122 CBJP•CBMP a Capable of spot facing STLG a Grooving cutter for machining, boring and machining centers. interpolation. a The minimum cutting a For seat machining of diameter is &22 for internal hexagon socket head bolt grooving. (M8-M30). a The minimum groove width a 86°rhombic shape is 1.2 mm and the maximum 11°positive insert. groove depth is 4.5 mm. ^ L138 &14─ &48 ^ L141 &22, &38 PMR a 2 directional cutting with KSMG a Side face grooving tool for large overhang. machining centers. a Horizontal feed cutting a The minimum cutting and oblique cutting are diameter is &25mm for also possible. internal grooving. a Unique shape of curved a For groove widths of edge gives high rigidity 1.25mm─ 6.3mm. 17 and low resistance. &25, &40 ^ L145 &50 ─ &80 ^ L139 L007
INDEXABLE MILLING CLASSIFICATION NEW ASX400 NSE300 APX3000 APX4000 BAP300 BAP300 BAP3500 AXD4000 BXD4000 SPX ASX445 SE445 AOX445 Product Name NSE400 APX4000 Long Cutting Edge Long Cutting Edge AXD7000 DCCC VFX6 NEW ^ L108 Cutting Mode ^ L038 ^ L050 ^ L064 L113 ^ L034 L040 L056 ^ L062 ^ L044 ^ L047 ^ L042 L067 ^ L074 L116 ^ L012 ^ L017 ^ L022 Slot Milling Shoulder Milling Spot Milling Pocket Milling Chamfer Milling Radius Milling MILLING Drilling Copy Milling Face Milling L008
AQX AJX ARX BRP OCTACUT BSP CESP TSMP CBJP PMF SRM2 SRF KSMG MULTI MULTI MULTI MULTI MULTI CFSP CBMP PMR TRM4 SRB STLG FUNCTIONAL FUNCTIONAL FUNCTIONAL FUNCTIONAL FUNCTIONAL CGSP PMC SUF TYPE TYPE TYPE TYPE TYPE NEW NEW ^ L144 ^ L126 L145 L132 ^ L118 ^ L139 ^ L076 ^ L084 ^ L098 ^ L102 ^ L094 ^ L092 ^ L136 ^ L137 ^ L138 L142 L134 L122 L141 MILLING L009
INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing ASX445 Fig.1 øD12 Fig.2 øD12 øD9 øD9 L8 L8 ø50 W1 ø80 W1 ø63 ø100 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel L7 L7 ø125 L1 L1 ø160 ap ap øD8 øD8 øD1 45° øD1 45° a Precision inexpensive mould- øD2 øD2 ed type 20°positive insert. Fig.3 øD12 ø101.6 Fig.4 øD12 ø177.8 a Screw-on type. ø200 øD9 ø315 ø101.6 M16 ø18 øD9 L8 W1 a A wide range of chip ø250 L8 M20 W1 ø18 ø22 breakers. L7 L7 L1 a High rigidity due to carbide L1 ap ap shim. øD8 øD8 øD1 45° øD2 øD1 45° C H :45° øD2 A.R :+20° ─ +23° T :+4°49′─+9°53′ Right hand tool holder only. y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′─ +23°02′ Stock Number Dimensions (mm) Tool Max. Type Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (Fig.) (kg) ap (mm) ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 R08004C a 4 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 Coarse Pitch R10005D a 5 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 R12506E a 6 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 R16007F a 7 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 R20008K a 8 200 212.9 63 47.625 35 140 175 25.4 14 7.9 6 3 R25010K a 10 250 262.9 63 47.625 35 180 220 25.4 14 12.9 6 3 R31514P a 14 315 327.9 63 47.625 40 245 285 25.4 14 22.4 6 4 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08006C a 6 80 93.2 50 25.4 26 38 56 9.5 6 1.0 6 2 R10007D 7 100 113.2 50 31.75 32 45 70 12.7 8 1.7 6 2 Fine Pitch a R12508E a 8 125 138.0 63 38.1 35 60 80 15.9 10 2.8 6 2 R16010F a 10 160 173.0 63 50.8 38 80 100 19.1 11 4.6 6 2 R20012K a 12 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 R25014K a 14 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 R31518P a 18 315 327.9 63 47.625 40 245 285 25.4 14 22.2 6 4 MILLING ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08008C a 8 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 Extra Fine Pitch R10010D a 10 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 R12512E a 12 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 R16016F a 16 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 R20020K a 20 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 R25024K a 24 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 R31528P a 28 315 327.9 63 47.625 40 245 285 25.4 14 21.8 6 4 SPARE PARTS z Tool Holder z x *c * Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) x Insert ASX445 STASX445N WCS503507H TPS35 TIP15T HKY35R c * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. L010
Fig.1 øD12 Fig.2 øD12 ø50 ø80, ø100 only ø125 øD9 øD9 L8 ø63 W1 W1 L8 ø80 L7 ø100 L7 L1 L1 ap ap øD8 øD8 45° øD1 øD1 45° øD2 øD2 Fig.3 øD12 Fig.4 øD12 ø160 øD9 ø200 ø177.8 (ø315 only) L8 W1 ø250 ø101.6 ø22 (ø315 only) ø315 øD9 L8 ø18 L7 W1 L1 For metric arbor L7 L1 ap ap The cutter bore diameter D9 is indicated in millimetre. øD8 øD8 øD1 45° øD1 45° C H :45° øD2 øD2 A.R :+20° ─ +23° T :+4°49′─+9°53′ y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′─ +23°02′ Right hand tool holder only. Stock Number Dimensions (mm) Tool Max. Type Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (Fig.) (kg) ap (mm) ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 -080A04R a 4 80 93.2 50 27 22 13.5 56 12.4 7 1.0 6 1 Coarse Pitch -100A05R a 5 100 113.2 50 32 25 17.5 70 14.4 8 1.6 6 1 -125B06R a 6 125 138.0 63 40 32 56 80 16.4 9 2.4 6 2 -160C07R a 7 160 173.0 63 40 29 56 100 16.4 9 3.9 6 3 -200C08R a 8 200 212.9 63 60 32 135 155 25.7 14 6.7 6 4 -250C10R a 10 250 262.9 63 60 32 174 200 25.7 14 10.5 6 4 -315C14R a 14 315 327.9 80 60 57 256.8 285 25.7 14 22.4 6 4 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -080A06R a 6 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 -100A07R 7 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 Fine Pitch a -125B08R a 8 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 -160C10R a 10 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 -200C12R a 12 200 212.9 63 60 32 135 155 25.7 14 5.8 6 4 -250C14R a 14 250 262.9 63 60 32 174 200 25.7 14 10.6 6 4 -315C18R a 18 315 327.9 80 60 57 256.8 285 25.7 14 22.2 6 4 MILLING ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -080A08R a 8 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 Extra Fine Pitch -100A10R a 10 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 -125B12R a 12 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 -160C16R a 16 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 -200C20R a 20 200 212.9 63 60 32 135 155 25.7 14 6.5 6 4 -250C24R a 24 250 262.9 63 60 32 174 200 25.7 14 10.3 6 4 -315C28R a 28 315 327.9 80 60 57 256.8 285 25.7 14 21.8 6 4 SPARE PARTS P001 TECHNICAL DATA Q001 L011
INDEXABLE MILLING øD2 øD1 øD4 45° ap L2 L1 Right hand tool holder only. y SHANK TYPE Stock Number Dimensions (mm) Max. Depth of Cut Order Number R of Teeth D1 D2 L1 D4 L2 ap (mm) ASX445R503S32 a 3 50 63.0 125 32 40 6 634S32 a 4 63 75.9 125 32 40 6 804S32 a 4 80 93.2 125 32 40 6 SPARE PARTS z Tool Holder z x *c * Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) x Insert ASX445 STASX445N WCS503507H TPS35 TIP15T HKY35R c * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 MILLING a : Inventory maintained in Japan. (10 inserts in one case) (CBN and PCD inserts are available in 1 piece in one case) L012
INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide Dimensions (mm) For Aluminium Alloy Roughing For Cast Iron Medium─Heavy Cutting Light─Semi-Heavy Cutting Finish─Light Cutting Application Honing Class MC5020 VP30RT VP15TF NX4545 Shape Order Number Geometry F7030 HTi10 D1 S1 F1 Re JL Breaker Re SEET13T3AGEN-JL E E a a a a 13.4 3.97 1.9 1.5 F1 Re 45° 20° D1 S1 JM Breaker SEMT13T3AGSN-JM M S Re a a a a a 13.4 3.97 1.9 1.5 F1 Re 45° 20° D1 S1 JH Breaker Re SEMT13T3AGSN-JH M S a a a a 13.4 3.97 1.9 1.5 F1 Re 45° 20° D1 S1 FT Breaker Re F1 SEMT13T3AGSN-FT M S a 13.4 3.97 1.9 1.5 Re 45° 20° D1 S1 JP Breaker SEGT13T3AGFN-JP G F a 13.4 3.97 2.2 − F1 45° 20° D1 S1 WIPER INSERTS Cermet Carbide CBN PCD Dimensions (mm) Honing HTi05T NX2525 MB710 MD220 Shape Order Number Geometry MILLING L1 L2 S1 F1 Re 20° WEEW13T3AGER8C E a 16.48 16.60 3.97 8.2 1.5 R500 13T3AGTR8C T a 16.48 16.60 3.97 8.1 1.5 L2 29° F1 Re L1 S1 WEEW13T3AGFR3C F a 16.48 16.60 3.97 3.0 1.5 13T3AGTR3C T 16.48 16.60 3.97 3.0 1.5 L2 a 29° F1 Re L1 S1 SPARE PARTS P001 TECHNICAL DATA Q001 L013
INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS Cutting Speed Finish ─ Light Cutting Light─Semi-Heavy Cutting Medium ─ Heavy Cutting Work Material Hardness Grade (m/min) Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker P F7030 280 (210 ─ 350) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH VP15TF 250 (200 ─ 300) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH Mild Steel < 180HB VP30RT 230 (180 ─ 280) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH NX4545 180 (130 ─ 230) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ F7030 250 (200 ─ 300) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH VP15TF 220 (170 ─ 270) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH 180 ─ 280HB VP30RT 200 (150 ─ 250) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH NX4545 150 (120 ─ 180) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ Carbon Steel Alloy Steel F7030 180 (130 ─ 230) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH VP15TF 140 (100 ─ 180) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH 280 ─ 350HB VP30RT 120 (80 ─ 160) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH NX4545 100 (80 ─ 120) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ M VP15TF 220 (170 ─ 270) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH Stainless Steel < 270HB VP30RT 200 (150 ─ 250) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH NX4545 150 (120 ─ 180) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ JH K MC5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) FT F5010 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH Cast Iron Tensile Strength Ductile Cast Iron < 450MPa F5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) FT VP15TF 180 (130 ─ 250) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH N Aluminium Alloy ─ HTi10 300 ─ 0.15 (0.1─0.2) JP 0.2 (0.1 ─ 0.3) JP 0.3 (0.2 ─ 0.4) JP S Heat Resistant Alloy (Inconel, Waspaloy etc.) ─ VP15TF 40 (20 ─ 50) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ H Hardened Steel 40 ─55HRC VP15TF 80 (60 ─ 100) 0.1 (0.05─0.15) JL 0.15 (0.1 ─ 0.2) JM 0.2 (0.1 ─ 0.3) JH aRevolution (min -1) =(1000 x Cutting Speed)u(3.14 x & D1) aTable Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution INSTRUCTIONS FOR USING INSERTS MILLING y Instructions for use of the JP breaker y Instructions for use of wiper inserts ● The JP breaker has sharp cutting edges. ● Wiper inserts for the ASX445 are Wear gloves when handling. single-cornered. ● When machining aluminium alloy, welding to ● When installing the wiper insert, the cutting edge tends to occur, often leading place the insert so that the cutting to insert failure. To prevent this, wet cutting is edge is located as shown. recommended. L014
FEATURES y STABLE, LONG TOOL LIFE, HIGH ACCURACY BODY A carbide shim with Mitsubishi's proprietary The cutter body is made from a special The ASX cutter uses screw-on type inserts Anti-Fly Insert (AFI) mechanism provides alloy that provides high strength at high that allow easy clamping of the inserts with excellent insert location characteristics, temperature. A special surface treatment high location precision. Indexing of the permitting stable cutting even under high improves the corrosion resistance. inserts can be load conditions. performed without completely removing the screw. y EFFECTIVE FOR VARIOUS MACHINING APPLICATIONS a Coarse Pitch Type a Fine Pitch Type a Extra Fine Pitch Type 1. The 1st recommendation 1. The 1st recommen- 1. The 1st recommen- for cutting steel and dation type for cast dation for cast iron. stainless steel. iron, hardened steel 2. For cutting 2. For deep cutting and high and heat-resistant operations where feed rates with large- alloys. chip dischange volume chip discharge. 2. For shallow cutting volume is small and 3. Longer overhang possible with low feed rates high table feed is for relatively low machining and low-volume chip desired. rigidity. discharge. y CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS Finish to Light to Medium to Aluminium alloy Rough cutting JL Light cutting Breaker JM Semi-Heavy cutting Breaker JH Heavy cutting Breaker JP cutting Breaker FT for cast iron Breaker High accuracy insert with High accuracy M class High accuracy M class High accuracy insert with High accurate M class ground-finished periphery. insert. For a wide range insert. Strong cutting ground-finished periphery.Large inserts. Higher fracture- Large rake angle leading of workpiece materials edge for high fracture rake angle and mirror-finished rake resistant flat-top inserts. to low cutting resistance. and cutting conditions. resistance. face for sharp cutting performance and high welding resistance. zWorkpiece rigidity is zGeneral cutting. zInterrupted cutting. zGeneral cutting of zFor rough machining low. xScaling. aluminium alloy. of scaled cast iron. xHigh feed cutting. y INSERT GRADES FOR A WIDE RANGE OF MATERIALS MILLING P Carbon Steel • Alloy Steel M Stainless Steel K Cast Iron • Ductile Cast Iron N Aluminium Alloy S Heat Resistant Alloy H Hardened Steel High F7030 F7030 MC5020 VP30RT HTi10 Cutting Speed VP15TF VP15TF VP15TF VP15TF VP30RT VP15TF Low Cutting Cutting Cutting Cutting Cutting Cutting Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable (Note) When machining steel or stainless steel where the emphasis is on surface finish, use cermet grade NX4545. Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting L015
INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing SE445 Fig.1 ø80 øD9 W1 Fig.2 ø125 øD9 W1 L8 L8 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø100 ø160 L7 L7 L1 L1 øD8 øD8 ap ap øD1 45° øD1 45° øD7 øD7 a 20°positive insert. a High rake angle. Fig.3 Fig.4 ø177.8 ø101.6 ø101.6 ø200 ø315 a High rigidity due to ø250 øD9 ø18 øD9 ø18 ø22 L8 W1 W1 L8 carbide shim. L7 L7 L1 L1 øD8 øD8 ap ap øD1 45° øD1 45° C H :45° øD7 øD7 A.R :+19° T :+13° y ARBOR TYPE R.R :-2° I :+15° Right hand tool holder only. Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R L of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) SE445R/L0304C a r 4 80 102.2 50 25.4 26 13 9.5 6 1.6 5.5 1 0405D a r 5 100 121.7 63 31.75 32 17 12.7 8 2.7 5.5 1 Coarse Pitch 0506E a r 6 125 146.2 63 38.1 38 60 15.9 10 3.5 5.5 2 0608F a r 8 160 181.1 63 50.8 38 80 19.1 11 5.6 5.5 2 0810K a r 10 200 222.4 63 47.625 35 140 25.4 14 7.8 5.5 3 1012K a r 12 250 273.2 63 47.625 35 180 25.4 14 12.7 5.5 3 1214P a r 14 315 338.9 63 47.625 40 245 25.4 14 22.3 5.5 4 SE445R/L0306C a r 6 80 102.2 50 25.4 26 13 9.5 6 1.6 5.5 1 Close Pitch 0407D a r 7 100 121.7 63 31.75 32 17 12.7 8 2.7 5.5 1 0509E a r 9 125 146.2 63 38.1 38 60 15.9 10 3.5 5.5 2 0611F a r 11 160 181.1 63 50.8 38 80 19.1 11 5.6 5.5 2 SPARE PARTS Insert z x c v b * Tool Holder x Number Clamp Locator Shim Wedge-T Wedge-S Wrench Set Bolt z Screw MILLING SE445R/L0304C HSC12035 c 0306C b SE445R/L0405D 0407D SPSE445R/L STSE445R/L CWSE445TR/L CWSE445SN LS15T TKY25T HSC16035 v SE445R/L0506E ─ ― SE445R/L1214P * Clamp Torque (N • m) : LS15T=8.5 RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution a : Inventory maintained in Japan. r : Non stock, produced to order only. L016 (10 inserts in one case) (PCD inserts are available in 1 piece in one case.)
L4 øD1 øD4 45° L5 L6 5.5 (Max. Depth of Cut) L2 L1 y SHANK TYPE Right hand tool holder only. * Number of Teeth Stock Dimensions (mm) Order Number R D1 L1 D4 L2 L4 L5 L6 Locator Wedge-T Wedge-S Shim Clamp Wrench Insert Screw SE445R504S32 a 4 50 125 32 45 36 14 19 SPSE445R CWSE445TR CWSE445SN STSE445R LS10T TKY25T SEC/E/KN 634S32 a 4 63 125 32 45 36 14 19 SPSE445R CWSE445TR CWSE445SN STSE445R LS10T TKY25T 1203AFoN1 804S42 a 4 80 145 42 45 40 14 19 SPSE445R CWSE445TR CWSE445SN STSE445R LS15T TKY25T * Clamp Torque (N • m) : LS10T=8.5, LS15T=8.5 INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide PCD Dimensions (mm) Honing Class MC5020 VP15TF NX2525 NX4545 Shape Order Number Geometry UTi20T MD220 F7030 HTi10 D1 S1 F1 Re SECN1203AFTN1 C T a 12.7 3.18 1.4 1.0 1203AFFR1 C F a 12.7 3.18 1.4 1.0 SEEN1203AFFN1 E F a 12.7 3.18 1.4 1.0 F1 1203AFEN1 E E a 12.7 3.18 1.4 1.0 F1 MD220 1203AFTN1 E T a a 12.7 3.18 1.4 1.0 1203AFSN1 E S a a 12.7 3.18 1.4 1.0 Re 45° SEKN1203AFSN1 K S a 12.7 3.18 1.4 ─ D1 S1 20° 1203AFTN1 K T a 12.7 3.18 1.4 ─ MILLING 1203AFTN K T a 12.7 3.18 1.7 1.0 INSERTS WITH BREAKER WIPER INSERTS P Steel Cermet Carbide Work Honing M Stainless Steel Class NX2525 Material HTI05T Shape Order Number Geometry K Cast Iron Coated Class MC5020 WEC42AFFR5C C F VP15TF a Shape Order Number F7030 R500 42AFER5C C E a 15.33 R1 45° 20° 42AFTR5C C T a R1 SEER1203AFEN-JS E a a a 5 R1 1.4 12.7 3.18 20° WEC42AFER10C C E a 45° R500 18.816 R1 45° 12.7 3.18 20° R1 10 12.7 3.18 SPARE PARTS P001 TECHNICAL DATA Q001 L017
INDEXABLE MILLING FACE MILLING <HEAVY CUTTING> Finishing Roughing SE545 Fig.1 ø100 øD9 W1 Fig.2 ø125 øD9 W1 L8 L8 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø160 L7 L7 L1 L1 øD8 øD8 ap ap øD1 45° øD1 45° øD7 øD7 a 20°positive insert. Fig.3 ø101.6 a High rake angle. ø200 øD9 ø18 L8 ø250 W1 a High rigidity due to carbide shim. L7 L1 øD8 ap øD1 45° C H :45° øD7 A.R :+19° T :+13° Right hand tool holder only. R.R :-2° I :+15° Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) SE545R0405D a 5 100 124.9 63 31.75 32 17 12.7 8 2.9 7.5 1 Coarse Pitch 0506E a 6 125 149.8 63 38.1 38 60 15.9 10 3.7 7.5 2 0608F a 8 160 184.7 63 50.8 38 80 19.1 11 5.9 7.5 2 0810K a 10 200 225.7 63 47.625 35 140 25.4 14 8.2 7.5 3 1012K a 12 250 276.3 63 47.625 35 180 25.4 14 13.4 7.5 3 SPARE PARTS Insert x z x c v b * Tool Holder z Number Clamp Locator Shim Wedge-T Wedge-S Wrench Set Bolt c Screw SE545R0405D HSC16035 b SE545R0506E SPSE545R STSE545R CWSE545TR CWSE545SN LS15T TKY25T v ─ ― SE545R1012K * Clamp Torque (N • m) : LS15T=8.5 MILLING RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution a : Inventory maintained in Japan. (10 inserts in one case) L018
INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide Dimensions (mm) Honing Class MC5020 Shape Order Number Geometry VP15TF NX2525 NX4545 UTi20T D1 S1 F1 Re F7030 HTi10 SECN1504AFTN1 C T a 15.875 4.76 1.4 1.0 SEEN1504AFFN1 E F a 15.875 4.76 1.4 1.0 1504AFEN1 E E a 15.875 4.76 1.4 1.0 F1 1504AFTN1 E T a a 15.875 4.76 1.4 1.0 1504AFSN1 E S a a 15.875 4.76 1.4 1.0 Re 45° 20° SEKN1504AFTN1 K T a 15.875 4.76 1.4 ─ D1 S1 1504AFSN1 K S a 15.875 4.76 1.4 ─ 1504AFTN K T a 15.875 4.76 1.7 1.0 INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round Coated Dimensions (mm) Honing Class MC5020 Shape Order Number Geometry D1 S1 F1 Re F7030 SEER1504AFEN-JS E E a a 15.875 4.76 1.4 1.0 F1 Re 45° 20° D1 S1 MILLING WIPER INSERTS Cermet Carbide Dimensions (mm) Honing Class Shape Order Number Geometry NX2525 HTi05T L1 L2 S1 Re WEC53AFER5C C E a 15.875 18.505 4.76 1.0 R500 Re 45° 53AFTR5C C T 15.875 18.505 4.76 1.0 L2 a Re 20° 5 L1 S1 SPARE PARTS P001 TECHNICAL DATA Q001 L019
INDEXABLE MILLING FACE MILLING <HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing AHX640W Fig.1 øD12 Fig.2 øD12 øD9 øD9 ø80 ø100 L8 L8 W1 W1 ø125 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø160 L7 L7 L1 L1 ap øD8 40° øD8 ap øD1 øD1 40° a Heptagonal double øD2 øD2 sided insert. Fig.3 øD12 Fig.4 øD12 ø177.8 ø101.6 a Economical 14 cutting ø200 øD9 ø18 ø315 ø101.6 ø250 ø18 ø22 L8 øD9 W1 edge inserts. L8 W1 L7 a Multi insert design for L1 L7 L1 high feed machining. øD8 ap øD8 40° 40° ap øD1 øD1 C H :40° øD2 øD2 A.R :-6° T :+10° R.R :-4° I :+9°─ +10° (T,I : When using the MK breaker insert) Right hand tool holder shown. Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R L of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (Fig.) (kg) ap (mm) AHX640WR/L08008C a a 8 80 92.6 50 25.4 26 13 56 9.5 6 1.5 6 1 Extra Fine Pitch Type 10010D a a 10 100 112.6 50 31.75 32 45 70 12.7 8 2.1 6 2 12512E a a 12 125 137.6 63 38.1 35 56 80 15.9 10 3.5 6 2 16016F a a 16 160 172.6 63 50.8 38 72 100 19.1 11 5.6 6 2 20020K a a 20 200 212.6 63 47.625 35 140 175 25.4 14.22 9.0 6 3 25024K a a 24 250 262.6 63 47.625 35 180 220 25.4 14.22 14.4 6 3 31528P a a 28 315 327.6 63 47.625 40 225 285 25.4 14.22 23.8 6 4 AHX640WR/L08010C a a 10 80 92.6 50 25.4 26 13 56 9.5 6 1.5 6 1 Super Extra Fine Pitch Type 10014D a a 14 100 112.6 50 31.75 32 45 70 12.7 8 2.1 6 2 12518E a a 18 125 137.6 63 38.1 35 56 80 15.9 10 3.5 6 2 16022F a a 22 160 172.6 63 50.8 38 72 100 19.1 11 5.6 6 2 20028K a a 28 200 212.6 63 47.625 35 140 175 25.4 14.22 9.0 6 3 25036K a a 36 250 262.6 63 47.625 35 180 220 25.4 14.22 14.4 6 3 31544P a a 44 315 327.6 63 47.625 40 225 285 25.4 14.22 23.8 6 4 MILLING INSERTS RECOMMENDED CUTTING CONDITIONS Coated Tensile Cutting Speed Feed per Tooth Work Material Grade (m/min) (mm/tooth) Strength Honing Class Shape Order Number Geometry MC5020 K 300 0.3 < 200MPa Gray (250─350) (0.2 ─0.4) Cast Iron 250─ 350 220 0.3 MK Breaker NNMU200608ZEN-MK M E a MPa (150─300) (0.2 ─0.4) MC5020 200 0.2 Ductile < 450MPa (150─250) (0.1 ─0.3) R0.8 Cast 1 500─ 800 170 0.2 ø20 6.55 Iron MPa (150─200) (0.1 ─0.3) HK Breaker NNMU200608ZEN-HK M E a Super extra fine pitch 1 R0.8 ø20 6.55 Extra fine pitch Wiper WNEU2006ZEN7C-WK E E a General Cutting Unstable Cutting 7.4 High Low Machine rigidity 7.4 R0.8 ø20 6.55 (Note) When the workpiece has poor clamping rigidity and the tool overhang is long, reduce the cutting speed and feed by 20 ─ 30%. a : Inventory maintained in Japan. (10 inserts in one case) L020
Fig.1 øD12 Fig.2 øD12 øD9 øD9 ø80 ø100 L8 L8 W1 W1 ø125 L7 L7 L1 L1 ap øD8 40° øD8 ap øD1 øD1 40° øD2 øD2 Fig.3 øD12 Fig.4 øD12 ø66.7 ø177.8 (ø315 only) ø160 ø200 ø101.6 øD9 ø14 ø250 ø18 ø22 L8 W1 øD9 L8 ø315 W1 For metric arbor L7 L7 L1 The cutter bore diameter D9 is indicated in millimetre. L1 ap øD8 øD8 40° ap øD1 40° øD1 C H :40° øD2 øD2 A.R :-6° T :+10° R.R :-4° I :+9°─ +10° (T,I : When using the MK breaker insert) Right hand tool holder shown. Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R L of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (Fig.) (kg) ap (mm) AHX640W-080A08R/L a a 8 80 92.6 50 27 23 13 56 12.4 7 1.5 6 1 Extra Fine Pitch Type -100B10R/L a a 10 100 112.6 50 32 32 45 70 14.4 8 2.1 6 2 -125B12R/L a a 12 125 137.6 63 40 32 56 80 16.4 9 3.1 6 2 -160C16R/L a a 16 160 172.6 63 40 29 56 100 16.4 9 5.6 6 3 -200C20R/L a a 20 200 212.6 63 60 32 135 155 25.7 14 8.0 6 4 -250C24R/L a a 24 250 262.6 63 60 32 180 200 25.7 14 12.6 6 4 -315C28R/L a a 28 315 327.6 80 60 57 225 285 25.7 14 31.5 6 4 AHX640W-080A10R/L a a 10 80 92.6 50 27 23 13 56 12.4 7 1.5 6 1 Super Extra Fine Pitch Type -100B14R/L a a 14 100 112.6 50 32 32 45 70 14.4 8 2.1 6 2 -125B18R/L a a 18 125 137.6 63 40 32 56 80 16.4 9 3.1 6 2 -160C22R/L a a 22 160 172.6 63 40 29 56 100 16.4 9 5.6 6 3 -200C28R/L a a 28 200 212.6 63 60 32 135 155 25.7 14 8.0 6 4 -250C36R/L a a 36 250 262.6 63 60 32 180 200 25.7 14 12.6 6 4 -315C44R/L a a 44 315 327.6 80 60 57 225 285 25.7 14 31.5 6 4 MILLING SPARE PARTS * Tool Holder Number Wedge Clamp Screw Wrench AHX640W Type CWAHX640WN LS0622T TKY15T * Clamp Torque (N • m) : LS0622T=6.0 SPARE PARTS P001 TECHNICAL DATA Q001 L021
INDEXABLE MILLING FACE MILLING <HIGH EFFICIENCY CUTTING FOR CAST IRON> Finishing Roughing AOX445 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 ø63 øD9 Fig.2 ø80 ø100 ø125 ø160 a Solid CBN octagonal double (Max. Depth of Cut) (Max. Depth of Cut) sided insert. a Economical 16 cutting edge inserts. Fig.3 ø200 (when the depth of cut is 3mm) a For high efficiency roughing through to finishing. a Easy operation and cleansing. (Max. Depth of Cut) C H :45° A.R :-5° T :-9°─ -6° y ARBOR TYPE R.R :-9°─ -6° I :-5° Right hand tool holder shown. Max. Max. Stock Dimensions (mm) Tool Depth of Cut Allowable of Teeth Number Type Weight (mm) Revolution Type Order Number (Fig.) R L D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg) A1 ap (min-1) AOX445-063A04R/L a r 4 63 70.8 40 22 20 11 50 10.4 6.3 0.6 3 8 12000 1 Coarse Pitch R/L08006C a r 6 80 87.8 50 25.4 26 38 60 9.5 6 1.2 3 8 11000 2 R/L10008D a r 8 100 107.8 50 31.75 32 45 70 12.7 8 1.8 3 8 9300 2 R/L12510E a r 10 125 132.8 63 38.1 35 60 80 15.9 10 3.0 3 8 8300 2 R/L16012F a r 12 160 167.8 63 50.8 38 80 100 19.1 11 4.9 3 8 7200 2 R/L20012K r r 12 200 207.8 63 47.625 35 140 175 25.4 14.22 8.7 3 8 6400 3 (Note) When machining with a depth of cut of 8mm, 16 corners cannot be used. (Max. Depth of Cut) y SHANK TYPE Right hand tool holder shown. Max. Max. Stock Dimensions (mm) Tool of Teeth Number Depth of Cut Allowable Type Order Number Weight (mm) Revolution R L D1 D2 L1 D4 L2 (kg) A1 ap (min-1) MILLING AOX445R/L503S32 3 50 57.8 125 32 40 1.1 3 8 13000 Coarse Pitch a r R/L634S32 a r 4 63 70.8 125 32 40 1.4 3 8 12000 SPARE PARTS * Tool Holder Number Wedge Clamp Screw Wrench AOX445 CWAOX445N LS15T TKY25T Clamp Torque (N • m) : LS15T=8.0 * INSERTS RECOMMENDED CUTTING CONDITIONS CBN Tensile Cutting Speed Feed per Tooth Work Material Grade (m/min) (mm/tooth) Strength Class BC5030 Order Number Geometry K < 200MPa Gray BC5030 1000 0.1 Cast Iron 250─ 350 (800─1500) (0.05─ 0.15) SL-ONEN120404ASN E a MPa Note) Dry cutting is recommended. a : Inventory maintained in Japan. r : Non stock, produced to order only. L022 (CBN inserts are available in 1 piece in one case.)
FACE MILLING <HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing FBP415 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 ø80 ø125 ø100 ø160 a 11°positive insert. a Large axial angle prevents chattering. a Multi insert design. a For high feed cast iron machining. Right hand tool holder only. y & 80─ & 100 y & 125 ─ & 315 C H :15° C H :15° A.R :+13° T :+2° A.R :+13° T :+4° R.R :-2° I :+13° R.R :+1° I :+12° Tool Max. Stock Number Dimensions (mm) Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) FBP415R0308C a 8 80 85.2 50 25.4 26 13 9.5 6 1.5 8.5 1 0410D a 10 100 105.2 63 31.75 32 17 12.7 8 2.7 8.5 1 0514E a 14 125 130.4 63 38.1 38 60 15.9 10 3.6 8.5 2 0618F a 18 160 165.3 63 50.8 38 80 19.1 11 5.8 8.5 2 INSERTS RECOMMENDED CUTTING CONDITIONS Coated Carbide CBN Tensile Cutting Speed Feed per Tooth Work Material Grade (m/min) (mm/tooth) Strength Honing Class MC5020 HTi05T Order Number Geometry MB710 K 100 0.2 HTi10 < 200MPa HTi10 (80─125) (0.1─ 0.3) Gray MC5020 150 0.2 SPEN1203EEER1 E a a Cast Iron 250─350 (100─200) (0.1─0.3) E MPa 1203EETR1 T a MB710 500 0.15 (300─900) (0.05 ─0.25) SPNN1203EEER1 N E a a 80 0.15 < HTi10 (60─100) (0.1─ 0.2) FCD450 < 450MPa SPER1203EEER-JS E E a (JIS) 125 0.2 Ductile MC5020 (100─150) (0.1─0.3) Cast Iron 110 0.2 MC5020 MILLING > (80─150) (0.1 ─0.3) 500─800 FCD500 MPa 200 0.15 (JIS) MB710 (100─300) (0.05 ─0.25) WPC42EEER10C C E a a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS * * Tool Holder Number Clamp Shim Wrench Wrench Shim Wedge-T Set Bolt Screw Screw (Clamp Screw) (Shim) FBP415R0308C ─ FBP415R0410D HSC16035 STSP415R CWSP415TR LS10T TS32 TKY25T TKY08F FBP415R0514E ─ FBP415R0618F * Clamp Torque (N • m) : LS10T=8.5, TS32=1.0 a : Inventory maintained in Japan. SPARE PARTS P001 (10 inserts in one case) (CBN inserts are available in 1 piece in one case.) TECHNICAL DATA Q001 L023
INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing SE415 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 øD9 øD9 W1 W1 L8 L8 L7 L7 a 20°positive insert. L1 L1 a High rake angle. øD8 øD8 a High rigidity due to ap ap øD1 15° øD1 15° øD7 øD7 carbide shim. Right hand tool holder only. C H :15° A.R :+19° T :+11° R.R :+5° I :+17° Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) SE415R0304C a 4 80 87.4 50 25.4 26 13 9.5 6 1.3 8.5 1 Coarse Pitch 0405D a 5 100 107.2 63 31.75 32 17 12.7 8 2.5 8.5 1 0506E a 6 125 131.9 63 38.1 38 60 15.9 10 3.4 8.5 2 0608F a 8 160 166.7 63 50.8 38 80 19.1 11 5.6 8.5 2 SE415R0306C a 6 80 87.4 50 25.4 26 13 9.5 6 1.3 8.5 1 Close Pitch 0407D a 7 100 107.2 63 31.75 32 17 12.7 8 2.5 8.5 1 0509E a 9 125 131.9 63 38.1 38 60 15.9 10 3.4 8.5 2 0611F a 11 160 166.7 63 50.8 38 80 19.1 11 5.6 8.5 2 SPARE PARTS z x c v b * x Tool Holder Insert Number Clamp c Locator Shim Wedge-T Wedge-S Wrench Set Bolt Screw SE415R0304C HSC12035 z 0306C MILLING SE415R0405D 0407D SPSE415R STSE415R CWSE445TR CWSE445SN LS15T TKY25T HSC16035 v SE415R0506E b ─ ― SE415R0611F * Clamp Torque (N • m) : LS15T=8.5 RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution a : Inventory maintained in Japan. r : Non stock, produced to order only. L024 (10 inserts in one case) (PCD inserts are available in 1 piece in one case)
INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide PCD Dimensions (mm) Honing Class MC5020 VP15TF NX2525 NX4545 UTi20T MD220 Shape Order Number Geometry F7030 HTi10 D1 S1 F1 Re SECN1203EFFR1 C F a 12.7 3.18 1.4 1.0 1203EFTR1 C T a 12.7 3.18 1.4 1.0 SEEN1203EFFR1 E F a 12.7 3.18 1.4 1.0 F1 1203EFER1 E E a 12.7 3.18 1.4 1.0 MD220 F1 1203EFTR1 E T a a 12.7 3.18 1.4 1.0 1203EFSR1 E S a a 12.7 3.18 1.4 1.0 Re 15° 20° SEKN1203EFTR1 K T a 12.7 3.18 1.4 ─ D1 S1 1203EFSR1 K S a 12.7 3.18 1.4 ─ 1203EFTR K T a 12.7 3.18 1.8 1.0 INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : Work : Stable Cutting : General Cutting : Unstable Cutting Material M Stainless Steel K Cast Iron Honing : E : Round Coated Dimensions (mm) Honing Class MC5020 Shape Order Number Geometry F7030 D1 S1 F1 Re SEER1203EFER-JS E E a a 12.7 3.18 1.4 1.0 Re F1 20° D1 15° S1 WIPER INSERTS MILLING Cermet Carbide Dimensions (mm) Honing Class NX2525 HTi05T Shape Order Number Geometry L1 L2 S1 F1 Re WEC42EFFR5C C F r 12.7 13.728 3.18 5 1.0 R500 42EFER5C C E a 12.7 13.728 3.18 5 1.0 L2 Re Re 15° 20° 42EFTR5C C T a 12.7 13.728 3.18 5 1.0 F1 L1 S1 WEC42EFFR10C C F r 12.7 14.99 3.18 10 1.0 R500 42EFER10C C E a 12.7 14.99 3.18 10 1.0 L2 Re Re 15° 20° F1 L1 S1 SPARE PARTS P001 TECHNICAL DATA Q001 L025
INDEXABLE MILLING FACE MILLING <HEAVY CUTTING> Finishing Roughing SE515 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 øD9 Fig.2 øD9 ø100 W1 ø125 W1 L8 L8 ø160 L7 L7 L1 a 20°positive insert. L1 a High rake angle. øD8 øD8 ap ap 15° 15° a High rigidity due øD1 øD7 øD1 øD7 to carbide shim. Right hand tool holder only. C H :15° A.R :+19° T :+11° R.R :+5° I :+17° Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) Close Pitch Coarse Pitch SE515R0405D [ 5 100 108.9 63 31.75 32 17 12.7 8 2.3 11.5 1 0506E [ 6 125 133.6 63 38.1 38 60 15.9 10 3.5 11.5 2 0608F [ 8 160 168.3 63 50.8 38 60 19.1 11 5.6 11.5 2 SE515R0407D [ 7 100 108.9 63 31.75 32 17 12.7 8 2.3 11.5 1 0509E [ 9 125 133.6 63 38.1 38 60 15.9 10 3.5 11.5 2 0611F [ 11 160 168.3 63 50.8 38 60 19.1 11 5.6 11.5 2 SPARE PARTS Insert x z x c v b * c Tool Holder Number Clamp z Locator Shim Wedge-T Wedge-S Wrench Set Bolt Screw SE515R0405D HSC16035 0407D v SE515R0506E SPSE515R STSE515R CWSE545TR CWSE545SN LS15T TKY25T b ─ ― SE515R0611F * Clamp Torque (N • m) : LS15T=8.5 MILLING RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution a : Inventory maintained in Japan. [ : Inventory maintained in Japan. To be replaced by new products. L026 (10 inserts in one case)
INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide Dimensions (mm) Honing Class MC5020 Shape Order Number Geometry VP15TF NX2525 NX4545 UTi20T D1 S1 F1 Re F7030 HTi10 SECN1504EFTR1 C T a 15.875 4.76 1.4 1.0 SEEN1504EFFR1 E F a 15.875 4.76 1.4 1.0 1504EFER1 E E a 15.875 4.76 1.4 1.0 F1 1504EFTR1 E T a a 15.875 4.76 1.4 1.0 Re 1504EFSR1 E S a a 15.875 4.76 1.4 1.0 15° 20° D1 S1 SEKN1504EFTR1 K T a 15.875 4.76 1.4 ─ 1504EFSR1 K S a 15.875 4.76 1.4 ─ 1504EFTR K T a 15.875 4.76 1.8 1.0 WIPER INSERTS Cermet Carbide Dimensions (mm) Honing Class Shape Order Number Geometry NX2525 HTi05T L1 L2 S1 Re WEC53EFER5C C E a 15.875 16.903 4.76 1.0 R500 53EFTR5C C T a 15.875 16.903 4.76 1.0 L2 Re Re 15° 20° 5 L1 S1 MILLING SPARE PARTS P001 TECHNICAL DATA Q001 L027
INDEXABLE MILLING FACE MILLING <GENERAL CUTTING FOR ALUMINIUM ALLOY> Finishing Roughing BF407 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 ø80 ø100 Fig.2 ø125 ø160 a 25°positive insert. a High rake and Fig.3 Fig.4 ø200 ø315 relief angle. ø250 a Suitable for light alloy machining. C H :7° A.R :+15° T :+14° R.R :+12° I :+14° Right hand tool holder only. Tool Max. Stock Number Dimensions (mm) Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) BF407R0305C a 5 80 82.8 50 25.4 26 13 9.5 6 1.1 9 1 0406D a 6 100 102.8 63 31.75 32 17 12.7 8 2.3 9 1 0508E a 8 125 127.7 63 38.1 38 60 15.9 10 2.8 9 2 0610F a 10 160 162.7 63 50.8 38 80 19.1 11 5.0 9 2 INSERTS RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed per Tooth Carbide PCD Work Material Silicon (%) Grade (m/min) (mm/tooth) Honing Class Order Number Geometry N 700 0.15 MD220 Aluminium HTi10 HTi10 (400─1000) (0.1─ 0.25) Alloy <2 (A1070, A6061) 1000 0.15 MD220 (800─1200) (0.05─ 0.25) SFAN1203ZFFR2 A F a 700 0.1 SFCN1203ZFFR2 C F a a Aluminium HTi10 (400─1000) (0.05 ─0.15) Alloy 10 (A4032) 1000 0.15 MD220 (800─1200) (0.05─ 0.25) 400 Aluminium HTi10 (200─600) 0.15 Alloy 15 (0.05─ 0.25) WFC42ZFER2 C E a 600 MILLING (A390) MD220 (400─800) NP-WFC42ZFER2 C E a a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS z x * c Tool Holder Number Wedge Clamp Screw Clamp Screw Wrench Set Bolt BF407R0305C ─ CWSF407TR1 LS15T CAS51T TKY25T BF407R0406D HSC16035 BF407R0508E Insert CWSF407TR2 LS15T CAS51T TKY25T ─ Plug BF407R0610F * Clamp Torque (N • m) : LS15T=8.5 a : Inventory maintained in Japan. (10 inserts in one case) (PCD inserts are available in 1 piece in one case.) L028
FACE MILLING <CUTTING FOR DIFFICULT-TO-CUT MATERIALS> Finishing Roughing SG20 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 ø80 ø125 a 30° positive insert. ø100 ø160 a High rake angle. a Round shape insert with a strong cutting edge. Right hand tool holder only. a Suitable for difficult- to-cut materials. A.R :+24° T :+23° (CH=45°) R.R :+9° Tool Max. Stock Number Dimensions (mm) Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) SG20R0304C a 4 80 101.2 50 25.4 26 13 9.5 6 1.5 8 1 0405D a 5 100 121.4 63 31.75 32 17 12.7 8 2.9 8 1 0506E a 6 125 146.4 63 38.1 38 60 15.9 10 3.8 8 2 0608F a 8 160 181.4 63 50.8 38 80 19.1 11 6.1 8 2 INSERTS RECOMMENDED CUTTING CONDITIONS Coated Cermet Carbide Cutting Feed per Recommended Work Material Hardness Grade Speed Tooth Max. Depth of Cut Class (m/min) (mm/tooth) (mm) UP20M UTi20T VP15TF Order Number Geometry NX2525 F7030 HTi10 P VP15TF 180 0.35 4.5 (100─250) (0.2─0.5) < 180HB NX2525 175 0.25 4.5 RGEN2004M0SN E a a a a a Carbon Steel (150─200) (0.2─0.3) 2004M0EN E a Alloy Steel 180 0.3 VP15TF (100─250) (0.2─0.4) 4.5 280 ─ 350HB NX2525 165 0.25 4.5 (130─200) (0.2─0.3) M Stainless 150 0.35 < 200HB VP15TF (100─200) (0.2─0.5) 3 Steel K Gray Cast Iron Tensile Strength VP15TF ( 160 ) ( 0.4 ) 4.5 < 350MPa 100─220 0.3─0.5 MILLING H Hardened Steel 40 ─ 60HRC VP15TF 80 0.2 2 (50─100) (0.1─0.3) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS z x c v * Tool Holder Number Locator Wedge-T Wedge-S Clamp Screw Wrench Set Bolt SG20R0304C ─ SG20R0405D HSC16035 SPSG20R CWSG20TR CWSG20SN LS15T TKY25T SG20R0506E Insert ─ 0608F * Clamp Torque (N • m) : LS15T=8.5 a : Inventory maintained in Japan. (10 inserts in one case) SPARE PARTS P001 TECHNICAL DATA Q001 L029
INDEXABLE MILLING SHOULDER MILLING <GENERAL CUTTING> Roughing VOX400 Fig.1 øD12 øD9 Fig.2 øD12 øD9 L8 ø63 W1 ø100 L8 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel W1 ø80 ø125 ø160 L7 L7 L1 L1 ap ap øD8 øD8 øD11 øD1 øD1 a Vertical inserts with high strength cutting edge. Fig.3 øD12 ø101.6 a Economical 8 cutting ø200 øD9 L8 edge inserts. ø250 W1 a Screw-on type. L7 L1 øD8 ap øD1 y ARBOR TYPE Right hand tool holder only. * Number of Teeth Stock Type(Fig.) Dimensions (mm) Tool Max. Weight Depth Type Order Number of Cut (kg) ap (mm) Clamp R D1 L1 D9 L7 D8 D11 D12 W1 L8 Wrench Screw VOX400-063A04R a 4 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T R08004C a 4 80 50 25.4 26 13 20 55 9.5 6 1.0 10 1 CS401160T TKY15T Coarse Pitch R10006D a 6 100 50 31.75 32 45 ─ 70 12.7 8 1.5 10 2 CS401160T TKY15T R12508E a 8 125 63 38.1 40 60 ─ 80 15.9 10 2.7 10 2 CS401160T TKY15T R16010F a 10 160 63 50.8 43 80 ─ 120 19.1 11 5.3 10 2 CS401160T TKY15T R20012K a 12 200 63 47.625 35 130 ─ 175 25.4 14.22 8.5 10 3 CS401160T TKY15T R25016K a 16 250 63 47.625 35 180 ─ 220 25.4 14.22 13.3 10 3 CS401160T TKY15T VOX400-063A06R a 6 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T R08008C a 8 80 50 25.4 26 13 20 55 9.5 6 1.0 10 1 CS401160T TKY15T R10010D a 10 100 50 31.75 32 45 ─ 70 12.7 8 1.5 10 2 CS401160T TKY15T Fine Pitch R12512E a 12 125 63 38.1 40 60 ─ 80 15.9 10 2.7 10 2 CS401160T TKY15T R16016F a 16 160 63 50.8 43 80 ─ 120 19.1 11 5.3 10 2 CS401160T TKY15T R20020K a 20 200 63 47.625 35 130 ─ 175 25.4 14.22 8.5 10 3 CS401160T TKY15T MILLING R25024K a 24 250 63 47.625 35 180 ─ 220 25.4 14.22 13.3 10 3 CS401160T TKY15T Clamp Torque (N • m) : CS401160T=3.5 * a : Inventory maintained in Japan. L030
Fig.1 øD12 Fig.2 øD12 øD9 øD9 L8 ø63 W1 ø100 L8 W1 ø80 ø125 L7 L7 L1 L1 ap ap øD8 øD8 øD11 øD1 øD1 Fig.3 øD12 ø160 ø101.6(ø160:ø66.7) ø200 øD9 L8 ø250 W1 L7 For metric arbor L1 The cutter bore diameter D9 is indicated in millimetre. øD8 ap øD1 Right hand tool holder only. y ARBOR TYPE * Number of Teeth Stock Type(Fig.) Dimensions (mm) Tool Max. Weight Depth Type Order Number of Cut (kg) ap (mm) Clamp R D1 L1 D9 L7 D8 D11 D12 W1 L8 Wrench Screw VOX400-063A04R a 4 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T -080A04R a 4 80 50 27 23 13 20 56 12.4 7 1 10 1 CS401160T TKY15T Coarse Pitch -100B06R a 6 100 50 32 32 45 ─ 78 14.4 8 1.7 10 2 CS401160T TKY15T -125B08R a 8 125 63 40 32 56 ─ 89 16.4 9 3 10 2 CS401160T TKY15T -160C10R a 10 160 63 40 29 56 ─ 120 16.4 9 5.4 10 3 CS401160T TKY15T -200C12R a 12 200 63 60 32 130 ─ 175 25.7 14.22 8.1 10 3 CS401160T TKY15T -250C16R a 16 250 63 60 32 180 ─ 210 25.7 14.22 11.8 10 3 CS401160T TKY15T VOX400-063A06R a 6 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T -080A08R a 8 80 50 27 23 13 20 56 12.4 7 1 10 1 CS401160T TKY15T -100B10R a 10 100 50 32 32 45 ─ 78 14.4 8 1.7 10 2 CS401160T TKY15T Fine Pitch -125B12R a 12 125 63 40 32 56 ─ 89 16.4 9 3 10 2 CS401160T TKY15T -160C16R a 16 160 63 40 29 56 ─ 120 16.4 9 5.4 10 3 CS401160T TKY15T -200C20R a 20 200 63 60 32 130 ─ 175 25.7 14.22 8.1 10 3 CS401160T TKY15T MILLING -250C24R a 24 250 63 60 32 180 ─ 210 25.7 14.22 11.8 10 3 CS401160T TKY15T * Clamp Torque (N • m) : CS401160T=3.5 INSERTS RECOMMENDED CUTTING CONDITIONS Coated Tensile Cutting Speed Feed per Tooth Work Material Grade (m/min) (mm/tooth) Strength Honing Class Shape Order Number Geometry MC5020 K 300 0.4 < 200MPa Gray (250─350) (0.3 ─0.5) Cast Iron 250─350 220 0.3 SONX1206PER N E a MPa (150─300) (0.2 ─0.4) MC5020 200 0.3 < 450MPa Ductile (150─250) (0.2 ─0.4) Cast Iron 500─800 170 0.2 ø12.7 6.3 (150─200) (0.1 ─0.3) MPa L031
INDEXABLE MILLING SHOULDER MILLING <GENERAL CUTTING> Finishing Roughing ASX400 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 ø50 ø63 Fig.2 ø80 ø100 ø125 ø160 a High tolerance M-class inserts. Fig.3 a Economical 4 cutting ø200 edge inserts. ø250 a Curved cutting edge and high rigidity holder. a Screw-on type. C H :0° A.R :+11° T :-9°─ -11° y ARBOR TYPE R.R :-9°─ -11° I :+11° Right hand tool holder only. Tool Max. of Teeth Number Stock Dimensions (mm) Type Order Number Depth Weight of Cut Type R D1 L1 D9 L7 D8 D12 W1 L8 D11 (Fig.) (kg) ap (mm) ASX400-050A03R a 3 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A04R a 4 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 R08004C a 4 80 50 25.4 26 38 60 9.5 6 ─ 1.0 10 2 Coarse Pitch R10005D a 5 100 50 31.75 32 45 70 12.7 8 ─ 1.5 10 2 R12506E a 6 125 63 38.1 35 60 80 15.9 10 ─ 2.5 10 2 R16008F a 8 160 63 50.8 38 90 100 19.1 11 ─ 4.0 10 2 R20010K a 10 200 63 47.625 35 135 160 25.4 14.22 ─ 7.0 10 3 R25012K a 12 250 63 47.625 35 180 210 25.4 14.22 ─ 12.0 10 3 ASX400-050A04R a 4 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A05R a 5 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 R08006C a 6 80 50 25.4 26 38 60 9.5 6 ─ 1.0 10 2 Fine Pitch R10007D a 7 100 50 31.75 32 45 70 12.7 8 ─ 1.5 10 2 R12508E a 8 125 63 38.1 35 60 80 15.9 10 ─ 2.5 10 2 R16012F a 12 160 63 50.8 38 90 100 19.1 11 ─ 4.0 10 2 MILLING R20016K a 16 200 63 47.625 35 135 160 25.4 14.22 ─ 7.0 10 3 R25018K a 18 250 63 47.625 35 180 210 25.4 14.22 ─ 12.0 10 3 SPARE PARTS * * Tool Holder Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) ASX400 STASX400N WCS503507H TPS35 TIP15T HKY35R * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. L032
Fig.1 Fig.2 ø50 ø80 ø63 ø100 ø125 Fig.3 Fig.4 ø160 ø200 ø250 For metric arbor The cutter bore diameter D9 is indicated in millimetre. C H :0° A.R :+11° T :-9°─ -11° y ARBOR TYPE R.R :-9°─ -11° I :+11° Right hand tool holder only. Tool Max. of Teeth Number Stock Dimensions (mm) Type Order Number Depth Weight of Cut Type R D1 L1 D9 L7 D8 D12 W1 L8 D11 (Fig.) (kg) ap (mm) ASX400-050A03R a 3 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A04R a 4 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 -080B04R a 4 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2 Coarse Pitch -100B05R a 5 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2 -125B06R a 6 125 63 40 32 60 80 16.4 9 ─ 2.3 10 2 -160C08R a 8 160 63 40 29 56 100 16.4 9 ─ 3.6 10 3 -200C10R a 10 200 63 60 32 135 160 25.7 14.22 ─ 6.3 10 4 -250C12R a 12 250 63 60 32 180 210 25.7 14.22 ─ 10.8 10 4 ASX400-050A04R a 4 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A05R a 5 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 -080B06R a 6 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2 Fine Pitch -100B07R a 7 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2 -125B08R a 8 125 63 40 32 60 80 16.4 9 ─ 2.2 10 2 -160C12R a 12 160 63 40 29 56 100 16.4 9 ─ 3.5 10 3 MILLING -200C16R a 16 200 63 60 32 135 160 25.7 14.22 ─ 6.2 10 4 -250C18R a 18 250 63 60 32 180 210 25.7 14.22 ─ 10.7 10 4 ASX400-050A05R a 5 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A06R a 6 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 -080B08R Extra Fine Pitch a 8 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2 -100B10R a 10 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2 -125B12R a 12 125 63 40 32 60 80 16.4 9 ─ 2.1 10 2 -160C15R a 15 160 63 40 29 56 100 16.4 9 ─ 3.4 10 3 -200C19R a 19 200 63 60 32 135 160 25.7 14.22 ─ 6.2 10 4 -250C22R a 22 250 63 60 32 180 210 25.7 14.22 ─ 10.5 10 4 SPARE PARTS P001 TECHNICAL DATA Q001 L033
INDEXABLE MILLING y SHANK TYPE Right hand tool holder only. Stock Dimensions (mm) Type Number Order Number of Teeth R D1 L1 D4 L3 ap ASX400R403S32 a 3 40 125 32 40 10 Coarse Pitch 503S32 a 3 50 125 32 40 10 634S32 a 4 63 125 32 40 10 804S32 a 4 80 125 32 40 10 504S32 4 50 125 32 40 10 Fine Pitch a 635S32 a 5 63 125 32 40 10 806S32 a 6 80 125 32 40 10 SPARE PARTS * * Tool Holder Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) ASX400 STASX400N WCS503507H TPS35 TIP15T HKY35R * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 MILLING (Max. Depth of Cut) A-A section y SCREW-IN TYPE Right hand tool holder only. * * Tool Weight Number of Teeth Coolant Hole Stock Dimensions (mm) Order Number R D1 D4 D5 L1 L2 L11 H1 M (kg) Shim Shim Clamp Wrench Wrench Screw Screw (Insert) (Shim) ASX400R322AM1640 a u 2 32 17 29 63 40 6 24 M16 0.3 ─ WCS503507H TPS35 TIP15T HKY35R 403AM1645 a u 3 40 17 29 68 45 6 24 M16 0.3 STASX400N WCS503507H TPS35 TIP15T HKY35R * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. (10 inserts in one case) L034
INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp T : Chamfer Coated Cermet Carbide Dimensions (mm) Application Honing Class MC5020 VP30RT VP15TF Shape Order Number Geometry NX4545 D1 S1 F1 Re F7030 HTi10 JL Breaker SOET12T308PEER-JL E E a a a a 12.7 3.97 1.4 0.8 Light Cutting Finish ─ JM Breaker SOMT12T308PEER-JM M E 12.7 3.97 1.4 0.8 Semi-Heavy Cutting a a a a a Light ─ JH Breaker SOMT12T308PEER-JH M E a a a a 12.7 3.97 1.4 0.8 Heavy Cutting Medium ─ FT Breaker SOMT12T320PEER-FT Heavy Interrupted M E a a 12.7 3.97 0.5 2.0 Cutting JP Breaker SOGT12T308PEFR-JP G F 12.7 3.97 1.4 0.8 Aluminium Alloy a For MILLING WIPER INSERTS Cermet Carbide Dimensions (mm) Honing Class Shape Order Number Geometry NX2525 HTi05T L1 L2 S1 F1 Re WOEW12T308PEER8C E E a 12.5 13.2 3.97 8 0.8 12T308PETR8C E T a 12.5 13.2 3.97 8 0.8 SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L035
INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS Cutting Speed Finish ─ Light Cutting Light ─ Semi-Heavy Cutting Medium ─ Heavy Cutting Work Material Hardness Grade (m/min) Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker P F7030 280 (210 ─ 350) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH JH VP15TF 250 (200 ─ 300) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT Mild Steel < 180HB VP30RT 230 (180 ─ 280) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH NX4545 180 (130 ─ 230) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM ─ ─ F7030 250 (200 ─ 300) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH JH VP15TF 220 (170 ─ 270) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) FT 180 ─ 280HB VP30RT 200 (150 ─ 250) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH NX4545 150 (120 ─ 180) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM ─ ─ Carbon Steel Alloy Steel F7030 180 (130 ─ 230) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) JH JH VP15TF 140 (100 ─ 180) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) FT 280 ─ 350HB VP30RT 120 (80 ─ 160) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) JH NX4545 100 (80 ─ 120) 0.1 (0.05 ─ 0.15) JL 0.13 (0.1 ─ 0.2) JM ─ ─ JH M VP15TF 220 (170 ─ 270) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) FT Stainless Steel < 270HB VP30RT 200 (150 ─ 250) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH NX4545 150 (120 ─ 180) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM ─ ─ JH K MC5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT Tensile F5010 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH Cast Iron Strength Ductile Cast Iron JH < 450MPa F5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT JH VP15TF 180 (130 ─ 230) 0.18 (0.1 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT N Aluminium Alloy ─ HTi10 300 ─ 0.15 (0.1 ─ 0.2) JP 0.2 (0.1 ─ 0.3) JP 0.3 (0.2 ─ 0.4) JP S Heat Resistant Alloy ─ VP15TF 40 (20 ─ 50) 0.15 (0.07 ─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ (Inconel, Waspaloy etc.) JH H Hardened Steel 40 ─ 55HRC VP15TF 80 (60 ─ 100) 0.08 (0.04 ─ 0.13) JL 0.1 (0.05 ─ 0.15) JM 0.12 (0.07 ─ 0.17) FT aRevolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) aTable Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution MILLING INSTRUCTIONS FOR USING INSERTS y Instructions for use of the JP breaker y Instructions for use of wiper inserts ● The JP breaker has sharp cutting edges. ● Wiper inserts for the ASX400 are Wear gloves when handling. single-cornered. ● When machining aluminium alloy, welding to ● When installing the wiper insert, place the the cutting edge tends to occur, often leading insert so that the small chamfer is located to insert failure. To prevent this, wet cutting is as shown. recommended. L036
