The document provides information on Six Sigma, a data-driven approach to quality management. It discusses key aspects of Six Sigma including definitions, levels of implementation, approaches (DMAIC and DMADV), similarities and differences to TQM, pros and cons, and case studies. Six Sigma aims to improve customer satisfaction and reduce defects through statistical analysis and targets 3 main areas: improving customer satisfaction, reducing cycle time, and reducing defects. It has been successfully implemented in various industries like manufacturing, finance, IT, and telecom. The document also shares details on certification levels and a case study on the highly efficient operations of Mumbai dabbawalas.
Six sigma is a business statistical Strategy.
Is to identifying defects and removing them from the process of products to improve quality. A defect is defined as any process output that does not meet customer specifications.Statistical measure to objectively evaluate processes.
Six sigma is a business statistical Strategy.
Is to identifying defects and removing them from the process of products to improve quality. A defect is defined as any process output that does not meet customer specifications.Statistical measure to objectively evaluate processes.
Lean six sigma - Waste elimination (Yellow Belt)Abhay Yadav
Lean Six Sigma is a methodology that relies on a collaborative team effort to improve performance by systematically removing waste; combining lean manufacturing/lean enterprise and Six Sigma to eliminate the eight kinds of waste (muda): defects, overproduction, waiting, non-utilized talent, transportation, inventory, motion, extra-processing
Six Sigma Tutorial for Beginners | Six Sigma Explained | Invensis LearningInvensis Learning
(*** Lean Six Sigma Green Belt Certification: https://bit.ly/39XiKM3 ***)
This Presentation on "Six Sigma Tutorial" explains the fundamentals of Six Sigma with examples. Following are the topics which are included in this Six Sigma explained video:
1. Understanding Organizational Challenges
2. Benefits of Six Sigma
3. What is Six Sigma
4. Three Levels of Six Sigma
5. Six Sigma Philosophy
6. Amazon Six Sigma Case Study
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Click here to check upcoming webinars on Quality Management: https://goo.gl/M9v8oP
About Invensis Learning:
Invensis Learning is a pioneer in providing globally-recognized certification training courses for individuals and enterprises worldwide. We have trained and certified 15,000+ professionals from 50+ courses through multiple training delivery modes.
Invensis Learning provides live online training on Lean Six Sigma Certification Belts. These Lean Six Sigma courses are accredited by IASSC.
Lean Six Sigma Yellow Belt: https://bit.ly/3o9SD8H
Lean Six Sigma Green Belt: https://bit.ly/2VmvdAM
Lean Six Sigma Black Belt: https://bit.ly/3lm8WO1
Other Lean Six Sigma Trainings: https://bit.ly/3g0c54T
For more information please visit our website: https://www.invensislearning.com
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This presentation is for the personnel who are going to be a part of Six Sigma project as process owner or team member & need to know the basics.
The scope of this presentation is “Overview” & “Define” of Six Sigma.
In the early and mid-1980s, Motorola engineers decided that the traditional quality levels — measuring defects in thousands of opportunities – didn’t provide enough granularity. Instead, they wanted to measure the defects per million opportunities. Motorola developed this new standard and made a cultural change associated with it. Six Sigma helped Motorola realize powerful bottom-line results in their organization – in fact, they documented more than $16 Billion in savings as a result of our Six Sigma efforts.
Six Sigma has evolved over time. It’s more than just a quality system like TQM or ISO. It’s a way of doing business.
Six Sigma at many organizations simply means a measure of quality that strives for near perfection. Six Sigma is a disciplined, data-driven approach and methodology for eliminating defects (driving toward six standard deviations between the mean and the nearest specification limit) in any process – from manufacturing to transactional and from product to service. A Six Sigma defect is defined as anything outside of customer specifications.
A Six Sigma opportunity is then the total quantity of chances for a defect.
6 Sigma - Introduction, Techniques and ImplementationVarun Suresh
This presentation talks about what 6 sigma is, its evolution, How its implemented and the various techniques used in 6 sigma, the organizational Structure and its advantages and Disadvantages
Lean six sigma - Waste elimination (Yellow Belt)Abhay Yadav
Lean Six Sigma is a methodology that relies on a collaborative team effort to improve performance by systematically removing waste; combining lean manufacturing/lean enterprise and Six Sigma to eliminate the eight kinds of waste (muda): defects, overproduction, waiting, non-utilized talent, transportation, inventory, motion, extra-processing
Six Sigma Tutorial for Beginners | Six Sigma Explained | Invensis LearningInvensis Learning
(*** Lean Six Sigma Green Belt Certification: https://bit.ly/39XiKM3 ***)
This Presentation on "Six Sigma Tutorial" explains the fundamentals of Six Sigma with examples. Following are the topics which are included in this Six Sigma explained video:
1. Understanding Organizational Challenges
2. Benefits of Six Sigma
3. What is Six Sigma
4. Three Levels of Six Sigma
5. Six Sigma Philosophy
6. Amazon Six Sigma Case Study
Subscribe to our channel: https://bit.ly/3dmqNQS
Click here to check upcoming webinars on Quality Management: https://goo.gl/M9v8oP
About Invensis Learning:
Invensis Learning is a pioneer in providing globally-recognized certification training courses for individuals and enterprises worldwide. We have trained and certified 15,000+ professionals from 50+ courses through multiple training delivery modes.