FEATURES y ECONOMICAL y LOW RESISTANCE y HIGH ACCURACY ASX400 is economical as it employs Due to the 3D design of the cutting edge and a Due to the curved edge and high accuracy inserts that have 4 cutting edges. Additionally large rake angle, high cutting edge sharpness has body and insert, high accuracy surface with one tool, it is possible to carry out face been achieved with reduced cutting resistance. finish on walls and high quality surface milling, shoulder milling, and slotting operations. finish on faces can be achieved. * JM breaker data Tool 7mm pitch x 3 ASX400 30 Competitor A 100 Competitor B 122 Values obtained under recommended cutting conditions. Wall accuracy (!m) Cutting edge diameter y EASY TO USE y HIGH RELIABILITY y HIGH HEAT-RESISTANT BODY Employs a screw on type mechanism, Uses a carbide shim and Mitsubishi's proprietary The cutter body is made from a special alloy that therefore, the inserts can be easily set. Anti-Fly-Insert (A.F.I) to prevent the inserts from provides high strength at high temperatures. A Additionally when indexing the insert, it is not moving when machining. Additionally the clamp special surface treatment improves the corrosion necessary to remove the screw completely. screw uses TORXPLUS®, for high clamping and friction resistance. The ASX400 can be force ensuring high reliability. used for long hours even under harsh conditions. ture pera of tem t pro Hea ASX400 Conv entio nal 1.7 tim es y CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS Finish to Light to Semi- Medium to Heavy cutting/ Aluminium alloy JL Light cutting Breaker JM Heavy cutting Breaker JH Heavy cutting Breaker FT Heavy interrupted cutting Breaker JP cutting Breaker MILLING a High accuracy insert a High accuracy M class a High accuracy M class a High accuracy M-class a High accuracy insert with ground-finished insert. insert. insert. with ground-finished periphery. a For a wide range of a Strong cutting edge for a Nose radius of 2.0mm periphery. a Large rake angle workpiece materials high fracture resistance. has improved fracture a Large rake angle and leading to low cutting and cutting conditions. resistance. Strong main mirror-finished rake resistance. cutting edge allows face lead to sharp heavy cutting and heavy cutting performance interrupted cutting. Stable and high welding cutting performance. resistance. y INSERT GRADES FOR A WIDE RANGE OF MATERIALS P Carbon Steel • Alloy Steel M Stainless Steel K Cast Iron • Ductile Cast Iron N Aluminium Alloy S Heat Resistant Alloy H Hardened Steel High F7030 F7030 MC5020 VP30RT HTi10 Cutting Speed VP15TF VP15TF VP15TF VP15TF VP30RT VP15TF Low Cutting Cutting Cutting Cutting Cutting Cutting Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable (Note) When machining steel or stainless steel and the emphasis is on surface finish, use cermet grade NX4545. Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting L037
INDEXABLE MILLING SHOULDER MILLING <GENERAL CUTTING> Finishing Roughing NSE300 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 ø50 ø125 ø63 ø160 ø80 ø100 a 20°positive insert. a Multi insert design. a High rake angle. a Enables highly Right hand tool holder only. efficient machining. C H :0° A.R :+16° T :+5°─ +8° y ARBOR TYPE R.R :+5°─ +8° I :+16° Tool Max. Stock Number Dimensions (mm) Depth Type Order Number Weight of Cut (Fig.) R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (kg) ap (mm) NSE300-050A04R a 4 50 50 40 22 20 11 10.4 6.3 0.3 12.5 1 -063A05R a 5 63 63 40 22 20 11 10.4 6.3 0.5 12.5 1 R0306C a 6 80 80 50 25.4 26 13 9.5 6 1.1 12.5 1 R0408D a 8 100 100 63 31.75 32 17 12.7 8 2.1 12.5 1 R0510E a 10 125 125 63 38.1 38 60 15.9 10 3.2 12.5 2 R0612F a 12 160 160 63 50.8 38 80 19.1 11 5.4 12.5 2 Fig.3 y SHANK TYPE Right hand tool holder only. Tolerance when setting with master inserts. Stock Max. of Teeth Number MILLING Dimensions (mm) Type Order Number Depth of Cut (Fig.) R D1 L1 D4 L2 L4 L5 L6 ap (mm) NSE300R504S32 a 4 50 125 32 45 36 14 19 12.5 3 635S32 a 5 63 125 32 45 36 14 19 12.5 3 SPARE PARTS z x c *v * Tool Holder Number Clamp Locator Wrench Locator Wedge-T (Clamp Screw) Wrench Set Bolt Insert Screw Screw NSE300-050A04R CWTSE300TR LS19T TKY15T ─ -063A05R NSE300R0408D CWSE300TR LS10T TKY25T HSC16035 NSE300R0306C TEpN SPTSE300R TS32 TKY08F 0510E CWSE300TR LS10T TKY25T 1603PEpR1 0612F ─ Insert NSE300R504S32 CWTSE300TR LS19T TKY15T 635S32 * Clamp Torque (N • m) : LS10T=8.5, LS19T=5.0, TS32=1.0 a : Inventory maintained in Japan. (10 inserts in one case) (PCD inserts are available in 1 piece in one case.) L038
INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide PCD Dimensions (mm) Honing Class MC5020 VP15TF Shape Order Number Geometry NX2525 NX4545 UP20M UTi20T MD220 D1 S1 F1 Re F7030 HTi10 TECN1603PEFR1 C F a 9.525 3.175 1.4 0.4 TEEN1603PEFR1 E F a 9.525 3.175 1.4 0.4 1603PEER1 E E a a 9.525 3.175 1.4 0.4 1603PETR1 E T a a a a 9.525 3.175 1.4 0.4 1603PESR1 E S a a 9.525 3.175 1.4 0.4 Wall face TECN1603PEFR1W C F a 9.525 3.175 1.4 0.4 finishing 1603PEER1W C E a 9.525 3.175 1.4 0.4 1603PETR1W C T a a a 9.525 3.175 1.4 0.4 INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : Work : Stable Cutting : General Cutting : Unstable Cutting Material M Stainless Steel K Cast Iron Honing : E : Round Coated Carbide Dimensions (mm) Honing Class Shape Order Number Geometry UTi20T D1 S1 F1 Re F7030 TEER1603PEER-JS E E a a 9.525 3.175 1.4 0.4 MILLING RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS P001 TECHNICAL DATA Q001 L039
INDEXABLE MILLING SHOULDER MILLING <HEAVY CUTTING> Finishing Roughing NSE400 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 ø80 ø125 ø100 ø160 a 20°positive insert. a Multi insert design. a High rake angle. a Enables highly Right hand tool holder only. efficient machining. C H :0° A.R :+16° T :+5°─ +8° y ARBOR TYPE R.R :+5°─ +8° I :+16° Tool Max. Stock Number Dimensions (mm) Depth Type Order Number Weight of Cut (Fig.) R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (kg) ap (mm) NSE400R0306C a 6 80 80 50 25.4 26 13 9.5 6 1.1 17 1 0407D a 7 100 100 63 31.75 32 17 12.7 8 2.1 17 1 0508E a 8 125 125 63 38.1 38 60 15.9 10 3.2 17 2 0610F a 10 160 160 63 50.8 38 80 19.1 11 5.4 17 2 Fig.3 y SHANK TYPE Right hand tool holder only. Stock Max. of Teeth Number MILLING Dimensions (mm) Type Order Number Depth of Cut (Fig.) R D1 L1 D4 L2 L4 L5 L6 ap (mm) NSE400R503S32 a 3 50 125 32 45 36 14 19 17 3 634S32 a 4 63 125 32 45 36 14 19 17 3 SPARE PARTS z x c *v * Tool Holder Number Clamp Locator Wrench Locator Wedge-T (Clamp Screw) Wrench Set Bolt Insert Screw Screw NSE400R0306C ─ NSE400R0407D HSC16035 NSE400R0508E TEpN SPTSE400R CWSE300TR LS10TS TS32 TKY25T TKY08F 0610F 2204PEpRp ─ Insert 503S32 634S32 * Clamp Torque (N • m) : LS10TS=8.5, TS32=1.0 a : Inventory maintained in Japan. (10 inserts in one case) (PCD inserts are available in 1 piece in one case.) L040
INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : E : Round F : Sharp S : Chamfer + Hone N Non-ferrous Metal T : Chamfer Z : Strong Coated Cermet Carbide PCD Dimensions (mm) Honing Class MC5020 VP15TF Shape Order Number Geometry NX2525 NX4545 UP20M UTi20T MD220 D1 S1 F1 Re F7030 HTi10 TECN2204PEFR1 C F a a 12.7 4.76 1.4 1.0 2204PEER1 C E a 12.7 4.76 1.4 1.0 2204PETR1 C T a a a 12.7 4.76 1.4 1.0 TEEN2204PEFR1 E F a 12.7 4.76 1.4 1.0 2204PEER1 E E a a 12.7 4.76 1.4 1.0 2204PETR1 E T a a a a 12.7 4.76 1.4 1.0 2204PESR1 E S a a 12.7 4.76 1.4 1.0 TEKN2204PEER1 K E a 12.7 4.76 1.94 ─ 2204PETR1 K T a a a 12.7 4.76 1.94 ─ 2204PESR1 K S a 12.7 4.76 1.94 ─ 2204PETR K T a 12.7 4.76 1.94 ─ 2204PEZR K Z a 12.7 4.76 1.94 ─ INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : Work : Stable Cutting : General Cutting : Unstable Cutting Material M Stainless Steel K Cast Iron Honing : E : Round Coated Carbide Dimensions (mm) Honing Class Shape Order Number Geometry UTi20T D1 S1 F1 Re F7030 TEER2204PEER-JS E E a a 12.7 4.76 1.4 1.0 MILLING RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS P001 TECHNICAL DATA Q001 L041
INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Roughing BAP3500 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel (Max. Depth of Cut) a High rake angle. a Contour machining Right hand tool holder only. is possible. a Through coolant type. * Number of Teeth Coolant Hole Stock Insert Dimensions (mm) Type Corner Order Number Re R D1 L1 L2 D4 Clamp Wrench Insert Screw BAP3500R161SA16SA a u 1 16 100 30 16 TS3 TKY08F BAP3500RppppppppA 161SN16SA a ─ 1 16 100 30 16 TS3 TKY08F 202SA20SA a u 2 20 110 35 20 TS32 TKY08F XPMT13T3PDER-M1/M2 202SN20SA a ─ 2 20 110 35 20 TS32 TKY08F 0.4 253SA25SA a u 3 25 120 40 25 TS32 TKY08F XPGT13T3PDER-G1/G2 0.8 253SN25SA a ─ 3 25 120 40 25 TS32 TKY08F 324SA32SA a u 4 32 130 50 32 TS32 TKY08F XPGT13T3PDFR-G1/G2 324SN32SA a ─ 4 32 130 50 32 TS32 TKY08F 405SA32SA a u 5 40 170 55 32 TS32 TKY08F 405SN32SA a ─ 5 40 170 55 32 TS32 TKY08F 161SA16SB a u 1 16 100 30 16 TS3 TKY08F BAP3500RppppppppB 161SN16SB a ─ 1 16 100 30 16 TS3 TKY08F 202SA20SB a u 2 20 110 35 20 TS32 TKY08F XPMT13T3PDER-M6/M75/M8 202SN20SB a ─ 2 20 110 35 20 TS32 TKY08F 2.4 253SA25SB a u 3 25 120 40 25 TS32 TKY08F 3.0 XPGT13T3PDER-G6/G75/G8 253SN25SB a ─ 3 25 120 40 25 TS32 TKY08F 3.2 324SA32SB a u 4 32 130 50 32 TS32 TKY08F XPGT13T3PDFR-G6/G75/G8 324SN32SB a ─ 4 32 130 50 32 TS32 TKY08F 405SA32SB a u 5 40 170 55 32 TS32 TKY08F 405SN32SB a ─ 5 40 170 55 32 TS32 TKY08F 202SA20LA a u 2 20 170 80 20 TS32 TKY08F 202SN20LA ─ 2 20 170 80 20 TS32 TKY08F MILLING a XPMT13T3PDER-M1/M2 253SA25LA 3 25 170 80 25 TS32 TKY08F Long Shank a u 0.4 253SN25LA a ─ 3 25 170 80 25 TS32 TKY08F XPGT13T3PDER-G1/G2 0.8 323SA32LA a u 3 32 200 90 32 TS32 TKY08F 323SN32LA a ─ 3 32 200 90 32 TS32 TKY08F XPGT13T3PDFR-G1/G2 403SA32LA a u 3 40 200 90 32 TS32 TKY08F 403SN32LA a ─ 3 40 200 90 32 TS32 TKY08F (Note 1) Please use insert corner R0.4 or R0.8 for A type holders, and insert corner R2.4, R3.0 or R3.2 for B type holders. (Note 2) Please use insert corner R0.4 or R0.8 for long shank type holders. Clamp Torque (N • m) : TS3=1.0, TS32=1.0 * y COMBINATION OF HOLDER AND INSERT CORNER RADIUS A Holder B Holder Holder BAP3500RooooooooA BAP3500RooooooooB Insert Corner Radius (Re) XPoT........-M1/G1 XPoT........-M2/G2 XPoT........-M6/G6 XPoT........-M75/G75 XPoT........-M8/G8 (Note) Other combinations of holder and insert corner R are not acceptable. a : Inventory maintained in Japan. (10 inserts in one case) L042
INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp Coated Carbide Dimensions (mm) Honing Class Shape Order Number Geometry VP15TF F7030 HTi10 F1 Re XPMT13T3PDER-M1 M E a a 1.6 0.4 13T3PDER-M2 M E a a 1.2 0.8 13T3PDER-M6 M E a a 0.4 2.4 13T3PDER-M75 M E a a 0.4 3.0 13T3PDER-M8 M E a a 0.4 3.2 XPGT13T3PDER-G1 G E a 1.6 0.4 13T3PDER-G2 G E a 1.2 0.8 13T3PDER-G6 G E a 0.4 2.4 13T3PDER-G75 G E a 0.4 3.0 13T3PDER-G8 G E a 0.4 3.2 XPGT13T3PDFR-G1 G F a 1.6 0.4 13T3PDFR-G2 G F a 1.2 0.8 13T3PDFR-G6 G F a 0.4 2.4 13T3PDFR-G75 G F a 0.4 3.0 13T3PDFR-G8 G F a 0.4 3.2 RECOMMENDED CUTTING CONDITIONS y MAX. RAMPING ANGLE (%°) Cutting Cutting Speed Feed per Tooth Work Material Hardness Grade Breaker (m/min) (mm/tooth) Mode P General Mild Steel < 180HB F7030 M 180 (150─200) 0.15 (0.1─0.2) Cutting F7030 M General Cutting 150 (120─200) 0.15 (0.1─0.2) Carbon Steel 180 ─ 280HB F7030 M Unstable Cutting 120 (100─160) 0.15 (0.1─0.2) Alloy Steel 280 ─ 350HB F7030 M General Cutting 140 (120─160) 0.15 (0.1─0.2) MILLING M F7030 M General Cutting 140 (120─160) 0.15 (0.1─0.2) (Max.) Stainless Steel < 200HB F7030 M Unstable Cutting 120 (80─140) 0.2 (0.1─0.25) K Tensile General Gray Cast Iron Strength VP15TF M 140 (120─160) 0.15 (0.1─0.2) Cutting < 350MPa Tensile < FCD450 General Strength VP15TF M 120 (100─140) 0.15 (0.1─0.2) (JIS) Cutting Ductile < 450MPa Cast Cutting Edge Diameter Ramping Angle %° Tensile (mm) Iron > FCD500 Strength General VP15TF M 100 (80─120) 0.1 (0.05─0.15) (JIS) 500 ─ 800 Cutting 16 13.3 MPa 20 9.0 N Aluminium Alloy ─ HTi10 G General Cutting 500 (200─1000) 0.2 (0.1─0.3) Ti Alloy > 350HB HTi10 G General Cutting 40 (30─60) 0.2 (0.1─0.3) 25 6.0 S Heat Resistant Alloy ─ VP15TF M General Cutting 30 (20─40) 0.15 (0.1─0.2) 32 4.1 H Hardened Steel > 40HRC VP15TF M General Cutting 70 (50─100) 0.1 (0.05─0.15) 40 2.9 a The figures above are a guide for general cutting with a standard type tool. a Please adjust accordingly dependant on application rigidity and tool overhang. SPARE PARTS P001 TECHNICAL DATA Q001 L043
INDEXABLE MILLING SHOULDER MILLING Roughing BAP300 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel øD1 øD4 ap (Max. Depth of Cut) a 11° positive insert. L2 a Inserts with wiper edges produce L1 optimal finished surface. a Multi insert design for high feed machining. y SHANK TYPE Right hand tool holder only. * Number of Teeth Stock Dimensions (mm) Type Order Number R D1 L1 D4 L2 ap Clamp Wrench Insert Screw BAP300R101S16 a 1 10 85 16 25 9 TS25 TKY08F 121S16 a 1 12 85 16 25 9 TS25 TKY08F 141S16 a 1 14 85 16 25 9 TS25 TKY08F 162S16 a 2 16 85 16 25 9 TS25 TKY08F 182S16 a 2 18 85 16 25 9 TS25 TKY08F 203S20 a 3 20 100 20 30 9 TS25 TKY08F Standard 223S20 a 3 22 100 20 30 9 TS25 TKY08F APG/MT1135PDpR-pp 254S25 a 4 25 115 25 35 9 TS25 TKY08F 284S25 a 4 28 115 25 35 9 TS25 TKY08F 304S32 a 4 30 125 32 45 9 TS25 TKY08F 325S32 a 5 32 125 32 45 9 TS25 TKY08F 406S32 a 6 40 125 32 45 9 TS25 TKY08F 507S32 a 7 50 125 32 45 9 TS25 TKY08F MILLING 638S32 a 8 63 125 32 45 9 TS25 TKY08F BAP300R202LS20 a 2 20 150 20 60 9 TS25 TKY08F 253LS25 a 3 25 170 25 70 9 TS25 TKY08F Long APG/MT1135PDpR-pp 323LS32 a 3 32 190 32 90 9 TS25 TKY08F 403LS32 a 3 40 190 32 90 9 TS25 TKY08F * Clamp Torque (N • m) : TS25=1.0 a : Inventory maintained in Japan. (10 inserts in one case) L044
INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp Coated Cermet Carbide Dimensions (mm) Honing Class UP20M UTi20T Shape Order Number Geometry VP15TF NX2525 NX4545 F7030 HTi10 L1 L2 S1 F1 Re APMT1135PDER-H1 M E a a a a a a a 11 6.35 3.5 1.5 0.4 1135PDER-H2 M E a a a a a a a 11 6.35 3.5 1.2 0.8 1135PDER-H3 M E a a a 11 6.35 3.5 0.8 1.2 1135PDER-H4 M E a a a 11 6.35 3.5 0.4 1.6 1135PDER-H6 M E a a a 11 6.35 3.5 0.4 2.4 APMT1135PDER-M0 M E a 11 6.35 3.5 1.8 0.2 1135PDER-M1 M E a 11 6.35 3.5 1.5 0.4 1135PDER-M2 M E a a a 11 6.35 3.5 1.2 0.8 APGT1135PDFR-G2 G F a 11 6.35 3.5 1.2 0.8 RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed per Tooth Work Material Hardness Grade Breaker Cutting Mode (m/min) (mm/tooth) P NX4545 H Finish Cutting 160 (120─180) 0.1 (0.05─0.15) Mild Steel < 180HB F7030 M General Cutting 180 (150─200) 0.15 (0.1─ 0.2) NX4545 H Finish Cutting 120 (100─160) 0.08 (0.05─0.1) F7030 M General Cutting 150 (120─200) 0.15 (0.1─ 0.2) 180 ─ 280HB UTi20T • UP20M H General Cutting 120 (100─160) 0.2 (0.1─ 0.25) Carbon Steel F7030 H Unstable Cutting 120 (100─160) 0.15 (0.1─ 0.2) Alloy Steel NX4545 H Finish Cutting 100 (80─120) 0.08 (0.05─0.1) MILLING 280 ─ 350HB F7030 M General Cutting 140 (120─160) 0.15 (0.1─ 0.2) F7030 H Unstable Cutting 100 (80─120) 0.2 (0.1 ─0.25) M F7030 M General Cutting 140 (120─160) 0.15 (0.1─ 0.2) Stainless Steel < 200HB UTi20T • UP20M H General Cutting 120 (80─140) 0.1 (0.05─0.15) F7030 H Unstable Cutting 120 (80─140) 0.2 (0.1 ─0.25) K Tensile Strength VP15TF M General Cutting 140 (120─160) 0.15 (0.1─ 0.2) Gray Cast Iron < 350MPa HTi10 • UTi20T H General Cutting 120 (100─140) 0.2 (0.1─ 0.25) Ductile Cast Iron Tensile Strength VP15TF M General Cutting 120 (100─140) 0.15 (0.1─ 0.2) ( < JIS FCD450) < 450MPa HTi10 • UTi20T H General Cutting 100 (80─120) 0.2 (0.1 ─0.25) Ductile Cast Iron Tensile Strength VP15TF M General Cutting 100 (80─120) 0.1 (0.05─0.15) ( > JIS FCD500) 500 ─ 800MPa HTi10 • UTi20T H General Cutting 80 (60─100) 0.15 (0.1─ 0.2) N Aluminium Alloy ─ HTi10 G General Cutting 500 (200─1000) 0.2 (0.1─ 0.3) S Ti Alloy > 350HB HTi10 G General Cutting 40 (30─60) 0.2 (0.1─ 0.3) Heat Resistant Alloy ─ F7030 M General Cutting 30 (20─40) 0.15 (0.1─ 0.2) H Hardened Steel > 40HRC VP15TF M General Cutting 70 (50─100) 0.1 (0.05─ 0.15) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS P001 TECHNICAL DATA Q001 L045
INDEXABLE MILLING y CUTTING PERFORMANCE Shoulder Milling Cutting Width a &10─ &14 a &16─&100 10 Cutting Depth (mm) Cutting Depth (mm) Cutting Depth 10 fz fz=0 fz= =0 .1 5 fz= 5 0.2 .15 Cemented carbide/Coated carbide 0.1 fz= fz= 0.2 0.1 5 5 Workpiece : JIS S50C 0 0.5D1 D1 0 0.5D1 D1 Grade : UTi20T Cutting Width Cutting Width Slot Milling a &10─ &14 a &16─ &100 D1 10 Cutting Depth (mm) Cutting Depth (mm) 10 Cutting Depth D1 =ø D1 D1=ø = 5 12 5 D1 ø25─ 50 ─ ø D1 ─ø1 =ø 16 ─ ø40 100 =ø 4 10 ø2 2 Workpiece : JIS S50C 0 0.1 0.2 0.3 0 0.1 0.2 0.3 Grade : UTi20T Feed fz (mm/tooth) Feed fz (mm/tooth) Shoulder Milling a &10─&14 a &16─ &100 Cutting Width Cutting Depth (mm) Cutting Depth (mm) 10 Cutting Depth 10 Cermet fz= 5 fz= 0.1 0.1 5 fz= fz= 0.15 0.15 Workpiece : JIS S50C 0 0.5D1 D1 0 0.5D1 D1 Grade : NX2525 Cutting Width Cutting Width (Note 1) In each of the adove graphs cutting performance is shown for carbon steel (JIS S50C). In case of alloy steels, reduce the conditions by 20─ 30%. (Note 2) In the case of deep slot milling, air blow should be used. (Note 3) The diameter "D1" is taken from the tools peripheral cutting edge. MILLING L046
DEEP SHOULDER MILLING Roughing BAP300 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel LONG CUTTING EDGE ap (Max. Depth of Cut) a 11° positive insert. a Inserts with wiper edges produce optimal finished surface. a Multi insert design for high feed machining. y SHANK TYPE Right hand tool holder only. * Number of Flutes Stock Dimensions (mm) Total Order Number R D1 L1 D4 L2 ap Clamp Screw Wrench Insert BAP300R2004ES20 a 1 4 20 120 20 40 25 TS25 TKY08F 2508ES25 a 2 8 25 130 25 50 34 TS25 TKY08F APG/MT1135 3212ES32 a 2 12 32 140 32 60 43 TS25 TKY08F PDpR-M0/p1/p2 4014ES42 a 2 14 40 150 42 70 51 TS25 TKY08F * Clamp Torque (N • m) : TS25=1.0 INSERTS Coated Cermet Carbide Dimensions (mm) Honing Class UP20M UTi20T VP15TF NX2525 NX4545 Shape Order Number Geometry F7030 HTi10 L1 L2 S1 F1 Re APMT1135PDER-H1 M E a a a a a a a 11 6.35 3.5 1.5 0.4 1135PDER-H2 M E a a a a a a a 11 6.35 3.5 1.2 0.8 MILLING APMT1135PDER-M0 M E a 11 6.35 3.5 1.8 0.2 1135PDER-M1 M E a 11 6.35 3.5 1.5 0.4 1135PDER-M2 M E a a a 11 6.35 3.5 1.2 0.8 APGT1135PDFR-G2 G F a 11 6.35 3.5 1.2 0.8 a : Inventory maintained in Japan. (10 inserts in one case) SPARE PARTS P001 TECHNICAL DATA Q001 L047
INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed per Tooth Work Material Hardness Grade Breaker Cutting Mode (m/min) (mm/tooth) P 180 0.15 Mild Steel < 180HB F7030 M General Cutting (150─200) (0.08─ 0.2) F7030 M General Cutting 150 0.15 (120─280) (0.08─ 0.2) 120 0.15 180 ─ 280HB UTi20T • UP20M H General Cutting (100─160) (0.08─0.2) Carbon Steel F7030 H Unstable Cutting 120 0.2 Alloy Steel (100─160) (0.1─0.25) F7030 M General Cutting 140 0.1 (120─160) (0.05─0.15) 280 ─ 350HB F7030 H Unstable Cutting 100 0.15 (80─120) (0.08─0.2) M F7030 M General Cutting 140 0.1 (120─160) (0.08─0.15) 120 0.1 Stainless Steel < 200HB UTi20T • UP20M H General Cutting (80─140) (0.08─0.15) F7030 H Unstable Cutting 120 0.15 (80─140) (0.08─0.2) K VP15TF M General Cutting 140 0.15 Tensile Strength (120─160) (0.08─ 0.2) Gray Cast Iron < 350MPa HTi10 • UTi20T H General Cutting 120 0.1 (100─140) (0.05─0.15) VP15TF M General Cutting 120 0.1 Tensile Strength (100─140) (0.05─0.15) Ductile Cast Iron < 450MPa UTi20T H General Cutting 100 0.15 (80─120) (0.08─0.2) VP15TF M General Cutting 100 0.08 Tensile Strength (80─120) (0.05─0.1) Ductile Cast Iron 500 ─ 800MPa HTi10 • UTi20T H General Cutting 80 0.1 (60─100) (0.05─ 0.15) N 500 0.15 Aluminium Alloy ─ HTi10 G General Cutting (200─1000) (0.05─0.25) S 40 0.15 Ti Alloy > 350HB HTi10 G General Cutting (30─60) (0.05─ 0.25) 30 0.1 Heat Resistant Alloy ─ F7030 M General Cutting (20─40) (0.05─0.15) H 70 0.08 Hardened Steel > 40HRC VP15TF M General Cutting (50─100) (0.05─0.1) a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution y CUTTING PERFORMANCE Shoulder Milling Cutting Width Slot Milling D1 Cutting Depth Cutting Depth Cemented carbide/Coated carbide MILLING Workpiece : JIS S50C Workpiece : JIS S50C Grade : UTi20T Grade : UTi20T 50 50 Cutting Depth (mm) D1=ø40 Cutting Depth (mm) 40 40 D1=ø32 30 30 D1=ø40 D1=ø25 D1=ø32 20 D1=ø20 20 D1=ø25 10 10 D1=ø20 0 0.5D1 D1 0 0.1 0.2 0.3 Cutting Width Feed fz (mm/tooth) (Note 1) In each of the adove graphs cutting performance is shown for carbon steel (JIS S50C). In case of alloy steels, reduce the conditions by 20─ 30%. (Note 2) In the case of deep slot milling, air blow should be used. (Note 3) The diameter "D1" is taken from the tools peripheral cutting edge. L048
SHOULDER MILLING Roughing BAP300 Under-cut Type Mark for setting depth of body clearance (Max. Depth of Cut) a For undercutting trimmed part of press mould. a Setting marks on shank. Right hand tool holder only. * Peripheral Cutting Edge Back Cutting Edge Number of Flutes Stock Bottom On-edge, Dimensions (mm) Insert Order Number R D1 L1 D4 ap Clamp Bottom On-edge, Wrench Peripheral Cutting Edge Back Cutting Edge Screw BAP300R2204SN16SU a 1 2 2 22 160 16 20 TS25 TKY08F 2207SN16SU a 1 5 2 22 160 16 40 TS25 TKY08F 2510SN20SU a 1 8 2 25 160 20 40 TS25 TKY08F 2512SN20LU a 2 10 2 25 220 20 50 TS25 TKY08F APMT1135 ZRM0603R 3014SN25SU a 2 10 4 30 160 25 40 TS25 TKY08F PDER-M2 -pp 3018SN25LU a 2 14 4 30 220 25 55 TS25 TKY08F APMT1135 PDER-H1/H2 ZRM0608R 3814SN32SU a 2 10 4 38 160 32 40 TS25 TKY08F 3818SN32LU a 2 14 4 38 250 32 55 TS25 TKY08F 5014SN42SU a 2 10 4 50 160 42 40 TS25 TKY08F 5020SN42LU a 2 16 4 50 250 42 60 TS25 TKY08F Clamp Torque (N • m) : TS25=1.0 * INSERTS a Bottom, Peripheral Cutting Edge a Back Cutting Edge Dimensions Dimensions Coated (mm) Coated (mm) Class Class VP15TF VP15TF Shape Order Number Shape Order Number MILLING F1 Re Re APMT1135PDER-M2 M a 1.4 0.8 ZRM0603R-M3 M a 1.2 M4 M a 1.6 M5 M a 2.0 APMT1135PDER-H1 M a 1.5 0.4 H2 M a 1.2 0.8 a : Inventory maintained in Japan. (10 inserts in one case) SPARE PARTS P001 TECHNICAL DATA Q001 L049
INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Finishing Roughing APX3000 Fig.1 øD1 øD4 10 (Max. Depth of Cut) Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel L2 L1 Fig.2 øD1 øD4 10 (Max. Depth of Cut) L2 L1 Fig.3 a High accuracy, high øD4 quality vertical wall. øD1 a Low cutting force insert. 10 (Max. Depth of Cut) L2 a With through air & L1 y SHANK TYPE coolant holes. Right hand tool holder only. * Number of Teeth Stock Type(Fig.) Max. Max. Dimensions (mm) Type Ramping Allowable Order Number Angle Revolution (min-1) Clamp R D1 D4 L1 L2 %° Wrench Anti-seize Lubricant Inserts Screw APX3000R121SA16SA a 1 12 16 85 25 6 10500 1 TPS25 TIP07F MK1KS 141SA16SA a 1 14 16 85 25 6 9000 1 TPS25 TIP07F MK1KS 162SA16SA a 2 16 16 85 25 15 20900 2 TPS25 TIP07F MK1KS 182SA16SA a 2 18 16 85 25 11 19600 3 TPS25 TIP07F MK1KS 202SA20SA a 2 20 20 100 30 9 18500 2 TPS25 TIP07F MK1KS 203SA20SA a 3 20 20 100 30 9 18500 2 TPS25 TIP07F MK1KS 223SA20SA a 3 22 20 115 30 7 17600 3 TPS25 ─ 1 TIP07F MK1KS 252SA25SA a 2 25 25 115 35 6 16400 2 TPS25 ─ 1 TIP07F MK1KS 253SA25SA a 3 25 25 115 35 6 16400 2 TPS25 ─ 1 TIP07F MK1KS Standard 254SA25SA a 4 25 25 115 35 6 16400 2 TPS25 ─ 1 TIP07F MK1KS 284SA25SA a 4 28 25 115 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 304SA32SA a 4 30 32 125 45 4 14900 2 TPS25 ─ 1 TIP07F MK1KS 323SA32SA a 3 32 32 125 45 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 324SA32SA a 4 32 32 125 45 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 325SA32SA a 5 32 32 125 45 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 403SA32SA a 3 40 32 125 45 2 12800 3 TPS25 ─ 1 TIP07F MK1KS 405SA32SA a 5 40 32 125 45 2 12800 3 TPS25 ─ 1 TIP07F MK1KS 406SA32SA a 6 40 32 125 45 2 12800 3 TPS25 ─ 1 TIP07F MK1KS 507SA32SA a 7 50 32 125 45 1 11300 3 TPS25 ─ 1 TIP07F MK1KS AOMT 638SA32SA a 8 63 32 125 45 1 10000 3 TPS25 ─ 1 TIP07F MK1KS 1236pp APX3000R182SA16LA a 2 18 16 120 25 11 19600 3 TPS25 TIP07F MK1KS PEER-p 202SA20LA a 2 20 20 150 60 9 18500 2 TPS25 TIP07F MK1KS AOGT MILLING 222SA20LA a 2 22 20 150 30 7 17600 3 TPS25 ─ 1 TIP07F MK1KS 1236pp 252SA25LA a 2 25 25 170 70 6 16400 2 TPS25 ─ 1 TIP07F MK1KS PEFR-GM 253SA25LA a 3 25 25 170 70 6 16400 2 TPS25 ─ 1 TIP07F MK1KS Long 282SA25LA a 2 28 25 170 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 283SA25LA a 3 28 25 170 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 322SA32LA a 2 32 32 190 90 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 323SA32LA a 3 32 32 190 90 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 352SA32LA a 2 35 32 190 45 3 13700 3 TPS25 ─ 1 TIP07F MK1KS 353SA32LA a 3 35 32 190 45 3 13700 3 TPS25 ─ 1 TIP07F MK1KS APX3000R182SA16ELA a 2 18 16 180 25 11 19600 3 TPS25 TIP07F MK1KS 202SA20ELA a 2 20 20 200 70 9 18500 2 TPS25 TIP07F MK1KS 222SA20ELA a 2 22 20 200 30 7 17600 3 TPS25 ─ 1 TIP07F MK1KS 252SA25ELA a 2 25 25 220 80 6 16400 2 TPS25 ─ 1 TIP07F MK1KS Extra Long 253SA25ELA a 3 25 25 220 80 6 16400 2 TPS25 ─ 1 TIP07F MK1KS 282SA25ELA a 2 28 25 220 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 283SA25ELA a 3 28 25 220 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 322SA32ELA a 2 32 32 260 100 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 323SA32ELA a 3 32 32 260 100 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 352SA32ELA a 2 35 32 260 45 3 13700 3 TPS25 ─ 1 TIP07F MK1KS 353SA32ELA a 3 35 32 260 45 3 13700 3 TPS25 ─ 1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown page L053. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS25=1.0, TPS25─ 1=1.0 * a : Inventory maintained in Japan. L050
øD12 øD9 (Max. Depth of Cut) W1 L8 L7 L1 10 øD8 øD11 Cutter Diameter øD1 Set Bolt Geometry D1 Right hand tool holder only. &32, & 40 HSC08030H &50, & 63 10030H C H :0° & 80 12035H A.R :+7°─ +21° T :+15°─ +27° y ARBOR TYPE R.R :+15° ─ +27° I :+7°─ +21° &100 16040H * Ramping Angle Tool Weight Number of Teeth Stock Max. Max. Dimensions (mm) Allowable Order Number Revolution (min-1) Wrench Anti-seize Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Lubricant Inserts APX3000-032A05RA a 5 32 40 16 18 9 30 8.4 5.6 14 0.2 3 14400 TPS25─1 TIP07F MK1KS AOMT -040A06RA a 6 40 40 16 18 9 34 8.4 5.6 14 0.3 2 12800 TPS25─1 TIP07F MK1KS 1236pp -050A07RA a 7 50 40 22 20 11 45 10.4 6.3 17 0.4 2 11300 TPS25─1 TIP07F MK1KS PEER-p -063A08RA a 8 63 40 22 20 11 55 10.4 6.3 17 0.7 1 10000 TPS25─1 TIP07F MK1KS AOGT R08009CA a 9 80 50 25.4 26 13 70 9.5 6 20 1.3 1 8800 TPS25─1 TIP07F MK1KS 1236pp PEFR-GM R10011DA a 11 100 63 31.75 32 17 80 12.7 8 26 2.2 0.5 7800 TPS25─1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown page L053. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS25─ 1=1.0 * øD12 øD9 (Max. Depth of Cut) W1 L8 L7 L1 10 øD8 øD11 MILLING øD1 For metric arbor Right hand tool holder only. Cutter Diameter Set Bolt Geometry D1 The cutter bore diameter D9 is indicated in millimetre. &32, & 40 HSC08030H &50, & 63 10030H C H :0° & 80 12035H A.R :+7°─ +21° T :+15°─ +27° y ARBOR TYPE R.R :+15° ─ +27° I :+7°─ +21° &100 16040H * Ramping Angle Tool Weight Number of Teeth Stock Max. Max. Dimensions (mm) Allowable Order Number Revolution (min-1) Wrench Anti-seize Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Lubricant Inserts APX3000-032A05RA a 5 32 40 16 18 9 30 8.4 5.6 14 0.2 3 14400 TPS25─1 TIP07F MK1KS AOMT -040A06RA a 6 40 40 16 18 9 34 8.4 5.6 14 0.3 2 12800 TPS25─1 TIP07F MK1KS 1236pp -050A07RA a 7 50 40 22 20 11 45 10.4 6.3 17 0.4 2 11300 TPS25─1 TIP07F MK1KS PEER-p -063A08RA a 8 63 40 22 20 11 55 10.4 6.3 17 0.7 1 10000 TPS25─1 TIP07F MK1KS AOGT -080A09RA a 9 80 50 27 23 13 70 12.4 7 20 1.3 1 8800 TPS25─1 TIP07F MK1KS 1236pp PEFR-GM -100A11RA a 11 100 63 32 26 17 80 14.4 8 26 2.2 0.5 7800 TPS25─1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown page L053. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS25─ 1=1.0 * SPARE PARTS P001 TECHNICAL DATA Q001 L051
INDEXABLE MILLING A M øD1 øD4 øD5 A 10(Max. Depth of Cut) L2 L11 H1 L1 A-A section y SCREW-IN TYPE Right hand tool holder only. * Coolant Hole Number of Teeth Tool Weight Stock Dimensions (mm) Order Number R D1 D4 D5 L1 L2 L11 H1 M Clamp Anti-seize (kg) Screw Wrench Lubricant Inserts APX3000R162M08A30 a u 2 16 8.5 13 48 30 6 10 M8 0.1 TPS25 TIP07F MK1KS 182M08A30 a u 2 18 8.5 13 48 30 6 10 M8 0.1 TPS25 TIP07F MK1KS 203M10A30 a u 3 20 10.5 18 49 30 6 14 M10 0.1 TPS25 TIP07F MK1KS AOMT 223M10A30 a u 3 22 10.5 18 49 30 6 14 M10 0.1 TPS25─1 TIP07F MK1KS 1236pp 254M12A35 a u 4 25 12.5 21 57 35 6 19 M12 0.2 TPS25─1 TIP07F MK1KS PEER-p 284M12A35 a u 4 28 12.5 21 57 35 6 19 M12 0.2 TPS25─1 TIP07F MK1KS AOGT 1236pp 304M16A40 a u 4 30 17 29 63 40 6 24 M16 0.3 TPS25─1 TIP07F MK1KS PEFR-GM 325M16A40 a u 5 32 17 29 63 40 6 24 M16 0.3 TPS25─1 TIP07F MK1KS 355M16A40 a u 5 35 17 29 63 40 6 24 M16 0.3 TPS25─1 TIP07F MK1KS 406M16A40 a u 6 40 17 29 63 40 6 24 M16 0.3 TPS25─1 TIP07F MK1KS (Note) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown page L053. Clamp Torque (N • m) : TPS25=1.0, TPS25─ 1=1.0 * MILLING a : Inventory maintained in Japan. (10 inserts in one case) L052
INSERTS Stock Dimensions (mm) Coated Carbide Shape Order Number Geometry L1 L2 S1 F1 Re MC5020 VP20RT VP15TF TF15 General AOMT123602PEER-M a a 12 6.6 3.6 1.8 0.2 M Breaker 123604PEER-M a a 12 6.6 3.6 1.6 0.4 123608PEER-M a a 12 6.6 3.6 1.2 0.8 L1 123610PEER-M a a 12 6.6 3.6 1.0 1.0 11° 123612PEER-M a a 12 6.6 3.6 0.8 1.2 F1 L2 123616PEER-M a a 12 6.6 3.6 0.4 1.6 Re S1 123620PEER-M a a 12 6.6 3.6 0.4 2.0 123624PEER-M a a 12 6.6 3.6 0.4 2.4 123630PEER-M a a 12 6.6 3.6 0.4 3.0 123632PEER-M a a 12 6.6 3.6 0.4 3.2 Strong Cutting Edge Type AOMT123604PEER-H a a a 12 6.6 3.6 1.6 0.4 L1 H Breaker 123608PEER-H a a a 12 6.6 3.6 1.2 0.8 11° 123616PEER-H 12 6.6 3.6 0.4 1.6 F1 a a a L2 Re S1 For Machining of Aluminium Alloys AOGT123602PEFR-GM a 12 6.6 3.6 1.8 0.2 GM Breaker L1 123604PEFR-GM a 12 6.6 3.6 1.6 0.4 11° 123608PEFR-GM a 12 6.6 3.6 1.2 0.8 F1 L2 Re S1 NOTE ON USE OF INSERTS WITH LARGE CORNER RADII Re (mm) R (mm) When using inserts with corner radius Re > R2.4, 2.4 1.9 please machine the holder with a radius form as shown 3.0 2.5 on the right. 3.2 2.7 MILLING R : Holder end radius Re : Insert corner radius R Re SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L053
INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Cutting &12 ─ & 16 &18 ─ & 25 &28 ─ & 100 Grade Speed Width Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Work Material Hardness Breaker vc ae ap fz ap fz ap fz (m/min) (mm) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) P ─ 4 0.15 ─ 5 0.25 ─ 5 0.20 230 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15 ─0.25D1 (180 ─270) 7 ─ 8.5 0.15 7 ─ 8.5 0.10 8.5─10 0.10 8.5 ─10 0.07 VP15TF ─ 2 0.15 ─ 3 0.25 ─ 3 0.20 Mild Steel < 180HB M Breaker 220 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15 ─0.5D1 (170 ─260) 5.5─ 8 0.15 5.5 ─ 8 0.10 8 ─10 0.10 8 ─10 0.07 180 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10 ─0.75D1 (140 ─210) 4 ─10 0.10 3 ─ 7 0.07 ─ 4 0.15 ─ 5 0.25 ─ 5 0.20 180 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15 ─0.25D1 (140 ─210) 7 ─ 8.5 0.15 7 ─ 8.5 0.10 8.5─10 0.10 8.5 ─10 0.07 Carbon Steel VP15TF ─ 2 0.15 ─ 3 0.25 ─ 3 0.20 180 ─350HB Alloy Steel M Breaker 170 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15 ─0.5D1 (130 ─200) 5.5─ 8 0.15 5.5 ─ 8 0.10 8 ─10 0.10 8 ─10 0.07 140 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10 ─0.75D1 (110 ─160) 4 ─10 0.10 3 ─ 7 0.07 M ─ 4 0.15 ─ 5 0.20 ─ 5 0.20 180 4─ 7 0.10 5 ─ 7 0.15 5 ─ 7 0.15 ─0.25D1 (140 ─210) 7 ─ 8.5 0.10 7 ─ 8.5 0.10 8.5─10 0.07 8.5 ─10 0.07 VP20RT ─ 2 0.15 ─ 3 0.20 ─ 3 0.20 Stainless Steel < 270HB M Breaker 170 2─ 5 0.10 3 ─ 5.5 0.15 3 ─ 5.5 0.15 ─0.5D1 (130 ─200) 5.5─ 8 0.10 5.5 ─ 8 0.10 8 ─10 0.07 8 ─10 0.07 140 ─ 4 0.10 ─ 4 0.10 ─ 3 0.10 ─0.75D1 (110 ─160) 4 ─10 0.07 3 ─ 7 0.07 K ─ 4 0.15 ─ 5 0.25 ─ 5 0.20 MC5020 250 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15 ─0.25D1 H Breaker (200 ─300) 7 ─ 8.5 0.15 7 ─ 8.5 0.10 8.5─10 0.10 8.5 ─10 0.07 Tensile ─ 2 0.15 ─ 3 0.25 ─ 3 0.20 Gray Cast Iron Strength MC5020 240 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15 < 350MPa ─0.5D1 H Breaker (190 ─290) 5.5─ 8 0.15 5.5 ─ 8 0.10 8 ─10 0.10 8 ─10 0.07 MC5020 210 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10 ─0.75D1 H Breaker (160 ─260) 4 ─10 0.10 3 ─ 7 0.07 ─ 4 0.10 ─ 5 0.20 ─ 5 0.20 MC5020 130 4─ 7 0.07 5 ─ 7 0.15 5 ─ 7 0.15 ─0.25D1 H Breaker (100 ─150) 7 ─ 8.5 0.10 7 ─ 8.5 0.10 8.5─10 0.07 8.5 ─10 0.07 Tensile Ductile ─ 2 0.10 ─ 3 0.20 ─ 3 0.20 Strength Cast Iron MILLING MC5020 120 2─ 5 0.07 3 ─ 5.5 0.15 3 ─ 5.5 0.15 < 800MPa ─0.5D1 H Breaker (90 ─140) 5.5─ 8 0.10 5.5 ─ 8 0.10 8 ─10 0.07 8 ─10 0.07 MC5020 100 ─ 4 0.07 ─ 4 0.10 ─ 3 0.10 ─0.75D1 H Breaker (80 ─120) 4 ─10 0.07 3 ─ 7 0.07 N 500 ─ 4 0.15 ─ 4 0.25 ─ 4 0.20 ─0.25D1 (200 ─1000) 4─ 7 0.10 4 ─ 7 0.15 4 ─ 7 0.10 TF15 500 ─ 4 0.15 ─ 4 0.20 ─ 4 0.20 Aluminium Alloy ─ ─0.5D1 GM Breaker (200 ─1000) 4─ 7 0.10 4 ─ 7 0.10 4 ─ 7 0.10 500 ─0.75D1 ─ 5 0.10 ─ 5 0.15 ─ 5 0.10 (200 ─1000) H ─ 4 0.10 ─ 5 0.15 ─ 5 0.15 90 (70 ─100) ─0.25D1 4─ 7 0.07 5 ─ 7 0.10 5 ─ 7 0.10 7 ─ 8.5 0.07 Hardened 40 ─ 55HRC VP15TF ─ 2 ─ ─ 3 85 0.10 3 0.15 0.15 Steel H Breaker ─0.5D1 (60 ─100) 2─ 5 0.07 3 ─ 5.5 0.10 70 ─0.75D1 ─ 4 0.07 ─ 4 0.07 ─ 3 0.07 (50 ─80) (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. • When using the long shank type and extra long shank type. • When using long tool overhang with the standard or arbor type. • When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation. L054
y CUTTING CONDITIONS FOR SLOT MILLING Cutting Cutting &12 ─ & 16 &18 ─ & 25 &28 ─ & 100 Grade Speed Width Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Work Material Hardness Breaker vc ae ap fz ap fz ap fz (m/min) (mm) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) 180 VP15TF ─ 4 0.10 ─ 3 0.10 P Mild Steel < 180HB D1 ─3 0.10 M Breaker (140─ 210) 4 ─ 7 0.07 3 ─ 5 0.07 Carbon Steel VP15TF 140 ─ 4 0.10 ─ 3 0.10 Alloy Steel 180 ─ 350HB D1 ─3 0.10 M Breaker (110─ 160) 4 ─ 7 0.07 3 ─ 5 0.07 M Stainless Steel < 270HB VP20RT 140 ─ 4 0.10 ─ 3 0.10 D1 ─3 0.10 M Breaker (110─ 160) 4 ─ 7 0.07 3 ─ 5 0.07 K Gray Cast Iron Tensile Strength MC5020 140 ─ 4 0.10 ─ 3 0.10 D1 ─3 0.10 < 350MPa M Breaker (110─ 160) 4 ─ 7 0.07 3 ─ 5 0.07 Tensile Strength MC5020 100 ─ 4 0.10 ─ 3 0.10 Ductile Cast Iron < 800MPa D1 ─3 0.07 M Breaker (80─ 120) 4 ─ 7 0.07 3 ─ 5 0.07 N Aluminium Alloy TF15 500 ─5 ─ 5 ─ 5 ─ D1 0.10 0.20 0.15 GM Breaker (200─1000) H Hardened VP15TF 70 ─3 ─ 4 ─ 3 40 ─ 55HRC (50 ─ 80) D1 0.07 0.07 0.07 Steel H Breaker (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. • When using the long shank type and extra long shank type. • When using long tool overhang with the standard or arbor type. • When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation. y RAMPING/HELICAL CUTTING a RAMPING a HELICAL CUTTING Blind holes, Through holes Flat bottom L Pitch Pitch (P) (P) ap L= tan % %° ap D1 D1 D1 Hole Hole Refer to the table below for cutting conditions. For feed per tooth and cutting speed, diameter diameter follow the cutting conditions for slot milling. (DH) (DH) Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Cutting Edge Diameter Maximum Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum Ramping Angle Distance 1 * Diameter 2 Pitch * Diameter Pitch Diameter Pitch MILLING D1 L DH max. P max. DH min. P max. DH min. P max. (mm) %° (mm) (mm) (mm) (mm) (mm) (mm) (mm) 12 6 95 22 2.5 20.5 2 14 0.5 14 6 95 26 2.5 24.5 2 18 1 16 15 37 30 9 28 7 21 2 18 11 51 34 5 32 4.5 25 2 20 9 63 38 5 36 4.5 29 2 22 7 81 42 5 40 4.5 33 2 25 6 95 48 6 46 5 39 3 28 4 143 54 4.5 52 4 45 2 30 4 143 58 4.5 56 4 49 2 32 3 190 62 4.5 60 4 53 2 35 3 190 68 4 66 3.5 59 2 40 2 286 78 4 76 3.5 69 2 50 1 572 98 2 96 2 89 2 63 1 572 124 2 122 2 115 2 80 1 572 158 2 156 2 149 2 100 0.5 1145 198 1 196 1 189 1 (Note) When machining highly ductile materials with ramping angles above, chips could be continuous. In this case, decrease the ramping angle or feed per tooth. 1 L (=10 / tan %). Cutters' moving distance until depth of cut reaches 10mm at a maximum ramping angle. * * 2 In case corner radius of 0.8mm. Other than that, find with the below formula. {(cutting edge diameter D1) ─ (corner radius) ─ 0.2) }×2 L055
INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Finishing Roughing APX4000 Fig.1 øD4 øD1 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel 15 (Max. Depth of Cut) L2 L1 Fig.2 øD4 øD1 a High accuracy, high quality vertical wall. 15 (Max. Depth of Cut) L2 a Low cutting force insert. L1 a With through air & y SHANK TYPE coolant holes. Right hand tool holder only. * Number of Teeth Stock Max. Max. Dimensions (mm) Ramping Allowable Type Type Order Number Angle Revolution (Fig.) (min-1) Clamp R D1 D4 L1 L2 %° Wrench Anti-seize Lubricant Inserts Screw APX4000R252SA25SA a 2 25 25 115 35 11 18900 1 TPS4 TIP15W MK1KS 322SA32SA a 2 32 32 125 45 7 16300 1 TPS4 TIP15W MK1KS 323SA32SA a 3 32 32 125 45 7 16300 1 TPS4 TIP15W MK1KS 403SA32SA a 3 40 32 125 45 6 14200 2 TPS43 TIP15W MK1KS Standard 404SA32SA a 4 40 32 125 45 6 14200 2 TPS43 TIP15W MK1KS 504SA32SA a 4 50 32 125 45 4 12400 2 TPS43 TIP15W MK1KS 505SA32SA a 5 50 32 125 45 4 12400 2 TPS43 TIP15W MK1KS 634SA32SA a 4 63 32 125 45 3 10800 2 TPS43 TIP15W MK1KS 636SA32SA a 6 63 32 125 45 3 10800 2 TPS43 TIP15W MK1KS APX4000R252SA25LA a 2 25 25 170 35 11 18900 1 TPS4 TIP15W MK1KS 282SA25LA a 2 28 25 170 35 9 17700 2 TPS4 TIP15W MK1KS 322SA32LA a 2 32 32 190 45 7 16300 1 TPS4 TIP15W MK1KS 323SA32LA a 3 32 32 190 45 7 16300 1 TPS4 TIP15W MK1KS AOMT Long 352SA32LA a 2 35 32 190 45 6 15400 2 TPS4 TIP15W MK1KS 1848pp PEER-p 353SA32LA a 3 35 32 190 45 6 15400 2 TPS4 TIP15W MK1KS 402SA32LA a 2 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS MILLING 403SA32LA a 3 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS 404SA32LA a 4 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS APX4000R252SA25ELA a 2 25 25 220 80 11 18900 1 TPS4 TIP15W MK1KS 282SA25ELA a 2 28 25 220 35 9 17700 2 TPS4 TIP15W MK1KS 322SA32ELA a 2 32 32 260 100 7 16300 1 TPS4 TIP15W MK1KS 323SA32ELA 3 32 32 260 100 7 16300 1 TPS4 TIP15W MK1KS Extra Long a 352SA32ELA a 2 35 32 260 45 6 15400 2 TPS4 TIP15W MK1KS 353SA32ELA a 3 35 32 260 45 6 15400 2 TPS4 TIP15W MK1KS 402SA32ELA a 2 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS 403SA32ELA a 3 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS 404SA32ELA a 4 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown page L059. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5 * a : Inventory maintained in Japan. L056
øD12 øD12 (Max. Depth of Cut) (Max. Depth of Cut) Fig.1 øD9 Fig.2 øD9 L8 W1 W1 L8 L7 L7 L1 L1 15 15 øD8 øD8 øD11 øD1 øD1 Right hand tool holder only. Cutter Diameter Set Bolt Geometry D1 &40 HSC08030H z      x &50, &63 10030H z &80 12035H & 100 16040H C H :0° & 125 MBA20040H A.R :+15° ─ +22° T :+21°─ +28° x y ARBOR TYPE R.R :+21° ─+28° I :+15°─ +22° & 160 24045H * Ramping Angle Tool Weight Number of Teeth Stock Type(Fig.) Max. Max. Dimensions (mm) Allowable Order Number Revolution (min-1) Wrench Anti-seize Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Lubricant Insert APX4000-040A04RA a 4 40 40 16 18 9 34 8.4 5.6 14 0.2 6 14200 1 TPS43 TIP15W MK1KS -050A05RA a 5 50 40 22 20 11 45 10.4 6.3 17 0.3 4 12400 1 TPS43 TIP15W MK1KS -063A06RA a 6 63 40 22 20 11 50 10.4 6.3 17 0.5 3 10800 1 TPS43 TIP15W MK1KS AOMT R08007CA a 7 80 50 25.4 26 13 70 9.5 6 20 1.2 2 9300 1 TPS43 TIP15W MK1KS 1848pp R10008DA a 8 100 63 31.75 32 17 80 12.7 8 26 2.1 1.5 8100 1 TPS43 TIP15W MK1KS PEER-p R12509EA a 9 125 63 38.1 40 56 100 15.9 10 ─ 3.3 1 7100 2 TPS43 TIP15W MK1KS R16010FA a 10 160 63 50.8 40 72 100 19.1 11 ─ 4.8 1 6100 2 TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown page L059. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS43=3.5 * (Max. Depth of Cut) (Max. Depth of Cut) Fig.1 øD12 Fig.2 øD12 øD9 øD9 L8 W1 W1 L8 L7 L7 L1 L1 15 15 øD8 øD8 øD11 øD1 øD1 Right hand tool holder only. Cutter Diameter MILLING Set Bolt Geometry D1 For metric arbor &40 HSC08030H z      x &50, &63 10030H z The cutter bore diameter D9 is indicated in millimetre. &80 12035H & 100 16040H C H :0° & 125 MBA20040H A.R :+15° ─ +22° T :+21°─ +28° x y ARBOR TYPE & 160 24045H R.R :+21° ─ +28° I :+15°─ +22° * Ramping Angle Tool Weight Number of Teeth Stock Type(Fig.) Max. Max. Dimensions (mm) Allowable Order Number Revolution (min-1) Wrench Anti-seize Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Lubricant Insert APX4000-040A04RA a 4 40 40 16 18 9 34 8.4 5.6 14 0.2 6 14200 1 TPS43 TIP15W MK1KS -050A05RA a 5 50 40 22 20 11 45 10.4 6.3 17 0.3 4 12400 1 TPS43 TIP15W MK1KS -063A06RA a 6 63 40 22 20 11 50 10.4 6.3 17 0.5 3 10800 1 TPS43 TIP15W MK1KS AOMT -080A07RA a 7 80 50 27 23 13 60 12.4 7 20 1.2 2 9300 1 TPS43 TIP15W MK1KS 1848pp -100A08RA a 8 100 50 32 25 17 70 14.4 8 27 2.1 1.5 8100 1 TPS43 TIP15W MK1KS PEER-p -125A09RA a 9 125 63 40 40 56 90 16.4 9 ─ 3.3 1 7100 2 TPS43 TIP15W MK1KS -160A10RA a 10 160 63 40 40 72 100 16.4 9 ─ 4.8 1 6100 2 TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown page L059. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS43=3.5 * SPARE PARTS P001 TECHNICAL DATA Q001 L057
INDEXABLE MILLING A M øD1 øD4 øD5 15 (Max. Depth of Cut) A L2 L11 H1 L1 A-A section y SCREW-IN TYPE Right hand tool holder only. * Coolant Hole Number of Teeth Tool Weight Stock Dimensions (mm) Order Number R D1 D4 D5 L1 L2 L11 H1 M Clamp Anti-seize (kg) Screw Wrench Lubricant Insert APX4000R252M12A35 a u 2 25 12.5 23.5 57 35 6 19 M12 0.2 TPS4 TIP15W MK1KS 282M12A35 a u 2 28 12.5 23.5 57 35 6 19 M12 0.2 TPS4 TIP15W MK1KS 322M16A40 a u 2 32 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS 223M16A40 a u 3 32 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS AOMT 1848pp 352M16A40 a u 2 35 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS PEER-p 353M16A40 a u 3 35 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS 403M16A40 a u 3 40 17 28.5 63 40 6 24 M16 0.3 TPS43 TIP15W MK1KS 404M16A40 a u 4 40 17 28.5 63 40 6 24 M16 0.3 TPS43 TIP15W MK1KS (Note) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown page L059. Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5 * MILLING a : Inventory maintained in Japan. (10 inserts in one case) L058
INSERTS Stock Dimensions (mm) Coated Shape Order Number Geometry L1 L2 S1 F1 Re MC5020 VP20RT VP15TF General AOMT184804PEER-M a a 18 9 4.8 1.8 0.4 M Breaker L1 184808PEER-M a a 18 9 4.8 1.4 0.8 15° 184810PEER-M a 18 9 4.8 1.0 1.0 F1 L2 184812PEER-M a 18 9 4.8 0.8 1.2 Re 184816PEER-M a a 18 9 4.8 0.4 1.6 S1 184820PEER-M a 18 9 4.8 0.4 2.0 Strong Cutting Edge Type AOMT184804PEER-H a a a 18 9 4.8 1.8 0.4 H Breaker 184808PEER-H a a a 18 9 4.8 1.4 0.8 L1 184816PEER-H a a a 18 9 4.8 0.4 1.6 15° F1 184832PEER-H 18 9 4.8 0.4 3.2 L2 a 184840PEER-H a 18 9 4.8 0.4 4.0 Re S1 184850PEER-H a 18 9 4.8 ─ 5.0 184864PEER-H a 18 9 4.8 ─ 6.35 NOTE ON USE OF INSERTS WITH LARGE CORNER RADII Re (mm) R (mm) When using inserts with corner radius Re > R3.2, 3.2 2.0 please machine the holder with a radius form as shown 4.0 2.5 on the right. 5.0 3.5 6.35 5.0 R : Holder end radius R Re Re : Insert corner radius MILLING SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L059
INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Cutting Depth of Cut Feed per Tooth Grade Speed Width fz Work Material Hardness (mm/tooth) Breaker vc ae ap (m/min) (mm) (mm) & 25 ─ & 40 &50 ─ & 80 &100 ─ &160 P ─5 0.3 0.3 0.25 5─7.5 0.25 0.25 0.2 230 ─0.25D1 7.5─10 0.2 0.2 0.15 (180 ─ 270) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.3 0.3 0.25 VP15TF Mild Steel < 180HB 5─7.5 0.25 0.25 0.2 M Breaker 220 ─0.5D1 7.5─10 0.2 0.2 0.15 (170 ─ 260) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.2 0.2 0.15 180 ─0.75D1 5─10 0.15 0.15 0.1 (140 ─210) 10─15 0.1 0.1 0.07 ─5 0.3 0.3 0.25 5─7.5 0.25 0.25 0.2 180 ─0.25D1 7.5─10 0.2 0.2 0.15 (140 ─ 210) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.3 0.3 0.25 Carbon Steel VP15TF 180 ─ 350HB 5─7.5 0.25 0.25 0.2 Alloy Steel M Breaker 170 ─0.5D1 7.5─10 0.2 0.2 0.15 (130 ─200) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.2 0.2 0.15 140 ─0.75D1 5─10 0.15 0.15 0.1 (110 ─160) 10─15 0.1 0.1 0.07 M ─5 0.3 0.25 0.25 5─7.5 0.25 0.2 0.2 180 ─0.25D1 7.5─10 0.2 0.15 0.15 (140 ─ 210) 10─12.5 0.15 0.1 0.1 12.5─15 0.1 0.07 0.07 ─5 0.3 0.25 0.25 VP20RT Stainless Steel < 270HB 5─7.5 0.25 0.2 0.2 M Breaker 170 ─0.5D1 7.5─10 0.2 0.15 0.15 (130 ─ 200) 10─12.5 0.15 0.1 0.1 12.5─15 0.1 0.07 0.07 ─5 0.2 0.15 0.15 140 ─0.75D1 5─10 0.15 0.1 0.1 (110 ─ 160) 10─15 0.1 0.07 0.07 ─5 0.3 0.3 0.25 K 5─7.5 0.25 0.25 0.2 MC5020 250 ─0.25D1 7.5─10 0.2 0.2 0.15 H Breaker (200─ 300) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 Tensile ─5 0.3 0.3 0.25 Gray Cast Iron Strength 5─7.5 0.25 0.25 0.2 MC5020 240 < 350MPa ─0.5D1 7.5─10 0.2 0.2 0.15 H Breaker (190─ 290) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.2 0.2 0.15 MC5020 210 ─0.75D1 MILLING (160─ 260) 5─10 0.15 0.15 0.1 H Breaker 10─15 0.1 0.1 0.07 ─5 0.25 0.25 0.25 5─7.5 0.2 0.2 0.2 MC5020 200 ─0.25D1 7.5─10 0.15 0.15 0.15 H Breaker (150─ 250) 10─12.5 0.1 0.1 0.1 12.5─15 0.07 0.07 0.07 Tensile ─5 0.25 0.25 0.25 Ductile Cast Iron Strength 5─7.5 0.2 0.2 0.2 < 800MPa MC5020 190 ─0.5D1 7.5─10 0.15 0.15 0.15 H Breaker (140─ 240) 10─12.5 0.1 0.1 0.1 12.5─15 0.07 0.07 0.07 MC5020 ─5 0.2 0.2 0.15 170 H Breaker ─0.75D1 5─10 0.15 0.15 0.1 (120─ 220) 10─15 0.1 0.1 0.07 ─5 0.15 0.1 0.1 S VP20RT 40 Ti Alloy < 350HB ─0.25D1 5─7.5 0.1 0.05 0.05 H Breaker (30 ─60) 7.5─10 0.05 ─ ─ VP20RT 30 Heat Resistant Alloy ─ ─0.25D1 ─2 0.1 0.05 0.05 H Breaker (20 ─40) ─5 0.15 0.15 0.15 H 90 ─0.25D1 5─7.5 0.1 0.1 0.1 (70 ─100) VP15TF 7.5─10 0.07 0.07 0.07 Hardened Steel 40 ─ 55HRC ─5 H Breaker 85 0.1 0.1 0.1 ─0.5D1 (60 ─100) 5─7.5 0.07 0.07 0.07 70 ─0.75D1 ─5 0.07 0.07 0.07 (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. • When using the long shank type and extra long shank type. • When using long tool overhang with the standard or arbor type. • When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. L060 (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation.
y CUTTING CONDITIONS FOR SLOT MILLING Cutting Cutting Depth of Cut Feed per Tooth Grade Speed Width fz Work Material Hardness (mm/tooth) Breaker vc ae ap (m/min) (mm) (mm) & 25 ─ & 40 &50 ─ & 80 &100 ─&160 P ─5 0.15 0.15 0.15 VP15TF 180 Mild Steel < 180HB M Breaker (140 ─ 210) D1 5─7.5 0.1 0.1 0.1 7.5─10 0.07 0.07 0.07 ─5 0.15 0.15 0.15 Carbon Steel VP15TF 140 180 ─ 350HB D1 5─7.5 0.1 0.1 0.1 Alloy Steel M Breaker (110 ─160) 7.5─10 0.07 0.07 0.07 M ─5 0.15 0.15 0.15 VP20RT 140 Stainless Steel < 270HB M Breaker (110 ─160) D1 5─7.5 0.1 0.1 0.1 7.5─10 0.07 0.07 0.07 K Tensile ─5 0.15 0.15 0.15 MC5020 210 Gray Cast Iron Strength H Breaker (160─ 260) D1 5─7.5 0.1 0.1 0.1 < 350MPa 7.5─10 0.07 0.07 0.07 Tensile ─5 0.15 0.15 0.15 MC5020 170 Ductile Cast Iron Strength H Breaker (120─ 220) D1 5─7.5 0.1 0.1 0.1 < 800MPa 7.5─10 0.07 0.07 0.07 S VP20RT 40 Ti Alloy < 350HB D1 ─5 0.05 0.05 0.05 H Breaker (30 ─ 60) VP20RT 30 Heat Resistant Alloy ─ D1 ─1 0.05 0.05 0.05 H Breaker (20 ─ 40) H VP15TF 70 Hardened Steel 40 ─ 55HRC D1 ─5 0.07 0.07 0.07 H Breaker (50 ─ 80) (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. • When using the long shank type and extra long shank type. • When using long tool overhang with the standard or arbor type. • When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation. y RAMPING/HELICAL CUTTING a RAMPING a HELICAL CUTTING Blind holes, Through holes Flat bottom L Pitch Pitch (P) (P) ap L= tan% %° ap D1 D1 D1 MILLING Hole Hole Refer to the table below for cutting conditions. For feed per tooth and cutting speed, diameter diameter (DH) (DH) follow the cutting conditions for slot milling. Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Cutting Edge Diameter Maximum Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum D1 Ramping Angle Distance 1 L * Diameter 2 DH max. Pitch P max. * Diameter DH min. Pitch P max. Diameter DH min. Pitch P max. (mm) %° (mm) (mm) (mm) (mm) (mm) (mm) (mm) 25 11 85 48 14 45 12 32 4 28 9 105 54 12 51 11 38 4 32 7 135 62 11 59 10 46 5 35 6 158 68 10 65 9 52 5 40 6 158 78 12 75 11 62 7 50 4 238 98 10 95 9 82 7 63 3 318 124 10 121 9 108 7 80 2 477 158 8 155 8 142 6 100 1.5 636 198 8 195 7 182 6 125 1 954 248 6 245 6 232 5 160 1 954 318 8 315 8 302 7 (Note) When machining highly ductile materials with ramping angles above, chips could be continuous. In this case, decrease the ramping angle or feed per tooth. 1 L (=15 / tan %). Cutters' moving distance until depth of cut reaches 15mm at a maximum ramping angle. * * 2 In case corner radius of 0.8mm. Other than that, find with the below formula. {(cutting edge diameter D1) ─ (corner radius) ─ 0.2}×2 L061
INDEXABLE MILLING DEEP SHOULDER MILLING Finishing Roughing APX4000 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel LONG CUTTING EDGE øD1 øD4 ap (Max. Depth of Cut) a High accuracy, high L2 quality vertical wall. L1 a Low cutting force insert. a With through air & coolant holes. *1 Combination Shank y SHANK TYPE Right hand tool holder only. * 2 Number of Flutes Stock Dimensions (mm) Total Order Number R D1 D4 L1 L2 ap Clamp Screw Wrench Insert APX4KR4008SA42S056A a 2 8 40 42 160 80 56 TPS43 TIP15W 4012SA42S056A a 3 12 40 42 160 80 56 TPS43 TIP15W AOMT1848ppPEER-p *1 5012WA508S056A a 3 12 50 50.8 160 80 56 TPS43 TIP15W *1 5018WA508M084A a 3 18 50 50.8 190 110 84 TPS43 TIP15W (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown on page L059. (Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge). (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. 2 Clamp Torque (N • m) : TPS43=3.5 * L7 L8 øD1 øD8 øD9 W1 Cutter Diameter Set Bolt Geometry D1 ap (Max. Depth of Cut) & 50 HSC10050 L1 Right hand tool holder only. & 63 12070 y SHELL TYPE * MILLING Number of Flutes Stock Dimensions (mm) Total Order Number R D1 L1 D9 L7 D8 D7 W1 L8 ap Clamp Screw Wrench Anti-seize Insert Lubricant APX4K-050A09A042RA a 3 9 50 65 22 22 11 48 10.4 6.3 42 TPS43 TIP15W MK1KS AOMT1848 ppPEER-p R06316CA056A a 4 16 63 85 25.4 26 13 60.7 9.5 6 56 TPS43 TIP15W MK1KS * Clamp Torque (N • m) : TPS43=3.5 For metric arbor The cutter bore diameter D9 is indicated in millimetre. * Number of Flutes Stock Dimensions (mm) Total Order Number R D1 L1 D9 L7 D8 D7 W1 L8 ap Clamp Screw Wrench Anti-seize Insert Lubricant APX4K-050A09A042RA a 3 9 50 65 22 22 11 48 10.4 6.3 42 TPS43 TIP15W MK1KS AOMT1848 ppPEER-p -063A16A056RA a 4 16 63 85 27 28 13 60.7 12.4 7 56 TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown on page L059. (Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge). (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 4) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can't be used. Clamp Torque (N • m) : TPS43=3.5 * a : Inventory maintained in Japan. L062
RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Cutting Depth of Cut Feed per Tooth Grade Speed Width fz (mm/tooth) Work Material Hardness Breaker vc ae ap &40 Length of cut 56mm &50 Length of cut 56mm &50 Length of cut 84mm (m/min) (mm) (mm) &50 Length of cut 42mm &63 Length of cut 56mm P ─20 0.25 0.25 0.2 200 ─0.15D1 ─50 0.2 0.2 0.15 (160 ─ 250) VP15TF ─80 ─ ─ 0.1 Mild Steel < 180HB M Breaker ─20 0.25 0.25 0.2 160 ─0.3D1 ─50 0.2 0.2 0.15 (120 ─ 200) ─80 ─ ─ 0.1 ─20 0.25 0.25 0.2 160 ─0.15D1 ─50 0.2 0.2 0.15 (120 ─ 200) Carbon Steel VP15TF ─80 ─ ─ 0.1 180 ─ 350HB Alloy Steel M Breaker ─20 0.25 0.25 0.2 120 ─0.3D1 ─50 0.2 0.2 0.15 (100 ─140) ─80 ─ ─ 0.1 M ─10 0.25 0.25 0.2 160 ─0.15D1 ─50 0.2 0.2 0.15 (120 ─ 200) VP20RT ─80 ─ ─ 0.1 Stainless Steel < 270HB M Breaker ─10 0.25 0.25 0.2 120 ─0.3D1 ─50 0.2 0.2 0.15 (100 ─140) ─80 ─ ─ 0.1 K ─10 0.3 0.3 0.25 MC5020 230 ─0.15D1 ─50 0.25 0.25 0.2 Tensile H Breaker (180─ 280) ─80 ─ ─ 0.15 Gray Cast Iron Strength < 350MPa ─10 0.25 0.25 0.2 MC5020 190 ─0.3D1 ─50 0.2 0.2 0.15 H Breaker (140─ 240) ─80 ─ ─ 0.1 ─10 0.25 0.25 0.2 MC5020 190 ─0.15D1 ─50 0.2 0.2 0.15 Tensile H Breaker (140─ 220) ─80 ─ ─ 0.1 Ductile Cast Iron Strength < 800MPa ─10 0.2 0.2 0.15 MC5020 170 ─0.3D1 ─50 0.15 0.15 0.1 H Breaker (120─ 220) ─80 ─ ─ 0.07 S VP20RT 40 ─20 0.1 0.1 ─ Ti Alloy < 350HB ─0.15D1 H Breaker (30 ─ 60) ─50 0.1 0.1 ─ VP20RT 30 Heat Resistant Alloy ─ ─0.15D1 ─10 0.07 0.07 ─ H Breaker (20 ─ 40) (Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated. y CUTTING CONDITIONS FOR SLOT MILLING Cutting Cutting Depth of Cut Feed per Tooth Grade Speed Width fz (mm/tooth) MILLING Work Material Hardness Breaker vc ae ap &40 Length of cut 56mm &50 Length of cut 56mm &50 Length of cut 84mm (m/min) (mm) (mm) &50 Length of cut 42mm &63 Length of cut 56mm P VP15TF 140 ─20 0.2 0.2 0.15 Mild Steel < 180HB (120 ─ 160) D1 M Breaker ─50 0.15 0.15 ─ Carbon Steel VP15TF 100 ─20 0.15 0.15 0.1 180 ─ 350HB D1 Alloy Steel M Breaker (80 ─ 120) ─50 0.1 0.1 ─ M VP20RT 100 Stainless Steel < 270HB D1 ─10 0.1 0.1 0.07 M Breaker (80 ─ 120) K Tensile Strength MC5020 190 ─10 0.25 0.25 0.2 Gray Cast Iron (140 ─ 240) D1 < 350MPa H Breaker ─50 0.2 0.2 0.15 Tensile Strength MC5020 170 ─10 0.15 0.15 0.1 Ductile Cast Iron (120 ─ 220) D1 < 800MPa H Breaker ─50 0.1 0.1 ─ S VP20RT 40 Ti Alloy < 350HB D1 ─50 0.08 0.08 ─ H Breaker (30 ─ 60) VP20RT 30 Heat Resistant Alloy ─ D1 ─20 0.05 0.05 ─ H Breaker (20 ─ 40) (Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated. SPARE PARTS P001 TECHNICAL DATA Q001 L063
INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces <FOR ALUMINIUM ALLOY> Finishing Roughing AXD4000 Fig.2 øD12 Fig.3 øD12 øD9 øD9 L8 ø50 W1 W1 L8 ø125 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø63 ø80 L7 L7 ø100 L1 L1 øD12 Fig.1 ap øD9 ap L8 ø40 W1 øD8 øD8 øD11 øD1 L7 øD1 L1 Cutter Diameter Set Bolt Geometry D1 ap øD8 &40 HFF08043H z z x c øD11 &50, &63 HSC10030H øD1 &80 12035H x C H :0° &100 16040H A.R :+14° ─ 15° T :+21°─ +26° &125 MBA20040H c y ARBOR TYPE R.R :+21° ─ +26° I :+14°─ +15° * Tool Weight Max.Depth Insert Radius Number of Teeth Stock Type(Fig.) Max. Dimensions (mm) Allowable of Cut Type Order Number Revolution ap (min-1) Clamp Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) Wrench Anti-seize Lubricant Insert Screw AXD4000-040A02RA a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS -040A03RA a 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS -050A02RA a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS 0.4 Type A -050A04RA a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS ─ -063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 15.5 30000 2 TS3SB TKY08D MK1KS 3.2 R08005CA a 5 80 50 25.4 26 13 60 9.5 6 20 1.0 15.5 27000 2 TS3SB TKY08D MK1KS R10006DA a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15.5 23000 2 TS3SB TKY08D MK1KS R12507EA a 7 125 63 38.1 40 56 90 15.9 10 ─ 2.8 15.5 20000 3 TS3SB TKY08D MK1KS XDGX1750pp AXD4000-040A02RB a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS PDFR-GL -040A03RB a 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS -050A02RB a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS 4.0 Type B -050A04RB a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS ─ -063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 14.8 30000 2 TS3SB TKY08D MK1KS 5.0 R08005CB a 5 80 50 25.4 26 13 60 9.5 6 20 1.0 14.8 27000 2 TS3SB TKY08D MK1KS R10006DB a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 14.8 23000 2 TS3SB TKY08D MK1KS R12507EB a 7 125 63 38.1 40 56 90 15.9 10 ─ 2.8 14.8 20000 3 TS3SB TKY08D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 3) Note for inserts with a corner radius of 1.6 and above, as corner radius increases the L1 dimension decreases. Clamp Torque (N • m) : TS3SB=1.5 * øD1 øD4 øD4 øD1 MILLING ap ap L2 L2 L1 L1 y SHANK TYPE * Max.Depth Number of Teeth Stock Type(Fig.) Insert Max. Dimensions (mm) Radius Allowable of Cut Type Order Number Revolution ap (min-1) Clamp Anti-seize Re R D1 L1 L2 D4 (mm) Wrench Lubricant Insert Screw AXD4000R252SA25SA a 2 25 125 50 25 15.5 49000 1 TS3SB TKY08D MK1KS 252SA25LA a 2 25 170 80 25 15.5 49000 1 TS3SB TKY08D MK1KS 0.4 Type A 322SA32SA a 2 32 150 50 32 15.5 48000 1 TS3SB TKY08D MK1KS ─ 3.2 322SA32LA a 2 32 200 80 32 15.5 48000 1 TS3SB TKY08D MK1KS 403SA32SA a 3 40 150 50 32 15.5 41000 2 TS3SB TKY08D MK1KS 403SA42SA a 3 40 170 80 42 15.5 41000 1 TS3SB TKY08D MK1KS XDGX1750pp AXD4000R252SA25SB a 2 25 125 50 25 14.8 49000 1 TS3SB TKY08D MK1KS PDFR-GL 252SA25LB a 2 25 170 80 25 14.8 49000 1 TS3SB TKY08D MK1KS 4.0 Type B 322SA32SB a 2 32 150 50 32 14.8 48000 1 TS3SB TKY08D MK1KS ─ 5.0 322SA32LB a 2 32 200 80 32 14.8 48000 1 TS3SB TKY08D MK1KS 403SA32SB a 3 40 150 50 32 14.8 41000 2 TS3SB TKY08D MK1KS 403SA42SB a 3 40 170 80 42 14.8 41000 1 TS3SB TKY08D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced. (Note 3) Note for inserts with a corner radius of 1.6 and above, as corner radius increases the L1 and L2 dimensions decreases. Clamp Torque (N • m) : TS3SB=1.5 * L064 a : Inventory maintained in Japan. (10 inserts in one case)
INSERTS Work Cutting Conditions (Guide) : Honing : Material N Aluminium Alloy : Stable Cutting : General Cutting : Unstable Cutting F : Sharp Stock Dimensions (mm) Coated Carbide Honing Class Shape Order Number Geometry L1 L4 S1 F1 Re LC15TF TF15 XDGX175004PDFR-GL G F a a 23.0 17.5 5 1.7 0.4 175008PDFR-GL G F a a 23.0 17.5 5 1.3 0.8 L1 Re 175012PDFR-GL G F a a 23.0 17.5 5 0.9 1.2 175016PDFR-GL G F a a 22.0 17.5 5 1.4 1.6 F1 175020PDFR-GL G F a a 22.0 17.5 5 1.0 2.0 175024PDFR-GL G F a a 22.0 17.5 5 0.6 2.4 20° 175030PDFR-GL G F a a 21.1 17.5 5 0.8 3.0 30° S1 175032PDFR-GL G F a a 21.1 17.5 5 0.6 3.2 L4 175040PDFR-GL G F a a 20.0 17.5 5 0.8 4.0 175050PDFR-GL G F a a 19.4 17.5 5 0.4 5.0 y HOLDER AND INSERT CORNER RADIUS COMBINATION A Holder B Holder Holder AXD4000–pppppppA AXD4000–pppppppB AXD4000RppppppppA AXD4000RppppppppB R0.4 R0.8 R1.2 R1.6 R2.0 R2.4 R3.0 R3.2 R4.0 R5.0 Insert Corner Radius (Re) XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX 175004PDFR-GL 175008PDFR-GL 175012PDFR-GL 175016PDFR-GL 175020PDFR-GL 175024PDFR-GL 175030PDFR-GL 175032PDFR-GL 175040PDFR-GL 175050PDFR-GL RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Speed Cutting Width Depth of Cut Feed per Tooth(mm/tooth) Work Grade vc ae ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Material (m/min) (mm) (mm) &25 &32 &40 & 50─ & 125 N ─5 0.35 0.35 0.40 0.40 5 ─ 7.5 0.33 0.33 0.38 0.38 1000 ─ 0.25 D1 7.5 ─ 10 0.30 0.30 0.35 0.35 (200─ 3000) 10 ─ 12.5 0.28 0.28 0.33 0.33 12.5 ─ 14.5 0.25 0.25 0.30 0.30 ─5 0.35 0.35 0.35 0.40 5 ─ 7.5 0.33 0.33 0.33 0.38 LC15TF 1000 Aluminium Alloy ─ 0.5 D1 7.5 ─ 10 0.30 0.30 0.30 0.35 TF15 (200─ 3000) 10 ─ 12.5 0.25 0.28 0.28 0.33 MILLING 12.5 ─ 14.5 0.20 0.25 0.25 0.30 ─5 0.30 0.30 0.30 0.35 5 ─ 7.5 0.28 0.28 0.28 0.33 1000 ─ 0.75 D1 7.5 ─ 10 0.25 0.25 0.25 0.30 (200─ 3000) 10 ─ 12.5 0.23 0.23 0.23 0.28 12.5 ─ 14.5 0.20 0.20 0.20 0.25 (Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions. (Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions. • When pocket machining corner radii. y CUTTING CONDITIONS FOR SLOT MILLING Cutting Speed Cutting Width Depth of Cut Feed per Tooth(mm/tooth) Work Grade vc ae ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Material (m/min) (mm) (mm) &25 &32 &40 & 50─ & 125 N ─5 0.25 0.25 0.30 0.35 5 ─ 7.5 0.23 0.23 0.28 0.33 LC15TF 1000 Aluminium Alloy D1 7.5 ─ 10 0.20 0.20 0.25 0.30 TF15 (200─ 3000) 10 ─ 12.5 ─ 0.18 0.23 0.28 12.5 ─ 14.5 ─ 0.15 0.20 0.25 (Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions. (Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions. • When pocket machining corner radii. SPARE PARTS P001 TECHNICAL DATA Q001 L065
INDEXABLE MILLING y RAMPING/HELICAL CUTTING Blind holes, Through holes Flat bottom a RAMPING a HELICAL L CUTTING Pitch Pitch (P) (P) ap L= tan % %° ap D1 D1 D1 Hole Hole RAMPING/HELICAL CUTTING diameter (DH) diameter (DH) Cutting Edge Insert Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Type Diameter corner radius Maximum Minimum Distance Maximum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch D1 Re (mm) (mm) Ramping Angle %° L (mm) 1 DH max. (mm) * P max. (mm) DH min. (mm) P max. (mm) DH min. (mm) P max. (mm) 0.4 ─ 1.2 23.1 37 48.6 2 29 45.7 27 31 7 25 1.6 ─ 2.4 22.0 39 46.2 3 24 * 44.1 24 31 7 3.0 ─ 3.2 18.7 46 43.4 4 19 * 42.6 18 32 6 0.4 ─ 1.2 15.4 57 62.6 2 25 * 59.7 24 45 10 32 1.6 ─ 2.4 14.7 60 60.2 3 21 * 58.0 21 45 10 3.0 ─ 3.2 13.8 64 57.4 4 19 * 56.5 18 45 9 0.4 ─ 1.2 11.1 79 78.6 2 22 * 75.7 22 61 12 40 1.6 ─ 2.4 10.4 85 76.2 3 20 * 74.0 19 61 11 3.0 ─ 3.2 9.7 91 73.4 4 17 * 72.4 17 61 11 0.4 ─ 1.2 8.2 108 98.6 2 21 * 95.7 20 81 13 50 1.6 ─ 2.4 7.6 117 96.2 3 18 * 93.9 18 81 12 3.0 ─ 3.2 6.9 129 93.4 4 16 * 92.4 16 81 11 Type A 0.4 ─ 1.2 6.1 145 124.6 2 20 * 121.6 19 107 14 63 1.6 ─ 2.4 5.6 159 122.2 3 17 * 119.9 17 107 13 3.0 ─ 3.2 5.2 171 119.4 4 16 * 118.3 15 107 12 0.4 ─ 1.2 4.6 193 158.6 2 19 * 155.6 19 141 15 80 1.6 ─ 2.4 4.2 212 156.2 3 17 * 153.9 17 141 13 3.0 ─ 3.2 3.8 234 153.4 4 15 * 152.3 15 141 12 0.4 ─ 1.2 3.5 254 198.6 2 18 * 195.6 18 181 15 100 1.6 ─ 2.4 3.2 278 196.2 3 16 * 193.9 16 181 14 3.0 ─ 3.2 2.9 306 193.4 4 14 * 192.3 14 181 12 0.4 ─ 1.2 2.7 329 248.6 2 18 * 245.6 17 231 15 125 1.6 ─ 2.4 2.5 355 246.2 3 16 * 243.9 16 231 14 3.0 ─ 3.2 2.3 386 243.4 4 14 * 242.3 14 231 13 4.0 15.1 55 42.0 * 14 40.7 13 32 5 25 13.7 61 40.2 11 39.8 11 33 5 5.0 4.0 12.7 66 55.9 16 54.6 16 45 8 32 5.0 12.0 70 54.1 14 53.6 14 45 8 4.0 8.8 96 71.7 15 70.5 14 61 10 40 5.0 8.2 103 69.8 13 69.5 13 61 9 4.0 6.3 135 91.6 14 90.5 14 81 10 MILLING 50 5.0 5.8 146 89.7 12 89.4 12 81 9 Type B 4.0 4.6 184 117.6 13 116.4 13 107 11 63 5.0 4.2 202 115.7 12 115.4 12 107 10 4.0 3.4 250 151.6 13 150.4 13 141 11 80 5.0 3.1 274 149.7 11 149.4 11 141 10 4.0 2.6 326 191.6 13 190.4 12 181 11 100 5.0 2.4 354 189.7 11 189.4 11 181 10 4.0 2.0 424 241.6 12 240.4 12 231 11 125 5.0 1.8 471 239.7 11 239.4 11 231 10 Note 1 The recommended ramping feed is 0.05mm/tooth or under. *1 Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:L= (maximum depth of cut ap/tan %). Maximum depth of cut A type is 15.5mm, B type is 14.8mm. *2 Corner radius of 0.4mm. For other corner radii, use the following formula. {(cutting edge diameter D1) ─ (corner radius Re)–0.3}×2 *3 Corner radius of 1.6mm. For other corner radii, use the following formula. {(cutting edge diameter D1) ─ (corner radius Re)–0.3}×2 *4 Corner radius of 3.0mm. For other corner radii, use the following formula. {(cutting edge diameter D1) ─ (corner radius Re)–0.3}×2 y Max. Drilling Depth Insert Max. Drilling Depth (mm) corner radius AXD4000 can be effectively used for Type Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Re pocket machining without the need (mm) &25 &32 &40─ &125 for a prepared hole. 0.4 ─ 1.2 5.2 5.2 5.3 Type A 1.6 ─ 2.4 4.6 4.7 4.8 3.0 ─ 3.2 3.7 4.2 4.4 Type B 4.0 2.7 3.6 3.8 5.0 2.3 3.3 3.5 a : Inventory maintained in Japan. L066
MULTI FUNCTIONAL MILLING Including Flat faces <FOR ALUMINIUM ALLOY> Finishing Roughing AXD7000 Fig.1 øD12 øD9 Fig.2 ø125 øD12 øD9 L8 W1 W1 L8 ø50 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø63 L7 ø80 L7 ø100 L1 L1 ap ap øD8 øD8 a Low resistance chipbreaker. øD11 øD1 a Low resistance insert and high rigidity øD1 Right hand tool holder only. design for excellent performance. a For high-speed machining. a Multi-functional machining. Cutter Diameter Set Bolt Geometry D1 &50, &63 HSC10030H z x &80 12035H z C H :0° &100 16040H A.R :+11° T :+26°─ +29° &125 MBA20040H x y ARBOR TYPE R.R :+26° ─ +29° I :+11° * Insert Radius Tool Weight Max.Depth Ramping Angle Number of Teeth Stock Type(Fig.) Max. Dimensions (mm) Allowable of Cut Type Order Number Revolution Re ap (min-1) Clamp Wrench Anti-seize R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) %° Lubricant Insert Screw AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 9 30000 1 TS4SBL TKY15D MK1KS 0.8 -063A03RA a 3 63 50 22 20 11 50 10.4 6.3 17 0.5 21 7 25000 1 TS4SBL TKY15D MK1KS Type A R08004CA a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS ─ 3.2 R10005DA a 5 100 63 31.75 32 17 70 12.7 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS R12506EA a 6 125 63 38.1 40 56 90 15.9 10 ─ 2.7 21 3 16000 2 TS4SBL TKY15D MK1KS XDGX2270pp AXD7000-050A03RB a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 8 30000 1 TS4SBL TKY15D MK1KS PDFR-GL 4.0 -063A03RB a 3 63 50 22 20 11 50 10.4 6.3 17 0.5 20.4 6 25000 1 TS4SBL TKY15D MK1KS Type B R08004CB a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS ─ 5.0 R10005DB a 5 100 63 31.75 32 17 70 12.7 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS R12506EB a 6 125 63 38.1 40 56 90 15.9 10 ─ 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 dimension decreases. Clamp Torque (N • m) : TS4SBL=3.5 * MILLING øD1 øD4 ap L2 L1 y SHANK TYPE Right hand tool holder only. * Max.Depth Ramping Angle Number of Teeth Stock Insert Max. Dimensions (mm) Allowable of Cut Type Radius Order Number Revolution ap (min-1) Clamp Anti-seize Re R D1 L1 L2 D4 (mm) %° Wrench Lubricant Insert Screw 0.8 AXD7000R322SA32SA 2 32 170 80 32 21 19 41000 TS4SB TKY15D MK1KS Type B Type A a ─ 3.2 402SA42SA a 2 40 170 80 42 21 13 36000 TS4SBL TKY15D MK1KS XDGX2270pp 4.0 AXD7000R322SA32SB a 2 32 170 80 32 20.4 18 41000 TS4SB TKY15D MK1KS PDFR-GL ─ 5.0 402SA42SB a 2 40 170 80 42 20.4 11 36000 TS4SBL TKY15D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced. (Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decreases. Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5 * SPARE PARTS P001 TECHNICAL DATA Q001 L067
INDEXABLE MILLING Fig.1 øD12 Fig.2 øD12 øD9 øD9 ø50 ø125 L8 W1 W1 L8 ø63 ø80 L7 ø100 L7 L1 L1 ap ap øD8 øD8 øD11 øD1 øD1 Right hand tool holder only. Cutter Diameter For metric arbor Set Bolt Geometry D1 The cutter bore diameter D9 is indicated in millimetre. &50, &63 HSC10030H z x &80 12035H z C H :0° &100 16040H A.R :+11° T :+26°─ +29° &125 MBA20040H x y ARBOR TYPE R.R :+26° ─ +29° I :+11° * Insert Corner Tool Weight Max.Depth Ramping Angle Number of Teeth Stock Type(Fig.) Max. Dimensions (mm) Allowable of Cut Type Order Number Revolution Re ap (min-1) Clamp Anti-seize R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) %° Screw Wrench Lubricant Insert AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 9 30000 1 TS4SBL TKY15D MK1KS 0.8 -063A03RA a 3 63 50 22 20 11 45 10.4 6.3 17 0.5 21 7 25000 1 TS4SBL TKY15D MK1KS A type -080A04RA a 4 80 63 27 23 13 63 12.4 7 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS ─ 3.2 -100A05RA a 5 100 63 32 26 17 70 14.4 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS -125B06RA a 6 125 63 40 40 56 90 16.4 9 ─ 2.7 21 3 16000 2 TS4SBL TKY15D MK1KS XDGX2270pp AXD7000-050A03RB a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 8 30000 1 TS4SBL TKY15D MK1KS PDFR-GL 4.0 -063A03RB a 3 63 50 22 20 11 45 10.4 6.3 17 0.5 20.4 6 25000 1 TS4SBL TKY15D MK1KS B type -080A04RB a 4 80 63 27 23 13 63 12.4 7 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS ─ 5.0 -100A05RB a 5 100 63 32 26 17 70 14.4 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS -125B06RB a 6 125 63 40 40 56 90 16.4 9 ─ 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 dimension decreases. Clamp Torque (N • m) : TS4SBL=3.5 * HSK63A MILLING øD1 ø63 ap L2 L1 y HSK63A SHANK TYPE Right hand tool holder only. * Insert Corner Max.Depth Ramping Angle Stock Max. of Teeth Number Dimensions (mm) Allowable of Cut Type Order Number Revolution (min-1) Clamp Re R D1 L1 L2 ap (mm) %° Wrench Anti-seize Lubricant Insert Screw 0.8 AXD7000R03202A-H63A 2 32 127 80 21 19 41000 TS4SB TKY15D MK1KS a A type XDGX2270pp 04002A-H63A a 2 40 132 85 21 13 36000 TS4SBL TKY15D MK1KS ─ PDFR-GL 3.2 05003A-H63A a 3 50 137 90 21 9 30000 TS4SBL TKY15D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced. (Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decreases. Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5 * a : Inventory maintained in Japan. (10 inserts in one case) L068
INSERTS Work Cutting Conditions (Guide) : Honing : Material N Aluminium Alloy : Stable Cutting : General Cutting : Unstable Cutting F : Sharp Stock Dimensions (mm) Coated Carbide Honing Class Shape Order Number Geometry L1 L4 S1 F1 Re LC15TF TF15 XDGX227008PDFR-GL G F a a 30 22.5 7 2.0 0.8 L1 Re 227016PDFR-GL G F a a 30 22.5 7 1.2 1.6 227020PDFR-GL G F a a 30 22.5 7 0.8 2.0 F1 227030PDFR-GL G F a a 28.8 22.5 7 0.8 3.0 20° 227032PDFR-GL G F a a 28.8 22.5 7 0.6 3.2 30° S1 L4 227040PDFR-GL G F a a 27.5 22.5 7 0.9 4.0 227050PDFR-GL G F a a 27 22.5 7 0.4 5.0 y HOLDER AND INSERT CORNER RADIUS COMBINATION A Holder B Holder Holder AXD7000–pppppppA AXD7000RppppppppA AXD7000–pppppppB AXD7000RppppA-H63A AXD7000RppppppppB R0.8 R1.6 R2.0 R3.0 R3.2 R4.0 R5.0 Insert Corner Radius (Re) XDGX XDGX XDGX XDGX XDGX XDGX XDGX 227008PDFR-GL 227016PDFR-GL 227020PDFR-GL 227030PDFR-GL 227032PDFR-GL 227040PDFR-GL 227050PDFR-GL RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Speed Cutting Width Cutting Depth Feed per Tooth (mm/tooth) Work Grade vc ae ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Material (m/min) (mm) (mm) &32 &40 &50–&125 N ─5 0.35 0.40 0.40 1000 5 ─ 10 0.30 0.35 0.35 ─ 0.25 D1 (200─ 3000) 10 ─ 15 0.25 0.30 0.30 15 ─ 20 0.20 0.25 0.25 ─5 0.35 0.35 0.40 LC15TF 1000 5 ─ 10 0.30 0.30 0.35 Aluminium Alloy ─ 0.5 D1 TF15 (200─ 3000) 10 ─ 15 0.25 0.25 0.30 MILLING 15 ─ 20 0.20 0.20 0.25 ─5 0.30 0.30 0.35 1000 5 ─ 10 0.25 0.25 0.30 ─ 0.75 D1 (200─ 3000) 10 ─ 15 0.20 0.20 0.25 15 ─ 20 0.15 0.15 0.20 (Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions. (Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions. • When pocket machining corner radii. y CUTTING CONDITIONS FOR SLOT MILLING Cutting Speed Cutting Width Cutting Depth Feed per Tooth (mm/tooth) Work Grade vc ae ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Material (m/min) (mm) (mm) &32 &40 &50–&125 N ─5 0.25 0.30 0.35 LC15TF 1000 5 ─ 10 0.20 0.25 0.30 Aluminium Alloy D1 TF15 (200─ 3000) 10 ─ 15 0.15 0.20 0.25 15 ─ 20 0.10 0.15 0.20 (Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions. (Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions. • When pocket machining corner radii. SPARE PARTS P001 TECHNICAL DATA Q001 L069
INDEXABLE MILLING y RAMPING/HELICAL CUTTING Blind holes, Through holes Flat bottom a RAMPING a HELICAL L CUTTING Pitch Pitch (P) (P) ap L= tan % %° ap D1 D1 D1 Hole Hole RAMPING/HELICAL CUTTING diameter (DH) diameter (DH) Tool Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Diameter Maximum Minimum Distance Maximum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch Type D1 (mm) Ramping Angle %° L (mm) * 1 DH max. 2 (mm) * P max. (mm) DH min. 3 (mm) * P max. (mm) DH min. (mm) P max. (mm) 32 19 61 61.8 21 58.2 20 41 7 40 13 91 77.8 18 74.2 17 57 9 50 9 133 97.8 16 94.2 16 77 10 A type 63 7 171 123.8 15 120.2 15 103 11 80 5 240 157.8 16 154.2 15 137 12 100 4 300 197.8 15 194.2 15 177 12 125 3 401 247.8 12 244.2 12 227 11 32 18 63 55.4 16 54.0 16 41 7 40 11 105 71.4 14 70.0 14 57 8 50 8 146 91.4 13 90.0 12 77 8 B type 63 6 195 117.4 11 116.0 11 103 8 80 4 293 151.4 11 150.0 11 137 9 100 3 391 191.4 9 190.0 9 177 8 125 2 587 241.4 12 240.0 12 227 11 (Note) The recommended ramping feed is 0.05mm/tooth or under. 1 L (Max. Depth of Cut =15 / tan %). Cutters' moving distance until depth of cut reaches ap at a maximum ramping angle. * Maximum depth of cut A type is 21mm, B type is 20.4mm. * 2 The maximum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type. Other than that, find with the below formula. {(cutting edge diameter D1) ─ (corner radius) ─ 0.3)}×2 * 3 The minimum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type. Other than that, find with the below formula. {(cutting edge diameter D1) ─ (corner radius) ─ (Width of wiper edge F1) ─ 0.1)}×2 y Max. Drilling Depth Insert Type corner radius Max. Drilling Depth (mm) Re AXD7000 can be effectively used for MILLING (mm) pocket machining without the need 0.8 for a prepared hole. Type A 5 ─ 3.2 4.0 Type B 4 5.0 L070
y CAUTION FOR USE a Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is especially important to ensure overall tool safety. Do not use damaged or worn clamp screws. Type AXD4000 AXD7000 Cutting Edge Diameter D1(mm) ø25 – ø125 ø32 ø40 – ø125 Clamp Screw Number TS3SB TS4SB TS4SBL First Overall Length L(mm) 8 9 10.5 L Clamp Torque(N • m) 1.5 3.5 3.5 a When tightening the clamp screws, follow the order in Figure 1. Second a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed. The maximum allowable spindle speeds for safety purposes are Fig.1 determined in accordance with ISO15641 (Milling Cutters for high speed machining–Safety requirements). Table 1 Max. Allowable Revolution AXD4000 Cutting Edge Diameter D1(mm) ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 49000 48000 41000 35000 30000 27000 23000 20000 AXD7000 Cutting Edge Diameter D1(mm) ø32 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 41000 36000 30000 25000 23000 19000 16000 a Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended that the balance quality (with the arbor or milling chuck) conforms to G6.3 or betterbased on ISO1940. It is also recommended to replace the clamp screws with new ones when changing inserts. Furthermore,ensure to use machines that are provided with safety measures in case of cutter breakage. (Note) The balance quality of the holder (without inserts and clamp screws) is G6.3 or better at 10,000min-1. Table 2 Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved AXD4000 Cutting Edge Diameter D1(mm) ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 12000 9500 7600 6000 4800 3800 3000 2400 AXD7000 Cutting Edge Diameter D1(mm) ø32 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 9500 7600 6000 4800 3800 3000 2400 a When setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck. a Use the specified set bolt when using the arbor type with through coolant. a The inserts have sharp cutting edges and handling them with bare hands may cause injuries. MILLING Always wear safety gloves whenhandling the indexable inserts. SPARE PARTS P001 TECHNICAL DATA Q001 L071
INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces <ALUMINIUM ALLOY TO DIFFICULT-TO-CUT MATERIAL CUTTING> Finishing Roughing BXD4000 Fig.1 øD12 øD9 Fig.2 øD12 øD9 Fig.3 øD12 øD9 L8 ø40 W1 ø50 W1 ø125 W1 L8 L8 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø63 ø80 L7 L7 L7 ø100 L1 L1 L1 ap ap a Curved cutting edge and high rigidity ap øD8 øD8 holder produce high wall accuracy. øD8 øD11 øD1 øD1 øD1 a Low resistance insert and high rigidity Right hand tool holder only. design for excellent performance. a With through coolant holes to ensure smooth chip discharge. Cutter Diameter Set Bolt Geometry a For high-speed machining. D1 &40 HFF08043H z z x c a The set bolts in the right table are supplied &50, &63 HSC10030H with respective cutter. &80 12035H x C H :0° & 100 16040H A.R :+11° ─ +15° T :+8°─ +16° & 125 MBA20040H c y ARBOR TYPE R.R :+8°─ +16° I :+11°─ +15° * Max.Depth of Cut Ramping Angle Number of Teeth Insert Radius Tool Weight Stock Type(Fig.) Max. Dimensions (mm) Allowable Type Order Number Revolution (min-1) ap Clamp Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) %° Wrench Insert Screw BXD4000 -040A03RA a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W -050A04RA a 4 50 50 22 20 11 41 10.4 6.5 17 0.4 15 6 24000 2 TS4SL TKY15W XDGT1550 0.4 -063A05RA 5 63 50 22 20 11 50 10.4 6.5 17 0.7 15 5 21000 2 TS4SL TKY15W PDoR-Goo A type a ─ 3.2 R08005CA a 5 80 50 25.4 26 13 60 9.5 6 20 1.1 15 3 19000 2 TS4SL TKY15W XDGT1550 R10006DA a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15 3 16000 2 TS4SL TKY15W PDoR-GLoo R12507EA a 7 125 63 38.1 40 56 80 15.9 10 ─ 2.8 15 2 14000 3 TS4SL TKY15W BXD4000 -040A03RB a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W -050A04RB a 4 50 50 22 20 11 41 10.4 6.5 17 0.4 15 6 24000 2 TS4SL TKY15W 4.0 -063A05RB 5 63 50 22 20 11 50 10.4 6.5 17 0.7 15 5 21000 2 TS4SL TKY15W XDGT1550 B type a ─ 5.0 R08005CB a 5 80 50 25.4 26 13 60 9.5 6 20 1.1 15 3 19000 2 TS4SL TKY15W PDoR-Goo R10006DB a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15 3 16000 2 TS4SL TKY15W R12507EB a 7 125 63 38.1 40 56 80 15.9 10 ─ 2.8 15 2 14000 3 TS4SL TKY15W MILLING (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L073 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TS4SL=4.0 * a : Inventory maintained in Japan. L072
Fig.1 øD12 Fig.2 øD12 Fig.3 øD12 øD9 ø50 øD9 øD9 ø40 ø125 L8 W1 W1 W1 L8 L8 ø63 ø80 L7 L7 ø100 L7 L1 L1 L1 ap ap ap øD8 øD8 øD8 øD11 øD1 øD1 øD1 Right hand tool holder only. Cutter Diameter Set Bolt Geometry D1 For metric arbor & 40 HFF08043H z z x c The cutter bore diameter D9 is indicated in millimetre. & 50, & 63 HSC10030H & 80 12035H x C H :0° &100 16040H A.R :+11° ─ +15° T :+8°─ +16° &125 MBA20040H c y ARBOR TYPE R.R :+8°─ +16° I :+11°─ +15° * Max.Depth of Cut Ramping Angle Number of Teeth Insert Radius Tool Weight Stock Type(Fig.) Max. Dimensions (mm) Allowable Type Order Number Revolution (min-1) Re ap Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) %° Screw Wrench Insert BXD4000-040A03RA a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W -050A04RA a 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W 0.4 -063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W XDGT1550 A type ─ 3.2 -080A05RA a 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W PDoR-Goo -100A06RA a 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W -125B07RA a 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W -040A03RB a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W -050A04RB a 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W 4.0 -063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W XDGT1550 B type ─ 5.0 -080A05RB a 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W PDoR-Goo -100A06RB a 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W -125B07RB a 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L073 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TS4SL=4.0 * MILLING y CAUTION FOR USE a Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is especially important to ensure overall tool safety. Do not use damaged or worn clamp screws. a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed. The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641 (Milling Cutters for high speed machining–Safety requirements). Table 1 Max. Allowable Revolution Cutting Edge Diameter D1(mm) ø20 ø25 ø28 ø32 ø35 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 15000 * 38000 35000 33000 31000 29000 24000 21000 19000 16000 14000 * &20mm with one tooth balancing is necessary to adjust sensitively. a Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended that the balance quality (with the arbor or milling chuck) conforms to G40 or betterbased on ISO1940. It is also recommended to replace the clamp screws with new ones when changing inserts. Furthermore,ensure to use machines that are provided with safety measures in case of cutter breakage. Table 2 Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved Cutting Edge Diameter D1(mm) ø20 ø25 ø28 ø32 ø35 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 15000 12000 10800 9500 8700 7600 6000 4800 3800 3000 2400 a When setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck. a Use the specified set bolt when using the arbor type with through coolant. a The inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves whenhandling the indexable inserts. SPARE PARTS P001 TECHNICAL DATA Q001 L073
INDEXABLE MILLING Fig.1 Straight Shank øD1 øD4 ap L2 L1 Fig.2 Offset Shank øD1 øD4 ap L2 L1 y SHANK TYPE Right hand tool holder only. * Number of Teeth Shank Type Ramping Stock Type(Fig.) Max. Radius Dimensions (mm) Insert Type Angle Order Number Allowable Revolution Clamp Re R D1 ap L1 L2 D4 %° (min-1) Wrench Insert Screw BXD4000R201SA20SA a 1 20 15 110 35 20 28 15000 1 TS4SL TKY15W 252SA25SA a 2 25 15 125 50 25 20 38000 1 TS4SL TKY15W 282SA25SA a 2 28 15 125 50 25 17 35000 2 TS4SL TKY15W Standard 322SA32SA a 2 32 15 150 50 32 13 33000 1 TS4SL TKY15W 352SA32SA a 2 35 15 150 50 32 11 31000 2 TS4SL TKY15W XDGT1550 0.4 TS4SL TKY15W PDpR-Gpp Type A 403SA32SA a 3 40 15 170 80 32 9 29000 2 ─ 3.2 403SA42SA a 3 40 15 170 80 42 9 29000 1 TS4SL TKY15W XDGT1550 PDpR-GLpp BXD4000R252SA25LA a 2 25 15 170 80 25 20 38000 1 TS4SL TKY15W Long 322SA32LA a 2 32 15 200 80 32 13 33000 1 TS4SL TKY15W BXD4000R282SA25ELA a 2 28 15 220 50 25 17 35000 2 TS4SL TKY15W Extra Long 352SA32ELA a 2 35 15 250 50 32 11 31000 2 TS4SL TKY15W 403SA32ELA a 3 40 15 250 65 32 9 29000 2 TS4SL TKY15W BXD4000R201SA20SB a 1 20 15 110 35 20 28 15000 1 TS4SL TKY15W 252SA25SB a 2 25 15 125 50 25 20 38000 1 TS4SL TKY15W 282SA25SB a 2 28 15 125 50 25 17 35000 2 TS4SL TKY15W Standard 322SA32SB a 2 32 15 150 50 32 13 33000 1 TS4SL TKY15W 352SA32SB a 2 35 15 150 50 32 11 31000 2 TS4SL TKY15W 4.0 Type B 403SA32SB a 3 40 15 170 80 32 9 29000 2 TS4SL TKY15W XDGT1550 ─ 5.0 403SA42SB a 3 40 15 170 80 42 9 29000 1 TS4SL TKY15W PDpR-Gpp BXD4000R252SA25LB a 2 25 15 170 80 25 20 38000 1 TS4SL TKY15W Long 322SA32LB a 2 32 15 200 80 32 13 33000 1 TS4SL TKY15W BXD4000R282SA25ELB MILLING a 2 28 15 220 50 25 17 35000 2 TS4SL TKY15W Extra Long 352SA32ELB a 2 35 15 250 50 32 11 31000 2 TS4SL TKY15W 403SA32ELB a 3 40 15 250 65 32 9 29000 2 TS4SL TKY15W (Note 1) The maximum allowed revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L073 page. (Note 2) When using the tool at high revolutions, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TS4SL=4.0 * y HOLDER AND INSERT CORNER RADIUS COMBINATION A Holder B Holder Holder BXD4000RpppppppA BXD4000RpppppppB R 0.4 R 0.8 R 1.2 R 1.6 R 2.0 R 3.0 R 3.2 R 4.0 R 5.0 Insert Corner Radius (Re) XDGT.....-G04 XDGT.....-G08 XDGT.....-G12 XDGT.....-G16 XDGT.....-G20 XDGT.....-G30 XDGT.....-G32 XDGT.....-G40 XDGT.....-G50 XDGT.....-GL04 XDGT.....-GL08 (Note 1) Please only use the holder and insert corner radius combinations shown above. (Note 2) XDGT....-GL08 and -G12 inserts are compatible only with the BXD4000RpppppppA type holder. a : Inventory maintained in Japan. (10 inserts in one case) L074
INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp Stock Dimensions (mm) Coated Carbide Honing Class Shape Order Number Geometry L1 L4 S1 F1 Re VP15TF LC15TF TF15 Low Resistance XDGT1550PDFR-GL04 G F a 22 16 5 1.5 0.4 L1 Re Type 1550PDFR-GL08 G F a 22 16 5 1.1 0.8 F1 20° 30° S1 L4 XDGT1550PDFR-G04 G F a a 22 16 5 1.5 0.4 1550PDFR-G08 G F a a 22 16 5 1.1 0.8 L1 Re 1550PDFR-G12 G F a a 22 16 5 0.7 1.2 1550PDFR-G16 G F a a 22 16 5 0.4 1.6 F1 1550PDFR-G20 G F a a 21.7 16 5 0.2 2.0 20° S1 1550PDFR-G30 G F a a 20 16 5 0.6 3.0 30° L4 1550PDFR-G32 G F a a 20 16 5 0.4 3.2 1550PDFR-G40 G F a a 19 16 5 0.5 4.0 1550PDFR-G50 G F a a 18 16 5 0.4 5.0 XDGT1550PDER-G04 G E a 22 16 5 1.5 0.4 1550PDER-G08 G E a 22 16 5 1.1 0.8 L1 Re 1550PDER-G12 G E a 22 16 5 0.7 1.2 1550PDER-G16 G E a 22 16 5 0.4 1.6 F1 1550PDER-G20 G E a 21.7 16 5 0.2 2.0 20° 1550PDER-G30 G E a 20 16 5 0.6 3.0 30° S1 L4 1550PDER-G32 G E a 20 16 5 0.4 3.2 1550PDER-G40 G E a 19 16 5 0.5 4.0 1550PDER-G50 G E a 18 16 5 0.4 5.0 MILLING RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed per Tooth Work Material Hardness Grade (m/min) (mm/tooth) P Mild Steel < 180HB VP15TF 180 (150 ─ 200) 0.15 (0.1 ─ 0.2) Carbon Steel < 280HB VP15TF 150 (120 ─ 200) 0.15 (0.1 ─ 0.2) Alloy Steel 280 ─ 350HB VP15TF 140 (120 ─ 160) 0.15 (0.1 ─ 0.2) M Stainless Steel < 270HB VP15TF 140 (120 ─ 160) 0.2 (0.1 ─ 0.3) N LC15TF Aluminium Alloy ─ 1000 (200 ─ 3000) 0.3 (0.1 ─ 0.5) TF15 S Ti Alloy ─ VP15TF 40 (30 ─ 60) 0.1 (0.1 ─ 0.3) Heat Resistance Alloy (Inconel etc.) ─ VP15TF 30 (20 ─ 40) 0.15 (0.1 ─ 0.2) H Hardened Steel 40 ─60HRC VP15TF 70 (50 ─ 100) 0.1 (0.0 5 ─ 0.15) a Figures above are a guide lines for optimum general use. They may vary depending on machine rigidity, work clamping and length of tool overhang. a When using & 20 shank type, set the table feed at under 0.05mm/tooth and maintain observation during cutting. a Please adjust the table feed when using long- and extra-long-shank types. a Please adjust the table feed when ramp machining (Recommended feed:0.05 mm/tooth under). SPARE PARTS P001 TECHNICAL DATA Q001 L075
INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Roughing AQX Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ap øD1 øD4 A3 Number of 90 L2 Teeth : 4 ° 3. L1 5° a The center bottom cutting edge enables drilling without previously formed hole. a With through coolant holes. y STANDARD EDGE TYPE Right hand tool holder only. * 3 z x c Coolant Hole Stock Dimensions (mm) Type Order Number A3* ap* 1 2 R D1 L1 D4 L2 Clamp Screw Wrench Insert AQXR164SA16S a u 16 120 16 30 4.5 17.6 TS2A zTKY06F 164SN16S a ─ 16 120 16 30 4.5 17.6 TS2A zTKY06F QOG/MT0830R-G1/M2 174SA16S a u 17 120 16 30 4.5 17.6 TS2A zTKY06F 174SN16S a ─ 17 120 16 30 4.5 17.6 TS2A zTKY06F 204SA20S a u 20 130 20 35 6 22 TS25 zTKY08F 204SN20S a ─ 20 130 20 35 6 22 TS25 zTKY08F QOG/MT1035R-G1/M2 214SA20S a u 21 130 20 35 6 22 TS25 zTKY08F 214SN20S a ─ 21 130 20 35 6 22 TS25 zTKY08F 254SA25S a u 25 140 25 40 7.5 27.5 TS33 xTKY08D 254SN25S a ─ 25 140 25 40 7.5 27.5 TS33 xTKY08D Standard QOG/MT1342R-G1/M2 264SA25S a u 26 140 25 40 7.5 27.5 TS33 xTKY08D 264SN25S a ─ 26 140 25 40 7.5 27.5 TS33 xTKY08D 324SA32S a u 32 150 32 50 9.5 35.2 TS407 xTKY15D 324SN32S a ─ 32 150 32 50 9.5 35.2 TS407 xTKY15D QOG/MT1651R-G1/M2 334SA32S a u 33 150 32 50 9.5 35.2 TS407 xTKY15D 334SN32S a ─ 33 150 32 50 9.5 35.2 TS407 xTKY15D 354SA32S a u 35 150 32 50 11 40 TS407 xTKY15D QOG/MT1856R-G1/M2 354SN32S a ─ 35 150 32 50 11 40 TS407 xTKY15D 404SA32S a u 40 160 32 60 12 44 TS55 xTKY25D QOG/MT2062R-G1/M2 404SN32S a ─ 40 160 32 60 12 44 TS55 xTKY25D 504SA42S a u 50 170 42 70 15 55 TS6S cTKY30T QOG/MT2576R-G1/M2 504SN42S a ─ 50 170 42 70 15 55 TS6S cTKY30T AQXR164SA16L 16 175 16 50 4.5 17.6 TS2A zTKY06F MILLING a u 164SN16L a ─ 16 175 16 50 4.5 17.6 TS2A zTKY06F QOG/MT0830R-G1/M2 174SA16L a u 17 175 16 30 4.5 17.6 TS2A zTKY06F 174SN16L a ─ 17 175 16 30 4.5 17.6 TS2A zTKY06F 204SA20L a u 20 185 20 60 6 22 TS25 zTKY08F 204SN20L a ─ 20 185 20 60 6 22 TS25 zTKY08F QOG/MT1035R-G1/M2 214SA20L a u 21 185 20 35 6 22 TS25 zTKY08F 214SN20L a ─ 21 185 20 35 6 22 TS25 zTKY08F 254SA25L a u 25 220 25 75 7.5 27.5 TS33 xTKY08D 254SN25L a ─ 25 220 25 75 7.5 27.5 TS33 xTKY08D QOG/MT1342R-G1/M2 264SA25L u 26 220 25 40 7.5 27.5 TS33 xTKY08D Long a 264SN25L a ─ 26 220 25 40 7.5 27.5 TS33 xTKY08D 324SA32L a u 32 230 32 90 9.5 35.2 TS407 xTKY15D 324SN32L a ─ 32 230 32 90 9.5 35.2 TS407 xTKY15D QOG/MT1651R-G1/M2 334SA32L a u 33 230 32 50 9.5 35.2 TS407 xTKY15D 334SN32L a ─ 33 230 32 50 9.5 35.2 TS407 xTKY15D 354SA32L a u 35 230 32 50 11 40 TS407 xTKY15D QOG/MT1856R-G1/M2 354SN32L a ─ 35 230 32 50 11 40 TS407 xTKY15D 404SA32L a u 40 240 32 60 12 44 TS55 xTKY25D QOG/MT2062R-G1/M2 404SN32L a ─ 40 240 32 60 12 44 TS55 xTKY25D 504SA42L a u 50 250 42 70 15 55 TS6S cTKY30T QOG/MT2576R-G1/M2 504SN42L a ─ 50 250 42 70 15 55 TS6S cTKY30T *1 Dimension A3 represents the depth TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5, TS6S=10.0ap : Maximum depth of cut. 3 Clamp Torque (N • m) : TS2A=0.6, of cut when the cutting edge consists of 2 inserts. *2 * a : Inventory maintained in Japan. L076
ap øD1 øD4 A3 90 Number of L2 ° Teeth : 2 3. 5° L1 y SHORT EDGE TYPE Right hand tool holder only. * 3 z x c Coolant Hole Stock Dimensions (mm) Type Order Number A3* ap* 1 2 R D1 L1 D4 L2 Clamp Screw Wrench Insert AQXR162SA16S a u 16 120 16 30 4.5 7.4 TS2A zTKY06F 162SN16S a ─ 16 120 16 30 4.5 7.4 TS2A zTKY06F QOG/MT0830R-G1/M2 172SA16S a u 17 120 16 30 4.5 7.4 TS2A zTKY06F 172SN16S a ─ 17 120 16 30 4.5 7.4 TS2A zTKY06F 202SA20S a u 20 130 20 35 6 9.2 TS25 zTKY08F 202SN20S a ─ 20 130 20 35 6 9.2 TS25 zTKY08F QOG/MT1035R-G1/M2 212SA20S a u 21 130 20 35 6 9.2 TS25 zTKY08F 212SN20S a ─ 21 130 20 35 6 9.2 TS25 zTKY08F 252SA25S a u 25 140 25 40 7.5 11.5 TS33 xTKY08D 252SN25S a ─ 25 140 25 40 7.5 11.5 TS33 xTKY08D Standard QOG/MT1342R-G1/M2 262SA25S a u 26 140 25 40 7.5 11.5 TS33 xTKY08D 262SN25S a ─ 26 140 25 40 7.5 11.5 TS33 xTKY08D 322SA32S a u 32 150 32 50 9.5 14.5 TS407 xTKY15D 322SN32S a ─ 32 150 32 50 9.5 14.5 TS407 xTKY15D QOG/MT1651R-G1/M2 332SA32S a u 33 150 32 50 9.5 14.5 TS407 xTKY15D 332SN32S a ─ 33 150 32 50 9.5 14.5 TS407 xTKY15D 352SA32S a u 35 150 32 50 11 16 TS407 xTKY15D QOG/MT1856R-G1/M2 352SN32S a ─ 35 150 32 50 11 16 TS407 xTKY15D 402SA32S a u 40 160 32 60 12 18 TS55 xTKY25D QOG/MT2062R-G1/M2 402SN32S a ─ 40 160 32 60 12 18 TS55 xTKY25D 502SA42S a u 50 170 42 70 15 23 TS6S cTKY30T QOG/MT2576R-G1/M2 502SN42S a ─ 50 170 42 70 15 23 TS6S cTKY30T AQXR162SA16L a u 16 175 16 50 4.5 7.4 TS2A zTKY06F 162SN16L a ─ 16 175 16 50 4.5 7.4 TS2A zTKY06F QOG/MT0830R-G1/M2 172SA16L a u 17 175 16 30 4.5 7.4 TS2A zTKY06F 172SN16L a ─ 17 175 16 30 4.5 7.4 TS2A zTKY06F 202SA20L a u 20 185 20 60 6 9.2 TS25 zTKY08F 202SN20L MILLING a ─ 20 185 20 60 6 9.2 TS25 zTKY08F QOG/MT1035R-G1/M2 212SA20L a u 21 185 20 35 6 9.2 TS25 zTKY08F 212SN20L a ─ 21 185 20 35 6 9.2 TS25 zTKY08F 252SA25L a u 25 220 25 75 7.5 11.5 TS33 xTKY08D 252SN25L a ─ 25 220 25 75 7.5 11.5 TS33 xTKY08D QOG/MT1342R-G1/M2 262SA25L u 26 220 25 40 7.5 11.5 TS33 xTKY08D Long a 262SN25L a ─ 26 220 25 40 7.5 11.5 TS33 xTKY08D 322SA32L a u 32 230 32 90 9.5 14.5 TS407 xTKY15D 322SN32L a ─ 32 230 32 90 9.5 14.5 TS407 xTKY15D QOG/MT1651R-G1/M2 332SA32L a u 33 230 32 50 9.5 14.5 TS407 xTKY15D 332SN32L a ─ 33 230 32 50 9.5 14.5 TS407 xTKY15D 352SA32L a u 35 230 32 50 11 16 TS407 xTKY15D QOG/MT1856R-G1/M2 352SN32L a ─ 35 230 32 50 11 16 TS407 xTKY15D 402SA32L a u 40 240 32 60 12 18 TS55 xTKY25D QOG/MT2062R-G1/M2 402SN32L a ─ 40 240 32 60 12 18 TS55 xTKY25D 502SA42L a u 50 250 42 70 15 23 TS6S cTKY30T QOG/MT2576R-G1/M2 502SN42L a ─ 50 250 42 70 15 23 TS6S cTKY30T *1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts. *2 ap : Maximum depth of: cut. *3 Clamp Torque (N • m) TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5, TS6S=10.0 SPARE PARTS P001 TECHNICAL DATA Q001 L077
INDEXABLE MILLING ap A M øD1 øD4 øD5 A 90 A3 º L2 L11 3.5 º L1 H1 A-A section y SCREW-IN TYPE Right hand tool holder only. * 3 z Coolant Hole x Tool Weight Stock Dimensions (mm) Order Number R D1 D4 D5 L1 L2 L11 H1 M * A3 1 * 2 ap (kg) Clamp Screw Wrench Insert AQXR162M08A30 a u 16 8.5 14.7 48 30 6 10 M8 4.5 7.4 0.1 TS2A zTKY06F QOpT0830R-pp 172M08A30 a u 17 8.5 14.5 48 30 6 10 M8 4.5 7.4 0.1 TS2A zTKY06F 202M10A30 a u 20 10.5 18.6 49 30 6 14 M10 6 9.2 0.2 TS25 zTKY08F QOpT1035R-pp 212M10A30 a u 21 10.5 18.5 49 30 6 14 M10 6 9.2 0.2 TS25 zTKY08F 252M12A35 a u 25 12.5 23.5 57 35 6 19 M12 7.5 11.5 0.2 TS33 xTKY08D QOpT1342R-pp 262M12A35 a u 26 12.5 23.5 57 35 6 19 M12 7.5 11.5 0.2 TS33 xTKY08D 322M16A40 a u 32 17 28.5 63 40 6 24 M16 9.5 14.5 0.3 TS407 xTKY15D QOpT1651R-pp 332M16A40 a u 33 17 28.5 63 40 6 24 M16 9.5 14.5 0.3 TS407 xTKY15D 352M16A40 a u 35 17 28.5 63 40 6 24 M16 11 16 0.3 TS407 xTKY15D QOpT1856R-pp 402M16A45 a u 40 17 28.5 68 45 6 24 M16 12 18 0.3 TS55 xTKY25D QOpT2062R-pp *1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts. *2 ap : Maximum depth of: cut. *3 Clamp Torque (N • m) TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5 MILLING a : Inventory maintained in Japan. (10 inserts in one case) L078
INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round Coated Carbide Dimensions (mm) Honing Class Endmill VP30RT VP15TF Shape Order Number Geometry HTi10 Dia. L1 L2 S1 Re QOMT0830R-M2 & 16,17 M E a a 8.4 5.5 3 0.8 1035R-M2 & 20,21 M E a a 10.6 7 3.5 0.8 Re 1342R-M2 & 25,26 M E a a 13.1 8.7 4.2 0.8 1651R-M2 & 32,33 M E a a 16.5 11 5.1 0.8 L2 1856R-M2 & 35 M E a a 18 12 5.6 0.8 Re L1 2062R-M2 & 40 M E a a 20.4 13.6 6.2 0.8 S1 2576R-M2 & 50 M E a a 25.8 17.2 7.6 0.8 QOGT0830R-G1 & 16,17 G F *a a 8.4 5.5 3 0.4 1035R-G1 & 20,21 G F *a a 10.6 7 3.5 0.4 Re 1342R-G1 & 25,26 G F* a a 13.1 8.7 4.2 0.4 1651R-G1 & 32,33 G F* a a 16.5 11 5.1 0.4 L2 1856R-G1 & 35 G F* a a 18 12 5.6 0.4 G F* a L1 Re 2062R-G1 & 40 a 20.4 13.6 6.2 0.4 S1 2576R-G1 & 50 G F* a a 25.8 17.2 7.6 0.4 * VP15TF insert honing is "E" type. CUTTING MODE Pocketing Ramping Slotting Plunging Copying MILLING Drilling Shoulder Helical SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L079
INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS aUp to A3 depth of cut, the two lower cutting edges maintain contact with the workpiece. 6D1 aBeyond the range of A3, there is an area where the cutting edge Overhang contact with the workpiece becomes single bladed. Please pay special 4.5D1 attention to the relationship between depth of cut and feed in this area. BT50 aThe insert in contact with the top edge of the workpiece 3D1 tends to suffer from damege. At large depths of cut, applying BT40 depth of cut (t), where there are 2 inserts in contact is 1.5D1 HSK63 recommended to reduce wear and damage to the inserts. Diameter Recommended depth of cut t (mm) * D1=Cutting Edge 0 50% 100% &16,17 12 ─ 14 Diameter Feed Rate A3 ap & 20,21 14 ─ 17 t &25,26 17 ─ 22 aChatter, vibration and other operational problems & 32,33 22 ─ 28 tend to occur with a long tool overhang and/or low &35 25 ─ 32 machine rigidity, resulting in unstable machining. &40 28 ─ 35 aPlease reduce the feed accordingly in these * Figures for A3 and ap are shown in the standard holder tables on the previous pages. &50 35 ─ 45 conditions, using the chart above as a guideline. y FOR SHOULDER MILLING &16, &17 & 20, &21 Cutting Speed Work Material Hardness Grade (m/min) Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) P ─ 4.5 ─8 0.25 ─6 ─ 10 0.30 180 Mild Steel < 180HB VP15TF (150 ─ 220) 4.5 ─ 12 ─5 0.16 6 ─ 14 ─7 0.25 12 ─ 17 ─3 0.10 14 ─ 22 ─4 0.18 ─ 4.5 ─8 0.20 ─6 ─ 10 0.25 Carbon Steel 180 ─ 350HB VP15TF 160 4.5 ─ 12 ─4 0.14 6 ─ 14 ─6 0.20 Alloy Steel (120 ─ 200) 12 ─ 17 ─2 0.08 14 ─ 22 ─3 0.16 M ─ 4.5 ─8 0.20 ─6 ─ 10 0.25 VP30RT 150 Stainless Steel < 270HB (VP15TF) (120 ─ 180) 4.5 ─ 12 ─4 0.14 6 ─ 14 ─6 0.20 12 ─ 17 ─2 0.08 14 ─ 22 ─3 0.16 K ─ 4.5 ─8 0.25 ─6 ─ 10 0.30 Tensile Strength 180 Cast Iron < 450MPa VP15TF (150 ─ 220) 4.5 ─ 12 ─5 0.16 6 ─ 14 ─7 0.25 12 ─ 17 ─3 0.10 14 ─ 22 ─4 0.18 N ─ 4.5 ─ 11 0.30 ─6 ─ 14 0.35 HTi10 500 Aluminium Alloy ─ (G1 Breaker) (200 ─ 800) 4.5 ─ 12 ─8 0.21 6 ─ 14 ─ 10 0.30 12 ─ 17 ─5 0.15 14 ─ 22 ─6 0.23 H ─ 4.5 ─5 0.16 ─6 ─6 0.20 80 Hardened Steel 40 ─ 55HRC VP15TF (50 ─ 120) 4.5 ─ 12 ─3 0.10 6 ─ 14 ─4 0.16 12 ─ 17 ─1 0.06 14 ─ 22 ─2 0.12 (Note 1) Please pay special attention to the depth of cut when using the short edge type. (Note 2) When using the G1 breaker (VP15TF), reduce the feed rate by at least 20%. y FOR SLOT MILLING MILLING &16, &17 &20, &21 Cutting Speed Work Material Hardness Grade (m/min) Depth of Cut Feed Depth of Cut Feed (mm) (mm/rev) (mm) (mm/rev) P ─ 4.5 0.16 ─6 0.18 180 Mild Steel < 180HB VP15TF (150 ─ 220) 4.5 ─ 12 0.10 6 ─ 14 0.14 12 ─ 17 0.07 14 ─ 22 0.10 ─ 4.5 0.14 ─6 0.16 Carbon Steel 180 ─ 350HB VP15TF 160 4.5 ─ 12 0.09 6 ─ 14 0.12 Alloy Steel (120 ─ 200) 12 ─ 17 0.05 14 ─ 22 0.10 M ─ 4.5 0.14 ─6 0.16 VP30RT 150 Stainless Steel < 270HB (VP15TF) (120 ─ 180) 4.5 ─ 12 0.09 6 ─ 14 0.12 12 ─ 17 0.05 14 ─ 22 0.10 K ─ 4.5 0.16 ─6 0.18 Tensile Strength 180 Cast Iron < 450MPa VP15TF (150 ─ 220) 4.5 ─ 12 0.10 6 ─ 14 0.14 12 ─ 17 0.07 14 ─ 22 0.10 N ─ 4.5 0.18 ─6 0.20 HTi10 500 Aluminium Alloy ─ (G1 Breaker) (200 ─ 800) 4.5 ─ 12 0.12 6 ─ 14 0.16 12 ─ 17 0.09 14 ─ 22 0.12 H 80 ─ 4.5 0.10 ─6 0.12 Hardened Steel 40 ─ 55HRC VP15TF (50 ─ 120) 4.5 ─ 12 0.07 6 ─ 14 0.10 (Note 1) Please pay special attention to the depth of cut when using the short edge type. (Note 2) When using the G1 breaker (VP15TF), reduce the feed rate by at least 20%. L080
& 25, & 26 &32, &33 &35 &40 &50 Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) ─ 7.5 ─ 12.5 0.35 ─ 9.5 ─ 16 0.40 ─ 11 ─ 17.5 0.45 ─ 12 ─ 20 0.50 ─ 15 ─ 25 0.60 7.5 ─ 17 ─8 0.28 9.5 ─ 22 ─ 11 0.32 11 ─ 25 ─ 12 0.35 12 ─ 28 ─ 13 0.40 15 ─ 35 ─ 16 0.50 17 ─ 27 ─5 0.20 22 ─ 35 ─6 0.25 25 ─ 40 ─ 6.5 0.28 28 ─ 44 ─7 0.30 35 ─ 55 ─ 10 0.35 ─ 7.5 ─ 12.5 0.30 ─ 9.5 ─ 16 0.35 ─ 11 ─ 17.5 0.37 ─ 12 ─ 20 0.40 ─ 15 ─ 25 0.50 7.5 ─ 17 ─7 0.25 9.5 ─ 22 ─ 10 0.28 11 ─ 25 ─ 11 0.30 12 ─ 28 ─ 12 0.32 15 ─ 35 ─ 14 0.40 17 ─ 27 ─4 0.18 22 ─ 35 ─5 0.20 25 ─ 40 ─ 5.5 0.22 28 ─ 44 ─6 0.25 35 ─ 55 ─8 0.30 ─ 7.5 ─ 12.5 0.30 ─ 9.5 ─ 16 0.35 ─ 11 ─ 17.5 0.37 ─ 12 ─ 20 0.40 ─ 15 ─ 25 0.50 7.5 ─ 17 ─7 0.25 9.5 ─ 22 ─ 10 0.28 11 ─ 25 ─ 12 0.30 12 ─ 28 ─ 12 0.32 15 ─ 35 ─ 14 0.40 17 ─ 27 ─4 0.18 22 ─ 35 ─5 0.20 25 ─ 40 ─ 6.5 0.22 28 ─ 44 ─6 0.25 35 ─ 55 ─8 0.30 ─ 7.5 ─ 12.5 0.35 ─ 9.5 ─ 16 0.40 ─ 11 ─ 17.5 0.45 ─ 12 ─ 20 0.50 ─ 15 ─ 25 0.60 7.5 ─ 17 ─8 0.28 9.5 ─ 22 ─ 11 0.32 11 ─ 25 ─ 12 0.35 12 ─ 28 ─ 13 0.40 15 ─ 35 ─ 16 0.50 17 ─ 27 ─5 0.20 22 ─ 35 ─6 0.25 25 ─ 40 ─ 6.5 0.28 28 ─ 44 ─7 0.30 35 ─ 55 ─ 10 0.35 ─ 7.5 ─ 17.5 0.40 ─ 9.5 ─ 23 0.45 ─ 11 ─ 24.5 0.50 ─ 12 ─ 28 0.55 ─ 15 ─ 35 0.65 7.5 ─ 17 ─ 12.5 0.33 9.5 ─ 22 ─ 16 0.37 11 ─ 25 ─ 17.5 0.40 12 ─ 28 ─ 20 0.45 15 ─ 35 ─ 25 0.55 17 ─ 27 ─ 7.5 0.25 22 ─ 35 ─ 10 0.30 25 ─ 40 ─ 10.5 0.32 28 ─ 44 ─ 12 0.35 35 ─ 55 ─ 15 0.40 ─ 7.5 ─7 0.22 ─ 9.5 ─8 0.25 ─ 11 ─9 0.28 ─ 12 ─ 10 0.30 ─ 15 ─ 14 0.35 7.5 ─ 17 ─4 0.18 9.5 ─ 22 ─5 0.20 11 ─ 25 ─ 5.5 0.22 12 ─ 28 ─6 0.24 15 ─ 35 ─8 0.30 17 ─ 27 ─2 0.14 22 ─ 35 ─2 0.16 25 ─ 40 ─2 0.17 28 ─ 44 ─2 0.18 35 ─ 55 ─4 0.22 MILLING & 25, & 26 &32, &33 &35 &40 &50 Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) ─ 7.5 0.20 ─ 9.5 0.25 ─ 11 0.27 ─ 12 0.30 ─ 15 0.35 7.5 ─ 17 0.16 9.5 ─ 22 0.20 11 ─ 25 0.22 12 ─ 28 0.25 15 ─ 35 0.30 17 ─ 27 0.12 22 ─ 35 0.14 25 ─ 40 0.16 28 ─ 44 0.18 35 ─ 55 0.22 ─ 7.5 0.18 ─ 9.5 0.20 ─ 11 0.22 ─ 12 0.25 ─ 15 0.30 7.5 ─ 17 0.14 9.5 ─ 22 0.16 11 ─ 25 0.18 12 ─ 28 0.20 15 ─ 35 0.25 17 ─ 27 0.10 22 ─ 35 0.12 25 ─ 40 0.13 28 ─ 44 0.14 35 ─ 55 0.16 ─ 7.5 0.18 ─ 9.5 0.20 ─ 11 0.22 ─ 12 0.25 ─ 15 0.30 7.5 ─ 17 0.14 9.5 ─ 22 0.16 11 ─ 25 0.18 12 ─ 28 0.20 15 ─ 35 0.25 17 ─ 27 0.10 22 ─ 35 0.12 25 ─ 40 0.13 28 ─ 44 0.14 35 ─ 55 0.16 ─ 7.5 0.20 ─ 9.5 0.25 ─ 11 0.27 ─ 12 0.30 ─ 15 0.35 7.5 ─ 17 0.16 9.5 ─ 22 0.20 11 ─ 25 0.22 12 ─ 28 0.25 15 ─ 35 0.30 17 ─ 27 0.12 22 ─ 35 0.14 25 ─ 40 0.16 28 ─ 44 0.18 35 ─ 55 0.22 ─ 7.5 0.22 ─ 9.5 0.27 ─ 11 0.30 ─ 12 0.32 ─ 15 0.37 7.5 ─ 17 0.18 9.5 ─ 22 0.22 11 ─ 25 0.25 12 ─ 28 0.27 15 ─ 35 0.32 17 ─ 27 0.14 22 ─ 35 0.16 25 ─ 40 0.18 28 ─ 44 0.20 35 ─ 55 0.25 ─ 7.5 0.14 ─ 9.5 0.16 ─ 11 0.17 ─ 12 0.18 ─ 15 0.22 7.5 ─ 17 0.12 9.5 ─ 22 0.12 11 ─ 25 0.13 12 ─ 28 0.14 15 ─ 35 0.16 TECHNICAL DATA Q001 L081
INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS y FOR HELICAL CUTTING a How to derive a locus of ø dc = Locus of the center ø DH Desired hole - ø D1 Cutting edge the center of the tool. of the tool diameter diameter a Depth of cut for each pass. P = ) × dc × tan %° øD1 (Note) %°< 3° a Min. machined hole diameter for helical cutting : 1.2D1 ødc Max. machined hole diameter for helical cutting : 1.8D1 øDH a For efficient chip discharge, always apply air blow. %° P a When using a G1 breaker insert (VP15TF), please reduce the feed rate by 20%. ) × dc Cutting &16, & 17 &20, &21 &25, &26 Work Material Hardness Grade Speed Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass (m/min) Diameter of Cut Diameter of Cut Diameter of Cut (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) P 20 8 0.16 0.44 24 10 0.18 0.44 30 12.5 0.20 0.55 180 Mild Steel < 180HB VP15TF (150 ─ 220) 25 12 0.14 0.99 30 15 0.16 1.10 38 19 0.18 1.43 29 16 0.12 1.43 36 20 0.14 1.76 45 25 0.16 2.20 20 8 0.14 0.33 24 10 0.16 0.33 30 12.5 0.18 0.41 Carbon Steel 180 ─ 350HB VP15TF 160 25 12 0.12 0.74 30 15 0.14 0.82 38 19 0.16 1.07 Alloy Steel (120 ─ 200) 29 16 0.10 1.07 36 20 0.12 1.32 45 25 0.14 1.65 M 20 3 0.14 0.22 24 4 0.16 0.22 30 5 0.18 0.27 Stainless < 270HB VP30RT 150 25 5 0.12 0.49 30 7 0.14 0.55 38 9 0.16 0.71 Steel (VP15TF) (120 ─ 180) 29 8 0.10 0.71 36 10 0.12 0.88 45 12.5 0.14 1.10 K Tensile 20 10 0.16 0.55 24 14 0.18 0.55 30 18 0.20 0.69 180 Cast Iron Strength VP15TF (150 ─ 220) 25 13 0.14 1.23 30 17 0.16 1.37 38 21 0.18 1.78 < 450MPa 29 16 0.12 1.78 36 20 0.14 2.19 45 25 0.16 2.74 N 20 10 0.18 0.44 24 14 0.20 0.44 30 18 0.22 0.55 Aluminium ─ HTi10 500 25 13 0.16 0.99 30 17 0.18 1.10 38 21 0.20 1.43 Alloy (G1 Breaker) (200 ─ 800) 29 16 0.14 1.43 36 20 0.16 1.76 45 25 0.18 2.20 H 20 3 0.10 0.22 24 4 0.12 0.22 30 5 0.14 0.27 Hardened 40 ─ 55HRC VP15TF 80 25 5 0.08 0.49 30 7 0.10 0.55 38 9 0.12 0.71 Steel (50 ─ 120) 29 8 0.06 0.71 36 10 0.08 0.88 45 12.5 0.10 1.10 y FOR DRILLING AND PLUNGING a Drilling a Plunging a The recommended drilling depth is a The feed for plunging is the less than 0.5D1. same as the feed for drilling. Depth of Cut in the a Use step feed when drilling (0.25 ─ Radius Direction a No step feed necessary. 0.5mm) to ensure that the chips are a Please refer to the following effectively broken. table for the depth of cut at a Use internal or external cooling to plunging operations. MILLING ensure that the chips disposal is sufficiently achieved. a The chips generated can dispel in any Depth of Cut in the < 0.4D1 direction, so ensure that adequate Radius Direction øD1 safety precautions are taken. Pick Feed < 0.5D1 Pick Feed Cutting &16, &17 &20, &21 &25, &26 Work Material Hardness Grade Speed Feed Step Feed Step Feed Step (m/min) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) P 180 Mild Steel < 180HB VP15TF (150 ─ 220) 0.035 0.2 0.045 0.3 0.05 0.3 160 Carbon Steel, Alloy Steel 180 ─ 350HB VP15TF (120 ─ 200) 0.03 0.2 0.04 0.3 0.045 0.3 M VP30RT 150 Stainless Steel < 270HB (VP15TF) (120 ─ 180) 0.03 0.15 0.04 0.25 0.045 0.25 K Tensile Strength 180 Cast Iron < 450MPa VP15TF (150 ─ 220) 0.04 0.4 0.05 0.5 0.06 0.5 N HTi10 500 Aluminium Alloy ─ (G1 Breaker) (200 ─ 800) 0.04 0.2 0.05 0.3 0.06 0.3 H 80 Hardened Steel 40 ─ 55HRC VP15TF (50 ─ 120) 0.02 0.15 0.03 0.25 0.035 0.25 (Note) Helical grooving is strongly recommended for machining of tempered steel. When using the G1 breaker (VP15TF), reduce the feed rate by at least 20%. * L082
& 32, & 33 &35 &40 &50 Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Diameter of Cut Diameter of Cut Diameter of Cut Diameter of Cut (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) 38 16 0.25 0.66 42 18 0.28 0.77 48 20 0.30 0.88 60 25 0.35 1.10 48 24 0.22 1.76 53 27 0.24 1.97 60 30 0.26 2.19 75 38 0.30 2.74 58 32 0.20 2.85 63 35 0.21 3.07 72 40 0.22 3.51 90 50 0.26 4.39 38 16 0.20 0.49 42 18 0.22 0.58 48 20 0.25 0.66 60 25 0.28 0.82 48 24 0.18 1.32 53 27 0.2 1.48 60 30 0.22 1.65 75 38 0.26 2.06 58 32 0.16 2.14 63 35 0.18 2.3 72 40 0.20 2.63 90 50 0.24 3.29 38 6 0.20 0.33 42 7 0.22 0.38 48 8 0.25 0.44 60 10 0.28 0.55 48 11 0.18 0.88 53 13 0.2 0.99 60 14 0.22 1.10 75 18 0.26 1.37 58 16 0.16 1.43 63 18 0.18 1.53 72 20 0.20 1.75 90 25 0.24 2.19 38 22 0.25 0.82 42 25 0.28 0.95 48 28 0.30 1.10 60 35 0.35 1.37 48 27 0.22 2.19 53 30 0.24 2.47 60 34 0.26 2.74 75 43 0.30 3.43 58 32 0.20 3.57 63 35 0.21 3.84 72 40 0.22 4.39 90 50 0.26 5.49 38 22 0.27 0.66 42 25 0.3 0.77 48 28 0.32 0.88 60 35 0.37 1.10 48 27 0.24 1.76 53 30 0.26 1.97 60 34 0.28 2.19 75 43 0.32 2.74 58 32 0.22 2.85 63 35 0.21 3.07 72 40 0.24 3.51 90 50 0.27 4.39 38 6 0.16 0.33 42 7 0.17 0.38 48 8 0.18 0.44 60 10 0.20 0.55 48 11 0.14 0.88 53 13 0.15 0.99 60 14 0.16 1.10 75 18 0.18 1.37 58 16 0.12 1.43 63 18 0.13 1.53 72 20 0.14 1.75 90 25 0.16 2.19 y FOR RAMPING MILLING 3° a When machining steel the recommended ramping angle is 3°. If a ramping angle larger than 3° is used, then the chips may & 32, & 33, & 35 &40 &50 not be broken effectively resulting in chips Feed Step Feed Step Feed Step wrapping around the tool. (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) a During ramping, it is recommended to 0.055 0.3 0.06 0.3 0.065 0.3 reduce the feed rate by 40% from the cutting conditions on page L080. 0.05 0.3 0.055 0.3 0.06 0.3 0.05 0.25 0.055 0.25 0.06 0.25 0.065 0.5 0.07 0.5 0.075 0.5 0.065 0.3 0.07 0.3 0.075 0.3 0.04 0.25 0.045 0.25 0.05 0.25 TECHNICAL DATA Q001 L083
INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Roughing AJX øD12 ø125 øD12 ø50 øD9 øD9 ø63 ø160 L8 L8 W1 W1 ø80 2 (Max. Depth of Cut) 2 (Max. Depth of Cut) Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø100 L7 L7 L1 L1 a 13° and 15° positive øD8 øD8 A2 inserts. A2 øD6 øD11 øD6 a High rigidity double øD1 Right hand tool holder only. øD1 clamp structure. Set Bolt MBA20040H a Suitable for high feed HSC10030H M10 x 1.5 M20 x 2.5 machining. ø50 ø16 a With through coolant 30 40 6 17 holes. 40 MBA24045H 54 a Special insert design HSC16040H M16 x 2.0 M24 x 3.0 with 3 cutting edges. ø65 ø24 AJX09 AJX12 AJX14 A.R :+8° A.R :+8° A.R :+8° 40 45 y ARBOR TYPE R.R :-6° R.R :-5° ─-4° R.R :-3° 14 56 17 59 * * z x Number of Teeth Tool Weight Stock Dimensions (mm) Type Order Number R D1 D6 L1 D9 L7 D8 D12 W1 L8 D11 A2 (kg) Clamp Bridge Clamp Bridge Spring Wrench Set Bolt Screw Clamp Screw Insert AJX12-050A03R a 3 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 JDMp AJS40 HSC100 TS43 AMS4 ASS2 zTKY15T 120420 R05003B 3 50 38.3 50 22.225 19 11 47 8.4 5 17 1.5 0.4 12T15 30H a ZDSR-pp AJX14-063A03R a 3 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7 Coarse Pitch HSC100 R06303B a 3 63 51.1 50 22.225 19 11 60 8.4 5 17 2 0.7 30H R08004D a 4 80 68.1 63 31.75 32 17 76 12.7 8 26 2 1.3 JDMp AJS50 HSC160 140520 TS54 AMS5 14T25 ASS3 zTKY25T R10005D a 5 100 88.1 63 31.75 32 17 96 12.7 8 26 2 2.4 40H ZDSR-pp R12505E a 5 125 113.2 63 38.1 40 56 100 15.9 10 ─ 2 3.3 MBA200 40H R16006F a 6 160 148.2 63 50.8 43 72 100 19.1 11 ─ 2 5.0 MBA240 45H AJX12-050A04R a 4 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 JDMp AJS40 HSC100 TS43 AMS4 ASS2 zTKY15T 120420 R05004B 4 50 38.3 50 22.225 19 11 47 8.4 5 17 1.5 0.4 12T15 30H a ZDSR-pp AJX14-063A04R a 4 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7 HSC100 Fine Pitch R06304B a 4 63 51.1 50 22.225 19 11 60 8.4 5 17 2 0.7 30H R08005D a 5 80 68.1 63 31.75 32 17 76 12.7 8 26 2 1.3 JDMp AJS50 HSC160 140520 TS54 AMS5 14T25 ASS3 zTKY25T R10006D 6 100 88.1 63 31.75 32 17 96 12.7 8 26 2 2.4 40H ZDSR-pp MILLING a R12507E a 7 125 113.2 63 38.1 40 56 100 15.9 10 ─ 2 3.3 MBA200 40H R16008F a 8 160 148.2 63 50.8 43 72 100 19.1 11 ─ 2 5.0 MBA240 45H AJX09-050A05R a 5 50 40 50 22 20 11 47 10.4 6.3 17 1 0.5 JDMp AJS30 HSC100 TS351 AMS3 ASS2 xTKY10D 09T320 R05005B 10T10 30H Extra Fine Pitch a 5 50 40 50 22.225 19 11 47 8.4 5 17 1 0.5 ZDSR-pp AJX12-063A05R a 5 63 51.3 50 22 20 11 60 10.4 6.3 17 1.5 0.9 HSC100 R06305B a 5 63 51.3 50 22.225 19 11 60 8.4 5 17 1.5 0.9 30H JDMp AJS40 TS43 AMS4 12T15 ASS2 zTKY15T 120420 R08006D a 6 80 68.3 63 31.75 32 17 76 12.7 8 26 1.5 1.7 HSC160 ZDSR-pp R10007D a 7 100 88.3 63 31.75 32 17 96 12.7 8 26 1.5 2.9 40H * Clamp Torque (N • m) : TS351=2.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5 a : Inventory maintained in Japan. L084
Set Bolt HSC16040H M16 x 2.0 HSC10030H M10 x 1.5 ø24 ø16 40 30 6 14 56 40 For metric arbor HSC12035H MBA20040H M20 x 2.5 M12 x 1.75 The cutter bore diameter D9 is ø50 ø18 indicated in millimetre. 35 40 AJX09 AJX12 AJX14 10 47 17 54 A.R :+8° A.R :+8° A.R :+8° y ARBOR TYPE R.R :-6° R.R :-5° ─-4° R.R :-3° * * z x Number of Teeth Tool Weight Stock Dimensions (mm) Type Order Number R D1 D6 L1 D9 L7 D8 D12 W1 L8 D11 A2 (kg) Clamp Bridge Clamp Bridge Spring Wrench Set Bolt Insert Screw Clamp Screw AJX12-050A03R a 3 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 AJS40 JDMp HSC100 120420 TS43 AMS4 ASS2 zTKY15T 12T15 30H ZDSR-pp Coarse Pitch HSC100 AJX14-063A03R a 3 63 51.1 50 22 20 11 60 10.4 6.3 17 2.0 0.7 30H HSC120 -080A04R a 4 80 68.1 50 27 23 13 76 12.4 7.0 19 2.0 1.2 35H JDMp AJS50 -100A05R a 5 100 88.1 63 32 26 17 96 14.4 8.0 26 2.0 2.4 TS54 AMS5 14T25 ASS3 zTKY25T HSC160 140520 40H -125B05R a 5 125 113.2 63 40 40 56 100 16.4 9.0 ─ 2.0 3.3 MBA200 ZDSR-pp -160B06R a 6 160 148.2 63 40 40 56 100 16.4 9.0 ─ 2.0 5.0 40H HSC100 AJX12-050A04R a 4 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 30H JDMp AJS40 -080A06R a 6 80 68.3 50 27 23 13 76 12.4 7.0 19 1.5 1.2 TS43 AMS4 12T15 ASS2 zTKY15T HSC120 120420 35H HSC160 ZDSR-pp -100A07R a 7 100 88.3 63 32 26 17 96 14.4 8.0 26 1.5 2.6 Fine Pitch 40H HSC100 AJX14-063A04R a 4 63 51.1 50 22 20 11 60 10.4 6.3 17 2.0 0.7 30H HSC120 -080A05R a 5 80 68.1 50 27 23 13 76 12.4 7.0 19 2.0 1.2 35H JDMp AJS50 -100A06R a 6 100 88.1 63 32 26 17 96 14.4 8.0 26 2.0 2.4 TS54 AMS5 14T25 ASS3 zTKY25T HSC160 140520 40H -125B07R a 7 125 113.2 63 40 40 56 100 16.4 9.0 ─ 2.0 3.3 MBA200 ZDSR-pp -160B08R a 8 160 148.2 63 40 40 56 100 16.4 9.0 ─ 2.0 5.0 40H AJX09-050A05R 5 50 40 50 22 20 11 47 10.4 6.3 17 1.0 0.4 AJS30 JDMp HSC100 09T320 Extra Fine Pitch a TS351 AMS3 ASS2 xTKY10D 10T10 30H ZDSR-pp AJX12-063A05R a 5 63 51.3 50 22 20 11 60 10.4 6.3 17 1.5 0.7 TS43 AMS4 AJS40 ASS2 zTKY15T JDMp HSC100 120420 12T15 30H ZDSR-pp * Clamp Torque (N • m) : TS351=2.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5 Ls M M24 øD10 B 1° BT50 øD5 L3 (Effective neck length) L11 L10 Lc MILLING y BT50 ARBOR Coolant hole standardized. Dimensions (mm) Draft Tool Order Number Stock Angle Weight Set Screw Cutter L10 L3 LC LS L11 D10 D5 M B 1° (kg) AJX09-050A..R BT50-22-198-50TA a 198 150 248 100 18 22 47 M10 3° 5.9 HSC10030H AJX12-050A..R AJX09-050A..R 22-248-50TA a 248 200 298 100 18 22 47 M10 2°30′ 6.9 HSC10030H AJX12-050A..R AJX09-050A..R 22-298-50TA a 298 250 348 100 18 22 47 M10 2° 7.8 HSC10030H AJX12-050A..R AJX09R050..B 22.225-198-50TA a 198 150 248 100 17 22.225 47 M10 3° 5.9 HSC10030H AJX12R050..B AJX12-063A..R BT50-22-198-63TA a 198 150 248 100 18 22 60 M10 3° 7.4 HSC10030H AJX14-063A..R AJX12-063A..R 22-298-63TA a 298 250 348 100 18 22 60 M10 2° 10.2 HSC10030H AJX14-063A..R AJX12-063A..R 22-398-63TA a 398 350 448 100 18 22 60 M10 2° 14.0 HSC10030H AJX14-063A..R AJX12R063..B 22.225-198-63TA a 198 150 248 100 17 22.225 60 M10 3° 7.4 HSC10030H AJX14R063..B AJX12R080..D BT50-31.75-235-80TA a 235 187 298 113 30 31.75 76 M16 2°30′ 11.1 HSC16040H AJX14R080..D AJX12R080..D 31.75-315-80TA a 315 267 378 113 30 31.75 76 M16 2° 14.7 HSC16040H AJX14R080..D AJX12R080..D 31.75-385-80TA a 385 337 448 113 30 31.75 76 M16 2° 18.4 HSC16040H AJX14R080..D AJX12R100..D BT50-31.75-235-100SA a 235 187 298 ─ 30 31.75 96 M16 ─ 14.4 HSC16040H AJX14R100..D AJX12R100..D 31.75-315-100SA a 315 267 378 ─ 30 31.75 96 M16 ─ 18.8 HSC16040H AJX14R100..D AJX12R100..D 31.75-385-100SA a 385 337 448 ─ 30 31.75 96 M16 ─ 22.6 HSC16040H AJX14R100..D SPARE PARTS P001 TECHNICAL DATA Q001 L085
INDEXABLE MILLING A2 øD1 øD6 øD4 ap(Max. Depth of Cut) B2° L2 ø63 (Corresponding Inclination Angle) L1 y SHANK TYPE Right hand tool holder only. * * Number of Teeth z x Stock Dimensions (mm) Type Order Number R D1 D4 D6 L1 L2 ap A2 B2° Clamp Bridge Clamp Bridge Spring Wrench Screw Clamp Screw Insert AJX06R162SA16SS a 2 16 16 8.9 70 20 1.0 0.3 3°30′ TS25 ─ ─ ─ zTKY08F JOMp06T215 Short 172SA16SS a 2 17 16 9.9 70 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp AJX06R162SA16S a 2 16 16 8.9 110 30 1.0 0.3 2°15′ TS25 ─ ─ ─ zTKY08F 172SA16S a 2 17 16 9.9 110 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp 06T215 203SA20S a 3 20 20 12.9 130 50 1.0 0.3 1°18′ TS25 ─ ─ ─ zTKY08F ZZSR-pp 223SA20S a 3 22 20 14.9 130 30 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F AJX08R202SA20S a 2 20 20 11.4 130 50 1.5 0.5 1°18′ TS33 ─ ─ ─ xTKY08D 222SA20S a 2 22 20 13.4 130 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp 080320 253SA25S a 3 25 25 16.4 140 60 1.5 0.5 1°06′ TS33 ─ ─ ─ xTKY08D ZZSR-pp 283SA25S a 3 28 25 19.4 140 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D AJX09R252SA25S a 2 25 25 14.9 140 60 2.0 1.0 1°06′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 282SA25S a 2 28 25 17.9 140 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D Standard 303SA32S a 3 30 32 20.0 150 70 2.0 1.0 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp 323SA32S a 3 32 32 21.9 150 70 2.0 1.0 0°56′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320 ZDSR-pp 353SA32S a 3 35 32 24.9 150 50 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404SA32S a 4 40 32 29.9 150 50 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404SA42S a 4 40 42 29.9 150 70 2.0 1.0 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D AJX12R302SA32S a 2 30 32 18.3 150 70 2.0 1.5 1°48′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D 322SA32S a 2 32 32 20.3 150 70 2.0 1.5 1° TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp MILLING 352SA32S a 2 35 32 23.3 150 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420 ZDSR-pp 403SA32S a 3 40 32 28.3 150 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 403SA42S a 3 40 42 28.3 150 70 2.0 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D AJX14R503SA42S a 3 50 42 38.2 150 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp140520 634SA42S a 4 63 42 51.1 150 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp Clamp Torque (N • m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, * AJS5014T25=7.5 a : Inventory maintained in Japan. L086
* * Number of Teeth z x Stock Dimensions (mm) Type Order Number R D1 D4 D6 L1 L2 ap A2 B2° Clamp Bridge Clamp Bridge Spring Wrench Screw Clamp Screw Insert AJX06R162SA16L a 2 16 16 8.9 150 70 1.0 0.3 0°56′ TS25 ─ ─ ─ zTKY08F 172SA16L a 2 17 16 9.9 150 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp 06T215 203SA20L a 3 20 20 12.9 180 100 1.0 0.3 0°38′ TS25 ─ ─ ─ zTKY08F ZZSR-pp 223SA20L a 3 22 20 14.9 180 30 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F AJX08R202SA20L a 2 20 20 11.4 180 100 1.5 0.5 0°36′ TS33 ─ ─ ─ xTKY08D 222SA20L a 2 22 20 13.4 180 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp 080320 253SA25L a 3 25 25 16.4 200 120 1.5 0.5 0°32′ TS33 ─ ─ ─ xTKY08D ZZSR-pp 283SA25L a 3 28 25 19.4 200 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D AJX09R252SA25L a 2 25 25 14.9 200 120 2.0 1.0 0°30′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 282SA25L a 2 28 25 17.9 200 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 303SA32L a 3 30 32 20.0 200 120 2.0 1.0 1°02′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D Long JDMp 323SA32L a 3 32 32 21.9 200 120 2.0 1.0 0°32′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320 ZDSR-pp 353SA32L a 3 35 32 24.9 200 50 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404SA32L a 4 40 32 29.9 250 50 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404SA42L a 4 40 42 29.9 250 70 2.0 1.0 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D AJX12R302SA32L a 2 30 32 18.3 200 120 2.0 1.5 1° TS407 AMS4 AJS4012T15 ASS2 xTKY15D 322SA32L a 2 32 32 20.3 200 120 2.0 1.5 0°36′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp 352SA32L a 2 35 32 23.3 200 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420 ZDSR-pp 403SA32L a 3 40 32 28.3 250 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 403SA42L a 3 40 42 28.3 250 70 2.0 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY25D AJX14R503SA42L a 3 50 42 38.1 250 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp140520 634SA42L a 4 63 42 51.1 250 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp AJX06R162SA16EL a 2 16 16 8.9 200 100 1.0 0.3 0°38′ TS25 ─ ─ ─ zTKY08F JOMp06T215 172SA16EL a 2 17 16 9.9 200 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp AJX08R202SA20EL a 2 20 20 11.4 250 130 1.5 0.5 0°30′ TS33 ─ ─ ─ xTKY08D JOMp080320 222SA20EL a 2 22 20 13.4 250 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D ZZSR-pp AJX09R252SA25EL 2 25 25 14.9 300 180 2.0 1.0 0°18′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp09T320 Extra Long a MILLING 282SA25EL ZDSR-pp a 2 28 25 17.9 300 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D AJX12R302SA32EL a 2 30 32 18.3 300 180 2.0 1.5 0°42′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D 322SA32EL a 2 32 32 20.3 300 180 2.0 1.5 0°24′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp 352SA32EL a 2 35 32 23.3 300 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420 ZDSR-pp 402SA32EL a 2 40 32 28.3 350 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 402SA42EL a 2 40 42 28.3 350 70 2.0 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D * Clamp Torque (N • m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5 SPARE PARTS P001 TECHNICAL DATA Q001 L087
INDEXABLE MILLING Fig.1 Fig.2 A M H1 H1 A2 øD1 øD6 øD5 øD4 Fig.3 A A-A section ap (Max. Depth of Cut) L2 L11 L1 H1 y SCREW-IN TYPE Right hand tool holder only. * * Tool Weight Number of Teeth Coolant Hole z x Type (Fig.) Stock Dimensions (mm) Order Number R D1 D4 D5 D6 L1 L2 L11 H1 M ap A2 (kg) Clamp Clamp Clamp Bridge Spring Wrench Insert Screw Bridge Screw AJX06R162AM0830 a u 2 16 8.5 13 8.9 48 30 6 10 M8 1 0.3 0.1 1 TS25 ─ ─ ─ zTKY08F 172AM0830 a u 2 17 8.5 13 9.9 48 30 6 10 M8 1 0.3 0.1 1 TS25 ─ ─ ─ zTKY08F JOMp 06T215 203AM1030 a u 3 20 10.5 18 12.9 49 30 6 14 M10 1 0.3 0.1 3 TS25 ─ ─ ─ zTKY08F ZZSR-pp 223AM1030 a u 3 22 10.5 18 14.9 49 30 6 14 M10 1 0.3 0.1 3 TS25 ─ ─ ─ zTKY08F AJX08R202AM1030 a u 2 20 10.5 18 11.4 49 30 6 14 M10 1.5 0.5 0.1 2 TS33 ─ ─ ─ zTKY08D 222AM1030 a u 2 22 10.5 18 13.4 49 30 6 14 M10 1.5 0.5 0.1 2 TS33 ─ ─ ─ zTKY08D JOMp 080320 253AM1235 a u 3 25 12.5 21 16.4 57 35 6 19 M12 1.5 0.5 0.1 1 TS33 ─ ─ ─ zTKY08D ZZSR-pp 283AM1235 a u 3 28 12.5 21 19.4 57 35 6 19 M12 1.5 0.5 0.1 1 TS33 ─ ─ ─ zTKY08D AJX09R252AM1235 a u 2 25 12.5 21 14.9 57 35 6 19 M12 2 1.0 0.2 2 TS351 AMS3 AJS3010T10 ASS2 xTKY10D 282AM1235 a u 2 28 12.5 21 17.9 57 35 6 19 M12 2 1.0 0.2 2 TS351 AMS3 AJS3010T10 ASS2 xTKY10D 303AM1645 a u 3 30 17 29 20.0 68 45 6 24 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp 09T320 323AM1645 a u 3 32 17 29 21.9 68 45 6 24 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D ZDSR-pp 353AM1645 a u 3 35 17 29 24.9 68 45 6 24 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404AM1645 a u 4 40 17 29 29.9 68 45 6 24 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D AJX12R302AM1645 a u 2 30 17 29 18.3 68 45 6 24 M16 2 1.5 0.3 2 TS407 AMS4 AJS4012T15 ASS2 xTKY15D 322AM1645 a u 2 32 17 29 20.3 68 45 6 24 M16 2 1.5 0.3 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp 120420 352AM1645 a u 2 35 17 29 23.3 68 45 6 24 M16 2 1.5 0.3 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp 403AM1645 a u 3 40 17 29 28.3 68 45 6 24 M16 2 1.5 0.3 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D MILLING * Clamp Torque (N • m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, AJS3010T10=2.5, AJS4012T15=3.5 a : Inventory maintained in Japan. (10 inserts in one case) L088
INSERTS Coated Dimensions (mm) Class FH7020 VP30RT Shape Order Number Geometry VP15TF B 3° D1 S1 F1 Re JOMW06T215ZZSR-FT M a a a 13° 6.35 2.78 1.2 1.5 080320ZZSR-FT M a a a 13° 8 3.18 1.4 2 JDMW09T320ZDSR-FT M a a a 15° 9.525 3.97 1.8 2 B3° F1 120420ZDSR-FT M a a a 15° 12 4.76 2.5 2 D1 Re S1 140520ZDSR-FT M a a a 15° 14 5.56 2.8 2 JDMT120420ZDSR-ST M a a a 15° 12 4.76 2.5 2 140520ZDSR-ST M a a a 15° 14 5.56 2.8 2 B 3° F1 Re D1 S1 JOMT06T215ZZSR-JM M a a a 13° 6.35 2.78 1.2 1.5 080320ZZSR-JM M a a a 13° 8 3.18 1.4 2 JDMT09T320ZDSR-JM M a a a 15° 9.525 3.97 1.8 2 B3° F1 120420ZDSR-JM M a a a 15° 12 4.76 2.5 2 D1 Re S1 140520ZDSR-JM M a a a 15° 14 5.56 2.8 2 (Note) Setting height for ST chipbreaker is slightly different from that for other chipbreakers. If you use ST chipbreaker, check the setting height. MILLING SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L089
INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS &16/&17 &20/&22 &25/& 28 Cutting Axial Work Material Hardness Grade Speed Over- Feed per Over- Axial Feed per Over- Axial Feed per Depth (m/min) hang of Cut Tooth hang Depth Tooth of Cut hang Depth Tooth of Cut (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) Mild Steel < 180HB FH7020 170 140 0.8 0.8 160 1.0 1.0 170 1.0 1.2 P (120 ─ 220) 180 0.8 0.6 210 0.8 0.8 230 0.8 1.0 Carbon Steel 180 ─ 280HB FH7020 150 (100 ─ 200) 210 0.4 0.4 240 0.6 0.6 290 0.6 0.8 Alloy Steel 280 ─ 350HB 140 0.7 0.8 160 0.8 1.0 170 0.8 1.2 FH7020 130 180 0.5 0.6 210 0.6 0.8 230 0.6 1.0 (80 ─ 180) Alloy Tool Steel < 350HB 210 0.3 0.4 240 0.4 0.6 290 0.4 0.8 < 35HRC FH7020 120 140 0.7 0.7 160 0.8 0.8 170 0.8 1.0 (80 ─ 160) Pre-hardened Steel 100 180 0.5 0.5 210 0.6 0.6 230 0.6 0.8 35 ─ 43HRC VP15TF (70 ─ 130) 210 0.3 0.3 240 0.4 0.4 290 0.4 0.6 140 0.8 0.7 160 1.0 0.8 170 1.0 1.0 M 120 Stainless Steel < 270HB VP30RT (80 ─ 160) 180 0.6 0.5 210 0.8 0.6 230 0.8 0.8 210 0.4 0.3 240 0.6 0.4 290 0.6 0.6 140 0.8 1.0 160 1.0 1.2 170 1.0 1.4 K Tensile Strength 150 Gray Cast Iron < 350MPa FH7020 (100 ─ 200) 180 0.6 0.8 210 0.8 1.0 230 0.8 1.2 210 0.4 0.6 240 0.6 0.8 290 0.6 1.0 140 0.7 0.8 160 0.8 1.0 170 0.8 1.2 Tensile Strength 120 Ductile Cast Iron < 800MPa VP15TF (80 ─ 160) 180 0.5 0.6 210 0.6 0.8 230 0.6 1.0 210 0.3 0.4 240 0.4 0.6 290 0.4 0.8 140 0.5 0.5 160 0.5 0.6 170 0.5 0.8 H 70 Hardened Steel 43 ─ 55HRC VP15TF (50 ─ 90) 180 0.4 0.3 210 0.4 0.4 230 0.4 0.6 210 0.3 0.2 240 0.3 0.2 290 0.3 0.4 MAXIMUM CAPACITIES BY MODE y RAMPING y HELICAL DRILLING L a How to derive a locus of the center of the tool. ødc = øDH - øD1 Locus of Desired hole Cutting edge the center of diameter diameter øD1 the tool X(mm) a For the depth of cut per pass, refer to the cutting conditions above for helical drilling. %° ødc a Set the machine spindle revolution so that the øDH tool is rotating and cutting in a down cut direction. a When ramping and helical cutting, please apply a lower feed (60% of the calculated feed rate or less). a When drilling, please set the feed in the axial direction at 0.2mm/rev or less. a The long chips generated can disperse, ensure that adequate safety precautions are taken. Tool Machined Max. Depth Ramping Helical Drilling Max. Drilling Type Order Number Face Diameter Diameter L (mm) Required distance for X mm depth Min. Hole Max. Hole Depth of Cut Max. (mm) Diameter Diameter (mm) ap (mm) Angle X=1 X=1.5 X=2 DH min. (mm) DH max. (mm) A2 (mm) AJX06R162 16 8 1.0 3° 19.1 ─ ─ 23 29 0.3 06R172 17 9 1.0 2°30′ 22.9 ─ ─ 25 31 0.3 06R203 20 12 1.0 1°30′ 38.2 ─ ─ 31 37 0.3 06R223 22 14 1.0 1° 57.3 ─ ─ 35 41 0.3 MILLING 08R202 20 11 1.5 3°30′ 16.3 24.5 ─ 27 36 0.5 08R222 22 13 1.5 3° 19.1 28.6 ─ 31 40 0.5 Shank type/Screw-in type 08R253 25 16 1.5 2° 28.6 43.0 ─ 37 46 0.5 08R283 28 19 1.5 1°42′ 33.7 50.5 ─ 43 52 0.5 09R252 25 14 2.0 4° 14.3 21.5 28.6 33 46 1.0 09R282 28 17 2.0 3° 19.1 28.6 38.1 39 52 1.0 09R303 30 19 2.0 2°42′ 21.2 31.8 42.4 43 56 1.0 09R323 32 21 2.0 2°30′ 22.9 34.4 45.8 47 60 1.0 09R353 35 24 2.0 2° 28.6 43.0 57.3 53 66 1.0 09R404 40 29 2.0 1°30′ 38.2 57.3 76.4 63 76 1.0 12R302 30 18 2.0 4°30′ 12.7 19.0 25.4 39 56 1.5 12R322 32 20 2.0 4° 14.3 21.4 28.6 41 60 1.5 12R352 35 23 2.0 3°30′ 16.3 24.5 32.7 47 66 1.5 12R402 40 28 2.0 3° 19.1 28.6 38.2 57 76 1.5 12R403 40 28 2.0 3° 19.1 28.6 38.2 57 76 1.5 14R503 50 38 2.0 4°12′ 13.6 20.4 27.2 72 96 2.0 14R634 63 51 2.0 2°48′ 20.4 30.7 40.9 98 122 2.0 AJX09 -050 50
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING
INDEXABLE MILLING

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INDEXABLE MILLING

  • 1.
    HOW TO READTHE STANDARD OF INDEXABLE MILLING a How this section page is organized zOrganized according to the face milling cutting mode. (Refer to the index on the next page.) SCOPE OF AVAILABLE WORK MATERIAL provides a graph depicting the scope of the available work material for machining. PRODUCT FEATURES CORNER ANGLE ICON TYPE/ APPLICATION ICON NAME OF represents available PRODUCT machining applications, APPLICATION such as finishing CUTTING MODE ICON STANDARDS FOR and roughing. represents available cutting APPLICABLE INSERTS modes, such as face milling indicates stock status, PRODUCT and shoulder milling. dimensions, etc. for SECTION GEOMETRY applicable inserts. INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing Fig.1 ø50 øD12 øD9 ø80, ø100 only Fig.2 ø125 øD12 øD9 L8 ø63 W1 L8 W1 ASX445 Fig.1 øD12 Fig.2 øD12 ø80 L7 øD9 øD9 ø100 L8 L7 L8 ø50 W1 ø80 W1 L1 L1 ø63 ø100 ap L7 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ap L7 ø125 L1 L1 ø160 øD8 ap ap 45° øD8 øD1 øD1 45° øD8 øD8 øD2 øD2 øD1 45° øD1 45° a Precision inexpensive mould- øD2 øD2 Fig.3 øD12 Fig.4 øD12 ed type 20°positive insert. Fig.3 øD12 Fig.4 øD12 ø160 øD9 ø200 ø177.8 (ø315 only) L8 ø101.6 ø177.8 W1 ø22 (ø315 only) a Screw-on type. ø200 øD9 ø315 ø101.6 ø250 ø315 ø101.6 øD9 L8 M16 ø18 øD9 L8 W1 a A wide range of chip ø18 L7 ø250 L8 M20 W1 ø18 ø22 W1 L7 L1 breakers. L7 For metric arbor L7 L1 L1 a High rigidity due to carbide L1 ap ap ap ap The cutter bore diameter D9 is indicated in millimetre. shim. øD8 øD8 øD8 øD8 øD1 45° øD1 45° øD1 45° øD2 øD1 45° C H :45° øD2 C H :45° øD2 øD2 A.R :+20° ─ +23° T :+4°49′─ +9°53′ Right hand tool holder only. A.R :+20° ─ +23° T :+4°49′─ +9°53′ y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ Right hand tool holder only. Tool Max. Tool Max. Stock Number Dimensions (mm) Stock Number Dimensions (mm) Type Type Weight of Cut Type Weight of Cut Type Depth Depth Order Number (Fig.) Order Number (Fig.) R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg) ap (mm) R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg) ap (mm) ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 R08004C a 4 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 -080A04R a 4 80 93.2 50 27 22 13.5 56 12.4 7 1.0 6 1 Coarse Pitch Coarse Pitch R10005D a 5 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 -100A05R a 5 100 113.2 50 32 25 17.5 70 14.4 8 1.6 6 1 R12506E a 6 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 -125B06R a 6 125 138.0 63 40 32 56 80 16.4 9 2.4 6 2 R16007F a 7 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 -160C07R a 7 160 173.0 63 40 29 56 100 16.4 9 3.9 6 3 R20008K a 8 200 212.9 63 47.625 35 140 175 25.4 14 7.9 6 3 -200C08R a 8 200 212.9 63 60 32 135 155 25.7 14 6.7 6 4 R25010K a 10 250 262.9 63 47.625 35 180 220 25.4 14 12.9 6 3 -250C10R a 10 250 262.9 63 60 32 174 200 25.7 14 10.5 6 4 R31514P a 14 315 327.9 63 47.625 40 245 285 25.4 14 22.4 6 4 -315C14R a 14 315 327.9 80 60 57 256.8 285 25.7 14 22.4 6 4 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08006C a 6 80 93.2 50 25.4 26 38 56 9.5 6 1.0 6 2 -080A06R a 6 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 Fine Pitch Fine Pitch R10007D a 7 100 113.2 50 31.75 32 45 70 12.7 8 1.7 6 2 -100A07R a 7 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 R12508E a 8 125 138.0 63 38.1 35 60 80 15.9 10 2.8 6 2 -125B08R a 8 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 R16010F a 10 160 173.0 63 50.8 38 80 100 19.1 11 4.6 6 2 -160C10R a 10 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 R20012K a 12 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 -200C12R a 12 200 212.9 63 60 32 135 155 25.7 14 5.8 6 4 R25014K a 14 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 -250C14R a 14 250 262.9 63 60 32 174 200 25.7 14 10.6 6 4 R31518P a 18 315 327.9 63 47.625 40 245 285 25.4 14 22.2 6 4 -315C18R a 18 315 327.9 80 60 57 256.8 285 25.7 14 22.2 6 4 MILLING MILLING ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08008C a 8 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 -080A08R a 8 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 Extra Fine Pitch Extra Fine Pitch R10010D a 10 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 -100A10R a 10 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 R12512E a 12 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 -125B12R a 12 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 R16016F a 16 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 -160C16R a 16 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 R20020K a 20 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 -200C20R a 20 200 212.9 63 60 32 135 155 25.7 14 6.5 6 4 R25024K a 24 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 -250C24R a 24 250 262.9 63 60 32 174 200 25.7 14 10.3 6 4 R31528P a 28 315 327.9 63 47.625 40 245 285 25.4 14 21.8 6 4 -315C28R a 28 315 327.9 80 60 57 256.8 285 25.7 14 21.8 6 4 SPARE PARTS z Tool Holder z x *c * Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) x Insert ASX445 STASX445N WCS503507H TPS35 TIP15T HKY35R c * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. SPARE PARTS P 001 L010 TECHNICAL DATA Q001 L011 LEGEND FOR STOCK STATUS MARK PAGE REFERENCE is shown on the left hand page of ·SPARE PARTS each double-page spread. ·TECHNICAL DATA indicates reference pages, including the above, INSERT SEAT LOCATION on the right hand page of each double-page spread. PRODUCT STANDARDS indicates tool types, order numbers, SPARE PARTS stock status (per right/left hand), dimensions, etc. FOR MIILING TOOLS indicates the names of the PHOTO OF PRODUCT applicable spare parts. a To Order : For title product, please specify zorder number and hand of tool (right/left). For insert, please specify zinsert number and xgrade. L000
  • 2.
    MILLING TOOLS INDEXABLE MILLING CLASSIFICATION................ L002 CLASSIFICATION OF SCREW-IN TOOLS ... L005 CLASSIFICATION OF END MILLS ... L006 HOW TO SELECT AN END MILL ... L008 STANDARD OF MILLING FACE MILLING DEEP SHOULDER MILLING ASX445...................................... L010 APX4000LONG CUTTING EDGE TYPE ... L062 SE445 ........................................ L016 BAP300LONG CUTTING EDGE TYPE ... L047 SE545 ........................................ L018 SPX ............................................ L108 AHX640W .................................. L020 VFX6 .......................................... L116 AOX445 ..................................... L022 DCCC......................................... L113 FBP415 ...................................... L023 BALL NOSE END MILLING SE415 ........................................ L024 SRF,SRB ................................... L118 SE515 ........................................ L026 SUF ............................................ L122 BF407 ........................................ L028 SRM2 ......................................... L126 SG20 .......................................... L029 SRM2&40, &50 .......................... L132 FACE MILLING (HIGH FEED) TRM4 ......................................... L134 V10000....................................... L149 CHAMFER MILLING NF10000 .................................... L150 CESP,CFSP,CGSP .................... L136 FF3000....................................... L151 T-SLOT MILLING SHOULDER MILLING TSMP ......................................... L137 VOX400 ..................................... L030 SPOT MILLING ASX400...................................... L032 CBJP,CBMP .............................. L138 NSE300...................................... L038 SLOT MILLING NSE400...................................... L040 KSMG ........................................ L139 BAP300 ..................................... L044 STLG ......................................... L141 BAP300UNDER-CUT TYPE...... L049 VERTICAL FEED MILLING MULTI FUNCTIONAL MILLING PMC ........................................... L142 APX3000.................................... L050 PMF ........................................... L144 APX4000.................................... L056 PMR ........................................... L145 BAP3500 ................................... L042 QUICK CHANGE TYPE AXD4000 ................................... L064 FP490 ........................................ L152 AXD7000 ................................... L067 FP590 ........................................ L153 BXD4000 ................................... L072 FE404 ........................................ L154 AQX ........................................... L076 SETTING FIXTURE ................... L155 AJX ............................................ L084 BSP............................................ L092 ARBOR STANDARDS OCTACUT.................................. L094 PMF,PMR ................................ L146 ARX ........................................... L098 FOR SCREW-IN TOOLS ........ L147 BRP ........................................... L102 Qing SYSTEM ........................ L156 MAXIMUM ALLOWABLE REVOLUTION FOR CUTTER ... L157 LIST OF CUTTING EDGE DIAMETER TOLERANCES ... L158 *Arranged by Alphabetical order BXD4000 L020 AHX640W L072 L016 SE445 L084 AJX L138 CBJP,CBMP L026 SE515 L022 AOX445 L136 CESP,CFSP,CGSP L018 SE545 L050 APX3000 L113 DCCC L029 SG20 L056 APX4000 L023 FBP415 L108 SPX L062 APX4000 LONG CUTTING EDGE TYPE L154 FE404 L118 SRF,SRB L076 AQX L151 FF3000 L122 SUF L098 ARX L152 FP490 L126 SRM2 L032 ASX400 L153 FP590 L132 SRM2& 40,& 50 L010 ASX445 L139 KSMG L141 STLG L064 AXD4000 L150 NF10000 L134 TRM4 L067 AXD7000 L038 NSE300 L137 TSMP L044 BAP300 L040 NSE400 L149 V10000 L047 BAP300 LONG CUTTING EDGE TYPE L094 OCTACUT L116 VFX6 L049 BAP300 UNDER-CUT TYPE L142 PMC L030 VOX400 L042 BAP3500 L144 PMF L147 ARBORS FOR SCREW-IN TOOLS L028 BF407 L145 PMR L155 SETTING FIXTURE L102 BRP L146 LONG ARBOR FOR PMR / PMF L092 BSP L024 SE415 L001
  • 3.
    INDEXABLE MILLING CLASSIFICATION Cutting Corner Appli- Corner Angle, Cutter Work Material Product Name • Shape Features Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron CarbonSteel Stainless Hardened Alloy Steel, Steel Steel ASX445 a Precision inexpen- ·Ø50 General Cutting General Cutting sive moulded type ·Ø63 ASX445@) 20°positive insert. ·Ø80 a Screw-on type. ·Ø100 45° ·Ø125 (Max. Depth of Cut : 6mm 6 a A wide range of ·Ø160 chip breakers. ·Ø200 ^ L010 45° a High rigidity due to ·Ø250 carbide shim. ·Ø315 SE445 a 20°positive insert. ·Ø80 a High rake angle. ·Ø100 a High rigidity due to SE445@ 5.5 ·Ø125 45° carbide shim. ·Ø160 (Max. Depth of Cut : 5.5mm) ·Ø200 ·Ø250 ^ L016 45° ·Ø315 SE545 a 20°positive insert. Heavy Cutting a High rake angle. ·Ø100 a High rigidity due to SE545@ 7.5 ·Ø125 45° carbide shim. ·Ø160 (Max. Depth of Cut : 7.5mm) ·Ø200 ·Ø250 ^ L018 45° SE415 a 20°positive insert. General Cutting a High rake angle. a High rigidity due to ·Ø80 SE415@ 8.5 carbide shim. ·Ø100 15° ·Ø125 (Max. Depth of Cut : 8.5mm) ·Ø160 ^ L024 15° Face Milling SE515 a 20°positive insert. Heavy Cutting a High rake angle. SE515@ 11.5 a High rigidity due to ·Ø100 15° carbide shim. ·Ø125 (Max. Depth of Cut : 11.5mm) ·Ø160 ^ L026 15° AHX640W a Heptagonal double General Cutting High Feed Cutting High efficiency cutting High Feed Cutting sided insert. ·Ø80 for Cast Iron ·Ø100 40° a Economical 14 cutting edge inserts. ·Ø125 AHX640W 6 ·Ø160 (Max. Depth of Cut : 6mm) a Multi insert design for ·Ø200 high feed machining. ·Ø250 ^ L020 40° ·Ø315 AOX445 a Solid CBN octagonal double sided insert. ·Ø63 AOX445 for cast iron a Economical 16 cutting edge ·Ø80 MILLING inserts. 8 ·Ø100 45° (when the depth of cut is 3mm) ·Ø125 (Max. Depth of Cut : 8mm) a For high efficiency roughing ·Ø160 ^ L022 ·Ø200 45° through to finishing. a Easy operation and cleansing. FBP415 a 11°positive insert. ·Ø80 a Large axial angle for Cast Iron ·Ø100 prevents chattering. FBP415@ 8.5 ·Ø125 15° a Multi insert design. ·Ø160 (Max. Depth of Cut : 8.5mm) a For high feed cast ·Ø200 iron machining. ·Ø250 ^ L023 ·Ø315 15° BF407 a 25°positive insert. for Aluminium Alloy ·Ø80 a High rake and relief ·Ø100 angle. a Suitable for light ·Ø125 BF407@ 9 7° ·Ø160 (Max. Depth of Cut : 9mm) alloy machining. ·Ø200 ·Ø250 ^ L028 7° ·Ø315 L002
  • 4.
    Cutting Corner Appli- Corner Angle, Cutter Work Material Product Name • Shape Features Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron CarbonSteel Stainless Hardened Alloy Steel, Steel Steel NF10000 a Insert with PCD. High Feed Finishing High Feed Finishing High Feed Finishing for Aluminium Alloy for Aluminium Alloy a Suitable for high speed finishing of light alloys. ·Ø80 NF10000@ 0° ·Ø100 (Max. Depth of Cut : 6mm) 6 a Adjustable cutting ·Ø125 ^ L150 edge run-out 0° function. V10000 a Insert with PCD. a Light weight, strong aluminium alloy cutter body. ·Ø63 ·Ø80 V10000 1.5 0° a Anti-Fly insert mechanism (Max. Depth of Cut : 1.5mm) ·Ø100 enables high speed milling. ·Ø125 ^ L149 a Adjustable cutting edge run-out function. FF3000 a 11°positive insert. a 1000─3000mm/min high feed machining. a For finishing of steel ·Ø125 ·Ø160 FF3000@ 0.3 0° machining. ·Ø200 (Max. Depth of Cut : 0.3mm) a Adjustable cutting ·Ø250 ^ L151 edge run-out 90° function. FP490 a 11°positive insert. High Feed Cutting High Feed Cutting a Suitable for cast for Cast Iron iron finishing. ·Ø80 FP490@ 0.5 0° a Multi-insert design. a For high feed – ·Ø500 (Max. Depth of Cut : 0.5mm) cutting. ^ L152 90° a Easy tool exchange. FP590 a 11°positive insert. a Suitable for cast for Cast Iron iron finishing. ·Ø125 FP590@ 0.5 0° a Multi-insert design. Face Milling – (Max. Depth of Cut : 0.5mm) a For high feed ·Ø500 cutting. ^ L153 90° a Easy tool exchange. FE404 a 21°positive insert. for Aluminium Alloy a High rake and relief angle. FE404@ Finishing ·Ø100 4° a Suitable for light (Max. Depth of Cut : 9mm) – 9 alloy machining. ·Ø500 a Easy tool exchange. ^ L154 4° AJX a 15°positive insert. Cutting for Difficult- Multi Functional Multi Functional Multi Functional a High rigidity double ·Ø50 clamp structure. ·Ø63 AJX MILLING Milling a Suitable for high ·Ø80 ─ feed machining. ·Ø100 (Max. Depth of Cut : 2mm) 2 a With through ·Ø125 coolant holes. ^ L084 ·Ø160 a Special insert design with 3 cutting edges. a 11°positive insert. BRP a Round shape insert ·Ø40 with a strong BRP@ Milling cutting edge. ·Ø50 ─ a Wide range of tools ·Ø63 (Max. Depth of Cut : 8mm) 8 ·Ø80 available. ·Ø100 ^ L104 a Suitable for mould machining. Small OCTACUT a 20°positive insert. Insert Type ·Ø40 a For octagonal and ·Ø50 OCTACUT@ ·Ø63 round type inserts. Milling ·Ø80 ─ a Multi-functional Standard (Max. Depth of Cut : 9mm) 9 Insert Type ·Ø50 machining. ·Ø63 ·Ø80 ^ L095 ·Ø100 3° ·Ø125 ·Ø160 SG20 a 30°positive insert. to-cut Materials a High rake angle. ─ a Round shape insert with a strong ·Ø80 ·Ø100 SG20@ (Max. Depth of Cut : 8mm) 8 cutting edge. ·Ø125 a Suitable for difficult- ·Ø160 ^ L029 to-cut materials. L003
  • 5.