Invensis Learning provides live online training on Lean Six Sigma Certification Belts. These Lean Six Sigma courses are accredited by IASSC.
Lean Six Sigma Yellow Belt: https://bit.ly/3o9SD8H
Lean Six Sigma Green Belt: https://bit.ly/2VmvdAM
Lean Six Sigma Black Belt: https://bit.ly/3lm8WO1
Other Lean Six Sigma Trainings: https://bit.ly/3g0c54T
For more information please visit our website: https://www.invensislearning.com
Follow Us on:
Facebook: https://www.facebook.com/invensislearn/
LinkedIn: https://www.linkedin.com/company/inve...
Twitter: https://twitter.com/invensiselearn/
This presentation is for the personnel who are going to be a part of Six Sigma project as process owner or team member & need to know the basics.
The scope of this presentation is “Overview” & “Define” of Six Sigma.
In the early and mid-1980s, Motorola engineers decided that the traditional quality levels — measuring defects in thousands of opportunities – didn’t provide enough granularity. Instead, they wanted to measure the defects per million opportunities. Motorola developed this new standard and made a cultural change associated with it. Six Sigma helped Motorola realize powerful bottom-line results in their organization – in fact, they documented more than $16 Billion in savings as a result of our Six Sigma efforts.
Six Sigma has evolved over time. It’s more than just a quality system like TQM or ISO. It’s a way of doing business.
Six Sigma at many organizations simply means a measure of quality that strives for near perfection. Six Sigma is a disciplined, data-driven approach and methodology for eliminating defects (driving toward six standard deviations between the mean and the nearest specification limit) in any process – from manufacturing to transactional and from product to service. A Six Sigma defect is defined as anything outside of customer specifications.
A Six Sigma opportunity is then the total quantity of chances for a defect.
6 Sigma - Introduction, Techniques and ImplementationVarun Suresh
This presentation talks about what 6 sigma is, its evolution, How its implemented and the various techniques used in 6 sigma, the organizational Structure and its advantages and Disadvantages
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Application of Six Sigma on the Cricket Field.
This is a sample case study to demonstrate the application of Six Sigma methodology and tools for process improvement.
Total Quality Management Project Charter for HP IndiaKaustav Lahiri
TQM is an integrated organizational approach in delighting customers (both external and internal) by meeting their expectations on a continuous basis through everyone involved with the organizational working on continuous improvement in all products/processes along with proper problem solving methodology.
Basic overview six sigma, Six Sigma is a production philosophy that uses data, processes, and tools to nearly eliminate defects and bring performance close to perfection. Specifically, achieving Six Sigma means that no more than 3.4 defects occur per one million “opportunities” to create an acceptable output
Total Quality Management (TQM) is a comprehensive and structured approach to organizational management that seeks to improve the quality of products and services through ongoing refinements in response to continuous feedback. Six Sigma is a disciplined, data-driven approach and methodology for eliminating defects (driving toward six standard deviations between the mean and the nearest specification limit) in any process – from manufacturing to transactional and from product to service.
Six Sigma uses a five step approach to eliminate the root causes in processes.
The performance deficiencies may be causing real problems for the organisation,
or may be preventing it from working as efficiently and effectively as it could.
Six Sigma is a holistic approach & applies various tools & techniques from
Statistics, Project Management, Quality tools & Lean Manufacturing.
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Six sigma
1.
2. 1. Introduction to Six Sigma
2. Characteristics of Six Sigma
3. Levels of Six Sigma Implementation
4. Approaches to Six Sigma
5. Similarities and differences between TQM’s and
Six Sigma
6. Pros and Cons of implementing Six Sigma in organizations
7. Case Study
3. Companies who have successfully adopted ‘Six Sigma’
strategies include:
Financial : bank of America, GE capital, HDFC, HSBC, American
express
Hospitality : ITC hotels, GRT hotels, Apollo hospitals
Manufacturing : Motorola, GE plastic, Johnson and Johnson,
Nokia, Microsoft, Ford, Wipro , Nestle, Samsung
Telecom : Bharti Cellular, Vodafone, Tata
IT : Wipro, Satyam, Accenture, Infosys, TCS, Birla
4. Six Sigma is a smarter way to manage a business or a department.
Six Sigma puts the customer first and uses facts and data to drive
better solution.