    INDEXABLE MILLING CLASSIFICATION Cutting Corner Appli- Corner Angle, Cutter Work Material Product Name • Shape Features Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron CarbonSteel Stainless Hardened Alloy Steel, Steel Steel VOX400 a Verticalinserts with high strength cutting ·Ø63 NEW ·Ø80 Cast Iron edge. ·Ø100 VOX400 10 0° a Economical 8 cutting ·Ø125 (Max. Depth of Cut : 10mm) edge inserts. ·Ø160 a Screw-on type. ·Ø200 ^ L030 ·Ø250 90° ASX400 a High tolerance M-class General Cutting General Cutting ·Ø50 inserts. ·Ø63 a Economical 4 cutting ·Ø80 ASX400 10 edge inserts. ·Ø100 0° ·Ø125 (Max. Depth of Cut : 10mm) a Curved cutting edge ·Ø160 ^ L032 and high rigidity holder. ·Ø200 a Screw-on type. ·Ø250 90° NSE300 a 20°positive insert. a Multi-insert design. ·Ø50 NSE300@ 12.5 a High rake angle. ·Ø63 a Enables highly ·Ø80 0° ·Ø100 (Max. Depth of Cut : 12.5mm) efficient machining. ·Ø125 ^ L038 ·Ø160 90° NSE400 a 20°positive insert. Heavy Cutting a Multi-insert design. a High rake angle. ·Ø80 NSE400@ 17 a Enables highly ·Ø100 0° ·Ø125 (Max. Depth of Cut : 17mm) efficient machining. ·Ø160 ^ L040 Shoulder Milling 90° APX3000 a High accuracy, high Multi Functional quality vertical wall. ·Ø32 a Low cutting force ·Ø40 APX3000@ Cutting ·Ø50 0° 10 insert. ·Ø63 (Max. Depth of Cut : 10mm) a With through air & ·Ø80 ^ L051 coolant holes. ·Ø100 90° APX4000 a High accuracy, high to Difficult-to-cut Material Cutting For Aluminium Alloy For Aluminium Alloy General Cutting ·Ø40 quality vertical wall. ·Ø50 0° a Low cutting force insert. ·Ø63 ·Ø80 APX4000@ (Max. Depth of Cut : 15mm) 15 a With through air & ·Ø100 coolant holes. ·Ø125 ^ L057 ·Ø160 90° AXD4000 a Low resistance chipbreaker. NEW a Low resistance insert 15.5 ·Ø50 AXD4000 MILLING and high rigidity design ·Ø63 0° for excellent performance. ·Ø80 (Max. Depth of Cut : 15.5mm) a For high-speed machining. ·Ø100 a Multi-functional machining. ·Ø125 ^ L064 90° AXD7000 a Low resistance chipbreaker. a Low resistance insert ·Ø50 AXD7000 21 and high rigidity design ·Ø63 0° for excellent performance. ·Ø80 (Max. Depth of Cut : 21mm) a For high-speed machining. ·Ø100 a Multi-functional machining. ·Ø125 ^ L067 90° a Curved cutting edge and BXD4000 Aluminium Alloy high rigidity holder produce high wall ·Ø40 accuracy. ·Ø50 BXD4000) 15 a Low resistance insert and ·Ø63 0° high rigidity design for ·Ø80 (Max. Depth of Cut : 15mm excellent performance. a With through coolant ·Ø100 ^ L072 holes to ensure smooth ·Ø125 90° chip discharge. a For high-speed machining. L004
  • 6.
    CLASSIFICATION OF SCREW-INTOOLS Product Name • Shape Corner Angle, Max. Depth of Cut Features Product Name • Shape Corner Angle, Max. Depth of Cut Features ASX400 a High tolerance M-class ARX a 15°positive, high inserts. tolerance M-class insert. a Economical 4 cutting a Effective for various edge inserts. machining applications. 10 a Curved cutting edge and a With through air & coolant high rigidity holder. holes. a Screw-on type. &16 ─&25 90° a Max. depth of cut 10mm. &32, &40 ^ L034 ^ L099 APX3000 a High accuracy, high SRF a S-shaped cutting edge quality vertical wall. NEW provides sharpness similar a Low cutting force insert. to that of solid ball nose a With through air & coolant end mills. 10 holes. a Highly accurate corner a Max. depth of cut 10mm. radius tolerance allows for &16 ─ &40 high precision finishing. a Carbide shank type available. 90° &10─&32 ^ L052 ^ L119 APX4000 a High accuracy, high SUF a Highly accurate corner quality vertical wall. NEW radius tolerance allows for a Low cutting force insert. high precision finishing. 15 a With through air & coolant a Seamless gash. holes. &20 ─ & 30 a Max. depth of cut 15mm. &25 ─ &40 90° ^ L058 ^ L123 AQX a The center bottom cutting SRM2 a Suitable for roughing to 7.4 ─ 18 edge enables drilling without semi-finishing of small previously formed hole. and medium moulds. a With through coolant holes. a High rigidity body design. a Max. depth of cut a Low resistance 7.4─18mm chipbreaker. &16─ &40 a Through coolant hole type. &16─&32 ^ L078 ^ L128 AJX a 13° and 15° positive inserts. PMC a For under-cutting trimed a High rigidity double clamp NEW part of press mould. structure. a 2 directional cutting with a Suitable for high feed large overhang. machining. &25 ─ & 40 2 MILLING a With through coolant holes. a Special insert design with 3 cutting edges. &16 ─ &40 ^ L088 ^ L142 L005
  • 7.
    INDEXABLE MILLING CLASSIFICATION Product Name • Shape Corner Angle, Max. Depth of Cut Features Product Name • Shape Corner Angle, Max. Depth of Cut Features ASX400 a High tolerance M-class SPX a Low cutting resistance inserts. due to the use of wavy 58 ─261 a Economical 4 cutting inserts. edge inserts. a Suitable for heavy cutting 10 a Curved cutting edge and due to holder rigidity. high rigidity holder. &50 a Screw-on type. 90° a Max. depth of cut 10mm. 90° ^ L034 &40 ─ &80 ^ L108 NSE300 NSE400 VFX6 12.5(NSE300) 17 (NSE400) a 20°positive insert. a Vertical inserts with high a Multi-insert design. NEW strength cutting edge. a High rake angle. a Screw-on type. 31─ 90 a Enables highly efficient a High efficiency milling machining. titanium alloys. a Max. depth of cut &63 ─&100 NSE300=12.5mm ^ L038 90° NSE400=17mm 90° ^ L040 &50 , &63 ^ L116 AXD4000 NEW a Low resistance chipbreaker. DCCC a Different helical flute AXD7000 a Low resistance insert and angles prevents high rigidity design for chattering. 21 27─93 excellent performance. a Suitable for heavy cutting a For high-speed machining. due to holder rigidity. a Multi-functional machining. &25─&50 a Max. depth of cut 21mm ^ L064 90° &32, &40 90° ^ L067 ^ L113 BXD4000 a Curved cutting edge and high rigidity ASX445 a Precision inexpensive holder produce high wall accuracy. moulded type 20°positive a Low resistance insert and high rigidity insert. design for excellent performance. 15 a Screw-on type. a With through coolant holes to ensure a A wide range of chip smooth chip discharge. 6 breakers. a For high-speed machining. a High rigidity due to a Max. depth of cut 15mm carbide shim. 45° 90° &20 ─ &40 a Max. depth of cut 6mm. ^ L074 ^ L012 &50─&80 APX3000 a High accuracy, high SE445 a 20°positive insert. quality vertical wall. a High rake angle. a Low cutting force insert. a High rigidity due to 10 a With through air & coolant carbide shim. 5.5 holes. a Max. depth of cut 5.5mm. a Max. depth of cut 10mm. &50─&80 &12 ─&63 45° 90° ^ L050 ^ L017 APX4000 a High accuracy, high AOX445 a Solid CBN octagonal MILLING APX4000 quality vertical wall. double sided insert. a Low cutting force insert. a Economical 16 cutting 15 a With through air & coolant edge inserts. (when the depth of cut is 3mm) holes. 8 a For high efficiency a Max. depth of cut 15mm. roughing through to &25 ─ &63 finishing. 45° ^ L056 90° a Easy operation and ^ L062 ^ L022 cleansing. (Short Edge Type) (Standard Edge Type) BAP3500 a High rake angle. AQX a The center bottom cutting a Contour machining is edge enables drilling without possible. previously formed hole. 11 a Through coolant type. a With through coolant holes. 17.6─55 7.4─23 a Max. depth of cut 11mm. a Max. depth of cut &16 ─&40 Standard Edge Type=55mm Short Edge Type=23mm 90° &16─&50 ^ L042 ^ L076 a 11° positive insert. AJX BAP300 a Inserts with wiper edges a 13° and 15° positive inserts. BAP300 produce optimal finished a High rigidity double clamp Long Cutting Edge surface. structure. a Suitable for high feed 9 a Multi insert design for high feed machining. machining. 2 BAP300 &10─&63 a With through coolant holes. BAP300 Long Cutting Edge a Special insert design with ^ L044 90° &20─&40 3 cutting edges. ^ L047 ^ L086 &16─&63 L006
  • 8.
    Product Name •Shape Corner Angle, Max. Depth of Cut Features Product Name • Shape Corner Angle, Max. Depth of Cut Features ARX a 15°positive, high PMF a 2 directional cutting with tolerance M-class insert. large overhang. a Effective for various a Excellent straightness. machining applications. a Excellent wall accuracy. a With through air & coolant &50 ─ &80 holes. &10 ─ &25 ^ L098 ^ L144 BRP a 11°positive insert. SRM2 a Suitable for roughing to a Round shape insert with semi-finishing of small a strong cutting edge. and medium moulds. a Wide range of tools a High rigidity body design. available. a Low resistance a Suitable for mould chipbreaker. machining. a Through coolant hole &12 ─ &63 type. ^ L102 ^ L126 &16 ─&30 OCTACUT a 20°positive insert. SRM2 & 40/ & 50 a Best for roughing of a For octagonal and round moulds. type inserts. a Low resistance a Multi-functional chipbreaker. machining. a Highly rigid body. 9 &32 ─ &63 &40, &50 3° ^ L094 ^ L132 BSP a For drilling, chamfering TRM4 a Large ball-nose end mill and copying. suitable for roughing of a Multi-functional end mill large mould. a Max. depth of cut 7mm. a Economical 3-corner-use &10─ &40 inserts. 7 a Curved cutting edge and rigid holder are stable in 45° heavy cutting. ^ L092 ^ L134 &40, &50 CESP•CFSP•CGSP a Covers 5 cutting modes. SRF•SRB a S-shaped cutting edge a Excellent sharpness with provides sharpness similar 11°positive inserts. to that of solid ball nose a 30°, 45° and 60° chamfer end mills. series. a Highly accurate corner &4 ─&32 radius tolerance allows for high precision finishing. 10.2(30°) 8.3(45°) 5.9(60°) 30° a Carbide shank type available. 45° ^ L136 60° ^ L118 &10─&32 TSMP a T-groove order number SUF a Highly accurate corner MILLING 14, 18 and 22 are NEW radius tolerance allows for 11 14 18 available. high precision finishing. a 86° rhombic shape 11° a Seamless gash. positive insert. &20 ─ &30 a Shoulder milling and inversed spot facing are also possible. ^ L137 &25─ &40 ^ L122 CBJP•CBMP a Capable of spot facing STLG a Grooving cutter for machining, boring and machining centers. interpolation. a The minimum cutting a For seat machining of diameter is &22 for internal hexagon socket head bolt grooving. (M8-M30). a The minimum groove width a 86°rhombic shape is 1.2 mm and the maximum 11°positive insert. groove depth is 4.5 mm. ^ L138 &14─ &48 ^ L141 &22, &38 PMR a 2 directional cutting with KSMG a Side face grooving tool for large overhang. machining centers. a Horizontal feed cutting a The minimum cutting and oblique cutting are diameter is &25mm for also possible. internal grooving. a Unique shape of curved a For groove widths of edge gives high rigidity 1.25mm─ 6.3mm. 17 and low resistance. &25, &40 ^ L145 &50 ─ &80 ^ L139 L007
  • 9.
    INDEXABLE MILLING CLASSIFICATION NEW ASX400 NSE300 APX3000 APX4000 BAP300 BAP300 BAP3500 AXD4000 BXD4000 SPX ASX445 SE445 AOX445 Product Name NSE400 APX4000 Long Cutting Edge Long Cutting Edge AXD7000 DCCC VFX6 NEW ^ L108 Cutting Mode ^ L038 ^ L050 ^ L064 L113 ^ L034 L040 L056 ^ L062 ^ L044 ^ L047 ^ L042 L067 ^ L074 L116 ^ L012 ^ L017 ^ L022 Slot Milling Shoulder Milling Spot Milling Pocket Milling Chamfer Milling Radius Milling MILLING Drilling Copy Milling Face Milling L008
  • 10.
    AQX AJX ARX BRP OCTACUT BSP CESP TSMP CBJP PMF SRM2 SRF KSMG MULTI MULTI MULTI MULTI MULTI CFSP CBMP PMR TRM4 SRB STLG FUNCTIONAL FUNCTIONAL FUNCTIONAL FUNCTIONAL FUNCTIONAL CGSP PMC SUF TYPE TYPE TYPE TYPE TYPE NEW NEW ^ L144 ^ L126 L145 L132 ^ L118 ^ L139 ^ L076 ^ L084 ^ L098 ^ L102 ^ L094 ^ L092 ^ L136 ^ L137 ^ L138 L142 L134 L122 L141 MILLING L009
  • 11.
    INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing ASX445 Fig.1 øD12 Fig.2 øD12 øD9 øD9 L8 L8 ø50 W1 ø80 W1 ø63 ø100 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel L7 L7 ø125 L1 L1 ø160 ap ap øD8 øD8 øD1 45° øD1 45° a Precision inexpensive mould- øD2 øD2 ed type 20°positive insert. Fig.3 øD12 ø101.6 Fig.4 øD12 ø177.8 a Screw-on type. ø200 øD9 ø315 ø101.6 M16 ø18 øD9 L8 W1 a A wide range of chip ø250 L8 M20 W1 ø18 ø22 breakers. L7 L7 L1 a High rigidity due to carbide L1 ap ap shim. øD8 øD8 øD1 45° øD2 øD1 45° C H :45° øD2 A.R :+20° ─ +23° T :+4°49′─+9°53′ Right hand tool holder only. y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′─ +23°02′ Stock Number Dimensions (mm) Tool Max. Type Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (Fig.) (kg) ap (mm) ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 R08004C a 4 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 Coarse Pitch R10005D a 5 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 R12506E a 6 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 R16007F a 7 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 R20008K a 8 200 212.9 63 47.625 35 140 175 25.4 14 7.9 6 3 R25010K a 10 250 262.9 63 47.625 35 180 220 25.4 14 12.9 6 3 R31514P a 14 315 327.9 63 47.625 40 245 285 25.4 14 22.4 6 4 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08006C a 6 80 93.2 50 25.4 26 38 56 9.5 6 1.0 6 2 R10007D 7 100 113.2 50 31.75 32 45 70 12.7 8 1.7 6 2 Fine Pitch a R12508E a 8 125 138.0 63 38.1 35 60 80 15.9 10 2.8 6 2 R16010F a 10 160 173.0 63 50.8 38 80 100 19.1 11 4.6 6 2 R20012K a 12 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 R25014K a 14 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 R31518P a 18 315 327.9 63 47.625 40 245 285 25.4 14 22.2 6 4 MILLING ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08008C a 8 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 Extra Fine Pitch R10010D a 10 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 R12512E a 12 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 R16016F a 16 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 R20020K a 20 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 R25024K a 24 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 R31528P a 28 315 327.9 63 47.625 40 245 285 25.4 14 21.8 6 4 SPARE PARTS z Tool Holder z x *c * Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) x Insert ASX445 STASX445N WCS503507H TPS35 TIP15T HKY35R c * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. L010
  • 12.
    Fig.1 øD12 Fig.2 øD12 ø50 ø80, ø100 only ø125 øD9 øD9 L8 ø63 W1 W1 L8 ø80 L7 ø100 L7 L1 L1 ap ap øD8 øD8 45° øD1 øD1 45° øD2 øD2 Fig.3 øD12 Fig.4 øD12 ø160 øD9 ø200 ø177.8 (ø315 only) L8 W1 ø250 ø101.6 ø22 (ø315 only) ø315 øD9 L8 ø18 L7 W1 L1 For metric arbor L7 L1 ap ap The cutter bore diameter D9 is indicated in millimetre. øD8 øD8 øD1 45° øD1 45° C H :45° øD2 øD2 A.R :+20° ─ +23° T :+4°49′─+9°53′ y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′─ +23°02′ Right hand tool holder only. Stock Number Dimensions (mm) Tool Max. Type Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (Fig.) (kg) ap (mm) ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 -080A04R a 4 80 93.2 50 27 22 13.5 56 12.4 7 1.0 6 1 Coarse Pitch -100A05R a 5 100 113.2 50 32 25 17.5 70 14.4 8 1.6 6 1 -125B06R a 6 125 138.0 63 40 32 56 80 16.4 9 2.4 6 2 -160C07R a 7 160 173.0 63 40 29 56 100 16.4 9 3.9 6 3 -200C08R a 8 200 212.9 63 60 32 135 155 25.7 14 6.7 6 4 -250C10R a 10 250 262.9 63 60 32 174 200 25.7 14 10.5 6 4 -315C14R a 14 315 327.9 80 60 57 256.8 285 25.7 14 22.4 6 4 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -080A06R a 6 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 -100A07R 7 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 Fine Pitch a -125B08R a 8 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 -160C10R a 10 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 -200C12R a 12 200 212.9 63 60 32 135 155 25.7 14 5.8 6 4 -250C14R a 14 250 262.9 63 60 32 174 200 25.7 14 10.6 6 4 -315C18R a 18 315 327.9 80 60 57 256.8 285 25.7 14 22.2 6 4 MILLING ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -080A08R a 8 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 Extra Fine Pitch -100A10R a 10 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 -125B12R a 12 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 -160C16R a 16 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 -200C20R a 20 200 212.9 63 60 32 135 155 25.7 14 6.5 6 4 -250C24R a 24 250 262.9 63 60 32 174 200 25.7 14 10.3 6 4 -315C28R a 28 315 327.9 80 60 57 256.8 285 25.7 14 21.8 6 4 SPARE PARTS P001 TECHNICAL DATA Q001 L011
  • 13.
    INDEXABLE MILLING øD2 øD1 øD4 45° ap L2 L1 Right hand tool holder only. y SHANK TYPE Stock Number Dimensions (mm) Max. Depth of Cut Order Number R of Teeth D1 D2 L1 D4 L2 ap (mm) ASX445R503S32 a 3 50 63.0 125 32 40 6 634S32 a 4 63 75.9 125 32 40 6 804S32 a 4 80 93.2 125 32 40 6 SPARE PARTS z Tool Holder z x *c * Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) x Insert ASX445 STASX445N WCS503507H TPS35 TIP15T HKY35R c * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 MILLING a : Inventory maintained in Japan. (10 inserts in one case) (CBN and PCD inserts are available in 1 piece in one case) L012
  • 14.
    INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide Dimensions (mm) For Aluminium Alloy Roughing For Cast Iron Medium─Heavy Cutting Light─Semi-Heavy Cutting Finish─Light Cutting Application Honing Class MC5020 VP30RT VP15TF NX4545 Shape Order Number Geometry F7030 HTi10 D1 S1 F1 Re JL Breaker Re SEET13T3AGEN-JL E E a a a a 13.4 3.97 1.9 1.5 F1 Re 45° 20° D1 S1 JM Breaker SEMT13T3AGSN-JM M S Re a a a a a 13.4 3.97 1.9 1.5 F1 Re 45° 20° D1 S1 JH Breaker Re SEMT13T3AGSN-JH M S a a a a 13.4 3.97 1.9 1.5 F1 Re 45° 20° D1 S1 FT Breaker Re F1 SEMT13T3AGSN-FT M S a 13.4 3.97 1.9 1.5 Re 45° 20° D1 S1 JP Breaker SEGT13T3AGFN-JP G F a 13.4 3.97 2.2 − F1 45° 20° D1 S1 WIPER INSERTS Cermet Carbide CBN PCD Dimensions (mm) Honing HTi05T NX2525 MB710 MD220 Shape Order Number Geometry MILLING L1 L2 S1 F1 Re 20° WEEW13T3AGER8C E a 16.48 16.60 3.97 8.2 1.5 R500 13T3AGTR8C T a 16.48 16.60 3.97 8.1 1.5 L2 29° F1 Re L1 S1 WEEW13T3AGFR3C F a 16.48 16.60 3.97 3.0 1.5 13T3AGTR3C T 16.48 16.60 3.97 3.0 1.5 L2 a 29° F1 Re L1 S1 SPARE PARTS P001 TECHNICAL DATA Q001 L013
  • 15.
    INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS Cutting Speed Finish ─ Light Cutting Light─Semi-Heavy Cutting Medium ─ Heavy Cutting Work Material Hardness Grade (m/min) Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker P F7030 280 (210 ─ 350) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH VP15TF 250 (200 ─ 300) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH Mild Steel < 180HB VP30RT 230 (180 ─ 280) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH NX4545 180 (130 ─ 230) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ F7030 250 (200 ─ 300) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH VP15TF 220 (170 ─ 270) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH 180 ─ 280HB VP30RT 200 (150 ─ 250) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH NX4545 150 (120 ─ 180) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ Carbon Steel Alloy Steel F7030 180 (130 ─ 230) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH VP15TF 140 (100 ─ 180) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH 280 ─ 350HB VP30RT 120 (80 ─ 160) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH NX4545 100 (80 ─ 120) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ M VP15TF 220 (170 ─ 270) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH Stainless Steel < 270HB VP30RT 200 (150 ─ 250) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH NX4545 150 (120 ─ 180) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ JH K MC5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) FT F5010 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH Cast Iron Tensile Strength Ductile Cast Iron < 450MPa F5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) FT VP15TF 180 (130 ─ 250) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM 0.3 (0.2 ─ 0.4) JH N Aluminium Alloy ─ HTi10 300 ─ 0.15 (0.1─0.2) JP 0.2 (0.1 ─ 0.3) JP 0.3 (0.2 ─ 0.4) JP S Heat Resistant Alloy (Inconel, Waspaloy etc.) ─ VP15TF 40 (20 ─ 50) 0.15 (0.1─0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ H Hardened Steel 40 ─55HRC VP15TF 80 (60 ─ 100) 0.1 (0.05─0.15) JL 0.15 (0.1 ─ 0.2) JM 0.2 (0.1 ─ 0.3) JH aRevolution (min -1) =(1000 x Cutting Speed)u(3.14 x & D1) aTable Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution INSTRUCTIONS FOR USING INSERTS MILLING y Instructions for use of the JP breaker y Instructions for use of wiper inserts ● The JP breaker has sharp cutting edges. ● Wiper inserts for the ASX445 are Wear gloves when handling. single-cornered. ● When machining aluminium alloy, welding to ● When installing the wiper insert, the cutting edge tends to occur, often leading place the insert so that the cutting to insert failure. To prevent this, wet cutting is edge is located as shown. recommended. L014
  • 16.
    FEATURES y STABLE, LONGTOOL LIFE, HIGH ACCURACY BODY A carbide shim with Mitsubishi's proprietary The cutter body is made from a special The ASX cutter uses screw-on type inserts Anti-Fly Insert (AFI) mechanism provides alloy that provides high strength at high that allow easy clamping of the inserts with excellent insert location characteristics, temperature. A special surface treatment high location precision. Indexing of the permitting stable cutting even under high improves the corrosion resistance. inserts can be load conditions. performed without completely removing the screw. y EFFECTIVE FOR VARIOUS MACHINING APPLICATIONS a Coarse Pitch Type a Fine Pitch Type a Extra Fine Pitch Type 1. The 1st recommendation 1. The 1st recommen- 1. The 1st recommen- for cutting steel and dation type for cast dation for cast iron. stainless steel. iron, hardened steel 2. For cutting 2. For deep cutting and high and heat-resistant operations where feed rates with large- alloys. chip dischange volume chip discharge. 2. For shallow cutting volume is small and 3. Longer overhang possible with low feed rates high table feed is for relatively low machining and low-volume chip desired. rigidity. discharge. y CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS Finish to Light to Medium to Aluminium alloy Rough cutting JL Light cutting Breaker JM Semi-Heavy cutting Breaker JH Heavy cutting Breaker JP cutting Breaker FT for cast iron Breaker High accuracy insert with High accuracy M class High accuracy M class High accuracy insert with High accurate M class ground-finished periphery. insert. For a wide range insert. Strong cutting ground-finished periphery.Large inserts. Higher fracture- Large rake angle leading of workpiece materials edge for high fracture rake angle and mirror-finished rake resistant flat-top inserts. to low cutting resistance. and cutting conditions. resistance. face for sharp cutting performance and high welding resistance. zWorkpiece rigidity is zGeneral cutting. zInterrupted cutting. zGeneral cutting of zFor rough machining low. xScaling. aluminium alloy. of scaled cast iron. xHigh feed cutting. y INSERT GRADES FOR A WIDE RANGE OF MATERIALS MILLING P Carbon Steel • Alloy Steel M Stainless Steel K Cast Iron • Ductile Cast Iron N Aluminium Alloy S Heat Resistant Alloy H Hardened Steel High F7030 F7030 MC5020 VP30RT HTi10 Cutting Speed VP15TF VP15TF VP15TF VP15TF VP30RT VP15TF Low Cutting Cutting Cutting Cutting Cutting Cutting Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable (Note) When machining steel or stainless steel where the emphasis is on surface finish, use cermet grade NX4545. Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting L015
  • 17.
    INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing SE445 Fig.1 ø80 øD9 W1 Fig.2 ø125 øD9 W1 L8 L8 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø100 ø160 L7 L7 L1 L1 øD8 øD8 ap ap øD1 45° øD1 45° øD7 øD7 a 20°positive insert. a High rake angle. Fig.3 Fig.4 ø177.8 ø101.6 ø101.6 ø200 ø315 a High rigidity due to ø250 øD9 ø18 øD9 ø18 ø22 L8 W1 W1 L8 carbide shim. L7 L7 L1 L1 øD8 øD8 ap ap øD1 45° øD1 45° C H :45° øD7 øD7 A.R :+19° T :+13° y ARBOR TYPE R.R :-2° I :+15° Right hand tool holder only. Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R L of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) SE445R/L0304C a r 4 80 102.2 50 25.4 26 13 9.5 6 1.6 5.5 1 0405D a r 5 100 121.7 63 31.75 32 17 12.7 8 2.7 5.5 1 Coarse Pitch 0506E a r 6 125 146.2 63 38.1 38 60 15.9 10 3.5 5.5 2 0608F a r 8 160 181.1 63 50.8 38 80 19.1 11 5.6 5.5 2 0810K a r 10 200 222.4 63 47.625 35 140 25.4 14 7.8 5.5 3 1012K a r 12 250 273.2 63 47.625 35 180 25.4 14 12.7 5.5 3 1214P a r 14 315 338.9 63 47.625 40 245 25.4 14 22.3 5.5 4 SE445R/L0306C a r 6 80 102.2 50 25.4 26 13 9.5 6 1.6 5.5 1 Close Pitch 0407D a r 7 100 121.7 63 31.75 32 17 12.7 8 2.7 5.5 1 0509E a r 9 125 146.2 63 38.1 38 60 15.9 10 3.5 5.5 2 0611F a r 11 160 181.1 63 50.8 38 80 19.1 11 5.6 5.5 2 SPARE PARTS Insert z x c v b * Tool Holder x Number Clamp Locator Shim Wedge-T Wedge-S Wrench Set Bolt z Screw MILLING SE445R/L0304C HSC12035 c 0306C b SE445R/L0405D 0407D SPSE445R/L STSE445R/L CWSE445TR/L CWSE445SN LS15T TKY25T HSC16035 v SE445R/L0506E ─ ― SE445R/L1214P * Clamp Torque (N • m) : LS15T=8.5 RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution a : Inventory maintained in Japan. r : Non stock, produced to order only. L016 (10 inserts in one case) (PCD inserts are available in 1 piece in one case.)
  • 18.
    L4 øD1 øD4 45° L5 L6 5.5 (Max. Depth of Cut) L2 L1 y SHANK TYPE Right hand tool holder only. * Number of Teeth Stock Dimensions (mm) Order Number R D1 L1 D4 L2 L4 L5 L6 Locator Wedge-T Wedge-S Shim Clamp Wrench Insert Screw SE445R504S32 a 4 50 125 32 45 36 14 19 SPSE445R CWSE445TR CWSE445SN STSE445R LS10T TKY25T SEC/E/KN 634S32 a 4 63 125 32 45 36 14 19 SPSE445R CWSE445TR CWSE445SN STSE445R LS10T TKY25T 1203AFoN1 804S42 a 4 80 145 42 45 40 14 19 SPSE445R CWSE445TR CWSE445SN STSE445R LS15T TKY25T * Clamp Torque (N • m) : LS10T=8.5, LS15T=8.5 INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide PCD Dimensions (mm) Honing Class MC5020 VP15TF NX2525 NX4545 Shape Order Number Geometry UTi20T MD220 F7030 HTi10 D1 S1 F1 Re SECN1203AFTN1 C T a 12.7 3.18 1.4 1.0 1203AFFR1 C F a 12.7 3.18 1.4 1.0 SEEN1203AFFN1 E F a 12.7 3.18 1.4 1.0 F1 1203AFEN1 E E a 12.7 3.18 1.4 1.0 F1 MD220 1203AFTN1 E T a a 12.7 3.18 1.4 1.0 1203AFSN1 E S a a 12.7 3.18 1.4 1.0 Re 45° SEKN1203AFSN1 K S a 12.7 3.18 1.4 ─ D1 S1 20° 1203AFTN1 K T a 12.7 3.18 1.4 ─ MILLING 1203AFTN K T a 12.7 3.18 1.7 1.0 INSERTS WITH BREAKER WIPER INSERTS P Steel Cermet Carbide Work Honing M Stainless Steel Class NX2525 Material HTI05T Shape Order Number Geometry K Cast Iron Coated Class MC5020 WEC42AFFR5C C F VP15TF a Shape Order Number F7030 R500 42AFER5C C E a 15.33 R1 45° 20° 42AFTR5C C T a R1 SEER1203AFEN-JS E a a a 5 R1 1.4 12.7 3.18 20° WEC42AFER10C C E a 45° R500 18.816 R1 45° 12.7 3.18 20° R1 10 12.7 3.18 SPARE PARTS P001 TECHNICAL DATA Q001 L017
  • 19.
    INDEXABLE MILLING FACE MILLING <HEAVY CUTTING> Finishing Roughing SE545 Fig.1 ø100 øD9 W1 Fig.2 ø125 øD9 W1 L8 L8 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø160 L7 L7 L1 L1 øD8 øD8 ap ap øD1 45° øD1 45° øD7 øD7 a 20°positive insert. Fig.3 ø101.6 a High rake angle. ø200 øD9 ø18 L8 ø250 W1 a High rigidity due to carbide shim. L7 L1 øD8 ap øD1 45° C H :45° øD7 A.R :+19° T :+13° Right hand tool holder only. R.R :-2° I :+15° Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) SE545R0405D a 5 100 124.9 63 31.75 32 17 12.7 8 2.9 7.5 1 Coarse Pitch 0506E a 6 125 149.8 63 38.1 38 60 15.9 10 3.7 7.5 2 0608F a 8 160 184.7 63 50.8 38 80 19.1 11 5.9 7.5 2 0810K a 10 200 225.7 63 47.625 35 140 25.4 14 8.2 7.5 3 1012K a 12 250 276.3 63 47.625 35 180 25.4 14 13.4 7.5 3 SPARE PARTS Insert x z x c v b * Tool Holder z Number Clamp Locator Shim Wedge-T Wedge-S Wrench Set Bolt c Screw SE545R0405D HSC16035 b SE545R0506E SPSE545R STSE545R CWSE545TR CWSE545SN LS15T TKY25T v ─ ― SE545R1012K * Clamp Torque (N • m) : LS15T=8.5 MILLING RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution a : Inventory maintained in Japan. (10 inserts in one case) L018
  • 20.
    INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide Dimensions (mm) Honing Class MC5020 Shape Order Number Geometry VP15TF NX2525 NX4545 UTi20T D1 S1 F1 Re F7030 HTi10 SECN1504AFTN1 C T a 15.875 4.76 1.4 1.0 SEEN1504AFFN1 E F a 15.875 4.76 1.4 1.0 1504AFEN1 E E a 15.875 4.76 1.4 1.0 F1 1504AFTN1 E T a a 15.875 4.76 1.4 1.0 1504AFSN1 E S a a 15.875 4.76 1.4 1.0 Re 45° 20° SEKN1504AFTN1 K T a 15.875 4.76 1.4 ─ D1 S1 1504AFSN1 K S a 15.875 4.76 1.4 ─ 1504AFTN K T a 15.875 4.76 1.7 1.0 INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round Coated Dimensions (mm) Honing Class MC5020 Shape Order Number Geometry D1 S1 F1 Re F7030 SEER1504AFEN-JS E E a a 15.875 4.76 1.4 1.0 F1 Re 45° 20° D1 S1 MILLING WIPER INSERTS Cermet Carbide Dimensions (mm) Honing Class Shape Order Number Geometry NX2525 HTi05T L1 L2 S1 Re WEC53AFER5C C E a 15.875 18.505 4.76 1.0 R500 Re 45° 53AFTR5C C T 15.875 18.505 4.76 1.0 L2 a Re 20° 5 L1 S1 SPARE PARTS P001 TECHNICAL DATA Q001 L019
  • 21.
    INDEXABLE MILLING FACE MILLING <HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing AHX640W Fig.1 øD12 Fig.2 øD12 øD9 øD9 ø80 ø100 L8 L8 W1 W1 ø125 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø160 L7 L7 L1 L1 ap øD8 40° øD8 ap øD1 øD1 40° a Heptagonal double øD2 øD2 sided insert. Fig.3 øD12 Fig.4 øD12 ø177.8 ø101.6 a Economical 14 cutting ø200 øD9 ø18 ø315 ø101.6 ø250 ø18 ø22 L8 øD9 W1 edge inserts. L8 W1 L7 a Multi insert design for L1 L7 L1 high feed machining. øD8 ap øD8 40° 40° ap øD1 øD1 C H :40° øD2 øD2 A.R :-6° T :+10° R.R :-4° I :+9°─ +10° (T,I : When using the MK breaker insert) Right hand tool holder shown. Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R L of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (Fig.) (kg) ap (mm) AHX640WR/L08008C a a 8 80 92.6 50 25.4 26 13 56 9.5 6 1.5 6 1 Extra Fine Pitch Type 10010D a a 10 100 112.6 50 31.75 32 45 70 12.7 8 2.1 6 2 12512E a a 12 125 137.6 63 38.1 35 56 80 15.9 10 3.5 6 2 16016F a a 16 160 172.6 63 50.8 38 72 100 19.1 11 5.6 6 2 20020K a a 20 200 212.6 63 47.625 35 140 175 25.4 14.22 9.0 6 3 25024K a a 24 250 262.6 63 47.625 35 180 220 25.4 14.22 14.4 6 3 31528P a a 28 315 327.6 63 47.625 40 225 285 25.4 14.22 23.8 6 4 AHX640WR/L08010C a a 10 80 92.6 50 25.4 26 13 56 9.5 6 1.5 6 1 Super Extra Fine Pitch Type 10014D a a 14 100 112.6 50 31.75 32 45 70 12.7 8 2.1 6 2 12518E a a 18 125 137.6 63 38.1 35 56 80 15.9 10 3.5 6 2 16022F a a 22 160 172.6 63 50.8 38 72 100 19.1 11 5.6 6 2 20028K a a 28 200 212.6 63 47.625 35 140 175 25.4 14.22 9.0 6 3 25036K a a 36 250 262.6 63 47.625 35 180 220 25.4 14.22 14.4 6 3 31544P a a 44 315 327.6 63 47.625 40 225 285 25.4 14.22 23.8 6 4 MILLING INSERTS RECOMMENDED CUTTING CONDITIONS Coated Tensile Cutting Speed Feed per Tooth Work Material Grade (m/min) (mm/tooth) Strength Honing Class Shape Order Number Geometry MC5020 K 300 0.3 < 200MPa Gray (250─350) (0.2 ─0.4) Cast Iron 250─ 350 220 0.3 MK Breaker NNMU200608ZEN-MK M E a MPa (150─300) (0.2 ─0.4) MC5020 200 0.2 Ductile < 450MPa (150─250) (0.1 ─0.3) R0.8 Cast 1 500─ 800 170 0.2 ø20 6.55 Iron MPa (150─200) (0.1 ─0.3) HK Breaker NNMU200608ZEN-HK M E a Super extra fine pitch 1 R0.8 ø20 6.55 Extra fine pitch Wiper WNEU2006ZEN7C-WK E E a General Cutting Unstable Cutting 7.4 High Low Machine rigidity 7.4 R0.8 ø20 6.55 (Note) When the workpiece has poor clamping rigidity and the tool overhang is long, reduce the cutting speed and feed by 20 ─ 30%. a : Inventory maintained in Japan. (10 inserts in one case) L020
  • 22.
    Fig.1 øD12 Fig.2 øD12 øD9 øD9 ø80 ø100 L8 L8 W1 W1 ø125 L7 L7 L1 L1 ap øD8 40° øD8 ap øD1 øD1 40° øD2 øD2 Fig.3 øD12 Fig.4 øD12 ø66.7 ø177.8 (ø315 only) ø160 ø200 ø101.6 øD9 ø14 ø250 ø18 ø22 L8 W1 øD9 L8 ø315 W1 For metric arbor L7 L7 L1 The cutter bore diameter D9 is indicated in millimetre. L1 ap øD8 øD8 40° ap øD1 40° øD1 C H :40° øD2 øD2 A.R :-6° T :+10° R.R :-4° I :+9°─ +10° (T,I : When using the MK breaker insert) Right hand tool holder shown. Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R L of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (Fig.) (kg) ap (mm) AHX640W-080A08R/L a a 8 80 92.6 50 27 23 13 56 12.4 7 1.5 6 1 Extra Fine Pitch Type -100B10R/L a a 10 100 112.6 50 32 32 45 70 14.4 8 2.1 6 2 -125B12R/L a a 12 125 137.6 63 40 32 56 80 16.4 9 3.1 6 2 -160C16R/L a a 16 160 172.6 63 40 29 56 100 16.4 9 5.6 6 3 -200C20R/L a a 20 200 212.6 63 60 32 135 155 25.7 14 8.0 6 4 -250C24R/L a a 24 250 262.6 63 60 32 180 200 25.7 14 12.6 6 4 -315C28R/L a a 28 315 327.6 80 60 57 225 285 25.7 14 31.5 6 4 AHX640W-080A10R/L a a 10 80 92.6 50 27 23 13 56 12.4 7 1.5 6 1 Super Extra Fine Pitch Type -100B14R/L a a 14 100 112.6 50 32 32 45 70 14.4 8 2.1 6 2 -125B18R/L a a 18 125 137.6 63 40 32 56 80 16.4 9 3.1 6 2 -160C22R/L a a 22 160 172.6 63 40 29 56 100 16.4 9 5.6 6 3 -200C28R/L a a 28 200 212.6 63 60 32 135 155 25.7 14 8.0 6 4 -250C36R/L a a 36 250 262.6 63 60 32 180 200 25.7 14 12.6 6 4 -315C44R/L a a 44 315 327.6 80 60 57 225 285 25.7 14 31.5 6 4 MILLING SPARE PARTS * Tool Holder Number Wedge Clamp Screw Wrench AHX640W Type CWAHX640WN LS0622T TKY15T * Clamp Torque (N • m) : LS0622T=6.0 SPARE PARTS P001 TECHNICAL DATA Q001 L021
  • 23.
    INDEXABLE MILLING FACE MILLING <HIGH EFFICIENCY CUTTING FOR CAST IRON> Finishing Roughing AOX445 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 ø63 øD9 Fig.2 ø80 ø100 ø125 ø160 a Solid CBN octagonal double (Max. Depth of Cut) (Max. Depth of Cut) sided insert. a Economical 16 cutting edge inserts. Fig.3 ø200 (when the depth of cut is 3mm) a For high efficiency roughing through to finishing. a Easy operation and cleansing. (Max. Depth of Cut) C H :45° A.R :-5° T :-9°─ -6° y ARBOR TYPE R.R :-9°─ -6° I :-5° Right hand tool holder shown. Max. Max. Stock Dimensions (mm) Tool Depth of Cut Allowable of Teeth Number Type Weight (mm) Revolution Type Order Number (Fig.) R L D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg) A1 ap (min-1) AOX445-063A04R/L a r 4 63 70.8 40 22 20 11 50 10.4 6.3 0.6 3 8 12000 1 Coarse Pitch R/L08006C a r 6 80 87.8 50 25.4 26 38 60 9.5 6 1.2 3 8 11000 2 R/L10008D a r 8 100 107.8 50 31.75 32 45 70 12.7 8 1.8 3 8 9300 2 R/L12510E a r 10 125 132.8 63 38.1 35 60 80 15.9 10 3.0 3 8 8300 2 R/L16012F a r 12 160 167.8 63 50.8 38 80 100 19.1 11 4.9 3 8 7200 2 R/L20012K r r 12 200 207.8 63 47.625 35 140 175 25.4 14.22 8.7 3 8 6400 3 (Note) When machining with a depth of cut of 8mm, 16 corners cannot be used. (Max. Depth of Cut) y SHANK TYPE Right hand tool holder shown. Max. Max. Stock Dimensions (mm) Tool of Teeth Number Depth of Cut Allowable Type Order Number Weight (mm) Revolution R L D1 D2 L1 D4 L2 (kg) A1 ap (min-1) MILLING AOX445R/L503S32 3 50 57.8 125 32 40 1.1 3 8 13000 Coarse Pitch a r R/L634S32 a r 4 63 70.8 125 32 40 1.4 3 8 12000 SPARE PARTS * Tool Holder Number Wedge Clamp Screw Wrench AOX445 CWAOX445N LS15T TKY25T Clamp Torque (N • m) : LS15T=8.0 * INSERTS RECOMMENDED CUTTING CONDITIONS CBN Tensile Cutting Speed Feed per Tooth Work Material Grade (m/min) (mm/tooth) Strength Class BC5030 Order Number Geometry K < 200MPa Gray BC5030 1000 0.1 Cast Iron 250─ 350 (800─1500) (0.05─ 0.15) SL-ONEN120404ASN E a MPa Note) Dry cutting is recommended. a : Inventory maintained in Japan. r : Non stock, produced to order only. L022 (CBN inserts are available in 1 piece in one case.)
  • 24.
    FACE MILLING <HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing FBP415 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 ø80 ø125 ø100 ø160 a 11°positive insert. a Large axial angle prevents chattering. a Multi insert design. a For high feed cast iron machining. Right hand tool holder only. y & 80─ & 100 y & 125 ─ & 315 C H :15° C H :15° A.R :+13° T :+2° A.R :+13° T :+4° R.R :-2° I :+13° R.R :+1° I :+12° Tool Max. Stock Number Dimensions (mm) Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) FBP415R0308C a 8 80 85.2 50 25.4 26 13 9.5 6 1.5 8.5 1 0410D a 10 100 105.2 63 31.75 32 17 12.7 8 2.7 8.5 1 0514E a 14 125 130.4 63 38.1 38 60 15.9 10 3.6 8.5 2 0618F a 18 160 165.3 63 50.8 38 80 19.1 11 5.8 8.5 2 INSERTS RECOMMENDED CUTTING CONDITIONS Coated Carbide CBN Tensile Cutting Speed Feed per Tooth Work Material Grade (m/min) (mm/tooth) Strength Honing Class MC5020 HTi05T Order Number Geometry MB710 K 100 0.2 HTi10 < 200MPa HTi10 (80─125) (0.1─ 0.3) Gray MC5020 150 0.2 SPEN1203EEER1 E a a Cast Iron 250─350 (100─200) (0.1─0.3) E MPa 1203EETR1 T a MB710 500 0.15 (300─900) (0.05 ─0.25) SPNN1203EEER1 N E a a 80 0.15 < HTi10 (60─100) (0.1─ 0.2) FCD450 < 450MPa SPER1203EEER-JS E E a (JIS) 125 0.2 Ductile MC5020 (100─150) (0.1─0.3) Cast Iron 110 0.2 MC5020 MILLING > (80─150) (0.1 ─0.3) 500─800 FCD500 MPa 200 0.15 (JIS) MB710 (100─300) (0.05 ─0.25) WPC42EEER10C C E a a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS * * Tool Holder Number Clamp Shim Wrench Wrench Shim Wedge-T Set Bolt Screw Screw (Clamp Screw) (Shim) FBP415R0308C ─ FBP415R0410D HSC16035 STSP415R CWSP415TR LS10T TS32 TKY25T TKY08F FBP415R0514E ─ FBP415R0618F * Clamp Torque (N • m) : LS10T=8.5, TS32=1.0 a : Inventory maintained in Japan. SPARE PARTS P001 (10 inserts in one case) (CBN inserts are available in 1 piece in one case.) TECHNICAL DATA Q001 L023
  • 25.
    INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing SE415 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 øD9 øD9 W1 W1 L8 L8 L7 L7 a 20°positive insert. L1 L1 a High rake angle. øD8 øD8 a High rigidity due to ap ap øD1 15° øD1 15° øD7 øD7 carbide shim. Right hand tool holder only. C H :15° A.R :+19° T :+11° R.R :+5° I :+17° Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) SE415R0304C a 4 80 87.4 50 25.4 26 13 9.5 6 1.3 8.5 1 Coarse Pitch 0405D a 5 100 107.2 63 31.75 32 17 12.7 8 2.5 8.5 1 0506E a 6 125 131.9 63 38.1 38 60 15.9 10 3.4 8.5 2 0608F a 8 160 166.7 63 50.8 38 80 19.1 11 5.6 8.5 2 SE415R0306C a 6 80 87.4 50 25.4 26 13 9.5 6 1.3 8.5 1 Close Pitch 0407D a 7 100 107.2 63 31.75 32 17 12.7 8 2.5 8.5 1 0509E a 9 125 131.9 63 38.1 38 60 15.9 10 3.4 8.5 2 0611F a 11 160 166.7 63 50.8 38 80 19.1 11 5.6 8.5 2 SPARE PARTS z x c v b * x Tool Holder Insert Number Clamp c Locator Shim Wedge-T Wedge-S Wrench Set Bolt Screw SE415R0304C HSC12035 z 0306C MILLING SE415R0405D 0407D SPSE415R STSE415R CWSE445TR CWSE445SN LS15T TKY25T HSC16035 v SE415R0506E b ─ ― SE415R0611F * Clamp Torque (N • m) : LS15T=8.5 RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution a : Inventory maintained in Japan. r : Non stock, produced to order only. L024 (10 inserts in one case) (PCD inserts are available in 1 piece in one case)
  • 26.
    INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide PCD Dimensions (mm) Honing Class MC5020 VP15TF NX2525 NX4545 UTi20T MD220 Shape Order Number Geometry F7030 HTi10 D1 S1 F1 Re SECN1203EFFR1 C F a 12.7 3.18 1.4 1.0 1203EFTR1 C T a 12.7 3.18 1.4 1.0 SEEN1203EFFR1 E F a 12.7 3.18 1.4 1.0 F1 1203EFER1 E E a 12.7 3.18 1.4 1.0 MD220 F1 1203EFTR1 E T a a 12.7 3.18 1.4 1.0 1203EFSR1 E S a a 12.7 3.18 1.4 1.0 Re 15° 20° SEKN1203EFTR1 K T a 12.7 3.18 1.4 ─ D1 S1 1203EFSR1 K S a 12.7 3.18 1.4 ─ 1203EFTR K T a 12.7 3.18 1.8 1.0 INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : Work : Stable Cutting : General Cutting : Unstable Cutting Material M Stainless Steel K Cast Iron Honing : E : Round Coated Dimensions (mm) Honing Class MC5020 Shape Order Number Geometry F7030 D1 S1 F1 Re SEER1203EFER-JS E E a a 12.7 3.18 1.4 1.0 Re F1 20° D1 15° S1 WIPER INSERTS MILLING Cermet Carbide Dimensions (mm) Honing Class NX2525 HTi05T Shape Order Number Geometry L1 L2 S1 F1 Re WEC42EFFR5C C F r 12.7 13.728 3.18 5 1.0 R500 42EFER5C C E a 12.7 13.728 3.18 5 1.0 L2 Re Re 15° 20° 42EFTR5C C T a 12.7 13.728 3.18 5 1.0 F1 L1 S1 WEC42EFFR10C C F r 12.7 14.99 3.18 10 1.0 R500 42EFER10C C E a 12.7 14.99 3.18 10 1.0 L2 Re Re 15° 20° F1 L1 S1 SPARE PARTS P001 TECHNICAL DATA Q001 L025
  • 27.
    INDEXABLE MILLING FACE MILLING <HEAVY CUTTING> Finishing Roughing SE515 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 øD9 Fig.2 øD9 ø100 W1 ø125 W1 L8 L8 ø160 L7 L7 L1 a 20°positive insert. L1 a High rake angle. øD8 øD8 ap ap 15° 15° a High rigidity due øD1 øD7 øD1 øD7 to carbide shim. Right hand tool holder only. C H :15° A.R :+19° T :+11° R.R :+5° I :+17° Tool Max. Stock Number Dimensions (mm) Type Weight of Cut Type Depth Order Number R of Teeth D1 D7 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) Close Pitch Coarse Pitch SE515R0405D [ 5 100 108.9 63 31.75 32 17 12.7 8 2.3 11.5 1 0506E [ 6 125 133.6 63 38.1 38 60 15.9 10 3.5 11.5 2 0608F [ 8 160 168.3 63 50.8 38 60 19.1 11 5.6 11.5 2 SE515R0407D [ 7 100 108.9 63 31.75 32 17 12.7 8 2.3 11.5 1 0509E [ 9 125 133.6 63 38.1 38 60 15.9 10 3.5 11.5 2 0611F [ 11 160 168.3 63 50.8 38 60 19.1 11 5.6 11.5 2 SPARE PARTS Insert x z x c v b * c Tool Holder Number Clamp z Locator Shim Wedge-T Wedge-S Wrench Set Bolt Screw SE515R0405D HSC16035 0407D v SE515R0506E SPSE515R STSE515R CWSE545TR CWSE545SN LS15T TKY25T b ─ ― SE515R0611F * Clamp Torque (N • m) : LS15T=8.5 MILLING RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution a : Inventory maintained in Japan. [ : Inventory maintained in Japan. To be replaced by new products. L026 (10 inserts in one case)
  • 28.
    INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide Dimensions (mm) Honing Class MC5020 Shape Order Number Geometry VP15TF NX2525 NX4545 UTi20T D1 S1 F1 Re F7030 HTi10 SECN1504EFTR1 C T a 15.875 4.76 1.4 1.0 SEEN1504EFFR1 E F a 15.875 4.76 1.4 1.0 1504EFER1 E E a 15.875 4.76 1.4 1.0 F1 1504EFTR1 E T a a 15.875 4.76 1.4 1.0 Re 1504EFSR1 E S a a 15.875 4.76 1.4 1.0 15° 20° D1 S1 SEKN1504EFTR1 K T a 15.875 4.76 1.4 ─ 1504EFSR1 K S a 15.875 4.76 1.4 ─ 1504EFTR K T a 15.875 4.76 1.8 1.0 WIPER INSERTS Cermet Carbide Dimensions (mm) Honing Class Shape Order Number Geometry NX2525 HTi05T L1 L2 S1 Re WEC53EFER5C C E a 15.875 16.903 4.76 1.0 R500 53EFTR5C C T a 15.875 16.903 4.76 1.0 L2 Re Re 15° 20° 5 L1 S1 MILLING SPARE PARTS P001 TECHNICAL DATA Q001 L027
  • 29.
    INDEXABLE MILLING FACE MILLING <GENERAL CUTTING FOR ALUMINIUM ALLOY> Finishing Roughing BF407 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 ø80 ø100 Fig.2 ø125 ø160 a 25°positive insert. a High rake and Fig.3 Fig.4 ø200 ø315 relief angle. ø250 a Suitable for light alloy machining. C H :7° A.R :+15° T :+14° R.R :+12° I :+14° Right hand tool holder only. Tool Max. Stock Number Dimensions (mm) Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) BF407R0305C a 5 80 82.8 50 25.4 26 13 9.5 6 1.1 9 1 0406D a 6 100 102.8 63 31.75 32 17 12.7 8 2.3 9 1 0508E a 8 125 127.7 63 38.1 38 60 15.9 10 2.8 9 2 0610F a 10 160 162.7 63 50.8 38 80 19.1 11 5.0 9 2 INSERTS RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed per Tooth Carbide PCD Work Material Silicon (%) Grade (m/min) (mm/tooth) Honing Class Order Number Geometry N 700 0.15 MD220 Aluminium HTi10 HTi10 (400─1000) (0.1─ 0.25) Alloy <2 (A1070, A6061) 1000 0.15 MD220 (800─1200) (0.05─ 0.25) SFAN1203ZFFR2 A F a 700 0.1 SFCN1203ZFFR2 C F a a Aluminium HTi10 (400─1000) (0.05 ─0.15) Alloy 10 (A4032) 1000 0.15 MD220 (800─1200) (0.05─ 0.25) 400 Aluminium HTi10 (200─600) 0.15 Alloy 15 (0.05─ 0.25) WFC42ZFER2 C E a 600 MILLING (A390) MD220 (400─800) NP-WFC42ZFER2 C E a a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS z x * c Tool Holder Number Wedge Clamp Screw Clamp Screw Wrench Set Bolt BF407R0305C ─ CWSF407TR1 LS15T CAS51T TKY25T BF407R0406D HSC16035 BF407R0508E Insert CWSF407TR2 LS15T CAS51T TKY25T ─ Plug BF407R0610F * Clamp Torque (N • m) : LS15T=8.5 a : Inventory maintained in Japan. (10 inserts in one case) (PCD inserts are available in 1 piece in one case.) L028
  • 30.
    FACE MILLING <CUTTING FOR DIFFICULT-TO-CUT MATERIALS> Finishing Roughing SG20 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 ø80 ø125 a 30° positive insert. ø100 ø160 a High rake angle. a Round shape insert with a strong cutting edge. Right hand tool holder only. a Suitable for difficult- to-cut materials. A.R :+24° T :+23° (CH=45°) R.R :+9° Tool Max. Stock Number Dimensions (mm) Weight of Cut Type Depth Order Number R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (Fig.) (kg) ap (mm) SG20R0304C a 4 80 101.2 50 25.4 26 13 9.5 6 1.5 8 1 0405D a 5 100 121.4 63 31.75 32 17 12.7 8 2.9 8 1 0506E a 6 125 146.4 63 38.1 38 60 15.9 10 3.8 8 2 0608F a 8 160 181.4 63 50.8 38 80 19.1 11 6.1 8 2 INSERTS RECOMMENDED CUTTING CONDITIONS Coated Cermet Carbide Cutting Feed per Recommended Work Material Hardness Grade Speed Tooth Max. Depth of Cut Class (m/min) (mm/tooth) (mm) UP20M UTi20T VP15TF Order Number Geometry NX2525 F7030 HTi10 P VP15TF 180 0.35 4.5 (100─250) (0.2─0.5) < 180HB NX2525 175 0.25 4.5 RGEN2004M0SN E a a a a a Carbon Steel (150─200) (0.2─0.3) 2004M0EN E a Alloy Steel 180 0.3 VP15TF (100─250) (0.2─0.4) 4.5 280 ─ 350HB NX2525 165 0.25 4.5 (130─200) (0.2─0.3) M Stainless 150 0.35 < 200HB VP15TF (100─200) (0.2─0.5) 3 Steel K Gray Cast Iron Tensile Strength VP15TF ( 160 ) ( 0.4 ) 4.5 < 350MPa 100─220 0.3─0.5 MILLING H Hardened Steel 40 ─ 60HRC VP15TF 80 0.2 2 (50─100) (0.1─0.3) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS z x c v * Tool Holder Number Locator Wedge-T Wedge-S Clamp Screw Wrench Set Bolt SG20R0304C ─ SG20R0405D HSC16035 SPSG20R CWSG20TR CWSG20SN LS15T TKY25T SG20R0506E Insert ─ 0608F * Clamp Torque (N • m) : LS15T=8.5 a : Inventory maintained in Japan. (10 inserts in one case) SPARE PARTS P001 TECHNICAL DATA Q001 L029
  • 31.
    INDEXABLE MILLING SHOULDER MILLING <GENERAL CUTTING> Roughing VOX400 Fig.1 øD12 øD9 Fig.2 øD12 øD9 L8 ø63 W1 ø100 L8 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel W1 ø80 ø125 ø160 L7 L7 L1 L1 ap ap øD8 øD8 øD11 øD1 øD1 a Vertical inserts with high strength cutting edge. Fig.3 øD12 ø101.6 a Economical 8 cutting ø200 øD9 L8 edge inserts. ø250 W1 a Screw-on type. L7 L1 øD8 ap øD1 y ARBOR TYPE Right hand tool holder only. * Number of Teeth Stock Type(Fig.) Dimensions (mm) Tool Max. Weight Depth Type Order Number of Cut (kg) ap (mm) Clamp R D1 L1 D9 L7 D8 D11 D12 W1 L8 Wrench Screw VOX400-063A04R a 4 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T R08004C a 4 80 50 25.4 26 13 20 55 9.5 6 1.0 10 1 CS401160T TKY15T Coarse Pitch R10006D a 6 100 50 31.75 32 45 ─ 70 12.7 8 1.5 10 2 CS401160T TKY15T R12508E a 8 125 63 38.1 40 60 ─ 80 15.9 10 2.7 10 2 CS401160T TKY15T R16010F a 10 160 63 50.8 43 80 ─ 120 19.1 11 5.3 10 2 CS401160T TKY15T R20012K a 12 200 63 47.625 35 130 ─ 175 25.4 14.22 8.5 10 3 CS401160T TKY15T R25016K a 16 250 63 47.625 35 180 ─ 220 25.4 14.22 13.3 10 3 CS401160T TKY15T VOX400-063A06R a 6 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T R08008C a 8 80 50 25.4 26 13 20 55 9.5 6 1.0 10 1 CS401160T TKY15T R10010D a 10 100 50 31.75 32 45 ─ 70 12.7 8 1.5 10 2 CS401160T TKY15T Fine Pitch R12512E a 12 125 63 38.1 40 60 ─ 80 15.9 10 2.7 10 2 CS401160T TKY15T R16016F a 16 160 63 50.8 43 80 ─ 120 19.1 11 5.3 10 2 CS401160T TKY15T R20020K a 20 200 63 47.625 35 130 ─ 175 25.4 14.22 8.5 10 3 CS401160T TKY15T MILLING R25024K a 24 250 63 47.625 35 180 ─ 220 25.4 14.22 13.3 10 3 CS401160T TKY15T Clamp Torque (N • m) : CS401160T=3.5 * a : Inventory maintained in Japan. L030
  • 32.
    Fig.1 øD12 Fig.2 øD12 øD9 øD9 L8 ø63 W1 ø100 L8 W1 ø80 ø125 L7 L7 L1 L1 ap ap øD8 øD8 øD11 øD1 øD1 Fig.3 øD12 ø160 ø101.6(ø160:ø66.7) ø200 øD9 L8 ø250 W1 L7 For metric arbor L1 The cutter bore diameter D9 is indicated in millimetre. øD8 ap øD1 Right hand tool holder only. y ARBOR TYPE * Number of Teeth Stock Type(Fig.) Dimensions (mm) Tool Max. Weight Depth Type Order Number of Cut (kg) ap (mm) Clamp R D1 L1 D9 L7 D8 D11 D12 W1 L8 Wrench Screw VOX400-063A04R a 4 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T -080A04R a 4 80 50 27 23 13 20 56 12.4 7 1 10 1 CS401160T TKY15T Coarse Pitch -100B06R a 6 100 50 32 32 45 ─ 78 14.4 8 1.7 10 2 CS401160T TKY15T -125B08R a 8 125 63 40 32 56 ─ 89 16.4 9 3 10 2 CS401160T TKY15T -160C10R a 10 160 63 40 29 56 ─ 120 16.4 9 5.4 10 3 CS401160T TKY15T -200C12R a 12 200 63 60 32 130 ─ 175 25.7 14.22 8.1 10 3 CS401160T TKY15T -250C16R a 16 250 63 60 32 180 ─ 210 25.7 14.22 11.8 10 3 CS401160T TKY15T VOX400-063A06R a 6 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T -080A08R a 8 80 50 27 23 13 20 56 12.4 7 1 10 1 CS401160T TKY15T -100B10R a 10 100 50 32 32 45 ─ 78 14.4 8 1.7 10 2 CS401160T TKY15T Fine Pitch -125B12R a 12 125 63 40 32 56 ─ 89 16.4 9 3 10 2 CS401160T TKY15T -160C16R a 16 160 63 40 29 56 ─ 120 16.4 9 5.4 10 3 CS401160T TKY15T -200C20R a 20 200 63 60 32 130 ─ 175 25.7 14.22 8.1 10 3 CS401160T TKY15T MILLING -250C24R a 24 250 63 60 32 180 ─ 210 25.7 14.22 11.8 10 3 CS401160T TKY15T * Clamp Torque (N • m) : CS401160T=3.5 INSERTS RECOMMENDED CUTTING CONDITIONS Coated Tensile Cutting Speed Feed per Tooth Work Material Grade (m/min) (mm/tooth) Strength Honing Class Shape Order Number Geometry MC5020 K 300 0.4 < 200MPa Gray (250─350) (0.3 ─0.5) Cast Iron 250─350 220 0.3 SONX1206PER N E a MPa (150─300) (0.2 ─0.4) MC5020 200 0.3 < 450MPa Ductile (150─250) (0.2 ─0.4) Cast Iron 500─800 170 0.2 ø12.7 6.3 (150─200) (0.1 ─0.3) MPa L031
  • 33.
    INDEXABLE MILLING SHOULDER MILLING <GENERAL CUTTING> Finishing Roughing ASX400 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 ø50 ø63 Fig.2 ø80 ø100 ø125 ø160 a High tolerance M-class inserts. Fig.3 a Economical 4 cutting ø200 edge inserts. ø250 a Curved cutting edge and high rigidity holder. a Screw-on type. C H :0° A.R :+11° T :-9°─ -11° y ARBOR TYPE R.R :-9°─ -11° I :+11° Right hand tool holder only. Tool Max. of Teeth Number Stock Dimensions (mm) Type Order Number Depth Weight of Cut Type R D1 L1 D9 L7 D8 D12 W1 L8 D11 (Fig.) (kg) ap (mm) ASX400-050A03R a 3 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A04R a 4 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 R08004C a 4 80 50 25.4 26 38 60 9.5 6 ─ 1.0 10 2 Coarse Pitch R10005D a 5 100 50 31.75 32 45 70 12.7 8 ─ 1.5 10 2 R12506E a 6 125 63 38.1 35 60 80 15.9 10 ─ 2.5 10 2 R16008F a 8 160 63 50.8 38 90 100 19.1 11 ─ 4.0 10 2 R20010K a 10 200 63 47.625 35 135 160 25.4 14.22 ─ 7.0 10 3 R25012K a 12 250 63 47.625 35 180 210 25.4 14.22 ─ 12.0 10 3 ASX400-050A04R a 4 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A05R a 5 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 R08006C a 6 80 50 25.4 26 38 60 9.5 6 ─ 1.0 10 2 Fine Pitch R10007D a 7 100 50 31.75 32 45 70 12.7 8 ─ 1.5 10 2 R12508E a 8 125 63 38.1 35 60 80 15.9 10 ─ 2.5 10 2 R16012F a 12 160 63 50.8 38 90 100 19.1 11 ─ 4.0 10 2 MILLING R20016K a 16 200 63 47.625 35 135 160 25.4 14.22 ─ 7.0 10 3 R25018K a 18 250 63 47.625 35 180 210 25.4 14.22 ─ 12.0 10 3 SPARE PARTS * * Tool Holder Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) ASX400 STASX400N WCS503507H TPS35 TIP15T HKY35R * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. L032
  • 34.
    Fig.1 Fig.2 ø50 ø80 ø63 ø100 ø125 Fig.3 Fig.4 ø160 ø200 ø250 For metric arbor The cutter bore diameter D9 is indicated in millimetre. C H :0° A.R :+11° T :-9°─ -11° y ARBOR TYPE R.R :-9°─ -11° I :+11° Right hand tool holder only. Tool Max. of Teeth Number Stock Dimensions (mm) Type Order Number Depth Weight of Cut Type R D1 L1 D9 L7 D8 D12 W1 L8 D11 (Fig.) (kg) ap (mm) ASX400-050A03R a 3 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A04R a 4 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 -080B04R a 4 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2 Coarse Pitch -100B05R a 5 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2 -125B06R a 6 125 63 40 32 60 80 16.4 9 ─ 2.3 10 2 -160C08R a 8 160 63 40 29 56 100 16.4 9 ─ 3.6 10 3 -200C10R a 10 200 63 60 32 135 160 25.7 14.22 ─ 6.3 10 4 -250C12R a 12 250 63 60 32 180 210 25.7 14.22 ─ 10.8 10 4 ASX400-050A04R a 4 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A05R a 5 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 -080B06R a 6 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2 Fine Pitch -100B07R a 7 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2 -125B08R a 8 125 63 40 32 60 80 16.4 9 ─ 2.2 10 2 -160C12R a 12 160 63 40 29 56 100 16.4 9 ─ 3.5 10 3 MILLING -200C16R a 16 200 63 60 32 135 160 25.7 14.22 ─ 6.2 10 4 -250C18R a 18 250 63 60 32 180 210 25.7 14.22 ─ 10.7 10 4 ASX400-050A05R a 5 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1 -063A06R a 6 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1 -080B08R Extra Fine Pitch a 8 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2 -100B10R a 10 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2 -125B12R a 12 125 63 40 32 60 80 16.4 9 ─ 2.1 10 2 -160C15R a 15 160 63 40 29 56 100 16.4 9 ─ 3.4 10 3 -200C19R a 19 200 63 60 32 135 160 25.7 14.22 ─ 6.2 10 4 -250C22R a 22 250 63 60 32 180 210 25.7 14.22 ─ 10.5 10 4 SPARE PARTS P001 TECHNICAL DATA Q001 L033
  • 35.
    INDEXABLE MILLING y SHANK TYPE Right hand tool holder only. Stock Dimensions (mm) Type Number Order Number of Teeth R D1 L1 D4 L3 ap ASX400R403S32 a 3 40 125 32 40 10 Coarse Pitch 503S32 a 3 50 125 32 40 10 634S32 a 4 63 125 32 40 10 804S32 a 4 80 125 32 40 10 504S32 4 50 125 32 40 10 Fine Pitch a 635S32 a 5 63 125 32 40 10 806S32 a 6 80 125 32 40 10 SPARE PARTS * * Tool Holder Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) ASX400 STASX400N WCS503507H TPS35 TIP15T HKY35R * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 MILLING (Max. Depth of Cut) A-A section y SCREW-IN TYPE Right hand tool holder only. * * Tool Weight Number of Teeth Coolant Hole Stock Dimensions (mm) Order Number R D1 D4 D5 L1 L2 L11 H1 M (kg) Shim Shim Clamp Wrench Wrench Screw Screw (Insert) (Shim) ASX400R322AM1640 a u 2 32 17 29 63 40 6 24 M16 0.3 ─ WCS503507H TPS35 TIP15T HKY35R 403AM1645 a u 3 40 17 29 68 45 6 24 M16 0.3 STASX400N WCS503507H TPS35 TIP15T HKY35R * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. (10 inserts in one case) L034
  • 36.
    INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp T : Chamfer Coated Cermet Carbide Dimensions (mm) Application Honing Class MC5020 VP30RT VP15TF Shape Order Number Geometry NX4545 D1 S1 F1 Re F7030 HTi10 JL Breaker SOET12T308PEER-JL E E a a a a 12.7 3.97 1.4 0.8 Light Cutting Finish ─ JM Breaker SOMT12T308PEER-JM M E 12.7 3.97 1.4 0.8 Semi-Heavy Cutting a a a a a Light ─ JH Breaker SOMT12T308PEER-JH M E a a a a 12.7 3.97 1.4 0.8 Heavy Cutting Medium ─ FT Breaker SOMT12T320PEER-FT Heavy Interrupted M E a a 12.7 3.97 0.5 2.0 Cutting JP Breaker SOGT12T308PEFR-JP G F 12.7 3.97 1.4 0.8 Aluminium Alloy a For MILLING WIPER INSERTS Cermet Carbide Dimensions (mm) Honing Class Shape Order Number Geometry NX2525 HTi05T L1 L2 S1 F1 Re WOEW12T308PEER8C E E a 12.5 13.2 3.97 8 0.8 12T308PETR8C E T a 12.5 13.2 3.97 8 0.8 SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L035
  • 37.
    INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS Cutting Speed Finish ─ Light Cutting Light ─ Semi-Heavy Cutting Medium ─ Heavy Cutting Work Material Hardness Grade (m/min) Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker P F7030 280 (210 ─ 350) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH JH VP15TF 250 (200 ─ 300) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT Mild Steel < 180HB VP30RT 230 (180 ─ 280) 0.18 (0.08 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH NX4545 180 (130 ─ 230) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM ─ ─ F7030 250 (200 ─ 300) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH JH VP15TF 220 (170 ─ 270) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) FT 180 ─ 280HB VP30RT 200 (150 ─ 250) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH NX4545 150 (120 ─ 180) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM ─ ─ Carbon Steel Alloy Steel F7030 180 (130 ─ 230) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) JH JH VP15TF 140 (100 ─ 180) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) FT 280 ─ 350HB VP30RT 120 (80 ─ 160) 0.13 (0.06 ─ 0.2) JL 0.15 (0.1 ─ 0.25) JM 0.18 (0.1 ─ 0.28) JH NX4545 100 (80 ─ 120) 0.1 (0.05 ─ 0.15) JL 0.13 (0.1 ─ 0.2) JM ─ ─ JH M VP15TF 220 (170 ─ 270) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) FT Stainless Steel < 270HB VP30RT 200 (150 ─ 250) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM 0.2 (0.1 ─ 0.3) JH NX4545 150 (120 ─ 180) 0.15 (0.07 ─ 0.23) JL 0.18 (0.1 ─ 0.28) JM ─ ─ JH K MC5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT Tensile F5010 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) JH Cast Iron Strength Ductile Cast Iron JH < 450MPa F5020 200 (150 ─ 250) ─ ─ 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT JH VP15TF 180 (130 ─ 230) 0.18 (0.1 ─ 0.28) JL 0.2 (0.1 ─ 0.3) JM 0.25 (0.1 ─ 0.35) FT N Aluminium Alloy ─ HTi10 300 ─ 0.15 (0.1 ─ 0.2) JP 0.2 (0.1 ─ 0.3) JP 0.3 (0.2 ─ 0.4) JP S Heat Resistant Alloy ─ VP15TF 40 (20 ─ 50) 0.15 (0.07 ─ 0.2) JL 0.2 (0.1 ─ 0.3) JM ─ ─ (Inconel, Waspaloy etc.) JH H Hardened Steel 40 ─ 55HRC VP15TF 80 (60 ─ 100) 0.08 (0.04 ─ 0.13) JL 0.1 (0.05 ─ 0.15) JM 0.12 (0.07 ─ 0.17) FT aRevolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) aTable Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution MILLING INSTRUCTIONS FOR USING INSERTS y Instructions for use of the JP breaker y Instructions for use of wiper inserts ● The JP breaker has sharp cutting edges. ● Wiper inserts for the ASX400 are Wear gloves when handling. single-cornered. ● When machining aluminium alloy, welding to ● When installing the wiper insert, place the the cutting edge tends to occur, often leading insert so that the small chamfer is located to insert failure. To prevent this, wet cutting is as shown. recommended. L036
  • 38.
    FEATURES y ECONOMICAL y LOW RESISTANCE y HIGH ACCURACY ASX400 is economical as it employs Due to the 3D design of the cutting edge and a Due to the curved edge and high accuracy inserts that have 4 cutting edges. Additionally large rake angle, high cutting edge sharpness has body and insert, high accuracy surface with one tool, it is possible to carry out face been achieved with reduced cutting resistance. finish on walls and high quality surface milling, shoulder milling, and slotting operations. finish on faces can be achieved. * JM breaker data Tool 7mm pitch x 3 ASX400 30 Competitor A 100 Competitor B 122 Values obtained under recommended cutting conditions. Wall accuracy (!m) Cutting edge diameter y EASY TO USE y HIGH RELIABILITY y HIGH HEAT-RESISTANT BODY Employs a screw on type mechanism, Uses a carbide shim and Mitsubishi's proprietary The cutter body is made from a special alloy that therefore, the inserts can be easily set. Anti-Fly-Insert (A.F.I) to prevent the inserts from provides high strength at high temperatures. A Additionally when indexing the insert, it is not moving when machining. Additionally the clamp special surface treatment improves the corrosion necessary to remove the screw completely. screw uses TORXPLUS®, for high clamping and friction resistance. The ASX400 can be force ensuring high reliability. used for long hours even under harsh conditions. ture pera of tem t pro Hea ASX400 Conv entio nal 1.7 tim es y CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS Finish to Light to Semi- Medium to Heavy cutting/ Aluminium alloy JL Light cutting Breaker JM Heavy cutting Breaker JH Heavy cutting Breaker FT Heavy interrupted cutting Breaker JP cutting Breaker MILLING a High accuracy insert a High accuracy M class a High accuracy M class a High accuracy M-class a High accuracy insert with ground-finished insert. insert. insert. with ground-finished periphery. a For a wide range of a Strong cutting edge for a Nose radius of 2.0mm periphery. a Large rake angle workpiece materials high fracture resistance. has improved fracture a Large rake angle and leading to low cutting and cutting conditions. resistance. Strong main mirror-finished rake resistance. cutting edge allows face lead to sharp heavy cutting and heavy cutting performance interrupted cutting. Stable and high welding cutting performance. resistance. y INSERT GRADES FOR A WIDE RANGE OF MATERIALS P Carbon Steel • Alloy Steel M Stainless Steel K Cast Iron • Ductile Cast Iron N Aluminium Alloy S Heat Resistant Alloy H Hardened Steel High F7030 F7030 MC5020 VP30RT HTi10 Cutting Speed VP15TF VP15TF VP15TF VP15TF VP30RT VP15TF Low Cutting Cutting Cutting Cutting Cutting Cutting Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable Stable Conditions Unstable (Note) When machining steel or stainless steel and the emphasis is on surface finish, use cermet grade NX4545. Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting L037
  • 39.
    INDEXABLE MILLING SHOULDER MILLING <GENERAL CUTTING> Finishing Roughing NSE300 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 ø50 ø125 ø63 ø160 ø80 ø100 a 20°positive insert. a Multi insert design. a High rake angle. a Enables highly Right hand tool holder only. efficient machining. C H :0° A.R :+16° T :+5°─ +8° y ARBOR TYPE R.R :+5°─ +8° I :+16° Tool Max. Stock Number Dimensions (mm) Depth Type Order Number Weight of Cut (Fig.) R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (kg) ap (mm) NSE300-050A04R a 4 50 50 40 22 20 11 10.4 6.3 0.3 12.5 1 -063A05R a 5 63 63 40 22 20 11 10.4 6.3 0.5 12.5 1 R0306C a 6 80 80 50 25.4 26 13 9.5 6 1.1 12.5 1 R0408D a 8 100 100 63 31.75 32 17 12.7 8 2.1 12.5 1 R0510E a 10 125 125 63 38.1 38 60 15.9 10 3.2 12.5 2 R0612F a 12 160 160 63 50.8 38 80 19.1 11 5.4 12.5 2 Fig.3 y SHANK TYPE Right hand tool holder only. Tolerance when setting with master inserts. Stock Max. of Teeth Number MILLING Dimensions (mm) Type Order Number Depth of Cut (Fig.) R D1 L1 D4 L2 L4 L5 L6 ap (mm) NSE300R504S32 a 4 50 125 32 45 36 14 19 12.5 3 635S32 a 5 63 125 32 45 36 14 19 12.5 3 SPARE PARTS z x c *v * Tool Holder Number Clamp Locator Wrench Locator Wedge-T (Clamp Screw) Wrench Set Bolt Insert Screw Screw NSE300-050A04R CWTSE300TR LS19T TKY15T ─ -063A05R NSE300R0408D CWSE300TR LS10T TKY25T HSC16035 NSE300R0306C TEpN SPTSE300R TS32 TKY08F 0510E CWSE300TR LS10T TKY25T 1603PEpR1 0612F ─ Insert NSE300R504S32 CWTSE300TR LS19T TKY15T 635S32 * Clamp Torque (N • m) : LS10T=8.5, LS19T=5.0, TS32=1.0 a : Inventory maintained in Japan. (10 inserts in one case) (PCD inserts are available in 1 piece in one case.) L038
  • 40.
    INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : N Non-ferrous Metal E : Round F : Sharp S : Chamfer + Hone T : Chamfer Coated Cermet Carbide PCD Dimensions (mm) Honing Class MC5020 VP15TF Shape Order Number Geometry NX2525 NX4545 UP20M UTi20T MD220 D1 S1 F1 Re F7030 HTi10 TECN1603PEFR1 C F a 9.525 3.175 1.4 0.4 TEEN1603PEFR1 E F a 9.525 3.175 1.4 0.4 1603PEER1 E E a a 9.525 3.175 1.4 0.4 1603PETR1 E T a a a a 9.525 3.175 1.4 0.4 1603PESR1 E S a a 9.525 3.175 1.4 0.4 Wall face TECN1603PEFR1W C F a 9.525 3.175 1.4 0.4 finishing 1603PEER1W C E a 9.525 3.175 1.4 0.4 1603PETR1W C T a a a 9.525 3.175 1.4 0.4 INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : Work : Stable Cutting : General Cutting : Unstable Cutting Material M Stainless Steel K Cast Iron Honing : E : Round Coated Carbide Dimensions (mm) Honing Class Shape Order Number Geometry UTi20T D1 S1 F1 Re F7030 TEER1603PEER-JS E E a a 9.525 3.175 1.4 0.4 MILLING RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS P001 TECHNICAL DATA Q001 L039
  • 41.
    INDEXABLE MILLING SHOULDER MILLING <HEAVY CUTTING> Finishing Roughing NSE400 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel Fig.1 Fig.2 ø80 ø125 ø100 ø160 a 20°positive insert. a Multi insert design. a High rake angle. a Enables highly Right hand tool holder only. efficient machining. C H :0° A.R :+16° T :+5°─ +8° y ARBOR TYPE R.R :+5°─ +8° I :+16° Tool Max. Stock Number Dimensions (mm) Depth Type Order Number Weight of Cut (Fig.) R of Teeth D1 D2 L1 D9 L7 D8 W1 L8 (kg) ap (mm) NSE400R0306C a 6 80 80 50 25.4 26 13 9.5 6 1.1 17 1 0407D a 7 100 100 63 31.75 32 17 12.7 8 2.1 17 1 0508E a 8 125 125 63 38.1 38 60 15.9 10 3.2 17 2 0610F a 10 160 160 63 50.8 38 80 19.1 11 5.4 17 2 Fig.3 y SHANK TYPE Right hand tool holder only. Stock Max. of Teeth Number MILLING Dimensions (mm) Type Order Number Depth of Cut (Fig.) R D1 L1 D4 L2 L4 L5 L6 ap (mm) NSE400R503S32 a 3 50 125 32 45 36 14 19 17 3 634S32 a 4 63 125 32 45 36 14 19 17 3 SPARE PARTS z x c *v * Tool Holder Number Clamp Locator Wrench Locator Wedge-T (Clamp Screw) Wrench Set Bolt Insert Screw Screw NSE400R0306C ─ NSE400R0407D HSC16035 NSE400R0508E TEpN SPTSE400R CWSE300TR LS10TS TS32 TKY25T TKY08F 0610F 2204PEpRp ─ Insert 503S32 634S32 * Clamp Torque (N • m) : LS10TS=8.5, TS32=1.0 a : Inventory maintained in Japan. (10 inserts in one case) (PCD inserts are available in 1 piece in one case.) L040
  • 42.
    INSERTS P Steel Cutting Conditions (Guide) : Work M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Material K Cast Iron Honing : E : Round F : Sharp S : Chamfer + Hone N Non-ferrous Metal T : Chamfer Z : Strong Coated Cermet Carbide PCD Dimensions (mm) Honing Class MC5020 VP15TF Shape Order Number Geometry NX2525 NX4545 UP20M UTi20T MD220 D1 S1 F1 Re F7030 HTi10 TECN2204PEFR1 C F a a 12.7 4.76 1.4 1.0 2204PEER1 C E a 12.7 4.76 1.4 1.0 2204PETR1 C T a a a 12.7 4.76 1.4 1.0 TEEN2204PEFR1 E F a 12.7 4.76 1.4 1.0 2204PEER1 E E a a 12.7 4.76 1.4 1.0 2204PETR1 E T a a a a 12.7 4.76 1.4 1.0 2204PESR1 E S a a 12.7 4.76 1.4 1.0 TEKN2204PEER1 K E a 12.7 4.76 1.94 ─ 2204PETR1 K T a a a 12.7 4.76 1.94 ─ 2204PESR1 K S a 12.7 4.76 1.94 ─ 2204PETR K T a 12.7 4.76 1.94 ─ 2204PEZR K Z a 12.7 4.76 1.94 ─ INSERTS WITH BREAKER P Steel Cutting Conditions (Guide) : Work : Stable Cutting : General Cutting : Unstable Cutting Material M Stainless Steel K Cast Iron Honing : E : Round Coated Carbide Dimensions (mm) Honing Class Shape Order Number Geometry UTi20T D1 S1 F1 Re F7030 TEER2204PEER-JS E E a a 12.7 4.76 1.4 1.0 MILLING RECOMMENDED CUTTING CONDITIONS Work Cutting Speed Feed per Tooth Work Cutting Speed Feed per Tooth Hardness Grade (m/min) (mm/tooth) Hardness Grade (m/min) (mm/tooth) Material Material 200 P F7030 (160 ─ 250) M Stainless 150 0.2 < 200HB VP15TF 180 0.2 Steel (100─200) (0.1 ─0.3) Mild Steel < 180HB VP15TF (100 ─ 250) (0.1─0.3) NX4545 140 Tensile 175 (80 ─ 200) K MC5020 (100 ─ 250) 0.2 200 Cast Iron Strength 160 (0.1─0.3) F7030 (160 ─ 250) < 450MPa VP15TF (100 ─ 220) 180 0.2 1000 0.15 Carbon Steel 180 ─ 280HB VP15TF (100 ─ 250) (0.1─0.3) N Aluminium ─ MD220 (200 ─ 1500) (0.05 ─ 0.25) Alloy Steel NX4545 140 Alloy HTi10 650 0.12 (80 ─ 200) (300 ─ 1000) (0.05 ─ 0.2) 120 0.15 280 ─ 350HB VP15TF (80 ─ 160) (0.1 ─ 0.2) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS P001 TECHNICAL DATA Q001 L041
  • 43.
    INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Roughing BAP3500 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel (Max. Depth of Cut) a High rake angle. a Contour machining Right hand tool holder only. is possible. a Through coolant type. * Number of Teeth Coolant Hole Stock Insert Dimensions (mm) Type Corner Order Number Re R D1 L1 L2 D4 Clamp Wrench Insert Screw BAP3500R161SA16SA a u 1 16 100 30 16 TS3 TKY08F BAP3500RppppppppA 161SN16SA a ─ 1 16 100 30 16 TS3 TKY08F 202SA20SA a u 2 20 110 35 20 TS32 TKY08F XPMT13T3PDER-M1/M2 202SN20SA a ─ 2 20 110 35 20 TS32 TKY08F 0.4 253SA25SA a u 3 25 120 40 25 TS32 TKY08F XPGT13T3PDER-G1/G2 0.8 253SN25SA a ─ 3 25 120 40 25 TS32 TKY08F 324SA32SA a u 4 32 130 50 32 TS32 TKY08F XPGT13T3PDFR-G1/G2 324SN32SA a ─ 4 32 130 50 32 TS32 TKY08F 405SA32SA a u 5 40 170 55 32 TS32 TKY08F 405SN32SA a ─ 5 40 170 55 32 TS32 TKY08F 161SA16SB a u 1 16 100 30 16 TS3 TKY08F BAP3500RppppppppB 161SN16SB a ─ 1 16 100 30 16 TS3 TKY08F 202SA20SB a u 2 20 110 35 20 TS32 TKY08F XPMT13T3PDER-M6/M75/M8 202SN20SB a ─ 2 20 110 35 20 TS32 TKY08F 2.4 253SA25SB a u 3 25 120 40 25 TS32 TKY08F 3.0 XPGT13T3PDER-G6/G75/G8 253SN25SB a ─ 3 25 120 40 25 TS32 TKY08F 3.2 324SA32SB a u 4 32 130 50 32 TS32 TKY08F XPGT13T3PDFR-G6/G75/G8 324SN32SB a ─ 4 32 130 50 32 TS32 TKY08F 405SA32SB a u 5 40 170 55 32 TS32 TKY08F 405SN32SB a ─ 5 40 170 55 32 TS32 TKY08F 202SA20LA a u 2 20 170 80 20 TS32 TKY08F 202SN20LA ─ 2 20 170 80 20 TS32 TKY08F MILLING a XPMT13T3PDER-M1/M2 253SA25LA 3 25 170 80 25 TS32 TKY08F Long Shank a u 0.4 253SN25LA a ─ 3 25 170 80 25 TS32 TKY08F XPGT13T3PDER-G1/G2 0.8 323SA32LA a u 3 32 200 90 32 TS32 TKY08F 323SN32LA a ─ 3 32 200 90 32 TS32 TKY08F XPGT13T3PDFR-G1/G2 403SA32LA a u 3 40 200 90 32 TS32 TKY08F 403SN32LA a ─ 3 40 200 90 32 TS32 TKY08F (Note 1) Please use insert corner R0.4 or R0.8 for A type holders, and insert corner R2.4, R3.0 or R3.2 for B type holders. (Note 2) Please use insert corner R0.4 or R0.8 for long shank type holders. Clamp Torque (N • m) : TS3=1.0, TS32=1.0 * y COMBINATION OF HOLDER AND INSERT CORNER RADIUS A Holder B Holder Holder BAP3500RooooooooA BAP3500RooooooooB Insert Corner Radius (Re) XPoT........-M1/G1 XPoT........-M2/G2 XPoT........-M6/G6 XPoT........-M75/G75 XPoT........-M8/G8 (Note) Other combinations of holder and insert corner R are not acceptable. a : Inventory maintained in Japan. (10 inserts in one case) L042
  • 44.
    INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp Coated Carbide Dimensions (mm) Honing Class Shape Order Number Geometry VP15TF F7030 HTi10 F1 Re XPMT13T3PDER-M1 M E a a 1.6 0.4 13T3PDER-M2 M E a a 1.2 0.8 13T3PDER-M6 M E a a 0.4 2.4 13T3PDER-M75 M E a a 0.4 3.0 13T3PDER-M8 M E a a 0.4 3.2 XPGT13T3PDER-G1 G E a 1.6 0.4 13T3PDER-G2 G E a 1.2 0.8 13T3PDER-G6 G E a 0.4 2.4 13T3PDER-G75 G E a 0.4 3.0 13T3PDER-G8 G E a 0.4 3.2 XPGT13T3PDFR-G1 G F a 1.6 0.4 13T3PDFR-G2 G F a 1.2 0.8 13T3PDFR-G6 G F a 0.4 2.4 13T3PDFR-G75 G F a 0.4 3.0 13T3PDFR-G8 G F a 0.4 3.2 RECOMMENDED CUTTING CONDITIONS y MAX. RAMPING ANGLE (%°) Cutting Cutting Speed Feed per Tooth Work Material Hardness Grade Breaker (m/min) (mm/tooth) Mode P General Mild Steel < 180HB F7030 M 180 (150─200) 0.15 (0.1─0.2) Cutting F7030 M General Cutting 150 (120─200) 0.15 (0.1─0.2) Carbon Steel 180 ─ 280HB F7030 M Unstable Cutting 120 (100─160) 0.15 (0.1─0.2) Alloy Steel 280 ─ 350HB F7030 M General Cutting 140 (120─160) 0.15 (0.1─0.2) MILLING M F7030 M General Cutting 140 (120─160) 0.15 (0.1─0.2) (Max.) Stainless Steel < 200HB F7030 M Unstable Cutting 120 (80─140) 0.2 (0.1─0.25) K Tensile General Gray Cast Iron Strength VP15TF M 140 (120─160) 0.15 (0.1─0.2) Cutting < 350MPa Tensile < FCD450 General Strength VP15TF M 120 (100─140) 0.15 (0.1─0.2) (JIS) Cutting Ductile < 450MPa Cast Cutting Edge Diameter Ramping Angle %° Tensile (mm) Iron > FCD500 Strength General VP15TF M 100 (80─120) 0.1 (0.05─0.15) (JIS) 500 ─ 800 Cutting 16 13.3 MPa 20 9.0 N Aluminium Alloy ─ HTi10 G General Cutting 500 (200─1000) 0.2 (0.1─0.3) Ti Alloy > 350HB HTi10 G General Cutting 40 (30─60) 0.2 (0.1─0.3) 25 6.0 S Heat Resistant Alloy ─ VP15TF M General Cutting 30 (20─40) 0.15 (0.1─0.2) 32 4.1 H Hardened Steel > 40HRC VP15TF M General Cutting 70 (50─100) 0.1 (0.05─0.15) 40 2.9 a The figures above are a guide for general cutting with a standard type tool. a Please adjust accordingly dependant on application rigidity and tool overhang. SPARE PARTS P001 TECHNICAL DATA Q001 L043
  • 45.
    INDEXABLE MILLING SHOULDER MILLING Roughing BAP300 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel øD1 øD4 ap (Max. Depth of Cut) a 11° positive insert. L2 a Inserts with wiper edges produce L1 optimal finished surface. a Multi insert design for high feed machining. y SHANK TYPE Right hand tool holder only. * Number of Teeth Stock Dimensions (mm) Type Order Number R D1 L1 D4 L2 ap Clamp Wrench Insert Screw BAP300R101S16 a 1 10 85 16 25 9 TS25 TKY08F 121S16 a 1 12 85 16 25 9 TS25 TKY08F 141S16 a 1 14 85 16 25 9 TS25 TKY08F 162S16 a 2 16 85 16 25 9 TS25 TKY08F 182S16 a 2 18 85 16 25 9 TS25 TKY08F 203S20 a 3 20 100 20 30 9 TS25 TKY08F Standard 223S20 a 3 22 100 20 30 9 TS25 TKY08F APG/MT1135PDpR-pp 254S25 a 4 25 115 25 35 9 TS25 TKY08F 284S25 a 4 28 115 25 35 9 TS25 TKY08F 304S32 a 4 30 125 32 45 9 TS25 TKY08F 325S32 a 5 32 125 32 45 9 TS25 TKY08F 406S32 a 6 40 125 32 45 9 TS25 TKY08F 507S32 a 7 50 125 32 45 9 TS25 TKY08F MILLING 638S32 a 8 63 125 32 45 9 TS25 TKY08F BAP300R202LS20 a 2 20 150 20 60 9 TS25 TKY08F 253LS25 a 3 25 170 25 70 9 TS25 TKY08F Long APG/MT1135PDpR-pp 323LS32 a 3 32 190 32 90 9 TS25 TKY08F 403LS32 a 3 40 190 32 90 9 TS25 TKY08F * Clamp Torque (N • m) : TS25=1.0 a : Inventory maintained in Japan. (10 inserts in one case) L044
  • 46.
    INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp Coated Cermet Carbide Dimensions (mm) Honing Class UP20M UTi20T Shape Order Number Geometry VP15TF NX2525 NX4545 F7030 HTi10 L1 L2 S1 F1 Re APMT1135PDER-H1 M E a a a a a a a 11 6.35 3.5 1.5 0.4 1135PDER-H2 M E a a a a a a a 11 6.35 3.5 1.2 0.8 1135PDER-H3 M E a a a 11 6.35 3.5 0.8 1.2 1135PDER-H4 M E a a a 11 6.35 3.5 0.4 1.6 1135PDER-H6 M E a a a 11 6.35 3.5 0.4 2.4 APMT1135PDER-M0 M E a 11 6.35 3.5 1.8 0.2 1135PDER-M1 M E a 11 6.35 3.5 1.5 0.4 1135PDER-M2 M E a a a 11 6.35 3.5 1.2 0.8 APGT1135PDFR-G2 G F a 11 6.35 3.5 1.2 0.8 RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed per Tooth Work Material Hardness Grade Breaker Cutting Mode (m/min) (mm/tooth) P NX4545 H Finish Cutting 160 (120─180) 0.1 (0.05─0.15) Mild Steel < 180HB F7030 M General Cutting 180 (150─200) 0.15 (0.1─ 0.2) NX4545 H Finish Cutting 120 (100─160) 0.08 (0.05─0.1) F7030 M General Cutting 150 (120─200) 0.15 (0.1─ 0.2) 180 ─ 280HB UTi20T • UP20M H General Cutting 120 (100─160) 0.2 (0.1─ 0.25) Carbon Steel F7030 H Unstable Cutting 120 (100─160) 0.15 (0.1─ 0.2) Alloy Steel NX4545 H Finish Cutting 100 (80─120) 0.08 (0.05─0.1) MILLING 280 ─ 350HB F7030 M General Cutting 140 (120─160) 0.15 (0.1─ 0.2) F7030 H Unstable Cutting 100 (80─120) 0.2 (0.1 ─0.25) M F7030 M General Cutting 140 (120─160) 0.15 (0.1─ 0.2) Stainless Steel < 200HB UTi20T • UP20M H General Cutting 120 (80─140) 0.1 (0.05─0.15) F7030 H Unstable Cutting 120 (80─140) 0.2 (0.1 ─0.25) K Tensile Strength VP15TF M General Cutting 140 (120─160) 0.15 (0.1─ 0.2) Gray Cast Iron < 350MPa HTi10 • UTi20T H General Cutting 120 (100─140) 0.2 (0.1─ 0.25) Ductile Cast Iron Tensile Strength VP15TF M General Cutting 120 (100─140) 0.15 (0.1─ 0.2) ( < JIS FCD450) < 450MPa HTi10 • UTi20T H General Cutting 100 (80─120) 0.2 (0.1 ─0.25) Ductile Cast Iron Tensile Strength VP15TF M General Cutting 100 (80─120) 0.1 (0.05─0.15) ( > JIS FCD500) 500 ─ 800MPa HTi10 • UTi20T H General Cutting 80 (60─100) 0.15 (0.1─ 0.2) N Aluminium Alloy ─ HTi10 G General Cutting 500 (200─1000) 0.2 (0.1─ 0.3) S Ti Alloy > 350HB HTi10 G General Cutting 40 (30─60) 0.2 (0.1─ 0.3) Heat Resistant Alloy ─ F7030 M General Cutting 30 (20─40) 0.15 (0.1─ 0.2) H Hardened Steel > 40HRC VP15TF M General Cutting 70 (50─100) 0.1 (0.05─ 0.15) a Revolution (min =(1000 x Cutting Speed)u(3.14 x & D1) -1) a Table Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution SPARE PARTS P001 TECHNICAL DATA Q001 L045
  • 47.
    INDEXABLE MILLING y CUTTING PERFORMANCE Shoulder Milling Cutting Width a &10─ &14 a &16─&100 10 Cutting Depth (mm) Cutting Depth (mm) Cutting Depth 10 fz fz=0 fz= =0 .1 5 fz= 5 0.2 .15 Cemented carbide/Coated carbide 0.1 fz= fz= 0.2 0.1 5 5 Workpiece : JIS S50C 0 0.5D1 D1 0 0.5D1 D1 Grade : UTi20T Cutting Width Cutting Width Slot Milling a &10─ &14 a &16─ &100 D1 10 Cutting Depth (mm) Cutting Depth (mm) 10 Cutting Depth D1 =ø D1 D1=ø = 5 12 5 D1 ø25─ 50 ─ ø D1 ─ø1 =ø 16 ─ ø40 100 =ø 4 10 ø2 2 Workpiece : JIS S50C 0 0.1 0.2 0.3 0 0.1 0.2 0.3 Grade : UTi20T Feed fz (mm/tooth) Feed fz (mm/tooth) Shoulder Milling a &10─&14 a &16─ &100 Cutting Width Cutting Depth (mm) Cutting Depth (mm) 10 Cutting Depth 10 Cermet fz= 5 fz= 0.1 0.1 5 fz= fz= 0.15 0.15 Workpiece : JIS S50C 0 0.5D1 D1 0 0.5D1 D1 Grade : NX2525 Cutting Width Cutting Width (Note 1) In each of the adove graphs cutting performance is shown for carbon steel (JIS S50C). In case of alloy steels, reduce the conditions by 20─ 30%. (Note 2) In the case of deep slot milling, air blow should be used. (Note 3) The diameter "D1" is taken from the tools peripheral cutting edge. MILLING L046
  • 48.
    DEEP SHOULDER MILLING Roughing BAP300 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel LONG CUTTING EDGE ap (Max. Depth of Cut) a 11° positive insert. a Inserts with wiper edges produce optimal finished surface. a Multi insert design for high feed machining. y SHANK TYPE Right hand tool holder only. * Number of Flutes Stock Dimensions (mm) Total Order Number R D1 L1 D4 L2 ap Clamp Screw Wrench Insert BAP300R2004ES20 a 1 4 20 120 20 40 25 TS25 TKY08F 2508ES25 a 2 8 25 130 25 50 34 TS25 TKY08F APG/MT1135 3212ES32 a 2 12 32 140 32 60 43 TS25 TKY08F PDpR-M0/p1/p2 4014ES42 a 2 14 40 150 42 70 51 TS25 TKY08F * Clamp Torque (N • m) : TS25=1.0 INSERTS Coated Cermet Carbide Dimensions (mm) Honing Class UP20M UTi20T VP15TF NX2525 NX4545 Shape Order Number Geometry F7030 HTi10 L1 L2 S1 F1 Re APMT1135PDER-H1 M E a a a a a a a 11 6.35 3.5 1.5 0.4 1135PDER-H2 M E a a a a a a a 11 6.35 3.5 1.2 0.8 MILLING APMT1135PDER-M0 M E a 11 6.35 3.5 1.8 0.2 1135PDER-M1 M E a 11 6.35 3.5 1.5 0.4 1135PDER-M2 M E a a a 11 6.35 3.5 1.2 0.8 APGT1135PDFR-G2 G F a 11 6.35 3.5 1.2 0.8 a : Inventory maintained in Japan. (10 inserts in one case) SPARE PARTS P001 TECHNICAL DATA Q001 L047
  • 49.
    INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed per Tooth Work Material Hardness Grade Breaker Cutting Mode (m/min) (mm/tooth) P 180 0.15 Mild Steel < 180HB F7030 M General Cutting (150─200) (0.08─ 0.2) F7030 M General Cutting 150 0.15 (120─280) (0.08─ 0.2) 120 0.15 180 ─ 280HB UTi20T • UP20M H General Cutting (100─160) (0.08─0.2) Carbon Steel F7030 H Unstable Cutting 120 0.2 Alloy Steel (100─160) (0.1─0.25) F7030 M General Cutting 140 0.1 (120─160) (0.05─0.15) 280 ─ 350HB F7030 H Unstable Cutting 100 0.15 (80─120) (0.08─0.2) M F7030 M General Cutting 140 0.1 (120─160) (0.08─0.15) 120 0.1 Stainless Steel < 200HB UTi20T • UP20M H General Cutting (80─140) (0.08─0.15) F7030 H Unstable Cutting 120 0.15 (80─140) (0.08─0.2) K VP15TF M General Cutting 140 0.15 Tensile Strength (120─160) (0.08─ 0.2) Gray Cast Iron < 350MPa HTi10 • UTi20T H General Cutting 120 0.1 (100─140) (0.05─0.15) VP15TF M General Cutting 120 0.1 Tensile Strength (100─140) (0.05─0.15) Ductile Cast Iron < 450MPa UTi20T H General Cutting 100 0.15 (80─120) (0.08─0.2) VP15TF M General Cutting 100 0.08 Tensile Strength (80─120) (0.05─0.1) Ductile Cast Iron 500 ─ 800MPa HTi10 • UTi20T H General Cutting 80 0.1 (60─100) (0.05─ 0.15) N 500 0.15 Aluminium Alloy ─ HTi10 G General Cutting (200─1000) (0.05─0.25) S 40 0.15 Ti Alloy > 350HB HTi10 G General Cutting (30─60) (0.05─ 0.25) 30 0.1 Heat Resistant Alloy ─ F7030 M General Cutting (20─40) (0.05─0.15) H 70 0.08 Hardened Steel > 40HRC VP15TF M General Cutting (50─100) (0.05─0.1) a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x & D1) a Table Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution y CUTTING PERFORMANCE Shoulder Milling Cutting Width Slot Milling D1 Cutting Depth Cutting Depth Cemented carbide/Coated carbide MILLING Workpiece : JIS S50C Workpiece : JIS S50C Grade : UTi20T Grade : UTi20T 50 50 Cutting Depth (mm) D1=ø40 Cutting Depth (mm) 40 40 D1=ø32 30 30 D1=ø40 D1=ø25 D1=ø32 20 D1=ø20 20 D1=ø25 10 10 D1=ø20 0 0.5D1 D1 0 0.1 0.2 0.3 Cutting Width Feed fz (mm/tooth) (Note 1) In each of the adove graphs cutting performance is shown for carbon steel (JIS S50C). In case of alloy steels, reduce the conditions by 20─ 30%. (Note 2) In the case of deep slot milling, air blow should be used. (Note 3) The diameter "D1" is taken from the tools peripheral cutting edge. L048
  • 50.
    SHOULDER MILLING Roughing BAP300 Under-cut Type Mark for setting depth of body clearance (Max. Depth of Cut) a For undercutting trimmed part of press mould. a Setting marks on shank. Right hand tool holder only. * Peripheral Cutting Edge Back Cutting Edge Number of Flutes Stock Bottom On-edge, Dimensions (mm) Insert Order Number R D1 L1 D4 ap Clamp Bottom On-edge, Wrench Peripheral Cutting Edge Back Cutting Edge Screw BAP300R2204SN16SU a 1 2 2 22 160 16 20 TS25 TKY08F 2207SN16SU a 1 5 2 22 160 16 40 TS25 TKY08F 2510SN20SU a 1 8 2 25 160 20 40 TS25 TKY08F 2512SN20LU a 2 10 2 25 220 20 50 TS25 TKY08F APMT1135 ZRM0603R 3014SN25SU a 2 10 4 30 160 25 40 TS25 TKY08F PDER-M2 -pp 3018SN25LU a 2 14 4 30 220 25 55 TS25 TKY08F APMT1135 PDER-H1/H2 ZRM0608R 3814SN32SU a 2 10 4 38 160 32 40 TS25 TKY08F 3818SN32LU a 2 14 4 38 250 32 55 TS25 TKY08F 5014SN42SU a 2 10 4 50 160 42 40 TS25 TKY08F 5020SN42LU a 2 16 4 50 250 42 60 TS25 TKY08F Clamp Torque (N • m) : TS25=1.0 * INSERTS a Bottom, Peripheral Cutting Edge a Back Cutting Edge Dimensions Dimensions Coated (mm) Coated (mm) Class Class VP15TF VP15TF Shape Order Number Shape Order Number MILLING F1 Re Re APMT1135PDER-M2 M a 1.4 0.8 ZRM0603R-M3 M a 1.2 M4 M a 1.6 M5 M a 2.0 APMT1135PDER-H1 M a 1.5 0.4 H2 M a 1.2 0.8 a : Inventory maintained in Japan. (10 inserts in one case) SPARE PARTS P001 TECHNICAL DATA Q001 L049
  • 51.
    INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Finishing Roughing APX3000 Fig.1 øD1 øD4 10 (Max. Depth of Cut) Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel L2 L1 Fig.2 øD1 øD4 10 (Max. Depth of Cut) L2 L1 Fig.3 a High accuracy, high øD4 quality vertical wall. øD1 a Low cutting force insert. 10 (Max. Depth of Cut) L2 a With through air & L1 y SHANK TYPE coolant holes. Right hand tool holder only. * Number of Teeth Stock Type(Fig.) Max. Max. Dimensions (mm) Type Ramping Allowable Order Number Angle Revolution (min-1) Clamp R D1 D4 L1 L2 %° Wrench Anti-seize Lubricant Inserts Screw APX3000R121SA16SA a 1 12 16 85 25 6 10500 1 TPS25 TIP07F MK1KS 141SA16SA a 1 14 16 85 25 6 9000 1 TPS25 TIP07F MK1KS 162SA16SA a 2 16 16 85 25 15 20900 2 TPS25 TIP07F MK1KS 182SA16SA a 2 18 16 85 25 11 19600 3 TPS25 TIP07F MK1KS 202SA20SA a 2 20 20 100 30 9 18500 2 TPS25 TIP07F MK1KS 203SA20SA a 3 20 20 100 30 9 18500 2 TPS25 TIP07F MK1KS 223SA20SA a 3 22 20 115 30 7 17600 3 TPS25 ─ 1 TIP07F MK1KS 252SA25SA a 2 25 25 115 35 6 16400 2 TPS25 ─ 1 TIP07F MK1KS 253SA25SA a 3 25 25 115 35 6 16400 2 TPS25 ─ 1 TIP07F MK1KS Standard 254SA25SA a 4 25 25 115 35 6 16400 2 TPS25 ─ 1 TIP07F MK1KS 284SA25SA a 4 28 25 115 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 304SA32SA a 4 30 32 125 45 4 14900 2 TPS25 ─ 1 TIP07F MK1KS 323SA32SA a 3 32 32 125 45 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 324SA32SA a 4 32 32 125 45 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 325SA32SA a 5 32 32 125 45 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 403SA32SA a 3 40 32 125 45 2 12800 3 TPS25 ─ 1 TIP07F MK1KS 405SA32SA a 5 40 32 125 45 2 12800 3 TPS25 ─ 1 TIP07F MK1KS 406SA32SA a 6 40 32 125 45 2 12800 3 TPS25 ─ 1 TIP07F MK1KS 507SA32SA a 7 50 32 125 45 1 11300 3 TPS25 ─ 1 TIP07F MK1KS AOMT 638SA32SA a 8 63 32 125 45 1 10000 3 TPS25 ─ 1 TIP07F MK1KS 1236pp APX3000R182SA16LA a 2 18 16 120 25 11 19600 3 TPS25 TIP07F MK1KS PEER-p 202SA20LA a 2 20 20 150 60 9 18500 2 TPS25 TIP07F MK1KS AOGT MILLING 222SA20LA a 2 22 20 150 30 7 17600 3 TPS25 ─ 1 TIP07F MK1KS 1236pp 252SA25LA a 2 25 25 170 70 6 16400 2 TPS25 ─ 1 TIP07F MK1KS PEFR-GM 253SA25LA a 3 25 25 170 70 6 16400 2 TPS25 ─ 1 TIP07F MK1KS Long 282SA25LA a 2 28 25 170 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 283SA25LA a 3 28 25 170 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 322SA32LA a 2 32 32 190 90 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 323SA32LA a 3 32 32 190 90 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 352SA32LA a 2 35 32 190 45 3 13700 3 TPS25 ─ 1 TIP07F MK1KS 353SA32LA a 3 35 32 190 45 3 13700 3 TPS25 ─ 1 TIP07F MK1KS APX3000R182SA16ELA a 2 18 16 180 25 11 19600 3 TPS25 TIP07F MK1KS 202SA20ELA a 2 20 20 200 70 9 18500 2 TPS25 TIP07F MK1KS 222SA20ELA a 2 22 20 200 30 7 17600 3 TPS25 ─ 1 TIP07F MK1KS 252SA25ELA a 2 25 25 220 80 6 16400 2 TPS25 ─ 1 TIP07F MK1KS Extra Long 253SA25ELA a 3 25 25 220 80 6 16400 2 TPS25 ─ 1 TIP07F MK1KS 282SA25ELA a 2 28 25 220 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 283SA25ELA a 3 28 25 220 35 4 15500 3 TPS25 ─ 1 TIP07F MK1KS 322SA32ELA a 2 32 32 260 100 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 323SA32ELA a 3 32 32 260 100 3 14400 2 TPS25 ─ 1 TIP07F MK1KS 352SA32ELA a 2 35 32 260 45 3 13700 3 TPS25 ─ 1 TIP07F MK1KS 353SA32ELA a 3 35 32 260 45 3 13700 3 TPS25 ─ 1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown page L053. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS25=1.0, TPS25─ 1=1.0 * a : Inventory maintained in Japan. L050
  • 52.
    øD12 øD9 (Max. Depth of Cut) W1 L8 L7 L1 10 øD8 øD11 Cutter Diameter øD1 Set Bolt Geometry D1 Right hand tool holder only. &32, & 40 HSC08030H &50, & 63 10030H C H :0° & 80 12035H A.R :+7°─ +21° T :+15°─ +27° y ARBOR TYPE R.R :+15° ─ +27° I :+7°─ +21° &100 16040H * Ramping Angle Tool Weight Number of Teeth Stock Max. Max. Dimensions (mm) Allowable Order Number Revolution (min-1) Wrench Anti-seize Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Lubricant Inserts APX3000-032A05RA a 5 32 40 16 18 9 30 8.4 5.6 14 0.2 3 14400 TPS25─1 TIP07F MK1KS AOMT -040A06RA a 6 40 40 16 18 9 34 8.4 5.6 14 0.3 2 12800 TPS25─1 TIP07F MK1KS 1236pp -050A07RA a 7 50 40 22 20 11 45 10.4 6.3 17 0.4 2 11300 TPS25─1 TIP07F MK1KS PEER-p -063A08RA a 8 63 40 22 20 11 55 10.4 6.3 17 0.7 1 10000 TPS25─1 TIP07F MK1KS AOGT R08009CA a 9 80 50 25.4 26 13 70 9.5 6 20 1.3 1 8800 TPS25─1 TIP07F MK1KS 1236pp PEFR-GM R10011DA a 11 100 63 31.75 32 17 80 12.7 8 26 2.2 0.5 7800 TPS25─1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown page L053. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS25─ 1=1.0 * øD12 øD9 (Max. Depth of Cut) W1 L8 L7 L1 10 øD8 øD11 MILLING øD1 For metric arbor Right hand tool holder only. Cutter Diameter Set Bolt Geometry D1 The cutter bore diameter D9 is indicated in millimetre. &32, & 40 HSC08030H &50, & 63 10030H C H :0° & 80 12035H A.R :+7°─ +21° T :+15°─ +27° y ARBOR TYPE R.R :+15° ─ +27° I :+7°─ +21° &100 16040H * Ramping Angle Tool Weight Number of Teeth Stock Max. Max. Dimensions (mm) Allowable Order Number Revolution (min-1) Wrench Anti-seize Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Lubricant Inserts APX3000-032A05RA a 5 32 40 16 18 9 30 8.4 5.6 14 0.2 3 14400 TPS25─1 TIP07F MK1KS AOMT -040A06RA a 6 40 40 16 18 9 34 8.4 5.6 14 0.3 2 12800 TPS25─1 TIP07F MK1KS 1236pp -050A07RA a 7 50 40 22 20 11 45 10.4 6.3 17 0.4 2 11300 TPS25─1 TIP07F MK1KS PEER-p -063A08RA a 8 63 40 22 20 11 55 10.4 6.3 17 0.7 1 10000 TPS25─1 TIP07F MK1KS AOGT -080A09RA a 9 80 50 27 23 13 70 12.4 7 20 1.3 1 8800 TPS25─1 TIP07F MK1KS 1236pp PEFR-GM -100A11RA a 11 100 63 32 26 17 80 14.4 8 26 2.2 0.5 7800 TPS25─1 TIP07F MK1KS (Note 1) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown page L053. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS25─ 1=1.0 * SPARE PARTS P001 TECHNICAL DATA Q001 L051
  • 53.
    INDEXABLE MILLING A M øD1 øD4 øD5 A 10(Max. Depth of Cut) L2 L11 H1 L1 A-A section y SCREW-IN TYPE Right hand tool holder only. * Coolant Hole Number of Teeth Tool Weight Stock Dimensions (mm) Order Number R D1 D4 D5 L1 L2 L11 H1 M Clamp Anti-seize (kg) Screw Wrench Lubricant Inserts APX3000R162M08A30 a u 2 16 8.5 13 48 30 6 10 M8 0.1 TPS25 TIP07F MK1KS 182M08A30 a u 2 18 8.5 13 48 30 6 10 M8 0.1 TPS25 TIP07F MK1KS 203M10A30 a u 3 20 10.5 18 49 30 6 14 M10 0.1 TPS25 TIP07F MK1KS AOMT 223M10A30 a u 3 22 10.5 18 49 30 6 14 M10 0.1 TPS25─1 TIP07F MK1KS 1236pp 254M12A35 a u 4 25 12.5 21 57 35 6 19 M12 0.2 TPS25─1 TIP07F MK1KS PEER-p 284M12A35 a u 4 28 12.5 21 57 35 6 19 M12 0.2 TPS25─1 TIP07F MK1KS AOGT 1236pp 304M16A40 a u 4 30 17 29 63 40 6 24 M16 0.3 TPS25─1 TIP07F MK1KS PEFR-GM 325M16A40 a u 5 32 17 29 63 40 6 24 M16 0.3 TPS25─1 TIP07F MK1KS 355M16A40 a u 5 35 17 29 63 40 6 24 M16 0.3 TPS25─1 TIP07F MK1KS 406M16A40 a u 6 40 17 29 63 40 6 24 M16 0.3 TPS25─1 TIP07F MK1KS (Note) When using inserts with corner radius Re > 2.4, machining of the holder is required as shown page L053. Clamp Torque (N • m) : TPS25=1.0, TPS25─ 1=1.0 * MILLING a : Inventory maintained in Japan. (10 inserts in one case) L052
  • 54.
    INSERTS Stock Dimensions (mm) Coated Carbide Shape Order Number Geometry L1 L2 S1 F1 Re MC5020 VP20RT VP15TF TF15 General AOMT123602PEER-M a a 12 6.6 3.6 1.8 0.2 M Breaker 123604PEER-M a a 12 6.6 3.6 1.6 0.4 123608PEER-M a a 12 6.6 3.6 1.2 0.8 L1 123610PEER-M a a 12 6.6 3.6 1.0 1.0 11° 123612PEER-M a a 12 6.6 3.6 0.8 1.2 F1 L2 123616PEER-M a a 12 6.6 3.6 0.4 1.6 Re S1 123620PEER-M a a 12 6.6 3.6 0.4 2.0 123624PEER-M a a 12 6.6 3.6 0.4 2.4 123630PEER-M a a 12 6.6 3.6 0.4 3.0 123632PEER-M a a 12 6.6 3.6 0.4 3.2 Strong Cutting Edge Type AOMT123604PEER-H a a a 12 6.6 3.6 1.6 0.4 L1 H Breaker 123608PEER-H a a a 12 6.6 3.6 1.2 0.8 11° 123616PEER-H 12 6.6 3.6 0.4 1.6 F1 a a a L2 Re S1 For Machining of Aluminium Alloys AOGT123602PEFR-GM a 12 6.6 3.6 1.8 0.2 GM Breaker L1 123604PEFR-GM a 12 6.6 3.6 1.6 0.4 11° 123608PEFR-GM a 12 6.6 3.6 1.2 0.8 F1 L2 Re S1 NOTE ON USE OF INSERTS WITH LARGE CORNER RADII Re (mm) R (mm) When using inserts with corner radius Re > R2.4, 2.4 1.9 please machine the holder with a radius form as shown 3.0 2.5 on the right. 3.2 2.7 MILLING R : Holder end radius Re : Insert corner radius R Re SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L053
  • 55.
    INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Cutting &12 ─ & 16 &18 ─ & 25 &28 ─ & 100 Grade Speed Width Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Work Material Hardness Breaker vc ae ap fz ap fz ap fz (m/min) (mm) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) P ─ 4 0.15 ─ 5 0.25 ─ 5 0.20 230 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15 ─0.25D1 (180 ─270) 7 ─ 8.5 0.15 7 ─ 8.5 0.10 8.5─10 0.10 8.5 ─10 0.07 VP15TF ─ 2 0.15 ─ 3 0.25 ─ 3 0.20 Mild Steel < 180HB M Breaker 220 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15 ─0.5D1 (170 ─260) 5.5─ 8 0.15 5.5 ─ 8 0.10 8 ─10 0.10 8 ─10 0.07 180 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10 ─0.75D1 (140 ─210) 4 ─10 0.10 3 ─ 7 0.07 ─ 4 0.15 ─ 5 0.25 ─ 5 0.20 180 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15 ─0.25D1 (140 ─210) 7 ─ 8.5 0.15 7 ─ 8.5 0.10 8.5─10 0.10 8.5 ─10 0.07 Carbon Steel VP15TF ─ 2 0.15 ─ 3 0.25 ─ 3 0.20 180 ─350HB Alloy Steel M Breaker 170 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15 ─0.5D1 (130 ─200) 5.5─ 8 0.15 5.5 ─ 8 0.10 8 ─10 0.10 8 ─10 0.07 140 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10 ─0.75D1 (110 ─160) 4 ─10 0.10 3 ─ 7 0.07 M ─ 4 0.15 ─ 5 0.20 ─ 5 0.20 180 4─ 7 0.10 5 ─ 7 0.15 5 ─ 7 0.15 ─0.25D1 (140 ─210) 7 ─ 8.5 0.10 7 ─ 8.5 0.10 8.5─10 0.07 8.5 ─10 0.07 VP20RT ─ 2 0.15 ─ 3 0.20 ─ 3 0.20 Stainless Steel < 270HB M Breaker 170 2─ 5 0.10 3 ─ 5.5 0.15 3 ─ 5.5 0.15 ─0.5D1 (130 ─200) 5.5─ 8 0.10 5.5 ─ 8 0.10 8 ─10 0.07 8 ─10 0.07 140 ─ 4 0.10 ─ 4 0.10 ─ 3 0.10 ─0.75D1 (110 ─160) 4 ─10 0.07 3 ─ 7 0.07 K ─ 4 0.15 ─ 5 0.25 ─ 5 0.20 MC5020 250 4─ 7 0.10 5 ─ 7 0.20 5 ─ 7 0.15 ─0.25D1 H Breaker (200 ─300) 7 ─ 8.5 0.15 7 ─ 8.5 0.10 8.5─10 0.10 8.5 ─10 0.07 Tensile ─ 2 0.15 ─ 3 0.25 ─ 3 0.20 Gray Cast Iron Strength MC5020 240 2─ 5 0.10 3 ─ 5.5 0.20 3 ─ 5.5 0.15 < 350MPa ─0.5D1 H Breaker (190 ─290) 5.5─ 8 0.15 5.5 ─ 8 0.10 8 ─10 0.10 8 ─10 0.07 MC5020 210 ─ 4 0.10 ─ 4 0.15 ─ 3 0.10 ─0.75D1 H Breaker (160 ─260) 4 ─10 0.10 3 ─ 7 0.07 ─ 4 0.10 ─ 5 0.20 ─ 5 0.20 MC5020 130 4─ 7 0.07 5 ─ 7 0.15 5 ─ 7 0.15 ─0.25D1 H Breaker (100 ─150) 7 ─ 8.5 0.10 7 ─ 8.5 0.10 8.5─10 0.07 8.5 ─10 0.07 Tensile Ductile ─ 2 0.10 ─ 3 0.20 ─ 3 0.20 Strength Cast Iron MILLING MC5020 120 2─ 5 0.07 3 ─ 5.5 0.15 3 ─ 5.5 0.15 < 800MPa ─0.5D1 H Breaker (90 ─140) 5.5─ 8 0.10 5.5 ─ 8 0.10 8 ─10 0.07 8 ─10 0.07 MC5020 100 ─ 4 0.07 ─ 4 0.10 ─ 3 0.10 ─0.75D1 H Breaker (80 ─120) 4 ─10 0.07 3 ─ 7 0.07 N 500 ─ 4 0.15 ─ 4 0.25 ─ 4 0.20 ─0.25D1 (200 ─1000) 4─ 7 0.10 4 ─ 7 0.15 4 ─ 7 0.10 TF15 500 ─ 4 0.15 ─ 4 0.20 ─ 4 0.20 Aluminium Alloy ─ ─0.5D1 GM Breaker (200 ─1000) 4─ 7 0.10 4 ─ 7 0.10 4 ─ 7 0.10 500 ─0.75D1 ─ 5 0.10 ─ 5 0.15 ─ 5 0.10 (200 ─1000) H ─ 4 0.10 ─ 5 0.15 ─ 5 0.15 90 (70 ─100) ─0.25D1 4─ 7 0.07 5 ─ 7 0.10 5 ─ 7 0.10 7 ─ 8.5 0.07 Hardened 40 ─ 55HRC VP15TF ─ 2 ─ ─ 3 85 0.10 3 0.15 0.15 Steel H Breaker ─0.5D1 (60 ─100) 2─ 5 0.07 3 ─ 5.5 0.10 70 ─0.75D1 ─ 4 0.07 ─ 4 0.07 ─ 3 0.07 (50 ─80) (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. • When using the long shank type and extra long shank type. • When using long tool overhang with the standard or arbor type. • When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation. L054
  • 56.
    y CUTTING CONDITIONSFOR SLOT MILLING Cutting Cutting &12 ─ & 16 &18 ─ & 25 &28 ─ & 100 Grade Speed Width Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Work Material Hardness Breaker vc ae ap fz ap fz ap fz (m/min) (mm) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) 180 VP15TF ─ 4 0.10 ─ 3 0.10 P Mild Steel < 180HB D1 ─3 0.10 M Breaker (140─ 210) 4 ─ 7 0.07 3 ─ 5 0.07 Carbon Steel VP15TF 140 ─ 4 0.10 ─ 3 0.10 Alloy Steel 180 ─ 350HB D1 ─3 0.10 M Breaker (110─ 160) 4 ─ 7 0.07 3 ─ 5 0.07 M Stainless Steel < 270HB VP20RT 140 ─ 4 0.10 ─ 3 0.10 D1 ─3 0.10 M Breaker (110─ 160) 4 ─ 7 0.07 3 ─ 5 0.07 K Gray Cast Iron Tensile Strength MC5020 140 ─ 4 0.10 ─ 3 0.10 D1 ─3 0.10 < 350MPa M Breaker (110─ 160) 4 ─ 7 0.07 3 ─ 5 0.07 Tensile Strength MC5020 100 ─ 4 0.10 ─ 3 0.10 Ductile Cast Iron < 800MPa D1 ─3 0.07 M Breaker (80─ 120) 4 ─ 7 0.07 3 ─ 5 0.07 N Aluminium Alloy TF15 500 ─5 ─ 5 ─ 5 ─ D1 0.10 0.20 0.15 GM Breaker (200─1000) H Hardened VP15TF 70 ─3 ─ 4 ─ 3 40 ─ 55HRC (50 ─ 80) D1 0.07 0.07 0.07 Steel H Breaker (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. • When using the long shank type and extra long shank type. • When using long tool overhang with the standard or arbor type. • When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation. y RAMPING/HELICAL CUTTING a RAMPING a HELICAL CUTTING Blind holes, Through holes Flat bottom L Pitch Pitch (P) (P) ap L= tan % %° ap D1 D1 D1 Hole Hole Refer to the table below for cutting conditions. For feed per tooth and cutting speed, diameter diameter follow the cutting conditions for slot milling. (DH) (DH) Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Cutting Edge Diameter Maximum Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum Ramping Angle Distance 1 * Diameter 2 Pitch * Diameter Pitch Diameter Pitch MILLING D1 L DH max. P max. DH min. P max. DH min. P max. (mm) %° (mm) (mm) (mm) (mm) (mm) (mm) (mm) 12 6 95 22 2.5 20.5 2 14 0.5 14 6 95 26 2.5 24.5 2 18 1 16 15 37 30 9 28 7 21 2 18 11 51 34 5 32 4.5 25 2 20 9 63 38 5 36 4.5 29 2 22 7 81 42 5 40 4.5 33 2 25 6 95 48 6 46 5 39 3 28 4 143 54 4.5 52 4 45 2 30 4 143 58 4.5 56 4 49 2 32 3 190 62 4.5 60 4 53 2 35 3 190 68 4 66 3.5 59 2 40 2 286 78 4 76 3.5 69 2 50 1 572 98 2 96 2 89 2 63 1 572 124 2 122 2 115 2 80 1 572 158 2 156 2 149 2 100 0.5 1145 198 1 196 1 189 1 (Note) When machining highly ductile materials with ramping angles above, chips could be continuous. In this case, decrease the ramping angle or feed per tooth. 1 L (=10 / tan %). Cutters' moving distance until depth of cut reaches 10mm at a maximum ramping angle. * * 2 In case corner radius of 0.8mm. Other than that, find with the below formula. {(cutting edge diameter D1) ─ (corner radius) ─ 0.2) }×2 L055
  • 57.
    INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Finishing Roughing APX4000 Fig.1 øD4 øD1 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel 15 (Max. Depth of Cut) L2 L1 Fig.2 øD4 øD1 a High accuracy, high quality vertical wall. 15 (Max. Depth of Cut) L2 a Low cutting force insert. L1 a With through air & y SHANK TYPE coolant holes. Right hand tool holder only. * Number of Teeth Stock Max. Max. Dimensions (mm) Ramping Allowable Type Type Order Number Angle Revolution (Fig.) (min-1) Clamp R D1 D4 L1 L2 %° Wrench Anti-seize Lubricant Inserts Screw APX4000R252SA25SA a 2 25 25 115 35 11 18900 1 TPS4 TIP15W MK1KS 322SA32SA a 2 32 32 125 45 7 16300 1 TPS4 TIP15W MK1KS 323SA32SA a 3 32 32 125 45 7 16300 1 TPS4 TIP15W MK1KS 403SA32SA a 3 40 32 125 45 6 14200 2 TPS43 TIP15W MK1KS Standard 404SA32SA a 4 40 32 125 45 6 14200 2 TPS43 TIP15W MK1KS 504SA32SA a 4 50 32 125 45 4 12400 2 TPS43 TIP15W MK1KS 505SA32SA a 5 50 32 125 45 4 12400 2 TPS43 TIP15W MK1KS 634SA32SA a 4 63 32 125 45 3 10800 2 TPS43 TIP15W MK1KS 636SA32SA a 6 63 32 125 45 3 10800 2 TPS43 TIP15W MK1KS APX4000R252SA25LA a 2 25 25 170 35 11 18900 1 TPS4 TIP15W MK1KS 282SA25LA a 2 28 25 170 35 9 17700 2 TPS4 TIP15W MK1KS 322SA32LA a 2 32 32 190 45 7 16300 1 TPS4 TIP15W MK1KS 323SA32LA a 3 32 32 190 45 7 16300 1 TPS4 TIP15W MK1KS AOMT Long 352SA32LA a 2 35 32 190 45 6 15400 2 TPS4 TIP15W MK1KS 1848pp PEER-p 353SA32LA a 3 35 32 190 45 6 15400 2 TPS4 TIP15W MK1KS 402SA32LA a 2 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS MILLING 403SA32LA a 3 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS 404SA32LA a 4 40 32 190 45 6 14200 2 TPS43 TIP15W MK1KS APX4000R252SA25ELA a 2 25 25 220 80 11 18900 1 TPS4 TIP15W MK1KS 282SA25ELA a 2 28 25 220 35 9 17700 2 TPS4 TIP15W MK1KS 322SA32ELA a 2 32 32 260 100 7 16300 1 TPS4 TIP15W MK1KS 323SA32ELA 3 32 32 260 100 7 16300 1 TPS4 TIP15W MK1KS Extra Long a 352SA32ELA a 2 35 32 260 45 6 15400 2 TPS4 TIP15W MK1KS 353SA32ELA a 3 35 32 260 45 6 15400 2 TPS4 TIP15W MK1KS 402SA32ELA a 2 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS 403SA32ELA a 3 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS 404SA32ELA a 4 40 32 260 45 6 14200 2 TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown page L059. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5 * a : Inventory maintained in Japan. L056
  • 58.
    øD12 øD12 (Max. Depth of Cut) (Max. Depth of Cut) Fig.1 øD9 Fig.2 øD9 L8 W1 W1 L8 L7 L7 L1 L1 15 15 øD8 øD8 øD11 øD1 øD1 Right hand tool holder only. Cutter Diameter Set Bolt Geometry D1 &40 HSC08030H z      x &50, &63 10030H z &80 12035H & 100 16040H C H :0° & 125 MBA20040H A.R :+15° ─ +22° T :+21°─ +28° x y ARBOR TYPE R.R :+21° ─+28° I :+15°─ +22° & 160 24045H * Ramping Angle Tool Weight Number of Teeth Stock Type(Fig.) Max. Max. Dimensions (mm) Allowable Order Number Revolution (min-1) Wrench Anti-seize Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Lubricant Insert APX4000-040A04RA a 4 40 40 16 18 9 34 8.4 5.6 14 0.2 6 14200 1 TPS43 TIP15W MK1KS -050A05RA a 5 50 40 22 20 11 45 10.4 6.3 17 0.3 4 12400 1 TPS43 TIP15W MK1KS -063A06RA a 6 63 40 22 20 11 50 10.4 6.3 17 0.5 3 10800 1 TPS43 TIP15W MK1KS AOMT R08007CA a 7 80 50 25.4 26 13 70 9.5 6 20 1.2 2 9300 1 TPS43 TIP15W MK1KS 1848pp R10008DA a 8 100 63 31.75 32 17 80 12.7 8 26 2.1 1.5 8100 1 TPS43 TIP15W MK1KS PEER-p R12509EA a 9 125 63 38.1 40 56 100 15.9 10 ─ 3.3 1 7100 2 TPS43 TIP15W MK1KS R16010FA a 10 160 63 50.8 40 72 100 19.1 11 ─ 4.8 1 6100 2 TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown page L059. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS43=3.5 * (Max. Depth of Cut) (Max. Depth of Cut) Fig.1 øD12 Fig.2 øD12 øD9 øD9 L8 W1 W1 L8 L7 L7 L1 L1 15 15 øD8 øD8 øD11 øD1 øD1 Right hand tool holder only. Cutter Diameter MILLING Set Bolt Geometry D1 For metric arbor &40 HSC08030H z      x &50, &63 10030H z The cutter bore diameter D9 is indicated in millimetre. &80 12035H & 100 16040H C H :0° & 125 MBA20040H A.R :+15° ─ +22° T :+21°─ +28° x y ARBOR TYPE & 160 24045H R.R :+21° ─ +28° I :+15°─ +22° * Ramping Angle Tool Weight Number of Teeth Stock Type(Fig.) Max. Max. Dimensions (mm) Allowable Order Number Revolution (min-1) Wrench Anti-seize Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) %° Screw Lubricant Insert APX4000-040A04RA a 4 40 40 16 18 9 34 8.4 5.6 14 0.2 6 14200 1 TPS43 TIP15W MK1KS -050A05RA a 5 50 40 22 20 11 45 10.4 6.3 17 0.3 4 12400 1 TPS43 TIP15W MK1KS -063A06RA a 6 63 40 22 20 11 50 10.4 6.3 17 0.5 3 10800 1 TPS43 TIP15W MK1KS AOMT -080A07RA a 7 80 50 27 23 13 60 12.4 7 20 1.2 2 9300 1 TPS43 TIP15W MK1KS 1848pp -100A08RA a 8 100 50 32 25 17 70 14.4 8 27 2.1 1.5 8100 1 TPS43 TIP15W MK1KS PEER-p -125A09RA a 9 125 63 40 40 56 90 16.4 9 ─ 3.3 1 7100 2 TPS43 TIP15W MK1KS -160A10RA a 10 160 63 40 40 72 100 16.4 9 ─ 4.8 1 6100 2 TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown page L059. (Note 2) The maximum allowable revolutions are set to ensure tool and insert stability. (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TPS43=3.5 * SPARE PARTS P001 TECHNICAL DATA Q001 L057
  • 59.
    INDEXABLE MILLING A M øD1 øD4 øD5 15 (Max. Depth of Cut) A L2 L11 H1 L1 A-A section y SCREW-IN TYPE Right hand tool holder only. * Coolant Hole Number of Teeth Tool Weight Stock Dimensions (mm) Order Number R D1 D4 D5 L1 L2 L11 H1 M Clamp Anti-seize (kg) Screw Wrench Lubricant Insert APX4000R252M12A35 a u 2 25 12.5 23.5 57 35 6 19 M12 0.2 TPS4 TIP15W MK1KS 282M12A35 a u 2 28 12.5 23.5 57 35 6 19 M12 0.2 TPS4 TIP15W MK1KS 322M16A40 a u 2 32 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS 223M16A40 a u 3 32 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS AOMT 1848pp 352M16A40 a u 2 35 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS PEER-p 353M16A40 a u 3 35 17 28.5 63 40 6 24 M16 0.3 TPS4 TIP15W MK1KS 403M16A40 a u 3 40 17 28.5 63 40 6 24 M16 0.3 TPS43 TIP15W MK1KS 404M16A40 a u 4 40 17 28.5 63 40 6 24 M16 0.3 TPS43 TIP15W MK1KS (Note) When using inserts with corner radius Re > 3.2, machining of the holder is required as shown page L059. Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5 * MILLING a : Inventory maintained in Japan. (10 inserts in one case) L058
  • 60.
    INSERTS Stock Dimensions (mm) Coated Shape Order Number Geometry L1 L2 S1 F1 Re MC5020 VP20RT VP15TF General AOMT184804PEER-M a a 18 9 4.8 1.8 0.4 M Breaker L1 184808PEER-M a a 18 9 4.8 1.4 0.8 15° 184810PEER-M a 18 9 4.8 1.0 1.0 F1 L2 184812PEER-M a 18 9 4.8 0.8 1.2 Re 184816PEER-M a a 18 9 4.8 0.4 1.6 S1 184820PEER-M a 18 9 4.8 0.4 2.0 Strong Cutting Edge Type AOMT184804PEER-H a a a 18 9 4.8 1.8 0.4 H Breaker 184808PEER-H a a a 18 9 4.8 1.4 0.8 L1 184816PEER-H a a a 18 9 4.8 0.4 1.6 15° F1 184832PEER-H 18 9 4.8 0.4 3.2 L2 a 184840PEER-H a 18 9 4.8 0.4 4.0 Re S1 184850PEER-H a 18 9 4.8 ─ 5.0 184864PEER-H a 18 9 4.8 ─ 6.35 NOTE ON USE OF INSERTS WITH LARGE CORNER RADII Re (mm) R (mm) When using inserts with corner radius Re > R3.2, 3.2 2.0 please machine the holder with a radius form as shown 4.0 2.5 on the right. 5.0 3.5 6.35 5.0 R : Holder end radius R Re Re : Insert corner radius MILLING SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L059
  • 61.
    INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Cutting Depth of Cut Feed per Tooth Grade Speed Width fz Work Material Hardness (mm/tooth) Breaker vc ae ap (m/min) (mm) (mm) & 25 ─ & 40 &50 ─ & 80 &100 ─ &160 P ─5 0.3 0.3 0.25 5─7.5 0.25 0.25 0.2 230 ─0.25D1 7.5─10 0.2 0.2 0.15 (180 ─ 270) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.3 0.3 0.25 VP15TF Mild Steel < 180HB 5─7.5 0.25 0.25 0.2 M Breaker 220 ─0.5D1 7.5─10 0.2 0.2 0.15 (170 ─ 260) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.2 0.2 0.15 180 ─0.75D1 5─10 0.15 0.15 0.1 (140 ─210) 10─15 0.1 0.1 0.07 ─5 0.3 0.3 0.25 5─7.5 0.25 0.25 0.2 180 ─0.25D1 7.5─10 0.2 0.2 0.15 (140 ─ 210) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.3 0.3 0.25 Carbon Steel VP15TF 180 ─ 350HB 5─7.5 0.25 0.25 0.2 Alloy Steel M Breaker 170 ─0.5D1 7.5─10 0.2 0.2 0.15 (130 ─200) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.2 0.2 0.15 140 ─0.75D1 5─10 0.15 0.15 0.1 (110 ─160) 10─15 0.1 0.1 0.07 M ─5 0.3 0.25 0.25 5─7.5 0.25 0.2 0.2 180 ─0.25D1 7.5─10 0.2 0.15 0.15 (140 ─ 210) 10─12.5 0.15 0.1 0.1 12.5─15 0.1 0.07 0.07 ─5 0.3 0.25 0.25 VP20RT Stainless Steel < 270HB 5─7.5 0.25 0.2 0.2 M Breaker 170 ─0.5D1 7.5─10 0.2 0.15 0.15 (130 ─ 200) 10─12.5 0.15 0.1 0.1 12.5─15 0.1 0.07 0.07 ─5 0.2 0.15 0.15 140 ─0.75D1 5─10 0.15 0.1 0.1 (110 ─ 160) 10─15 0.1 0.07 0.07 ─5 0.3 0.3 0.25 K 5─7.5 0.25 0.25 0.2 MC5020 250 ─0.25D1 7.5─10 0.2 0.2 0.15 H Breaker (200─ 300) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 Tensile ─5 0.3 0.3 0.25 Gray Cast Iron Strength 5─7.5 0.25 0.25 0.2 MC5020 240 < 350MPa ─0.5D1 7.5─10 0.2 0.2 0.15 H Breaker (190─ 290) 10─12.5 0.15 0.15 0.1 12.5─15 0.1 0.1 0.07 ─5 0.2 0.2 0.15 MC5020 210 ─0.75D1 MILLING (160─ 260) 5─10 0.15 0.15 0.1 H Breaker 10─15 0.1 0.1 0.07 ─5 0.25 0.25 0.25 5─7.5 0.2 0.2 0.2 MC5020 200 ─0.25D1 7.5─10 0.15 0.15 0.15 H Breaker (150─ 250) 10─12.5 0.1 0.1 0.1 12.5─15 0.07 0.07 0.07 Tensile ─5 0.25 0.25 0.25 Ductile Cast Iron Strength 5─7.5 0.2 0.2 0.2 < 800MPa MC5020 190 ─0.5D1 7.5─10 0.15 0.15 0.15 H Breaker (140─ 240) 10─12.5 0.1 0.1 0.1 12.5─15 0.07 0.07 0.07 MC5020 ─5 0.2 0.2 0.15 170 H Breaker ─0.75D1 5─10 0.15 0.15 0.1 (120─ 220) 10─15 0.1 0.1 0.07 ─5 0.15 0.1 0.1 S VP20RT 40 Ti Alloy < 350HB ─0.25D1 5─7.5 0.1 0.05 0.05 H Breaker (30 ─60) 7.5─10 0.05 ─ ─ VP20RT 30 Heat Resistant Alloy ─ ─0.25D1 ─2 0.1 0.05 0.05 H Breaker (20 ─40) ─5 0.15 0.15 0.15 H 90 ─0.25D1 5─7.5 0.1 0.1 0.1 (70 ─100) VP15TF 7.5─10 0.07 0.07 0.07 Hardened Steel 40 ─ 55HRC ─5 H Breaker 85 0.1 0.1 0.1 ─0.5D1 (60 ─100) 5─7.5 0.07 0.07 0.07 70 ─0.75D1 ─5 0.07 0.07 0.07 (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. • When using the long shank type and extra long shank type. • When using long tool overhang with the standard or arbor type. • When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. L060 (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation.
  • 62.
    y CUTTING CONDITIONSFOR SLOT MILLING Cutting Cutting Depth of Cut Feed per Tooth Grade Speed Width fz Work Material Hardness (mm/tooth) Breaker vc ae ap (m/min) (mm) (mm) & 25 ─ & 40 &50 ─ & 80 &100 ─&160 P ─5 0.15 0.15 0.15 VP15TF 180 Mild Steel < 180HB M Breaker (140 ─ 210) D1 5─7.5 0.1 0.1 0.1 7.5─10 0.07 0.07 0.07 ─5 0.15 0.15 0.15 Carbon Steel VP15TF 140 180 ─ 350HB D1 5─7.5 0.1 0.1 0.1 Alloy Steel M Breaker (110 ─160) 7.5─10 0.07 0.07 0.07 M ─5 0.15 0.15 0.15 VP20RT 140 Stainless Steel < 270HB M Breaker (110 ─160) D1 5─7.5 0.1 0.1 0.1 7.5─10 0.07 0.07 0.07 K Tensile ─5 0.15 0.15 0.15 MC5020 210 Gray Cast Iron Strength H Breaker (160─ 260) D1 5─7.5 0.1 0.1 0.1 < 350MPa 7.5─10 0.07 0.07 0.07 Tensile ─5 0.15 0.15 0.15 MC5020 170 Ductile Cast Iron Strength H Breaker (120─ 220) D1 5─7.5 0.1 0.1 0.1 < 800MPa 7.5─10 0.07 0.07 0.07 S VP20RT 40 Ti Alloy < 350HB D1 ─5 0.05 0.05 0.05 H Breaker (30 ─ 60) VP20RT 30 Heat Resistant Alloy ─ D1 ─1 0.05 0.05 0.05 H Breaker (20 ─ 40) H VP15TF 70 Hardened Steel 40 ─ 55HRC D1 ─5 0.07 0.07 0.07 H Breaker (50 ─ 80) (Note 1) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions. (Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. • When using the long shank type and extra long shank type. • When using long tool overhang with the standard or arbor type. • When the application has poor clamping rigidity or when using a low rigidity machine. (Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration. (Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation. y RAMPING/HELICAL CUTTING a RAMPING a HELICAL CUTTING Blind holes, Through holes Flat bottom L Pitch Pitch (P) (P) ap L= tan% %° ap D1 D1 D1 MILLING Hole Hole Refer to the table below for cutting conditions. For feed per tooth and cutting speed, diameter diameter (DH) (DH) follow the cutting conditions for slot milling. Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Cutting Edge Diameter Maximum Minimum Maximum Hole Maximum Minimum Hole Maximum Minimum Hole Maximum D1 Ramping Angle Distance 1 L * Diameter 2 DH max. Pitch P max. * Diameter DH min. Pitch P max. Diameter DH min. Pitch P max. (mm) %° (mm) (mm) (mm) (mm) (mm) (mm) (mm) 25 11 85 48 14 45 12 32 4 28 9 105 54 12 51 11 38 4 32 7 135 62 11 59 10 46 5 35 6 158 68 10 65 9 52 5 40 6 158 78 12 75 11 62 7 50 4 238 98 10 95 9 82 7 63 3 318 124 10 121 9 108 7 80 2 477 158 8 155 8 142 6 100 1.5 636 198 8 195 7 182 6 125 1 954 248 6 245 6 232 5 160 1 954 318 8 315 8 302 7 (Note) When machining highly ductile materials with ramping angles above, chips could be continuous. In this case, decrease the ramping angle or feed per tooth. 1 L (=15 / tan %). Cutters' moving distance until depth of cut reaches 15mm at a maximum ramping angle. * * 2 In case corner radius of 0.8mm. Other than that, find with the below formula. {(cutting edge diameter D1) ─ (corner radius) ─ 0.2}×2 L061
  • 63.
    INDEXABLE MILLING DEEP SHOULDER MILLING Finishing Roughing APX4000 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel LONG CUTTING EDGE øD1 øD4 ap (Max. Depth of Cut) a High accuracy, high L2 quality vertical wall. L1 a Low cutting force insert. a With through air & coolant holes. *1 Combination Shank y SHANK TYPE Right hand tool holder only. * 2 Number of Flutes Stock Dimensions (mm) Total Order Number R D1 D4 L1 L2 ap Clamp Screw Wrench Insert APX4KR4008SA42S056A a 2 8 40 42 160 80 56 TPS43 TIP15W 4012SA42S056A a 3 12 40 42 160 80 56 TPS43 TIP15W AOMT1848ppPEER-p *1 5012WA508S056A a 3 12 50 50.8 160 80 56 TPS43 TIP15W *1 5018WA508M084A a 3 18 50 50.8 190 110 84 TPS43 TIP15W (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown on page L059. (Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge). (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. 2 Clamp Torque (N • m) : TPS43=3.5 * L7 L8 øD1 øD8 øD9 W1 Cutter Diameter Set Bolt Geometry D1 ap (Max. Depth of Cut) & 50 HSC10050 L1 Right hand tool holder only. & 63 12070 y SHELL TYPE * MILLING Number of Flutes Stock Dimensions (mm) Total Order Number R D1 L1 D9 L7 D8 D7 W1 L8 ap Clamp Screw Wrench Anti-seize Insert Lubricant APX4K-050A09A042RA a 3 9 50 65 22 22 11 48 10.4 6.3 42 TPS43 TIP15W MK1KS AOMT1848 ppPEER-p R06316CA056A a 4 16 63 85 25.4 26 13 60.7 9.5 6 56 TPS43 TIP15W MK1KS * Clamp Torque (N • m) : TPS43=3.5 For metric arbor The cutter bore diameter D9 is indicated in millimetre. * Number of Flutes Stock Dimensions (mm) Total Order Number R D1 L1 D9 L7 D8 D7 W1 L8 ap Clamp Screw Wrench Anti-seize Insert Lubricant APX4K-050A09A042RA a 3 9 50 65 22 22 11 48 10.4 6.3 42 TPS43 TIP15W MK1KS AOMT1848 ppPEER-p -063A16A056RA a 4 16 63 85 27 28 13 60.7 12.4 7 56 TPS43 TIP15W MK1KS (Note 1) When using inserts with corner radius Re>3.2, machining of the holder is required as shown on page L059. (Note 2) Only corner radius Re 0.4mm and 0.8mm can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge). (Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 4) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can't be used. Clamp Torque (N • m) : TPS43=3.5 * a : Inventory maintained in Japan. L062
  • 64.
    RECOMMENDED CUTTING CONDITIONS yCUTTING CONDITIONS FOR SHOULDER MILLING Cutting Cutting Depth of Cut Feed per Tooth Grade Speed Width fz (mm/tooth) Work Material Hardness Breaker vc ae ap &40 Length of cut 56mm &50 Length of cut 56mm &50 Length of cut 84mm (m/min) (mm) (mm) &50 Length of cut 42mm &63 Length of cut 56mm P ─20 0.25 0.25 0.2 200 ─0.15D1 ─50 0.2 0.2 0.15 (160 ─ 250) VP15TF ─80 ─ ─ 0.1 Mild Steel < 180HB M Breaker ─20 0.25 0.25 0.2 160 ─0.3D1 ─50 0.2 0.2 0.15 (120 ─ 200) ─80 ─ ─ 0.1 ─20 0.25 0.25 0.2 160 ─0.15D1 ─50 0.2 0.2 0.15 (120 ─ 200) Carbon Steel VP15TF ─80 ─ ─ 0.1 180 ─ 350HB Alloy Steel M Breaker ─20 0.25 0.25 0.2 120 ─0.3D1 ─50 0.2 0.2 0.15 (100 ─140) ─80 ─ ─ 0.1 M ─10 0.25 0.25 0.2 160 ─0.15D1 ─50 0.2 0.2 0.15 (120 ─ 200) VP20RT ─80 ─ ─ 0.1 Stainless Steel < 270HB M Breaker ─10 0.25 0.25 0.2 120 ─0.3D1 ─50 0.2 0.2 0.15 (100 ─140) ─80 ─ ─ 0.1 K ─10 0.3 0.3 0.25 MC5020 230 ─0.15D1 ─50 0.25 0.25 0.2 Tensile H Breaker (180─ 280) ─80 ─ ─ 0.15 Gray Cast Iron Strength < 350MPa ─10 0.25 0.25 0.2 MC5020 190 ─0.3D1 ─50 0.2 0.2 0.15 H Breaker (140─ 240) ─80 ─ ─ 0.1 ─10 0.25 0.25 0.2 MC5020 190 ─0.15D1 ─50 0.2 0.2 0.15 Tensile H Breaker (140─ 220) ─80 ─ ─ 0.1 Ductile Cast Iron Strength < 800MPa ─10 0.2 0.2 0.15 MC5020 170 ─0.3D1 ─50 0.15 0.15 0.1 H Breaker (120─ 220) ─80 ─ ─ 0.07 S VP20RT 40 ─20 0.1 0.1 ─ Ti Alloy < 350HB ─0.15D1 H Breaker (30 ─ 60) ─50 0.1 0.1 ─ VP20RT 30 Heat Resistant Alloy ─ ─0.15D1 ─10 0.07 0.07 ─ H Breaker (20 ─ 40) (Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated. y CUTTING CONDITIONS FOR SLOT MILLING Cutting Cutting Depth of Cut Feed per Tooth Grade Speed Width fz (mm/tooth) MILLING Work Material Hardness Breaker vc ae ap &40 Length of cut 56mm &50 Length of cut 56mm &50 Length of cut 84mm (m/min) (mm) (mm) &50 Length of cut 42mm &63 Length of cut 56mm P VP15TF 140 ─20 0.2 0.2 0.15 Mild Steel < 180HB (120 ─ 160) D1 M Breaker ─50 0.15 0.15 ─ Carbon Steel VP15TF 100 ─20 0.15 0.15 0.1 180 ─ 350HB D1 Alloy Steel M Breaker (80 ─ 120) ─50 0.1 0.1 ─ M VP20RT 100 Stainless Steel < 270HB D1 ─10 0.1 0.1 0.07 M Breaker (80 ─ 120) K Tensile Strength MC5020 190 ─10 0.25 0.25 0.2 Gray Cast Iron (140 ─ 240) D1 < 350MPa H Breaker ─50 0.2 0.2 0.15 Tensile Strength MC5020 170 ─10 0.15 0.15 0.1 Ductile Cast Iron (120 ─ 220) D1 < 800MPa H Breaker ─50 0.1 0.1 ─ S VP20RT 40 Ti Alloy < 350HB D1 ─50 0.08 0.08 ─ H Breaker (30 ─ 60) VP20RT 30 Heat Resistant Alloy ─ D1 ─20 0.05 0.05 ─ H Breaker (20 ─ 40) (Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated. SPARE PARTS P001 TECHNICAL DATA Q001 L063
  • 65.
    INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces <FOR ALUMINIUM ALLOY> Finishing Roughing AXD4000 Fig.2 øD12 Fig.3 øD12 øD9 øD9 L8 ø50 W1 W1 L8 ø125 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø63 ø80 L7 L7 ø100 L1 L1 øD12 Fig.1 ap øD9 ap L8 ø40 W1 øD8 øD8 øD11 øD1 L7 øD1 L1 Cutter Diameter Set Bolt Geometry D1 ap øD8 &40 HFF08043H z z x c øD11 &50, &63 HSC10030H øD1 &80 12035H x C H :0° &100 16040H A.R :+14° ─ 15° T :+21°─ +26° &125 MBA20040H c y ARBOR TYPE R.R :+21° ─ +26° I :+14°─ +15° * Tool Weight Max.Depth Insert Radius Number of Teeth Stock Type(Fig.) Max. Dimensions (mm) Allowable of Cut Type Order Number Revolution ap (min-1) Clamp Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) Wrench Anti-seize Lubricant Insert Screw AXD4000-040A02RA a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS -040A03RA a 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS -050A02RA a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS 0.4 Type A -050A04RA a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS ─ -063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 15.5 30000 2 TS3SB TKY08D MK1KS 3.2 R08005CA a 5 80 50 25.4 26 13 60 9.5 6 20 1.0 15.5 27000 2 TS3SB TKY08D MK1KS R10006DA a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15.5 23000 2 TS3SB TKY08D MK1KS R12507EA a 7 125 63 38.1 40 56 90 15.9 10 ─ 2.8 15.5 20000 3 TS3SB TKY08D MK1KS XDGX1750pp AXD4000-040A02RB a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS PDFR-GL -040A03RB a 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS -050A02RB a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS 4.0 Type B -050A04RB a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS ─ -063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 14.8 30000 2 TS3SB TKY08D MK1KS 5.0 R08005CB a 5 80 50 25.4 26 13 60 9.5 6 20 1.0 14.8 27000 2 TS3SB TKY08D MK1KS R10006DB a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 14.8 23000 2 TS3SB TKY08D MK1KS R12507EB a 7 125 63 38.1 40 56 90 15.9 10 ─ 2.8 14.8 20000 3 TS3SB TKY08D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 3) Note for inserts with a corner radius of 1.6 and above, as corner radius increases the L1 dimension decreases. Clamp Torque (N • m) : TS3SB=1.5 * øD1 øD4 øD4 øD1 MILLING ap ap L2 L2 L1 L1 y SHANK TYPE * Max.Depth Number of Teeth Stock Type(Fig.) Insert Max. Dimensions (mm) Radius Allowable of Cut Type Order Number Revolution ap (min-1) Clamp Anti-seize Re R D1 L1 L2 D4 (mm) Wrench Lubricant Insert Screw AXD4000R252SA25SA a 2 25 125 50 25 15.5 49000 1 TS3SB TKY08D MK1KS 252SA25LA a 2 25 170 80 25 15.5 49000 1 TS3SB TKY08D MK1KS 0.4 Type A 322SA32SA a 2 32 150 50 32 15.5 48000 1 TS3SB TKY08D MK1KS ─ 3.2 322SA32LA a 2 32 200 80 32 15.5 48000 1 TS3SB TKY08D MK1KS 403SA32SA a 3 40 150 50 32 15.5 41000 2 TS3SB TKY08D MK1KS 403SA42SA a 3 40 170 80 42 15.5 41000 1 TS3SB TKY08D MK1KS XDGX1750pp AXD4000R252SA25SB a 2 25 125 50 25 14.8 49000 1 TS3SB TKY08D MK1KS PDFR-GL 252SA25LB a 2 25 170 80 25 14.8 49000 1 TS3SB TKY08D MK1KS 4.0 Type B 322SA32SB a 2 32 150 50 32 14.8 48000 1 TS3SB TKY08D MK1KS ─ 5.0 322SA32LB a 2 32 200 80 32 14.8 48000 1 TS3SB TKY08D MK1KS 403SA32SB a 3 40 150 50 32 14.8 41000 2 TS3SB TKY08D MK1KS 403SA42SB a 3 40 170 80 42 14.8 41000 1 TS3SB TKY08D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced. (Note 3) Note for inserts with a corner radius of 1.6 and above, as corner radius increases the L1 and L2 dimensions decreases. Clamp Torque (N • m) : TS3SB=1.5 * L064 a : Inventory maintained in Japan. (10 inserts in one case)
  • 66.
    INSERTS Work Cutting Conditions (Guide) : Honing : Material N Aluminium Alloy : Stable Cutting : General Cutting : Unstable Cutting F : Sharp Stock Dimensions (mm) Coated Carbide Honing Class Shape Order Number Geometry L1 L4 S1 F1 Re LC15TF TF15 XDGX175004PDFR-GL G F a a 23.0 17.5 5 1.7 0.4 175008PDFR-GL G F a a 23.0 17.5 5 1.3 0.8 L1 Re 175012PDFR-GL G F a a 23.0 17.5 5 0.9 1.2 175016PDFR-GL G F a a 22.0 17.5 5 1.4 1.6 F1 175020PDFR-GL G F a a 22.0 17.5 5 1.0 2.0 175024PDFR-GL G F a a 22.0 17.5 5 0.6 2.4 20° 175030PDFR-GL G F a a 21.1 17.5 5 0.8 3.0 30° S1 175032PDFR-GL G F a a 21.1 17.5 5 0.6 3.2 L4 175040PDFR-GL G F a a 20.0 17.5 5 0.8 4.0 175050PDFR-GL G F a a 19.4 17.5 5 0.4 5.0 y HOLDER AND INSERT CORNER RADIUS COMBINATION A Holder B Holder Holder AXD4000–pppppppA AXD4000–pppppppB AXD4000RppppppppA AXD4000RppppppppB R0.4 R0.8 R1.2 R1.6 R2.0 R2.4 R3.0 R3.2 R4.0 R5.0 Insert Corner Radius (Re) XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX 175004PDFR-GL 175008PDFR-GL 175012PDFR-GL 175016PDFR-GL 175020PDFR-GL 175024PDFR-GL 175030PDFR-GL 175032PDFR-GL 175040PDFR-GL 175050PDFR-GL RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Speed Cutting Width Depth of Cut Feed per Tooth(mm/tooth) Work Grade vc ae ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Material (m/min) (mm) (mm) &25 &32 &40 & 50─ & 125 N ─5 0.35 0.35 0.40 0.40 5 ─ 7.5 0.33 0.33 0.38 0.38 1000 ─ 0.25 D1 7.5 ─ 10 0.30 0.30 0.35 0.35 (200─ 3000) 10 ─ 12.5 0.28 0.28 0.33 0.33 12.5 ─ 14.5 0.25 0.25 0.30 0.30 ─5 0.35 0.35 0.35 0.40 5 ─ 7.5 0.33 0.33 0.33 0.38 LC15TF 1000 Aluminium Alloy ─ 0.5 D1 7.5 ─ 10 0.30 0.30 0.30 0.35 TF15 (200─ 3000) 10 ─ 12.5 0.25 0.28 0.28 0.33 MILLING 12.5 ─ 14.5 0.20 0.25 0.25 0.30 ─5 0.30 0.30 0.30 0.35 5 ─ 7.5 0.28 0.28 0.28 0.33 1000 ─ 0.75 D1 7.5 ─ 10 0.25 0.25 0.25 0.30 (200─ 3000) 10 ─ 12.5 0.23 0.23 0.23 0.28 12.5 ─ 14.5 0.20 0.20 0.20 0.25 (Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions. (Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions. • When pocket machining corner radii. y CUTTING CONDITIONS FOR SLOT MILLING Cutting Speed Cutting Width Depth of Cut Feed per Tooth(mm/tooth) Work Grade vc ae ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Material (m/min) (mm) (mm) &25 &32 &40 & 50─ & 125 N ─5 0.25 0.25 0.30 0.35 5 ─ 7.5 0.23 0.23 0.28 0.33 LC15TF 1000 Aluminium Alloy D1 7.5 ─ 10 0.20 0.20 0.25 0.30 TF15 (200─ 3000) 10 ─ 12.5 ─ 0.18 0.23 0.28 12.5 ─ 14.5 ─ 0.15 0.20 0.25 (Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions. (Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions. • When pocket machining corner radii. SPARE PARTS P001 TECHNICAL DATA Q001 L065
  • 67.
    INDEXABLE MILLING y RAMPING/HELICAL CUTTING Blind holes, Through holes Flat bottom a RAMPING a HELICAL L CUTTING Pitch Pitch (P) (P) ap L= tan % %° ap D1 D1 D1 Hole Hole RAMPING/HELICAL CUTTING diameter (DH) diameter (DH) Cutting Edge Insert Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Type Diameter corner radius Maximum Minimum Distance Maximum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch D1 Re (mm) (mm) Ramping Angle %° L (mm) 1 DH max. (mm) * P max. (mm) DH min. (mm) P max. (mm) DH min. (mm) P max. (mm) 0.4 ─ 1.2 23.1 37 48.6 2 29 45.7 27 31 7 25 1.6 ─ 2.4 22.0 39 46.2 3 24 * 44.1 24 31 7 3.0 ─ 3.2 18.7 46 43.4 4 19 * 42.6 18 32 6 0.4 ─ 1.2 15.4 57 62.6 2 25 * 59.7 24 45 10 32 1.6 ─ 2.4 14.7 60 60.2 3 21 * 58.0 21 45 10 3.0 ─ 3.2 13.8 64 57.4 4 19 * 56.5 18 45 9 0.4 ─ 1.2 11.1 79 78.6 2 22 * 75.7 22 61 12 40 1.6 ─ 2.4 10.4 85 76.2 3 20 * 74.0 19 61 11 3.0 ─ 3.2 9.7 91 73.4 4 17 * 72.4 17 61 11 0.4 ─ 1.2 8.2 108 98.6 2 21 * 95.7 20 81 13 50 1.6 ─ 2.4 7.6 117 96.2 3 18 * 93.9 18 81 12 3.0 ─ 3.2 6.9 129 93.4 4 16 * 92.4 16 81 11 Type A 0.4 ─ 1.2 6.1 145 124.6 2 20 * 121.6 19 107 14 63 1.6 ─ 2.4 5.6 159 122.2 3 17 * 119.9 17 107 13 3.0 ─ 3.2 5.2 171 119.4 4 16 * 118.3 15 107 12 0.4 ─ 1.2 4.6 193 158.6 2 19 * 155.6 19 141 15 80 1.6 ─ 2.4 4.2 212 156.2 3 17 * 153.9 17 141 13 3.0 ─ 3.2 3.8 234 153.4 4 15 * 152.3 15 141 12 0.4 ─ 1.2 3.5 254 198.6 2 18 * 195.6 18 181 15 100 1.6 ─ 2.4 3.2 278 196.2 3 16 * 193.9 16 181 14 3.0 ─ 3.2 2.9 306 193.4 4 14 * 192.3 14 181 12 0.4 ─ 1.2 2.7 329 248.6 2 18 * 245.6 17 231 15 125 1.6 ─ 2.4 2.5 355 246.2 3 16 * 243.9 16 231 14 3.0 ─ 3.2 2.3 386 243.4 4 14 * 242.3 14 231 13 4.0 15.1 55 42.0 * 14 40.7 13 32 5 25 13.7 61 40.2 11 39.8 11 33 5 5.0 4.0 12.7 66 55.9 16 54.6 16 45 8 32 5.0 12.0 70 54.1 14 53.6 14 45 8 4.0 8.8 96 71.7 15 70.5 14 61 10 40 5.0 8.2 103 69.8 13 69.5 13 61 9 4.0 6.3 135 91.6 14 90.5 14 81 10 MILLING 50 5.0 5.8 146 89.7 12 89.4 12 81 9 Type B 4.0 4.6 184 117.6 13 116.4 13 107 11 63 5.0 4.2 202 115.7 12 115.4 12 107 10 4.0 3.4 250 151.6 13 150.4 13 141 11 80 5.0 3.1 274 149.7 11 149.4 11 141 10 4.0 2.6 326 191.6 13 190.4 12 181 11 100 5.0 2.4 354 189.7 11 189.4 11 181 10 4.0 2.0 424 241.6 12 240.4 12 231 11 125 5.0 1.8 471 239.7 11 239.4 11 231 10 Note 1 The recommended ramping feed is 0.05mm/tooth or under. *1 Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:L= (maximum depth of cut ap/tan %). Maximum depth of cut A type is 15.5mm, B type is 14.8mm. *2 Corner radius of 0.4mm. For other corner radii, use the following formula. {(cutting edge diameter D1) ─ (corner radius Re)–0.3}×2 *3 Corner radius of 1.6mm. For other corner radii, use the following formula. {(cutting edge diameter D1) ─ (corner radius Re)–0.3}×2 *4 Corner radius of 3.0mm. For other corner radii, use the following formula. {(cutting edge diameter D1) ─ (corner radius Re)–0.3}×2 y Max. Drilling Depth Insert Max. Drilling Depth (mm) corner radius AXD4000 can be effectively used for Type Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Re pocket machining without the need (mm) &25 &32 &40─ &125 for a prepared hole. 0.4 ─ 1.2 5.2 5.2 5.3 Type A 1.6 ─ 2.4 4.6 4.7 4.8 3.0 ─ 3.2 3.7 4.2 4.4 Type B 4.0 2.7 3.6 3.8 5.0 2.3 3.3 3.5 a : Inventory maintained in Japan. L066
  • 68.
    MULTI FUNCTIONAL MILLING Including Flat faces <FOR ALUMINIUM ALLOY> Finishing Roughing AXD7000 Fig.1 øD12 øD9 Fig.2 ø125 øD12 øD9 L8 W1 W1 L8 ø50 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø63 L7 ø80 L7 ø100 L1 L1 ap ap øD8 øD8 a Low resistance chipbreaker. øD11 øD1 a Low resistance insert and high rigidity øD1 Right hand tool holder only. design for excellent performance. a For high-speed machining. a Multi-functional machining. Cutter Diameter Set Bolt Geometry D1 &50, &63 HSC10030H z x &80 12035H z C H :0° &100 16040H A.R :+11° T :+26°─ +29° &125 MBA20040H x y ARBOR TYPE R.R :+26° ─ +29° I :+11° * Insert Radius Tool Weight Max.Depth Ramping Angle Number of Teeth Stock Type(Fig.) Max. Dimensions (mm) Allowable of Cut Type Order Number Revolution Re ap (min-1) Clamp Wrench Anti-seize R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) %° Lubricant Insert Screw AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 9 30000 1 TS4SBL TKY15D MK1KS 0.8 -063A03RA a 3 63 50 22 20 11 50 10.4 6.3 17 0.5 21 7 25000 1 TS4SBL TKY15D MK1KS Type A R08004CA a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS ─ 3.2 R10005DA a 5 100 63 31.75 32 17 70 12.7 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS R12506EA a 6 125 63 38.1 40 56 90 15.9 10 ─ 2.7 21 3 16000 2 TS4SBL TKY15D MK1KS XDGX2270pp AXD7000-050A03RB a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 8 30000 1 TS4SBL TKY15D MK1KS PDFR-GL 4.0 -063A03RB a 3 63 50 22 20 11 50 10.4 6.3 17 0.5 20.4 6 25000 1 TS4SBL TKY15D MK1KS Type B R08004CB a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS ─ 5.0 R10005DB a 5 100 63 31.75 32 17 70 12.7 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS R12506EB a 6 125 63 38.1 40 56 90 15.9 10 ─ 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 dimension decreases. Clamp Torque (N • m) : TS4SBL=3.5 * MILLING øD1 øD4 ap L2 L1 y SHANK TYPE Right hand tool holder only. * Max.Depth Ramping Angle Number of Teeth Stock Insert Max. Dimensions (mm) Allowable of Cut Type Radius Order Number Revolution ap (min-1) Clamp Anti-seize Re R D1 L1 L2 D4 (mm) %° Wrench Lubricant Insert Screw 0.8 AXD7000R322SA32SA 2 32 170 80 32 21 19 41000 TS4SB TKY15D MK1KS Type B Type A a ─ 3.2 402SA42SA a 2 40 170 80 42 21 13 36000 TS4SBL TKY15D MK1KS XDGX2270pp 4.0 AXD7000R322SA32SB a 2 32 170 80 32 20.4 18 41000 TS4SB TKY15D MK1KS PDFR-GL ─ 5.0 402SA42SB a 2 40 170 80 42 20.4 11 36000 TS4SBL TKY15D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced. (Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decreases. Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5 * SPARE PARTS P001 TECHNICAL DATA Q001 L067
  • 69.
    INDEXABLE MILLING Fig.1 øD12 Fig.2 øD12 øD9 øD9 ø50 ø125 L8 W1 W1 L8 ø63 ø80 L7 ø100 L7 L1 L1 ap ap øD8 øD8 øD11 øD1 øD1 Right hand tool holder only. Cutter Diameter For metric arbor Set Bolt Geometry D1 The cutter bore diameter D9 is indicated in millimetre. &50, &63 HSC10030H z x &80 12035H z C H :0° &100 16040H A.R :+11° T :+26°─ +29° &125 MBA20040H x y ARBOR TYPE R.R :+26° ─ +29° I :+11° * Insert Corner Tool Weight Max.Depth Ramping Angle Number of Teeth Stock Type(Fig.) Max. Dimensions (mm) Allowable of Cut Type Order Number Revolution Re ap (min-1) Clamp Anti-seize R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) %° Screw Wrench Lubricant Insert AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 9 30000 1 TS4SBL TKY15D MK1KS 0.8 -063A03RA a 3 63 50 22 20 11 45 10.4 6.3 17 0.5 21 7 25000 1 TS4SBL TKY15D MK1KS A type -080A04RA a 4 80 63 27 23 13 63 12.4 7 20 1.2 21 5 23000 1 TS4SBL TKY15D MK1KS ─ 3.2 -100A05RA a 5 100 63 32 26 17 70 14.4 8 26 1.8 21 4 19000 1 TS4SBL TKY15D MK1KS -125B06RA a 6 125 63 40 40 56 90 16.4 9 ─ 2.7 21 3 16000 2 TS4SBL TKY15D MK1KS XDGX2270pp AXD7000-050A03RB a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 8 30000 1 TS4SBL TKY15D MK1KS PDFR-GL 4.0 -063A03RB a 3 63 50 22 20 11 45 10.4 6.3 17 0.5 20.4 6 25000 1 TS4SBL TKY15D MK1KS B type -080A04RB a 4 80 63 27 23 13 63 12.4 7 20 1.2 20.4 4 23000 1 TS4SBL TKY15D MK1KS ─ 5.0 -100A05RB a 5 100 63 32 26 17 70 14.4 8 26 1.8 20.4 3 19000 1 TS4SBL TKY15D MK1KS -125B06RB a 6 125 63 40 40 56 90 16.4 9 ─ 2.7 20.4 2 16000 2 TS4SBL TKY15D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. (Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 dimension decreases. Clamp Torque (N • m) : TS4SBL=3.5 * HSK63A MILLING øD1 ø63 ap L2 L1 y HSK63A SHANK TYPE Right hand tool holder only. * Insert Corner Max.Depth Ramping Angle Stock Max. of Teeth Number Dimensions (mm) Allowable of Cut Type Order Number Revolution (min-1) Clamp Re R D1 L1 L2 ap (mm) %° Wrench Anti-seize Lubricant Insert Screw 0.8 AXD7000R03202A-H63A 2 32 127 80 21 19 41000 TS4SB TKY15D MK1KS a A type XDGX2270pp 04002A-H63A a 2 40 132 85 21 13 36000 TS4SBL TKY15D MK1KS ─ PDFR-GL 3.2 05003A-H63A a 3 50 137 90 21 9 30000 TS4SBL TKY15D MK1KS (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L071 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced. (Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decreases. Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5 * a : Inventory maintained in Japan. (10 inserts in one case) L068
  • 70.
    INSERTS Work Cutting Conditions (Guide) : Honing : Material N Aluminium Alloy : Stable Cutting : General Cutting : Unstable Cutting F : Sharp Stock Dimensions (mm) Coated Carbide Honing Class Shape Order Number Geometry L1 L4 S1 F1 Re LC15TF TF15 XDGX227008PDFR-GL G F a a 30 22.5 7 2.0 0.8 L1 Re 227016PDFR-GL G F a a 30 22.5 7 1.2 1.6 227020PDFR-GL G F a a 30 22.5 7 0.8 2.0 F1 227030PDFR-GL G F a a 28.8 22.5 7 0.8 3.0 20° 227032PDFR-GL G F a a 28.8 22.5 7 0.6 3.2 30° S1 L4 227040PDFR-GL G F a a 27.5 22.5 7 0.9 4.0 227050PDFR-GL G F a a 27 22.5 7 0.4 5.0 y HOLDER AND INSERT CORNER RADIUS COMBINATION A Holder B Holder Holder AXD7000–pppppppA AXD7000RppppppppA AXD7000–pppppppB AXD7000RppppA-H63A AXD7000RppppppppB R0.8 R1.6 R2.0 R3.0 R3.2 R4.0 R5.0 Insert Corner Radius (Re) XDGX XDGX XDGX XDGX XDGX XDGX XDGX 227008PDFR-GL 227016PDFR-GL 227020PDFR-GL 227030PDFR-GL 227032PDFR-GL 227040PDFR-GL 227050PDFR-GL RECOMMENDED CUTTING CONDITIONS y CUTTING CONDITIONS FOR SHOULDER MILLING Cutting Speed Cutting Width Cutting Depth Feed per Tooth (mm/tooth) Work Grade vc ae ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Material (m/min) (mm) (mm) &32 &40 &50–&125 N ─5 0.35 0.40 0.40 1000 5 ─ 10 0.30 0.35 0.35 ─ 0.25 D1 (200─ 3000) 10 ─ 15 0.25 0.30 0.30 15 ─ 20 0.20 0.25 0.25 ─5 0.35 0.35 0.40 LC15TF 1000 5 ─ 10 0.30 0.30 0.35 Aluminium Alloy ─ 0.5 D1 TF15 (200─ 3000) 10 ─ 15 0.25 0.25 0.30 MILLING 15 ─ 20 0.20 0.20 0.25 ─5 0.30 0.30 0.35 1000 5 ─ 10 0.25 0.25 0.30 ─ 0.75 D1 (200─ 3000) 10 ─ 15 0.20 0.20 0.25 15 ─ 20 0.15 0.15 0.20 (Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions. (Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions. • When pocket machining corner radii. y CUTTING CONDITIONS FOR SLOT MILLING Cutting Speed Cutting Width Cutting Depth Feed per Tooth (mm/tooth) Work Grade vc ae ap Cutting Edge Diameter D1 Cutting Edge Diameter D1 Cutting Edge Diameter D1 Material (m/min) (mm) (mm) &32 &40 &50–&125 N ─5 0.25 0.30 0.35 LC15TF 1000 5 ─ 10 0.20 0.25 0.30 Aluminium Alloy D1 TF15 (200─ 3000) 10 ─ 15 0.15 0.20 0.25 15 ─ 20 0.10 0.15 0.20 (Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions. (Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions. • When pocket machining corner radii. SPARE PARTS P001 TECHNICAL DATA Q001 L069
  • 71.
    INDEXABLE MILLING y RAMPING/HELICAL CUTTING Blind holes, Through holes Flat bottom a RAMPING a HELICAL L CUTTING Pitch Pitch (P) (P) ap L= tan % %° ap D1 D1 D1 Hole Hole RAMPING/HELICAL CUTTING diameter (DH) diameter (DH) Tool Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole) Diameter Maximum Minimum Distance Maximum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch Minimum Hole Diameter Maximum Pitch Type D1 (mm) Ramping Angle %° L (mm) * 1 DH max. 2 (mm) * P max. (mm) DH min. 3 (mm) * P max. (mm) DH min. (mm) P max. (mm) 32 19 61 61.8 21 58.2 20 41 7 40 13 91 77.8 18 74.2 17 57 9 50 9 133 97.8 16 94.2 16 77 10 A type 63 7 171 123.8 15 120.2 15 103 11 80 5 240 157.8 16 154.2 15 137 12 100 4 300 197.8 15 194.2 15 177 12 125 3 401 247.8 12 244.2 12 227 11 32 18 63 55.4 16 54.0 16 41 7 40 11 105 71.4 14 70.0 14 57 8 50 8 146 91.4 13 90.0 12 77 8 B type 63 6 195 117.4 11 116.0 11 103 8 80 4 293 151.4 11 150.0 11 137 9 100 3 391 191.4 9 190.0 9 177 8 125 2 587 241.4 12 240.0 12 227 11 (Note) The recommended ramping feed is 0.05mm/tooth or under. 1 L (Max. Depth of Cut =15 / tan %). Cutters' moving distance until depth of cut reaches ap at a maximum ramping angle. * Maximum depth of cut A type is 21mm, B type is 20.4mm. * 2 The maximum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type. Other than that, find with the below formula. {(cutting edge diameter D1) ─ (corner radius) ─ 0.3)}×2 * 3 The minimum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type. Other than that, find with the below formula. {(cutting edge diameter D1) ─ (corner radius) ─ (Width of wiper edge F1) ─ 0.1)}×2 y Max. Drilling Depth Insert Type corner radius Max. Drilling Depth (mm) Re AXD7000 can be effectively used for MILLING (mm) pocket machining without the need 0.8 for a prepared hole. Type A 5 ─ 3.2 4.0 Type B 4 5.0 L070
  • 72.
    y CAUTION FORUSE a Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is especially important to ensure overall tool safety. Do not use damaged or worn clamp screws. Type AXD4000 AXD7000 Cutting Edge Diameter D1(mm) ø25 – ø125 ø32 ø40 – ø125 Clamp Screw Number TS3SB TS4SB TS4SBL First Overall Length L(mm) 8 9 10.5 L Clamp Torque(N • m) 1.5 3.5 3.5 a When tightening the clamp screws, follow the order in Figure 1. Second a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed. The maximum allowable spindle speeds for safety purposes are Fig.1 determined in accordance with ISO15641 (Milling Cutters for high speed machining–Safety requirements). Table 1 Max. Allowable Revolution AXD4000 Cutting Edge Diameter D1(mm) ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 49000 48000 41000 35000 30000 27000 23000 20000 AXD7000 Cutting Edge Diameter D1(mm) ø32 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 41000 36000 30000 25000 23000 19000 16000 a Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended that the balance quality (with the arbor or milling chuck) conforms to G6.3 or betterbased on ISO1940. It is also recommended to replace the clamp screws with new ones when changing inserts. Furthermore,ensure to use machines that are provided with safety measures in case of cutter breakage. (Note) The balance quality of the holder (without inserts and clamp screws) is G6.3 or better at 10,000min-1. Table 2 Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved AXD4000 Cutting Edge Diameter D1(mm) ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 12000 9500 7600 6000 4800 3800 3000 2400 AXD7000 Cutting Edge Diameter D1(mm) ø32 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 9500 7600 6000 4800 3800 3000 2400 a When setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck. a Use the specified set bolt when using the arbor type with through coolant. a The inserts have sharp cutting edges and handling them with bare hands may cause injuries. MILLING Always wear safety gloves whenhandling the indexable inserts. SPARE PARTS P001 TECHNICAL DATA Q001 L071
  • 73.
    INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces <ALUMINIUM ALLOY TO DIFFICULT-TO-CUT MATERIAL CUTTING> Finishing Roughing BXD4000 Fig.1 øD12 øD9 Fig.2 øD12 øD9 Fig.3 øD12 øD9 L8 ø40 W1 ø50 W1 ø125 W1 L8 L8 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø63 ø80 L7 L7 L7 ø100 L1 L1 L1 ap ap a Curved cutting edge and high rigidity ap øD8 øD8 holder produce high wall accuracy. øD8 øD11 øD1 øD1 øD1 a Low resistance insert and high rigidity Right hand tool holder only. design for excellent performance. a With through coolant holes to ensure smooth chip discharge. Cutter Diameter Set Bolt Geometry a For high-speed machining. D1 &40 HFF08043H z z x c a The set bolts in the right table are supplied &50, &63 HSC10030H with respective cutter. &80 12035H x C H :0° & 100 16040H A.R :+11° ─ +15° T :+8°─ +16° & 125 MBA20040H c y ARBOR TYPE R.R :+8°─ +16° I :+11°─ +15° * Max.Depth of Cut Ramping Angle Number of Teeth Insert Radius Tool Weight Stock Type(Fig.) Max. Dimensions (mm) Allowable Type Order Number Revolution (min-1) ap Clamp Re R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) %° Wrench Insert Screw BXD4000 -040A03RA a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W -050A04RA a 4 50 50 22 20 11 41 10.4 6.5 17 0.4 15 6 24000 2 TS4SL TKY15W XDGT1550 0.4 -063A05RA 5 63 50 22 20 11 50 10.4 6.5 17 0.7 15 5 21000 2 TS4SL TKY15W PDoR-Goo A type a ─ 3.2 R08005CA a 5 80 50 25.4 26 13 60 9.5 6 20 1.1 15 3 19000 2 TS4SL TKY15W XDGT1550 R10006DA a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15 3 16000 2 TS4SL TKY15W PDoR-GLoo R12507EA a 7 125 63 38.1 40 56 80 15.9 10 ─ 2.8 15 2 14000 3 TS4SL TKY15W BXD4000 -040A03RB a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W -050A04RB a 4 50 50 22 20 11 41 10.4 6.5 17 0.4 15 6 24000 2 TS4SL TKY15W 4.0 -063A05RB 5 63 50 22 20 11 50 10.4 6.5 17 0.7 15 5 21000 2 TS4SL TKY15W XDGT1550 B type a ─ 5.0 R08005CB a 5 80 50 25.4 26 13 60 9.5 6 20 1.1 15 3 19000 2 TS4SL TKY15W PDoR-Goo R10006DB a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15 3 16000 2 TS4SL TKY15W R12507EB a 7 125 63 38.1 40 56 80 15.9 10 ─ 2.8 15 2 14000 3 TS4SL TKY15W MILLING (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L073 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TS4SL=4.0 * a : Inventory maintained in Japan. L072
  • 74.
    Fig.1 øD12 Fig.2 øD12 Fig.3 øD12 øD9 ø50 øD9 øD9 ø40 ø125 L8 W1 W1 W1 L8 L8 ø63 ø80 L7 L7 ø100 L7 L1 L1 L1 ap ap ap øD8 øD8 øD8 øD11 øD1 øD1 øD1 Right hand tool holder only. Cutter Diameter Set Bolt Geometry D1 For metric arbor & 40 HFF08043H z z x c The cutter bore diameter D9 is indicated in millimetre. & 50, & 63 HSC10030H & 80 12035H x C H :0° &100 16040H A.R :+11° ─ +15° T :+8°─ +16° &125 MBA20040H c y ARBOR TYPE R.R :+8°─ +16° I :+11°─ +15° * Max.Depth of Cut Ramping Angle Number of Teeth Insert Radius Tool Weight Stock Type(Fig.) Max. Dimensions (mm) Allowable Type Order Number Revolution (min-1) Re ap Clamp R D1 L1 D9 L7 D8 D12 W1 L8 D11 (kg) (mm) %° Screw Wrench Insert BXD4000-040A03RA a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W -050A04RA a 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W 0.4 -063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W XDGT1550 A type ─ 3.2 -080A05RA a 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W PDoR-Goo -100A06RA a 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W -125B07RA a 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W -040A03RB a 3 40 50 16 18 8.5 32 8.4 5.6 ─ 0.3 15 9 29000 1 TS4SL TKY15W -050A04RB a 4 50 50 22 20 11 41 10.4 6.3 17 0.4 15 6 24000 2 TS4SL TKY15W 4.0 -063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.7 15 5 21000 2 TS4SL TKY15W XDGT1550 B type ─ 5.0 -080A05RB a 5 80 50 27 23 13 60 12.4 7 20 1.1 15 3 19000 2 TS4SL TKY15W PDoR-Goo -100A06RB a 6 100 63 32 26 17 70 14.4 8 26 2.0 15 3 16000 2 TS4SL TKY15W -125B07RB a 7 125 63 40 40 56 80 16.4 9 ─ 2.8 15 2 14000 3 TS4SL TKY15W (Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L073 page. (Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TS4SL=4.0 * MILLING y CAUTION FOR USE a Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is especially important to ensure overall tool safety. Do not use damaged or worn clamp screws. a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed. The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641 (Milling Cutters for high speed machining–Safety requirements). Table 1 Max. Allowable Revolution Cutting Edge Diameter D1(mm) ø20 ø25 ø28 ø32 ø35 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 15000 * 38000 35000 33000 31000 29000 24000 21000 19000 16000 14000 * &20mm with one tooth balancing is necessary to adjust sensitively. a Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended that the balance quality (with the arbor or milling chuck) conforms to G40 or betterbased on ISO1940. It is also recommended to replace the clamp screws with new ones when changing inserts. Furthermore,ensure to use machines that are provided with safety measures in case of cutter breakage. Table 2 Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved Cutting Edge Diameter D1(mm) ø20 ø25 ø28 ø32 ø35 ø40 ø50 ø63 ø80 ø100 ø125 Max. Allowable Revolution (min-1) 15000 12000 10800 9500 8700 7600 6000 4800 3800 3000 2400 a When setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck. a Use the specified set bolt when using the arbor type with through coolant. a The inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves whenhandling the indexable inserts. SPARE PARTS P001 TECHNICAL DATA Q001 L073
  • 75.
    INDEXABLE MILLING Fig.1 Straight Shank øD1 øD4 ap L2 L1 Fig.2 Offset Shank øD1 øD4 ap L2 L1 y SHANK TYPE Right hand tool holder only. * Number of Teeth Shank Type Ramping Stock Type(Fig.) Max. Radius Dimensions (mm) Insert Type Angle Order Number Allowable Revolution Clamp Re R D1 ap L1 L2 D4 %° (min-1) Wrench Insert Screw BXD4000R201SA20SA a 1 20 15 110 35 20 28 15000 1 TS4SL TKY15W 252SA25SA a 2 25 15 125 50 25 20 38000 1 TS4SL TKY15W 282SA25SA a 2 28 15 125 50 25 17 35000 2 TS4SL TKY15W Standard 322SA32SA a 2 32 15 150 50 32 13 33000 1 TS4SL TKY15W 352SA32SA a 2 35 15 150 50 32 11 31000 2 TS4SL TKY15W XDGT1550 0.4 TS4SL TKY15W PDpR-Gpp Type A 403SA32SA a 3 40 15 170 80 32 9 29000 2 ─ 3.2 403SA42SA a 3 40 15 170 80 42 9 29000 1 TS4SL TKY15W XDGT1550 PDpR-GLpp BXD4000R252SA25LA a 2 25 15 170 80 25 20 38000 1 TS4SL TKY15W Long 322SA32LA a 2 32 15 200 80 32 13 33000 1 TS4SL TKY15W BXD4000R282SA25ELA a 2 28 15 220 50 25 17 35000 2 TS4SL TKY15W Extra Long 352SA32ELA a 2 35 15 250 50 32 11 31000 2 TS4SL TKY15W 403SA32ELA a 3 40 15 250 65 32 9 29000 2 TS4SL TKY15W BXD4000R201SA20SB a 1 20 15 110 35 20 28 15000 1 TS4SL TKY15W 252SA25SB a 2 25 15 125 50 25 20 38000 1 TS4SL TKY15W 282SA25SB a 2 28 15 125 50 25 17 35000 2 TS4SL TKY15W Standard 322SA32SB a 2 32 15 150 50 32 13 33000 1 TS4SL TKY15W 352SA32SB a 2 35 15 150 50 32 11 31000 2 TS4SL TKY15W 4.0 Type B 403SA32SB a 3 40 15 170 80 32 9 29000 2 TS4SL TKY15W XDGT1550 ─ 5.0 403SA42SB a 3 40 15 170 80 42 9 29000 1 TS4SL TKY15W PDpR-Gpp BXD4000R252SA25LB a 2 25 15 170 80 25 20 38000 1 TS4SL TKY15W Long 322SA32LB a 2 32 15 200 80 32 13 33000 1 TS4SL TKY15W BXD4000R282SA25ELB MILLING a 2 28 15 220 50 25 17 35000 2 TS4SL TKY15W Extra Long 352SA32ELB a 2 35 15 250 50 32 11 31000 2 TS4SL TKY15W 403SA32ELB a 3 40 15 250 65 32 9 29000 2 TS4SL TKY15W (Note 1) The maximum allowed revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on L073 page. (Note 2) When using the tool at high revolutions, ensure that the tool and arbor are correctly balanced. Clamp Torque (N • m) : TS4SL=4.0 * y HOLDER AND INSERT CORNER RADIUS COMBINATION A Holder B Holder Holder BXD4000RpppppppA BXD4000RpppppppB R 0.4 R 0.8 R 1.2 R 1.6 R 2.0 R 3.0 R 3.2 R 4.0 R 5.0 Insert Corner Radius (Re) XDGT.....-G04 XDGT.....-G08 XDGT.....-G12 XDGT.....-G16 XDGT.....-G20 XDGT.....-G30 XDGT.....-G32 XDGT.....-G40 XDGT.....-G50 XDGT.....-GL04 XDGT.....-GL08 (Note 1) Please only use the holder and insert corner radius combinations shown above. (Note 2) XDGT....-GL08 and -G12 inserts are compatible only with the BXD4000RpppppppA type holder. a : Inventory maintained in Japan. (10 inserts in one case) L074
  • 76.
    INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round F : Sharp Stock Dimensions (mm) Coated Carbide Honing Class Shape Order Number Geometry L1 L4 S1 F1 Re VP15TF LC15TF TF15 Low Resistance XDGT1550PDFR-GL04 G F a 22 16 5 1.5 0.4 L1 Re Type 1550PDFR-GL08 G F a 22 16 5 1.1 0.8 F1 20° 30° S1 L4 XDGT1550PDFR-G04 G F a a 22 16 5 1.5 0.4 1550PDFR-G08 G F a a 22 16 5 1.1 0.8 L1 Re 1550PDFR-G12 G F a a 22 16 5 0.7 1.2 1550PDFR-G16 G F a a 22 16 5 0.4 1.6 F1 1550PDFR-G20 G F a a 21.7 16 5 0.2 2.0 20° S1 1550PDFR-G30 G F a a 20 16 5 0.6 3.0 30° L4 1550PDFR-G32 G F a a 20 16 5 0.4 3.2 1550PDFR-G40 G F a a 19 16 5 0.5 4.0 1550PDFR-G50 G F a a 18 16 5 0.4 5.0 XDGT1550PDER-G04 G E a 22 16 5 1.5 0.4 1550PDER-G08 G E a 22 16 5 1.1 0.8 L1 Re 1550PDER-G12 G E a 22 16 5 0.7 1.2 1550PDER-G16 G E a 22 16 5 0.4 1.6 F1 1550PDER-G20 G E a 21.7 16 5 0.2 2.0 20° 1550PDER-G30 G E a 20 16 5 0.6 3.0 30° S1 L4 1550PDER-G32 G E a 20 16 5 0.4 3.2 1550PDER-G40 G E a 19 16 5 0.5 4.0 1550PDER-G50 G E a 18 16 5 0.4 5.0 MILLING RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed per Tooth Work Material Hardness Grade (m/min) (mm/tooth) P Mild Steel < 180HB VP15TF 180 (150 ─ 200) 0.15 (0.1 ─ 0.2) Carbon Steel < 280HB VP15TF 150 (120 ─ 200) 0.15 (0.1 ─ 0.2) Alloy Steel 280 ─ 350HB VP15TF 140 (120 ─ 160) 0.15 (0.1 ─ 0.2) M Stainless Steel < 270HB VP15TF 140 (120 ─ 160) 0.2 (0.1 ─ 0.3) N LC15TF Aluminium Alloy ─ 1000 (200 ─ 3000) 0.3 (0.1 ─ 0.5) TF15 S Ti Alloy ─ VP15TF 40 (30 ─ 60) 0.1 (0.1 ─ 0.3) Heat Resistance Alloy (Inconel etc.) ─ VP15TF 30 (20 ─ 40) 0.15 (0.1 ─ 0.2) H Hardened Steel 40 ─60HRC VP15TF 70 (50 ─ 100) 0.1 (0.0 5 ─ 0.15) a Figures above are a guide lines for optimum general use. They may vary depending on machine rigidity, work clamping and length of tool overhang. a When using & 20 shank type, set the table feed at under 0.05mm/tooth and maintain observation during cutting. a Please adjust the table feed when using long- and extra-long-shank types. a Please adjust the table feed when ramp machining (Recommended feed:0.05 mm/tooth under). SPARE PARTS P001 TECHNICAL DATA Q001 L075
  • 77.
    INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Roughing AQX Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ap øD1 øD4 A3 Number of 90 L2 Teeth : 4 ° 3. L1 5° a The center bottom cutting edge enables drilling without previously formed hole. a With through coolant holes. y STANDARD EDGE TYPE Right hand tool holder only. * 3 z x c Coolant Hole Stock Dimensions (mm) Type Order Number A3* ap* 1 2 R D1 L1 D4 L2 Clamp Screw Wrench Insert AQXR164SA16S a u 16 120 16 30 4.5 17.6 TS2A zTKY06F 164SN16S a ─ 16 120 16 30 4.5 17.6 TS2A zTKY06F QOG/MT0830R-G1/M2 174SA16S a u 17 120 16 30 4.5 17.6 TS2A zTKY06F 174SN16S a ─ 17 120 16 30 4.5 17.6 TS2A zTKY06F 204SA20S a u 20 130 20 35 6 22 TS25 zTKY08F 204SN20S a ─ 20 130 20 35 6 22 TS25 zTKY08F QOG/MT1035R-G1/M2 214SA20S a u 21 130 20 35 6 22 TS25 zTKY08F 214SN20S a ─ 21 130 20 35 6 22 TS25 zTKY08F 254SA25S a u 25 140 25 40 7.5 27.5 TS33 xTKY08D 254SN25S a ─ 25 140 25 40 7.5 27.5 TS33 xTKY08D Standard QOG/MT1342R-G1/M2 264SA25S a u 26 140 25 40 7.5 27.5 TS33 xTKY08D 264SN25S a ─ 26 140 25 40 7.5 27.5 TS33 xTKY08D 324SA32S a u 32 150 32 50 9.5 35.2 TS407 xTKY15D 324SN32S a ─ 32 150 32 50 9.5 35.2 TS407 xTKY15D QOG/MT1651R-G1/M2 334SA32S a u 33 150 32 50 9.5 35.2 TS407 xTKY15D 334SN32S a ─ 33 150 32 50 9.5 35.2 TS407 xTKY15D 354SA32S a u 35 150 32 50 11 40 TS407 xTKY15D QOG/MT1856R-G1/M2 354SN32S a ─ 35 150 32 50 11 40 TS407 xTKY15D 404SA32S a u 40 160 32 60 12 44 TS55 xTKY25D QOG/MT2062R-G1/M2 404SN32S a ─ 40 160 32 60 12 44 TS55 xTKY25D 504SA42S a u 50 170 42 70 15 55 TS6S cTKY30T QOG/MT2576R-G1/M2 504SN42S a ─ 50 170 42 70 15 55 TS6S cTKY30T AQXR164SA16L 16 175 16 50 4.5 17.6 TS2A zTKY06F MILLING a u 164SN16L a ─ 16 175 16 50 4.5 17.6 TS2A zTKY06F QOG/MT0830R-G1/M2 174SA16L a u 17 175 16 30 4.5 17.6 TS2A zTKY06F 174SN16L a ─ 17 175 16 30 4.5 17.6 TS2A zTKY06F 204SA20L a u 20 185 20 60 6 22 TS25 zTKY08F 204SN20L a ─ 20 185 20 60 6 22 TS25 zTKY08F QOG/MT1035R-G1/M2 214SA20L a u 21 185 20 35 6 22 TS25 zTKY08F 214SN20L a ─ 21 185 20 35 6 22 TS25 zTKY08F 254SA25L a u 25 220 25 75 7.5 27.5 TS33 xTKY08D 254SN25L a ─ 25 220 25 75 7.5 27.5 TS33 xTKY08D QOG/MT1342R-G1/M2 264SA25L u 26 220 25 40 7.5 27.5 TS33 xTKY08D Long a 264SN25L a ─ 26 220 25 40 7.5 27.5 TS33 xTKY08D 324SA32L a u 32 230 32 90 9.5 35.2 TS407 xTKY15D 324SN32L a ─ 32 230 32 90 9.5 35.2 TS407 xTKY15D QOG/MT1651R-G1/M2 334SA32L a u 33 230 32 50 9.5 35.2 TS407 xTKY15D 334SN32L a ─ 33 230 32 50 9.5 35.2 TS407 xTKY15D 354SA32L a u 35 230 32 50 11 40 TS407 xTKY15D QOG/MT1856R-G1/M2 354SN32L a ─ 35 230 32 50 11 40 TS407 xTKY15D 404SA32L a u 40 240 32 60 12 44 TS55 xTKY25D QOG/MT2062R-G1/M2 404SN32L a ─ 40 240 32 60 12 44 TS55 xTKY25D 504SA42L a u 50 250 42 70 15 55 TS6S cTKY30T QOG/MT2576R-G1/M2 504SN42L a ─ 50 250 42 70 15 55 TS6S cTKY30T *1 Dimension A3 represents the depth TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5, TS6S=10.0ap : Maximum depth of cut. 3 Clamp Torque (N • m) : TS2A=0.6, of cut when the cutting edge consists of 2 inserts. *2 * a : Inventory maintained in Japan. L076
  • 78.
    ap øD1 øD4 A3 90 Number of L2 ° Teeth : 2 3. 5° L1 y SHORT EDGE TYPE Right hand tool holder only. * 3 z x c Coolant Hole Stock Dimensions (mm) Type Order Number A3* ap* 1 2 R D1 L1 D4 L2 Clamp Screw Wrench Insert AQXR162SA16S a u 16 120 16 30 4.5 7.4 TS2A zTKY06F 162SN16S a ─ 16 120 16 30 4.5 7.4 TS2A zTKY06F QOG/MT0830R-G1/M2 172SA16S a u 17 120 16 30 4.5 7.4 TS2A zTKY06F 172SN16S a ─ 17 120 16 30 4.5 7.4 TS2A zTKY06F 202SA20S a u 20 130 20 35 6 9.2 TS25 zTKY08F 202SN20S a ─ 20 130 20 35 6 9.2 TS25 zTKY08F QOG/MT1035R-G1/M2 212SA20S a u 21 130 20 35 6 9.2 TS25 zTKY08F 212SN20S a ─ 21 130 20 35 6 9.2 TS25 zTKY08F 252SA25S a u 25 140 25 40 7.5 11.5 TS33 xTKY08D 252SN25S a ─ 25 140 25 40 7.5 11.5 TS33 xTKY08D Standard QOG/MT1342R-G1/M2 262SA25S a u 26 140 25 40 7.5 11.5 TS33 xTKY08D 262SN25S a ─ 26 140 25 40 7.5 11.5 TS33 xTKY08D 322SA32S a u 32 150 32 50 9.5 14.5 TS407 xTKY15D 322SN32S a ─ 32 150 32 50 9.5 14.5 TS407 xTKY15D QOG/MT1651R-G1/M2 332SA32S a u 33 150 32 50 9.5 14.5 TS407 xTKY15D 332SN32S a ─ 33 150 32 50 9.5 14.5 TS407 xTKY15D 352SA32S a u 35 150 32 50 11 16 TS407 xTKY15D QOG/MT1856R-G1/M2 352SN32S a ─ 35 150 32 50 11 16 TS407 xTKY15D 402SA32S a u 40 160 32 60 12 18 TS55 xTKY25D QOG/MT2062R-G1/M2 402SN32S a ─ 40 160 32 60 12 18 TS55 xTKY25D 502SA42S a u 50 170 42 70 15 23 TS6S cTKY30T QOG/MT2576R-G1/M2 502SN42S a ─ 50 170 42 70 15 23 TS6S cTKY30T AQXR162SA16L a u 16 175 16 50 4.5 7.4 TS2A zTKY06F 162SN16L a ─ 16 175 16 50 4.5 7.4 TS2A zTKY06F QOG/MT0830R-G1/M2 172SA16L a u 17 175 16 30 4.5 7.4 TS2A zTKY06F 172SN16L a ─ 17 175 16 30 4.5 7.4 TS2A zTKY06F 202SA20L a u 20 185 20 60 6 9.2 TS25 zTKY08F 202SN20L MILLING a ─ 20 185 20 60 6 9.2 TS25 zTKY08F QOG/MT1035R-G1/M2 212SA20L a u 21 185 20 35 6 9.2 TS25 zTKY08F 212SN20L a ─ 21 185 20 35 6 9.2 TS25 zTKY08F 252SA25L a u 25 220 25 75 7.5 11.5 TS33 xTKY08D 252SN25L a ─ 25 220 25 75 7.5 11.5 TS33 xTKY08D QOG/MT1342R-G1/M2 262SA25L u 26 220 25 40 7.5 11.5 TS33 xTKY08D Long a 262SN25L a ─ 26 220 25 40 7.5 11.5 TS33 xTKY08D 322SA32L a u 32 230 32 90 9.5 14.5 TS407 xTKY15D 322SN32L a ─ 32 230 32 90 9.5 14.5 TS407 xTKY15D QOG/MT1651R-G1/M2 332SA32L a u 33 230 32 50 9.5 14.5 TS407 xTKY15D 332SN32L a ─ 33 230 32 50 9.5 14.5 TS407 xTKY15D 352SA32L a u 35 230 32 50 11 16 TS407 xTKY15D QOG/MT1856R-G1/M2 352SN32L a ─ 35 230 32 50 11 16 TS407 xTKY15D 402SA32L a u 40 240 32 60 12 18 TS55 xTKY25D QOG/MT2062R-G1/M2 402SN32L a ─ 40 240 32 60 12 18 TS55 xTKY25D 502SA42L a u 50 250 42 70 15 23 TS6S cTKY30T QOG/MT2576R-G1/M2 502SN42L a ─ 50 250 42 70 15 23 TS6S cTKY30T *1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts. *2 ap : Maximum depth of: cut. *3 Clamp Torque (N • m) TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5, TS6S=10.0 SPARE PARTS P001 TECHNICAL DATA Q001 L077
  • 79.
    INDEXABLE MILLING ap A M øD1 øD4 øD5 A 90 A3 º L2 L11 3.5 º L1 H1 A-A section y SCREW-IN TYPE Right hand tool holder only. * 3 z Coolant Hole x Tool Weight Stock Dimensions (mm) Order Number R D1 D4 D5 L1 L2 L11 H1 M * A3 1 * 2 ap (kg) Clamp Screw Wrench Insert AQXR162M08A30 a u 16 8.5 14.7 48 30 6 10 M8 4.5 7.4 0.1 TS2A zTKY06F QOpT0830R-pp 172M08A30 a u 17 8.5 14.5 48 30 6 10 M8 4.5 7.4 0.1 TS2A zTKY06F 202M10A30 a u 20 10.5 18.6 49 30 6 14 M10 6 9.2 0.2 TS25 zTKY08F QOpT1035R-pp 212M10A30 a u 21 10.5 18.5 49 30 6 14 M10 6 9.2 0.2 TS25 zTKY08F 252M12A35 a u 25 12.5 23.5 57 35 6 19 M12 7.5 11.5 0.2 TS33 xTKY08D QOpT1342R-pp 262M12A35 a u 26 12.5 23.5 57 35 6 19 M12 7.5 11.5 0.2 TS33 xTKY08D 322M16A40 a u 32 17 28.5 63 40 6 24 M16 9.5 14.5 0.3 TS407 xTKY15D QOpT1651R-pp 332M16A40 a u 33 17 28.5 63 40 6 24 M16 9.5 14.5 0.3 TS407 xTKY15D 352M16A40 a u 35 17 28.5 63 40 6 24 M16 11 16 0.3 TS407 xTKY15D QOpT1856R-pp 402M16A45 a u 40 17 28.5 68 45 6 24 M16 12 18 0.3 TS55 xTKY25D QOpT2062R-pp *1 Dimension A3 represents the depth of cut when the cutting edge consists of 2 inserts. *2 ap : Maximum depth of: cut. *3 Clamp Torque (N • m) TS2A=0.6, TS25=1.0, TS33=1.0, TS407=3.5, TS55=7.5 MILLING a : Inventory maintained in Japan. (10 inserts in one case) L078
  • 80.
    INSERTS P Steel Cutting Conditions (Guide) : M Stainless Steel : Stable Cutting : General Cutting : Unstable Cutting Work K Cast Iron Material N Non-ferrous Metal S Heat-resistant Alloy, Titanium Alloy Honing : H Hardened Steel E : Round Coated Carbide Dimensions (mm) Honing Class Endmill VP30RT VP15TF Shape Order Number Geometry HTi10 Dia. L1 L2 S1 Re QOMT0830R-M2 & 16,17 M E a a 8.4 5.5 3 0.8 1035R-M2 & 20,21 M E a a 10.6 7 3.5 0.8 Re 1342R-M2 & 25,26 M E a a 13.1 8.7 4.2 0.8 1651R-M2 & 32,33 M E a a 16.5 11 5.1 0.8 L2 1856R-M2 & 35 M E a a 18 12 5.6 0.8 Re L1 2062R-M2 & 40 M E a a 20.4 13.6 6.2 0.8 S1 2576R-M2 & 50 M E a a 25.8 17.2 7.6 0.8 QOGT0830R-G1 & 16,17 G F *a a 8.4 5.5 3 0.4 1035R-G1 & 20,21 G F *a a 10.6 7 3.5 0.4 Re 1342R-G1 & 25,26 G F* a a 13.1 8.7 4.2 0.4 1651R-G1 & 32,33 G F* a a 16.5 11 5.1 0.4 L2 1856R-G1 & 35 G F* a a 18 12 5.6 0.4 G F* a L1 Re 2062R-G1 & 40 a 20.4 13.6 6.2 0.4 S1 2576R-G1 & 50 G F* a a 25.8 17.2 7.6 0.4 * VP15TF insert honing is "E" type. CUTTING MODE Pocketing Ramping Slotting Plunging Copying MILLING Drilling Shoulder Helical SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L079
  • 81.
    INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS aUp to A3 depth of cut, the two lower cutting edges maintain contact with the workpiece. 6D1 aBeyond the range of A3, there is an area where the cutting edge Overhang contact with the workpiece becomes single bladed. Please pay special 4.5D1 attention to the relationship between depth of cut and feed in this area. BT50 aThe insert in contact with the top edge of the workpiece 3D1 tends to suffer from damege. At large depths of cut, applying BT40 depth of cut (t), where there are 2 inserts in contact is 1.5D1 HSK63 recommended to reduce wear and damage to the inserts. Diameter Recommended depth of cut t (mm) * D1=Cutting Edge 0 50% 100% &16,17 12 ─ 14 Diameter Feed Rate A3 ap & 20,21 14 ─ 17 t &25,26 17 ─ 22 aChatter, vibration and other operational problems & 32,33 22 ─ 28 tend to occur with a long tool overhang and/or low &35 25 ─ 32 machine rigidity, resulting in unstable machining. &40 28 ─ 35 aPlease reduce the feed accordingly in these * Figures for A3 and ap are shown in the standard holder tables on the previous pages. &50 35 ─ 45 conditions, using the chart above as a guideline. y FOR SHOULDER MILLING &16, &17 & 20, &21 Cutting Speed Work Material Hardness Grade (m/min) Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) P ─ 4.5 ─8 0.25 ─6 ─ 10 0.30 180 Mild Steel < 180HB VP15TF (150 ─ 220) 4.5 ─ 12 ─5 0.16 6 ─ 14 ─7 0.25 12 ─ 17 ─3 0.10 14 ─ 22 ─4 0.18 ─ 4.5 ─8 0.20 ─6 ─ 10 0.25 Carbon Steel 180 ─ 350HB VP15TF 160 4.5 ─ 12 ─4 0.14 6 ─ 14 ─6 0.20 Alloy Steel (120 ─ 200) 12 ─ 17 ─2 0.08 14 ─ 22 ─3 0.16 M ─ 4.5 ─8 0.20 ─6 ─ 10 0.25 VP30RT 150 Stainless Steel < 270HB (VP15TF) (120 ─ 180) 4.5 ─ 12 ─4 0.14 6 ─ 14 ─6 0.20 12 ─ 17 ─2 0.08 14 ─ 22 ─3 0.16 K ─ 4.5 ─8 0.25 ─6 ─ 10 0.30 Tensile Strength 180 Cast Iron < 450MPa VP15TF (150 ─ 220) 4.5 ─ 12 ─5 0.16 6 ─ 14 ─7 0.25 12 ─ 17 ─3 0.10 14 ─ 22 ─4 0.18 N ─ 4.5 ─ 11 0.30 ─6 ─ 14 0.35 HTi10 500 Aluminium Alloy ─ (G1 Breaker) (200 ─ 800) 4.5 ─ 12 ─8 0.21 6 ─ 14 ─ 10 0.30 12 ─ 17 ─5 0.15 14 ─ 22 ─6 0.23 H ─ 4.5 ─5 0.16 ─6 ─6 0.20 80 Hardened Steel 40 ─ 55HRC VP15TF (50 ─ 120) 4.5 ─ 12 ─3 0.10 6 ─ 14 ─4 0.16 12 ─ 17 ─1 0.06 14 ─ 22 ─2 0.12 (Note 1) Please pay special attention to the depth of cut when using the short edge type. (Note 2) When using the G1 breaker (VP15TF), reduce the feed rate by at least 20%. y FOR SLOT MILLING MILLING &16, &17 &20, &21 Cutting Speed Work Material Hardness Grade (m/min) Depth of Cut Feed Depth of Cut Feed (mm) (mm/rev) (mm) (mm/rev) P ─ 4.5 0.16 ─6 0.18 180 Mild Steel < 180HB VP15TF (150 ─ 220) 4.5 ─ 12 0.10 6 ─ 14 0.14 12 ─ 17 0.07 14 ─ 22 0.10 ─ 4.5 0.14 ─6 0.16 Carbon Steel 180 ─ 350HB VP15TF 160 4.5 ─ 12 0.09 6 ─ 14 0.12 Alloy Steel (120 ─ 200) 12 ─ 17 0.05 14 ─ 22 0.10 M ─ 4.5 0.14 ─6 0.16 VP30RT 150 Stainless Steel < 270HB (VP15TF) (120 ─ 180) 4.5 ─ 12 0.09 6 ─ 14 0.12 12 ─ 17 0.05 14 ─ 22 0.10 K ─ 4.5 0.16 ─6 0.18 Tensile Strength 180 Cast Iron < 450MPa VP15TF (150 ─ 220) 4.5 ─ 12 0.10 6 ─ 14 0.14 12 ─ 17 0.07 14 ─ 22 0.10 N ─ 4.5 0.18 ─6 0.20 HTi10 500 Aluminium Alloy ─ (G1 Breaker) (200 ─ 800) 4.5 ─ 12 0.12 6 ─ 14 0.16 12 ─ 17 0.09 14 ─ 22 0.12 H 80 ─ 4.5 0.10 ─6 0.12 Hardened Steel 40 ─ 55HRC VP15TF (50 ─ 120) 4.5 ─ 12 0.07 6 ─ 14 0.10 (Note 1) Please pay special attention to the depth of cut when using the short edge type. (Note 2) When using the G1 breaker (VP15TF), reduce the feed rate by at least 20%. L080
  • 82.
    & 25, &26 &32, &33 &35 &40 &50 Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed Depth of Cut Width of Cut Feed (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) (mm) (mm) (mm/rev) ─ 7.5 ─ 12.5 0.35 ─ 9.5 ─ 16 0.40 ─ 11 ─ 17.5 0.45 ─ 12 ─ 20 0.50 ─ 15 ─ 25 0.60 7.5 ─ 17 ─8 0.28 9.5 ─ 22 ─ 11 0.32 11 ─ 25 ─ 12 0.35 12 ─ 28 ─ 13 0.40 15 ─ 35 ─ 16 0.50 17 ─ 27 ─5 0.20 22 ─ 35 ─6 0.25 25 ─ 40 ─ 6.5 0.28 28 ─ 44 ─7 0.30 35 ─ 55 ─ 10 0.35 ─ 7.5 ─ 12.5 0.30 ─ 9.5 ─ 16 0.35 ─ 11 ─ 17.5 0.37 ─ 12 ─ 20 0.40 ─ 15 ─ 25 0.50 7.5 ─ 17 ─7 0.25 9.5 ─ 22 ─ 10 0.28 11 ─ 25 ─ 11 0.30 12 ─ 28 ─ 12 0.32 15 ─ 35 ─ 14 0.40 17 ─ 27 ─4 0.18 22 ─ 35 ─5 0.20 25 ─ 40 ─ 5.5 0.22 28 ─ 44 ─6 0.25 35 ─ 55 ─8 0.30 ─ 7.5 ─ 12.5 0.30 ─ 9.5 ─ 16 0.35 ─ 11 ─ 17.5 0.37 ─ 12 ─ 20 0.40 ─ 15 ─ 25 0.50 7.5 ─ 17 ─7 0.25 9.5 ─ 22 ─ 10 0.28 11 ─ 25 ─ 12 0.30 12 ─ 28 ─ 12 0.32 15 ─ 35 ─ 14 0.40 17 ─ 27 ─4 0.18 22 ─ 35 ─5 0.20 25 ─ 40 ─ 6.5 0.22 28 ─ 44 ─6 0.25 35 ─ 55 ─8 0.30 ─ 7.5 ─ 12.5 0.35 ─ 9.5 ─ 16 0.40 ─ 11 ─ 17.5 0.45 ─ 12 ─ 20 0.50 ─ 15 ─ 25 0.60 7.5 ─ 17 ─8 0.28 9.5 ─ 22 ─ 11 0.32 11 ─ 25 ─ 12 0.35 12 ─ 28 ─ 13 0.40 15 ─ 35 ─ 16 0.50 17 ─ 27 ─5 0.20 22 ─ 35 ─6 0.25 25 ─ 40 ─ 6.5 0.28 28 ─ 44 ─7 0.30 35 ─ 55 ─ 10 0.35 ─ 7.5 ─ 17.5 0.40 ─ 9.5 ─ 23 0.45 ─ 11 ─ 24.5 0.50 ─ 12 ─ 28 0.55 ─ 15 ─ 35 0.65 7.5 ─ 17 ─ 12.5 0.33 9.5 ─ 22 ─ 16 0.37 11 ─ 25 ─ 17.5 0.40 12 ─ 28 ─ 20 0.45 15 ─ 35 ─ 25 0.55 17 ─ 27 ─ 7.5 0.25 22 ─ 35 ─ 10 0.30 25 ─ 40 ─ 10.5 0.32 28 ─ 44 ─ 12 0.35 35 ─ 55 ─ 15 0.40 ─ 7.5 ─7 0.22 ─ 9.5 ─8 0.25 ─ 11 ─9 0.28 ─ 12 ─ 10 0.30 ─ 15 ─ 14 0.35 7.5 ─ 17 ─4 0.18 9.5 ─ 22 ─5 0.20 11 ─ 25 ─ 5.5 0.22 12 ─ 28 ─6 0.24 15 ─ 35 ─8 0.30 17 ─ 27 ─2 0.14 22 ─ 35 ─2 0.16 25 ─ 40 ─2 0.17 28 ─ 44 ─2 0.18 35 ─ 55 ─4 0.22 MILLING & 25, & 26 &32, &33 &35 &40 &50 Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed Depth of Cut Feed (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) ─ 7.5 0.20 ─ 9.5 0.25 ─ 11 0.27 ─ 12 0.30 ─ 15 0.35 7.5 ─ 17 0.16 9.5 ─ 22 0.20 11 ─ 25 0.22 12 ─ 28 0.25 15 ─ 35 0.30 17 ─ 27 0.12 22 ─ 35 0.14 25 ─ 40 0.16 28 ─ 44 0.18 35 ─ 55 0.22 ─ 7.5 0.18 ─ 9.5 0.20 ─ 11 0.22 ─ 12 0.25 ─ 15 0.30 7.5 ─ 17 0.14 9.5 ─ 22 0.16 11 ─ 25 0.18 12 ─ 28 0.20 15 ─ 35 0.25 17 ─ 27 0.10 22 ─ 35 0.12 25 ─ 40 0.13 28 ─ 44 0.14 35 ─ 55 0.16 ─ 7.5 0.18 ─ 9.5 0.20 ─ 11 0.22 ─ 12 0.25 ─ 15 0.30 7.5 ─ 17 0.14 9.5 ─ 22 0.16 11 ─ 25 0.18 12 ─ 28 0.20 15 ─ 35 0.25 17 ─ 27 0.10 22 ─ 35 0.12 25 ─ 40 0.13 28 ─ 44 0.14 35 ─ 55 0.16 ─ 7.5 0.20 ─ 9.5 0.25 ─ 11 0.27 ─ 12 0.30 ─ 15 0.35 7.5 ─ 17 0.16 9.5 ─ 22 0.20 11 ─ 25 0.22 12 ─ 28 0.25 15 ─ 35 0.30 17 ─ 27 0.12 22 ─ 35 0.14 25 ─ 40 0.16 28 ─ 44 0.18 35 ─ 55 0.22 ─ 7.5 0.22 ─ 9.5 0.27 ─ 11 0.30 ─ 12 0.32 ─ 15 0.37 7.5 ─ 17 0.18 9.5 ─ 22 0.22 11 ─ 25 0.25 12 ─ 28 0.27 15 ─ 35 0.32 17 ─ 27 0.14 22 ─ 35 0.16 25 ─ 40 0.18 28 ─ 44 0.20 35 ─ 55 0.25 ─ 7.5 0.14 ─ 9.5 0.16 ─ 11 0.17 ─ 12 0.18 ─ 15 0.22 7.5 ─ 17 0.12 9.5 ─ 22 0.12 11 ─ 25 0.13 12 ─ 28 0.14 15 ─ 35 0.16 TECHNICAL DATA Q001 L081
  • 83.
    INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS y FOR HELICAL CUTTING a How to derive a locus of ø dc = Locus of the center ø DH Desired hole - ø D1 Cutting edge the center of the tool. of the tool diameter diameter a Depth of cut for each pass. P = ) × dc × tan %° øD1 (Note) %°< 3° a Min. machined hole diameter for helical cutting : 1.2D1 ødc Max. machined hole diameter for helical cutting : 1.8D1 øDH a For efficient chip discharge, always apply air blow. %° P a When using a G1 breaker insert (VP15TF), please reduce the feed rate by 20%. ) × dc Cutting &16, & 17 &20, &21 &25, &26 Work Material Hardness Grade Speed Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass (m/min) Diameter of Cut Diameter of Cut Diameter of Cut (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) P 20 8 0.16 0.44 24 10 0.18 0.44 30 12.5 0.20 0.55 180 Mild Steel < 180HB VP15TF (150 ─ 220) 25 12 0.14 0.99 30 15 0.16 1.10 38 19 0.18 1.43 29 16 0.12 1.43 36 20 0.14 1.76 45 25 0.16 2.20 20 8 0.14 0.33 24 10 0.16 0.33 30 12.5 0.18 0.41 Carbon Steel 180 ─ 350HB VP15TF 160 25 12 0.12 0.74 30 15 0.14 0.82 38 19 0.16 1.07 Alloy Steel (120 ─ 200) 29 16 0.10 1.07 36 20 0.12 1.32 45 25 0.14 1.65 M 20 3 0.14 0.22 24 4 0.16 0.22 30 5 0.18 0.27 Stainless < 270HB VP30RT 150 25 5 0.12 0.49 30 7 0.14 0.55 38 9 0.16 0.71 Steel (VP15TF) (120 ─ 180) 29 8 0.10 0.71 36 10 0.12 0.88 45 12.5 0.14 1.10 K Tensile 20 10 0.16 0.55 24 14 0.18 0.55 30 18 0.20 0.69 180 Cast Iron Strength VP15TF (150 ─ 220) 25 13 0.14 1.23 30 17 0.16 1.37 38 21 0.18 1.78 < 450MPa 29 16 0.12 1.78 36 20 0.14 2.19 45 25 0.16 2.74 N 20 10 0.18 0.44 24 14 0.20 0.44 30 18 0.22 0.55 Aluminium ─ HTi10 500 25 13 0.16 0.99 30 17 0.18 1.10 38 21 0.20 1.43 Alloy (G1 Breaker) (200 ─ 800) 29 16 0.14 1.43 36 20 0.16 1.76 45 25 0.18 2.20 H 20 3 0.10 0.22 24 4 0.12 0.22 30 5 0.14 0.27 Hardened 40 ─ 55HRC VP15TF 80 25 5 0.08 0.49 30 7 0.10 0.55 38 9 0.12 0.71 Steel (50 ─ 120) 29 8 0.06 0.71 36 10 0.08 0.88 45 12.5 0.10 1.10 y FOR DRILLING AND PLUNGING a Drilling a Plunging a The recommended drilling depth is a The feed for plunging is the less than 0.5D1. same as the feed for drilling. Depth of Cut in the a Use step feed when drilling (0.25 ─ Radius Direction a No step feed necessary. 0.5mm) to ensure that the chips are a Please refer to the following effectively broken. table for the depth of cut at a Use internal or external cooling to plunging operations. MILLING ensure that the chips disposal is sufficiently achieved. a The chips generated can dispel in any Depth of Cut in the < 0.4D1 direction, so ensure that adequate Radius Direction øD1 safety precautions are taken. Pick Feed < 0.5D1 Pick Feed Cutting &16, &17 &20, &21 &25, &26 Work Material Hardness Grade Speed Feed Step Feed Step Feed Step (m/min) (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) P 180 Mild Steel < 180HB VP15TF (150 ─ 220) 0.035 0.2 0.045 0.3 0.05 0.3 160 Carbon Steel, Alloy Steel 180 ─ 350HB VP15TF (120 ─ 200) 0.03 0.2 0.04 0.3 0.045 0.3 M VP30RT 150 Stainless Steel < 270HB (VP15TF) (120 ─ 180) 0.03 0.15 0.04 0.25 0.045 0.25 K Tensile Strength 180 Cast Iron < 450MPa VP15TF (150 ─ 220) 0.04 0.4 0.05 0.5 0.06 0.5 N HTi10 500 Aluminium Alloy ─ (G1 Breaker) (200 ─ 800) 0.04 0.2 0.05 0.3 0.06 0.3 H 80 Hardened Steel 40 ─ 55HRC VP15TF (50 ─ 120) 0.02 0.15 0.03 0.25 0.035 0.25 (Note) Helical grooving is strongly recommended for machining of tempered steel. When using the G1 breaker (VP15TF), reduce the feed rate by at least 20%. * L082
  • 84.
    & 32, &33 &35 &40 &50 Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Machining Max. Depth Feed DOC/pass Diameter of Cut Diameter of Cut Diameter of Cut Diameter of Cut (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) (mm) (mm) (mm/rev) (mm/pass) 38 16 0.25 0.66 42 18 0.28 0.77 48 20 0.30 0.88 60 25 0.35 1.10 48 24 0.22 1.76 53 27 0.24 1.97 60 30 0.26 2.19 75 38 0.30 2.74 58 32 0.20 2.85 63 35 0.21 3.07 72 40 0.22 3.51 90 50 0.26 4.39 38 16 0.20 0.49 42 18 0.22 0.58 48 20 0.25 0.66 60 25 0.28 0.82 48 24 0.18 1.32 53 27 0.2 1.48 60 30 0.22 1.65 75 38 0.26 2.06 58 32 0.16 2.14 63 35 0.18 2.3 72 40 0.20 2.63 90 50 0.24 3.29 38 6 0.20 0.33 42 7 0.22 0.38 48 8 0.25 0.44 60 10 0.28 0.55 48 11 0.18 0.88 53 13 0.2 0.99 60 14 0.22 1.10 75 18 0.26 1.37 58 16 0.16 1.43 63 18 0.18 1.53 72 20 0.20 1.75 90 25 0.24 2.19 38 22 0.25 0.82 42 25 0.28 0.95 48 28 0.30 1.10 60 35 0.35 1.37 48 27 0.22 2.19 53 30 0.24 2.47 60 34 0.26 2.74 75 43 0.30 3.43 58 32 0.20 3.57 63 35 0.21 3.84 72 40 0.22 4.39 90 50 0.26 5.49 38 22 0.27 0.66 42 25 0.3 0.77 48 28 0.32 0.88 60 35 0.37 1.10 48 27 0.24 1.76 53 30 0.26 1.97 60 34 0.28 2.19 75 43 0.32 2.74 58 32 0.22 2.85 63 35 0.21 3.07 72 40 0.24 3.51 90 50 0.27 4.39 38 6 0.16 0.33 42 7 0.17 0.38 48 8 0.18 0.44 60 10 0.20 0.55 48 11 0.14 0.88 53 13 0.15 0.99 60 14 0.16 1.10 75 18 0.18 1.37 58 16 0.12 1.43 63 18 0.13 1.53 72 20 0.14 1.75 90 25 0.16 2.19 y FOR RAMPING MILLING 3° a When machining steel the recommended ramping angle is 3°. If a ramping angle larger than 3° is used, then the chips may & 32, & 33, & 35 &40 &50 not be broken effectively resulting in chips Feed Step Feed Step Feed Step wrapping around the tool. (mm/rev) (mm) (mm/rev) (mm) (mm/rev) (mm) a During ramping, it is recommended to 0.055 0.3 0.06 0.3 0.065 0.3 reduce the feed rate by 40% from the cutting conditions on page L080. 0.05 0.3 0.055 0.3 0.06 0.3 0.05 0.25 0.055 0.25 0.06 0.25 0.065 0.5 0.07 0.5 0.075 0.5 0.065 0.3 0.07 0.3 0.075 0.3 0.04 0.25 0.045 0.25 0.05 0.25 TECHNICAL DATA Q001 L083
  • 85.
    INDEXABLE MILLING MULTI FUNCTIONAL MILLING Including Flat faces Roughing AJX øD12 ø125 øD12 ø50 øD9 øD9 ø63 ø160 L8 L8 W1 W1 ø80 2 (Max. Depth of Cut) 2 (Max. Depth of Cut) Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ø100 L7 L7 L1 L1 a 13° and 15° positive øD8 øD8 A2 inserts. A2 øD6 øD11 øD6 a High rigidity double øD1 Right hand tool holder only. øD1 clamp structure. Set Bolt MBA20040H a Suitable for high feed HSC10030H M10 x 1.5 M20 x 2.5 machining. ø50 ø16 a With through coolant 30 40 6 17 holes. 40 MBA24045H 54 a Special insert design HSC16040H M16 x 2.0 M24 x 3.0 with 3 cutting edges. ø65 ø24 AJX09 AJX12 AJX14 A.R :+8° A.R :+8° A.R :+8° 40 45 y ARBOR TYPE R.R :-6° R.R :-5° ─-4° R.R :-3° 14 56 17 59 * * z x Number of Teeth Tool Weight Stock Dimensions (mm) Type Order Number R D1 D6 L1 D9 L7 D8 D12 W1 L8 D11 A2 (kg) Clamp Bridge Clamp Bridge Spring Wrench Set Bolt Screw Clamp Screw Insert AJX12-050A03R a 3 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 JDMp AJS40 HSC100 TS43 AMS4 ASS2 zTKY15T 120420 R05003B 3 50 38.3 50 22.225 19 11 47 8.4 5 17 1.5 0.4 12T15 30H a ZDSR-pp AJX14-063A03R a 3 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7 Coarse Pitch HSC100 R06303B a 3 63 51.1 50 22.225 19 11 60 8.4 5 17 2 0.7 30H R08004D a 4 80 68.1 63 31.75 32 17 76 12.7 8 26 2 1.3 JDMp AJS50 HSC160 140520 TS54 AMS5 14T25 ASS3 zTKY25T R10005D a 5 100 88.1 63 31.75 32 17 96 12.7 8 26 2 2.4 40H ZDSR-pp R12505E a 5 125 113.2 63 38.1 40 56 100 15.9 10 ─ 2 3.3 MBA200 40H R16006F a 6 160 148.2 63 50.8 43 72 100 19.1 11 ─ 2 5.0 MBA240 45H AJX12-050A04R a 4 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 JDMp AJS40 HSC100 TS43 AMS4 ASS2 zTKY15T 120420 R05004B 4 50 38.3 50 22.225 19 11 47 8.4 5 17 1.5 0.4 12T15 30H a ZDSR-pp AJX14-063A04R a 4 63 51.1 50 22 20 11 60 10.4 6.3 17 2 0.7 HSC100 Fine Pitch R06304B a 4 63 51.1 50 22.225 19 11 60 8.4 5 17 2 0.7 30H R08005D a 5 80 68.1 63 31.75 32 17 76 12.7 8 26 2 1.3 JDMp AJS50 HSC160 140520 TS54 AMS5 14T25 ASS3 zTKY25T R10006D 6 100 88.1 63 31.75 32 17 96 12.7 8 26 2 2.4 40H ZDSR-pp MILLING a R12507E a 7 125 113.2 63 38.1 40 56 100 15.9 10 ─ 2 3.3 MBA200 40H R16008F a 8 160 148.2 63 50.8 43 72 100 19.1 11 ─ 2 5.0 MBA240 45H AJX09-050A05R a 5 50 40 50 22 20 11 47 10.4 6.3 17 1 0.5 JDMp AJS30 HSC100 TS351 AMS3 ASS2 xTKY10D 09T320 R05005B 10T10 30H Extra Fine Pitch a 5 50 40 50 22.225 19 11 47 8.4 5 17 1 0.5 ZDSR-pp AJX12-063A05R a 5 63 51.3 50 22 20 11 60 10.4 6.3 17 1.5 0.9 HSC100 R06305B a 5 63 51.3 50 22.225 19 11 60 8.4 5 17 1.5 0.9 30H JDMp AJS40 TS43 AMS4 12T15 ASS2 zTKY15T 120420 R08006D a 6 80 68.3 63 31.75 32 17 76 12.7 8 26 1.5 1.7 HSC160 ZDSR-pp R10007D a 7 100 88.3 63 31.75 32 17 96 12.7 8 26 1.5 2.9 40H * Clamp Torque (N • m) : TS351=2.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5 a : Inventory maintained in Japan. L084
  • 86.
    Set Bolt HSC16040H M16 x 2.0 HSC10030H M10 x 1.5 ø24 ø16 40 30 6 14 56 40 For metric arbor HSC12035H MBA20040H M20 x 2.5 M12 x 1.75 The cutter bore diameter D9 is ø50 ø18 indicated in millimetre. 35 40 AJX09 AJX12 AJX14 10 47 17 54 A.R :+8° A.R :+8° A.R :+8° y ARBOR TYPE R.R :-6° R.R :-5° ─-4° R.R :-3° * * z x Number of Teeth Tool Weight Stock Dimensions (mm) Type Order Number R D1 D6 L1 D9 L7 D8 D12 W1 L8 D11 A2 (kg) Clamp Bridge Clamp Bridge Spring Wrench Set Bolt Insert Screw Clamp Screw AJX12-050A03R a 3 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 AJS40 JDMp HSC100 120420 TS43 AMS4 ASS2 zTKY15T 12T15 30H ZDSR-pp Coarse Pitch HSC100 AJX14-063A03R a 3 63 51.1 50 22 20 11 60 10.4 6.3 17 2.0 0.7 30H HSC120 -080A04R a 4 80 68.1 50 27 23 13 76 12.4 7.0 19 2.0 1.2 35H JDMp AJS50 -100A05R a 5 100 88.1 63 32 26 17 96 14.4 8.0 26 2.0 2.4 TS54 AMS5 14T25 ASS3 zTKY25T HSC160 140520 40H -125B05R a 5 125 113.2 63 40 40 56 100 16.4 9.0 ─ 2.0 3.3 MBA200 ZDSR-pp -160B06R a 6 160 148.2 63 40 40 56 100 16.4 9.0 ─ 2.0 5.0 40H HSC100 AJX12-050A04R a 4 50 38.3 50 22 20 11 47 10.4 6.3 17 1.5 0.4 30H JDMp AJS40 -080A06R a 6 80 68.3 50 27 23 13 76 12.4 7.0 19 1.5 1.2 TS43 AMS4 12T15 ASS2 zTKY15T HSC120 120420 35H HSC160 ZDSR-pp -100A07R a 7 100 88.3 63 32 26 17 96 14.4 8.0 26 1.5 2.6 Fine Pitch 40H HSC100 AJX14-063A04R a 4 63 51.1 50 22 20 11 60 10.4 6.3 17 2.0 0.7 30H HSC120 -080A05R a 5 80 68.1 50 27 23 13 76 12.4 7.0 19 2.0 1.2 35H JDMp AJS50 -100A06R a 6 100 88.1 63 32 26 17 96 14.4 8.0 26 2.0 2.4 TS54 AMS5 14T25 ASS3 zTKY25T HSC160 140520 40H -125B07R a 7 125 113.2 63 40 40 56 100 16.4 9.0 ─ 2.0 3.3 MBA200 ZDSR-pp -160B08R a 8 160 148.2 63 40 40 56 100 16.4 9.0 ─ 2.0 5.0 40H AJX09-050A05R 5 50 40 50 22 20 11 47 10.4 6.3 17 1.0 0.4 AJS30 JDMp HSC100 09T320 Extra Fine Pitch a TS351 AMS3 ASS2 xTKY10D 10T10 30H ZDSR-pp AJX12-063A05R a 5 63 51.3 50 22 20 11 60 10.4 6.3 17 1.5 0.7 TS43 AMS4 AJS40 ASS2 zTKY15T JDMp HSC100 120420 12T15 30H ZDSR-pp * Clamp Torque (N • m) : TS351=2.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5 Ls M M24 øD10 B 1° BT50 øD5 L3 (Effective neck length) L11 L10 Lc MILLING y BT50 ARBOR Coolant hole standardized. Dimensions (mm) Draft Tool Order Number Stock Angle Weight Set Screw Cutter L10 L3 LC LS L11 D10 D5 M B 1° (kg) AJX09-050A..R BT50-22-198-50TA a 198 150 248 100 18 22 47 M10 3° 5.9 HSC10030H AJX12-050A..R AJX09-050A..R 22-248-50TA a 248 200 298 100 18 22 47 M10 2°30′ 6.9 HSC10030H AJX12-050A..R AJX09-050A..R 22-298-50TA a 298 250 348 100 18 22 47 M10 2° 7.8 HSC10030H AJX12-050A..R AJX09R050..B 22.225-198-50TA a 198 150 248 100 17 22.225 47 M10 3° 5.9 HSC10030H AJX12R050..B AJX12-063A..R BT50-22-198-63TA a 198 150 248 100 18 22 60 M10 3° 7.4 HSC10030H AJX14-063A..R AJX12-063A..R 22-298-63TA a 298 250 348 100 18 22 60 M10 2° 10.2 HSC10030H AJX14-063A..R AJX12-063A..R 22-398-63TA a 398 350 448 100 18 22 60 M10 2° 14.0 HSC10030H AJX14-063A..R AJX12R063..B 22.225-198-63TA a 198 150 248 100 17 22.225 60 M10 3° 7.4 HSC10030H AJX14R063..B AJX12R080..D BT50-31.75-235-80TA a 235 187 298 113 30 31.75 76 M16 2°30′ 11.1 HSC16040H AJX14R080..D AJX12R080..D 31.75-315-80TA a 315 267 378 113 30 31.75 76 M16 2° 14.7 HSC16040H AJX14R080..D AJX12R080..D 31.75-385-80TA a 385 337 448 113 30 31.75 76 M16 2° 18.4 HSC16040H AJX14R080..D AJX12R100..D BT50-31.75-235-100SA a 235 187 298 ─ 30 31.75 96 M16 ─ 14.4 HSC16040H AJX14R100..D AJX12R100..D 31.75-315-100SA a 315 267 378 ─ 30 31.75 96 M16 ─ 18.8 HSC16040H AJX14R100..D AJX12R100..D 31.75-385-100SA a 385 337 448 ─ 30 31.75 96 M16 ─ 22.6 HSC16040H AJX14R100..D SPARE PARTS P001 TECHNICAL DATA Q001 L085
  • 87.
    INDEXABLE MILLING A2 øD1 øD6 øD4 ap(Max. Depth of Cut) B2° L2 ø63 (Corresponding Inclination Angle) L1 y SHANK TYPE Right hand tool holder only. * * Number of Teeth z x Stock Dimensions (mm) Type Order Number R D1 D4 D6 L1 L2 ap A2 B2° Clamp Bridge Clamp Bridge Spring Wrench Screw Clamp Screw Insert AJX06R162SA16SS a 2 16 16 8.9 70 20 1.0 0.3 3°30′ TS25 ─ ─ ─ zTKY08F JOMp06T215 Short 172SA16SS a 2 17 16 9.9 70 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp AJX06R162SA16S a 2 16 16 8.9 110 30 1.0 0.3 2°15′ TS25 ─ ─ ─ zTKY08F 172SA16S a 2 17 16 9.9 110 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp 06T215 203SA20S a 3 20 20 12.9 130 50 1.0 0.3 1°18′ TS25 ─ ─ ─ zTKY08F ZZSR-pp 223SA20S a 3 22 20 14.9 130 30 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F AJX08R202SA20S a 2 20 20 11.4 130 50 1.5 0.5 1°18′ TS33 ─ ─ ─ xTKY08D 222SA20S a 2 22 20 13.4 130 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp 080320 253SA25S a 3 25 25 16.4 140 60 1.5 0.5 1°06′ TS33 ─ ─ ─ xTKY08D ZZSR-pp 283SA25S a 3 28 25 19.4 140 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D AJX09R252SA25S a 2 25 25 14.9 140 60 2.0 1.0 1°06′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 282SA25S a 2 28 25 17.9 140 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D Standard 303SA32S a 3 30 32 20.0 150 70 2.0 1.0 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp 323SA32S a 3 32 32 21.9 150 70 2.0 1.0 0°56′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320 ZDSR-pp 353SA32S a 3 35 32 24.9 150 50 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404SA32S a 4 40 32 29.9 150 50 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404SA42S a 4 40 42 29.9 150 70 2.0 1.0 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D AJX12R302SA32S a 2 30 32 18.3 150 70 2.0 1.5 1°48′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D 322SA32S a 2 32 32 20.3 150 70 2.0 1.5 1° TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp MILLING 352SA32S a 2 35 32 23.3 150 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420 ZDSR-pp 403SA32S a 3 40 32 28.3 150 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 403SA42S a 3 40 42 28.3 150 70 2.0 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D AJX14R503SA42S a 3 50 42 38.2 150 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp140520 634SA42S a 4 63 42 51.1 150 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp Clamp Torque (N • m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, * AJS5014T25=7.5 a : Inventory maintained in Japan. L086
  • 88.
    * * Number of Teeth z x Stock Dimensions (mm) Type Order Number R D1 D4 D6 L1 L2 ap A2 B2° Clamp Bridge Clamp Bridge Spring Wrench Screw Clamp Screw Insert AJX06R162SA16L a 2 16 16 8.9 150 70 1.0 0.3 0°56′ TS25 ─ ─ ─ zTKY08F 172SA16L a 2 17 16 9.9 150 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F JOMp 06T215 203SA20L a 3 20 20 12.9 180 100 1.0 0.3 0°38′ TS25 ─ ─ ─ zTKY08F ZZSR-pp 223SA20L a 3 22 20 14.9 180 30 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F AJX08R202SA20L a 2 20 20 11.4 180 100 1.5 0.5 0°36′ TS33 ─ ─ ─ xTKY08D 222SA20L a 2 22 20 13.4 180 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D JOMp 080320 253SA25L a 3 25 25 16.4 200 120 1.5 0.5 0°32′ TS33 ─ ─ ─ xTKY08D ZZSR-pp 283SA25L a 3 28 25 19.4 200 40 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D AJX09R252SA25L a 2 25 25 14.9 200 120 2.0 1.0 0°30′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 282SA25L a 2 28 25 17.9 200 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 303SA32L a 3 30 32 20.0 200 120 2.0 1.0 1°02′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D Long JDMp 323SA32L a 3 32 32 21.9 200 120 2.0 1.0 0°32′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 09T320 ZDSR-pp 353SA32L a 3 35 32 24.9 200 50 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404SA32L a 4 40 32 29.9 250 50 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404SA42L a 4 40 42 29.9 250 70 2.0 1.0 1°48′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D AJX12R302SA32L a 2 30 32 18.3 200 120 2.0 1.5 1° TS407 AMS4 AJS4012T15 ASS2 xTKY15D 322SA32L a 2 32 32 20.3 200 120 2.0 1.5 0°36′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp 352SA32L a 2 35 32 23.3 200 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420 ZDSR-pp 403SA32L a 3 40 32 28.3 250 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 403SA42L a 3 40 42 28.3 250 70 2.0 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY25D AJX14R503SA42L a 3 50 42 38.1 250 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D JDMp140520 634SA42L a 4 63 42 51.1 250 50 2.0 2.0 ─ TS54 AMS5 AJS5014T25 ASS3 xTKY25D ZDSR-pp AJX06R162SA16EL a 2 16 16 8.9 200 100 1.0 0.3 0°38′ TS25 ─ ─ ─ zTKY08F JOMp06T215 172SA16EL a 2 17 16 9.9 200 20 1.0 0.3 ─ TS25 ─ ─ ─ zTKY08F ZZSR-pp AJX08R202SA20EL a 2 20 20 11.4 250 130 1.5 0.5 0°30′ TS33 ─ ─ ─ xTKY08D JOMp080320 222SA20EL a 2 22 20 13.4 250 30 1.5 0.5 ─ TS33 ─ ─ ─ xTKY08D ZZSR-pp AJX09R252SA25EL 2 25 25 14.9 300 180 2.0 1.0 0°18′ TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp09T320 Extra Long a MILLING 282SA25EL ZDSR-pp a 2 28 25 17.9 300 40 2.0 1.0 ─ TS351 AMS3 AJS3010T10 ASS2 xTKY10D AJX12R302SA32EL a 2 30 32 18.3 300 180 2.0 1.5 0°42′ TS407 AMS4 AJS4012T15 ASS2 xTKY15D 322SA32EL a 2 32 32 20.3 300 180 2.0 1.5 0°24′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp 352SA32EL a 2 35 32 23.3 300 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 120420 ZDSR-pp 402SA32EL a 2 40 32 28.3 350 50 2.0 1.5 ─ TS43 AMS4 AJS4012T15 ASS2 xTKY15D 402SA42EL a 2 40 42 28.3 350 70 2.0 1.5 1°48′ TS43 AMS4 AJS4012T15 ASS2 xTKY15D * Clamp Torque (N • m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5 SPARE PARTS P001 TECHNICAL DATA Q001 L087
  • 89.
    INDEXABLE MILLING Fig.1 Fig.2 A M H1 H1 A2 øD1 øD6 øD5 øD4 Fig.3 A A-A section ap (Max. Depth of Cut) L2 L11 L1 H1 y SCREW-IN TYPE Right hand tool holder only. * * Tool Weight Number of Teeth Coolant Hole z x Type (Fig.) Stock Dimensions (mm) Order Number R D1 D4 D5 D6 L1 L2 L11 H1 M ap A2 (kg) Clamp Clamp Clamp Bridge Spring Wrench Insert Screw Bridge Screw AJX06R162AM0830 a u 2 16 8.5 13 8.9 48 30 6 10 M8 1 0.3 0.1 1 TS25 ─ ─ ─ zTKY08F 172AM0830 a u 2 17 8.5 13 9.9 48 30 6 10 M8 1 0.3 0.1 1 TS25 ─ ─ ─ zTKY08F JOMp 06T215 203AM1030 a u 3 20 10.5 18 12.9 49 30 6 14 M10 1 0.3 0.1 3 TS25 ─ ─ ─ zTKY08F ZZSR-pp 223AM1030 a u 3 22 10.5 18 14.9 49 30 6 14 M10 1 0.3 0.1 3 TS25 ─ ─ ─ zTKY08F AJX08R202AM1030 a u 2 20 10.5 18 11.4 49 30 6 14 M10 1.5 0.5 0.1 2 TS33 ─ ─ ─ zTKY08D 222AM1030 a u 2 22 10.5 18 13.4 49 30 6 14 M10 1.5 0.5 0.1 2 TS33 ─ ─ ─ zTKY08D JOMp 080320 253AM1235 a u 3 25 12.5 21 16.4 57 35 6 19 M12 1.5 0.5 0.1 1 TS33 ─ ─ ─ zTKY08D ZZSR-pp 283AM1235 a u 3 28 12.5 21 19.4 57 35 6 19 M12 1.5 0.5 0.1 1 TS33 ─ ─ ─ zTKY08D AJX09R252AM1235 a u 2 25 12.5 21 14.9 57 35 6 19 M12 2 1.0 0.2 2 TS351 AMS3 AJS3010T10 ASS2 xTKY10D 282AM1235 a u 2 28 12.5 21 17.9 57 35 6 19 M12 2 1.0 0.2 2 TS351 AMS3 AJS3010T10 ASS2 xTKY10D 303AM1645 a u 3 30 17 29 20.0 68 45 6 24 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D JDMp 09T320 323AM1645 a u 3 32 17 29 21.9 68 45 6 24 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D ZDSR-pp 353AM1645 a u 3 35 17 29 24.9 68 45 6 24 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D 404AM1645 a u 4 40 17 29 29.9 68 45 6 24 M16 2 1.0 0.2 1 TS351 AMS3 AJS3010T10 ASS2 xTKY10D AJX12R302AM1645 a u 2 30 17 29 18.3 68 45 6 24 M16 2 1.5 0.3 2 TS407 AMS4 AJS4012T15 ASS2 xTKY15D 322AM1645 a u 2 32 17 29 20.3 68 45 6 24 M16 2 1.5 0.3 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D JDMp 120420 352AM1645 a u 2 35 17 29 23.3 68 45 6 24 M16 2 1.5 0.3 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D ZDSR-pp 403AM1645 a u 3 40 17 29 28.3 68 45 6 24 M16 2 1.5 0.3 2 TS43 AMS4 AJS4012T15 ASS2 xTKY15D MILLING * Clamp Torque (N • m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, AJS3010T10=2.5, AJS4012T15=3.5 a : Inventory maintained in Japan. (10 inserts in one case) L088
  • 90.
    INSERTS Coated Dimensions (mm) Class FH7020 VP30RT Shape Order Number Geometry VP15TF B 3° D1 S1 F1 Re JOMW06T215ZZSR-FT M a a a 13° 6.35 2.78 1.2 1.5 080320ZZSR-FT M a a a 13° 8 3.18 1.4 2 JDMW09T320ZDSR-FT M a a a 15° 9.525 3.97 1.8 2 B3° F1 120420ZDSR-FT M a a a 15° 12 4.76 2.5 2 D1 Re S1 140520ZDSR-FT M a a a 15° 14 5.56 2.8 2 JDMT120420ZDSR-ST M a a a 15° 12 4.76 2.5 2 140520ZDSR-ST M a a a 15° 14 5.56 2.8 2 B 3° F1 Re D1 S1 JOMT06T215ZZSR-JM M a a a 13° 6.35 2.78 1.2 1.5 080320ZZSR-JM M a a a 13° 8 3.18 1.4 2 JDMT09T320ZDSR-JM M a a a 15° 9.525 3.97 1.8 2 B3° F1 120420ZDSR-JM M a a a 15° 12 4.76 2.5 2 D1 Re S1 140520ZDSR-JM M a a a 15° 14 5.56 2.8 2 (Note) Setting height for ST chipbreaker is slightly different from that for other chipbreakers. If you use ST chipbreaker, check the setting height. MILLING SCREW-IN ARBORS L147 SPARE PARTS P001 TECHNICAL DATA Q001 L089
  • 91.
    INDEXABLE MILLING RECOMMENDED CUTTING CONDITIONS &16/&17 &20/&22 &25/& 28 Cutting Axial Work Material Hardness Grade Speed Over- Feed per Over- Axial Feed per Over- Axial Feed per Depth (m/min) hang of Cut Tooth hang Depth Tooth of Cut hang Depth Tooth of Cut (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) (mm) (mm) (mm/tooth) Mild Steel < 180HB FH7020 170 140 0.8 0.8 160 1.0 1.0 170 1.0 1.2 P (120 ─ 220) 180 0.8 0.6 210 0.8 0.8 230 0.8 1.0 Carbon Steel 180 ─ 280HB FH7020 150 (100 ─ 200) 210 0.4 0.4 240 0.6 0.6 290 0.6 0.8 Alloy Steel 280 ─ 350HB 140 0.7 0.8 160 0.8 1.0 170 0.8 1.2 FH7020 130 180 0.5 0.6 210 0.6 0.8 230 0.6 1.0 (80 ─ 180) Alloy Tool Steel < 350HB 210 0.3 0.4 240 0.4 0.6 290 0.4 0.8 < 35HRC FH7020 120 140 0.7 0.7 160 0.8 0.8 170 0.8 1.0 (80 ─ 160) Pre-hardened Steel 100 180 0.5 0.5 210 0.6 0.6 230 0.6 0.8 35 ─ 43HRC VP15TF (70 ─ 130) 210 0.3 0.3 240 0.4 0.4 290 0.4 0.6 140 0.8 0.7 160 1.0 0.8 170 1.0 1.0 M 120 Stainless Steel < 270HB VP30RT (80 ─ 160) 180 0.6 0.5 210 0.8 0.6 230 0.8 0.8 210 0.4 0.3 240 0.6 0.4 290 0.6 0.6 140 0.8 1.0 160 1.0 1.2 170 1.0 1.4 K Tensile Strength 150 Gray Cast Iron < 350MPa FH7020 (100 ─ 200) 180 0.6 0.8 210 0.8 1.0 230 0.8 1.2 210 0.4 0.6 240 0.6 0.8 290 0.6 1.0 140 0.7 0.8 160 0.8 1.0 170 0.8 1.2 Tensile Strength 120 Ductile Cast Iron < 800MPa VP15TF (80 ─ 160) 180 0.5 0.6 210 0.6 0.8 230 0.6 1.0 210 0.3 0.4 240 0.4 0.6 290 0.4 0.8 140 0.5 0.5 160 0.5 0.6 170 0.5 0.8 H 70 Hardened Steel 43 ─ 55HRC VP15TF (50 ─ 90) 180 0.4 0.3 210 0.4 0.4 230 0.4 0.6 210 0.3 0.2 240 0.3 0.2 290 0.3 0.4 MAXIMUM CAPACITIES BY MODE y RAMPING y HELICAL DRILLING L a How to derive a locus of the center of the tool. ødc = øDH - øD1 Locus of Desired hole Cutting edge the center of diameter diameter øD1 the tool X(mm) a For the depth of cut per pass, refer to the cutting conditions above for helical drilling. %° ødc a Set the machine spindle revolution so that the øDH tool is rotating and cutting in a down cut direction. a When ramping and helical cutting, please apply a lower feed (60% of the calculated feed rate or less). a When drilling, please set the feed in the axial direction at 0.2mm/rev or less. a The long chips generated can disperse, ensure that adequate safety precautions are taken. Tool Machined Max. Depth Ramping Helical Drilling Max. Drilling Type Order Number Face Diameter Diameter L (mm) Required distance for X mm depth Min. Hole Max. Hole Depth of Cut Max. (mm) Diameter Diameter (mm) ap (mm) Angle X=1 X=1.5 X=2 DH min. (mm) DH max. (mm) A2 (mm) AJX06R162 16 8 1.0 3° 19.1 ─ ─ 23 29 0.3 06R172 17 9 1.0 2°30′ 22.9 ─ ─ 25 31 0.3 06R203 20 12 1.0 1°30′ 38.2 ─ ─ 31 37 0.3 06R223 22 14 1.0 1° 57.3 ─ ─ 35 41 0.3 MILLING 08R202 20 11 1.5 3°30′ 16.3 24.5 ─ 27 36 0.5 08R222 22 13 1.5 3° 19.1 28.6 ─ 31 40 0.5 Shank type/Screw-in type 08R253 25 16 1.5 2° 28.6 43.0 ─ 37 46 0.5 08R283 28 19 1.5 1°42′ 33.7 50.5 ─ 43 52 0.5 09R252 25 14 2.0 4° 14.3 21.5 28.6 33 46 1.0 09R282 28 17 2.0 3° 19.1 28.6 38.1 39 52 1.0 09R303 30 19 2.0 2°42′ 21.2 31.8 42.4 43 56 1.0 09R323 32 21 2.0 2°30′ 22.9 34.4 45.8 47 60 1.0 09R353 35 24 2.0 2° 28.6 43.0 57.3 53 66 1.0 09R404 40 29 2.0 1°30′ 38.2 57.3 76.4 63 76 1.0 12R302 30 18 2.0 4°30′ 12.7 19.0 25.4 39 56 1.5 12R322 32 20 2.0 4° 14.3 21.4 28.6 41 60 1.5 12R352 35 23 2.0 3°30′ 16.3 24.5 32.7 47 66 1.5 12R402 40 28 2.0 3° 19.1 28.6 38.2 57 76 1.5 12R403 40 28 2.0 3° 19.1 28.6 38.2 57 76 1.5 14R503 50 38 2.0 4°12′ 13.6 20.4 27.2 72 96 2.0 14R634 63 51 2.0 2°48′ 20.4 30.7 40.9 98 122 2.0 AJX09 -050 50