Six sigma efforts target three main areas :
Improving customer satisfaction
Reducing cycle time
Reducing defects
Six sigma is about making every area of the organization better
able to meet the changing needs customers, markets, and
technologies- with benefits for employees, customers, and
shareholders.
However Six Sigma originated from terminology associated
with manufacturing, where six sigma process is one in which
99.99966% of the products manufactured are statistically
expected to be free of defects (3.4 defects per million).
6. Six Sigma has evolved over time. It’s more than just a quality
system like TQM or ISO.
The term “Six Sigma ” was coined by Bill Smith,
an engineer with Motorola
Late 1970’s Motorola started experimenting with
problem solving through statistical analysis
1987 – Motorola officially launched its
Six Sigma program.
Motorola saved more than $15 billion in the
first 10 years of its six sigma effort. Bill Smith of Motorola
7. Six Sigma is Customer focused : Its almost an obsession to keep
the external customer needs in plain sight, driving the
improvement effort.
Six Sigma projects produce major returns on investment : For
example in General Electricals, the Six sigma program resulted in
the following cost versus returns :
In 1996, cost of $200 million and returns of $150million.
In 1998, costs of $400 million returns of more than $1 billion.
Six Sigma changes how management operates : new approaches
to thinking, planning and executing to achieve results. In a lot of
ways, Six Sigma is about putting into practice the notions of
working smarter, not harder.
8.
9. 1. Six Sigma Champion/Yellow Belt: Champions undergo five days
of training and are taught how to manage projects and act as
advisors to various project teams.
2. Green Belts: They undergo two weeks of training that includes
project-oriented tasks. They act as team members to the Six
Sigma project team. Their cooperation and involvement is
necessary for projects success.
3. Black belts: They receive four weeks of trainings and are
directly involved in the implementation of Six Sigma Projects.
They are the project leaders and go through in-depth training
on Six Sigma approach and tools and work full time on the
project.
4. Master Black Belts: These are the people who conduct Six
Sigma Training and also have on the job training and
experience
10. DMAIC APPROACH
THIS IS ORGANIZATIONAL BASED
DMADV APPROACH
THIS IS BASED ON CUSTOMER NEEDS AND
SATIFACTIONS
11. DMAIC APPROACH
This approach is undertaken to improve existing business process
CONTROL
DEFINE
MEASURE
ANALYSE
IMPROVE
12. 1.Define high-level project goals and the current process.
2.Measure key aspects of the current process and collect
relevant data.
3.Analyze the data to verify cause-and-effect relationships.
Determine what the relationships are, and attempt to ensure that
all factors have been considered.
4.Improve or optimize the process based upon data analysis using
various tools
5.Control to ensure that any deviations from target are corrected
before they result in defects.
14. Define design goals that are consistent with customer demands and the
enterprise strategy.
Measure and identify CTQs (characteristics that are Critical To Quality),
product capabilities, production process capability, and risks.
Analyze to develop and design alternatives, create a high-level design and
evaluate design capability to select the best design.
Design details, optimize the design, and plan for design verification. This
phase may require simulations.
Verify the design, set up pilot runs, implement the production process and
hand it over to the process owners.
DMADV is also known as DFSS, an abbreviation of "Design For Six Sigma
15. Defines a business process.
Measuring current process
Identify root cause of the
recurring PROBLEMS
Improvements made to
reduce defects
Keep check on future
performance
Define customer needs
Measure customer needs &
specification
Analyze options to meet
customer satisfaction.
Model is deigned to meet
customer needs
Model put through simulation
tests for verification
DMAIC DMADV
17. Six Sigma and TQM are both quality-improvement systems
and attempt to reduce defective products or poor service in an
organization, while improving customer satisfaction
Both approaches first and foremost attempt to identify the
fundamental sources of defects and provide lasting cures that
will permanently enhance quality.
18. TQM SIX SIGMA
TQM’s focus is general
improvement by approaching
the problem collaboratively and
culturally.
While TQM strives for
increased levels of performance
In TQM, the definition of
quality is the level at which a
product/process meets the set
company standards.
While TQM doesn’t require full-
time dedication in supporting the
quality management process
Six Sigma utilizes the efforts of
many departments, it is more of a
statistical approach, and is
very much data driven.
Six Sigma focuses on setting
minimum standards and acceptance
requirements.
In Six Sigma, the definition is a
relational one, stressing that quality
is reflected in the least number of
defects, which must, as much as
possible, be eliminated.
Six Sigma approach requires
certified professionals in Six Sigma
techniques.
Differences between TQM and Six Sigma
19. Pros
Increase in customer loyalty
Increased bottom line
Shareholder Value
Customer Satisfaction
Increased employee satisfaction
Benefits to the supply chain
20. Cons
Applicability of Six Sigma is being argued among the 6 Sigma
critics.
Six Sigma gives emphasis on the rigidity of the process which
basically contradicts the innovation and kills the creativity.
People argue that Six Sigma is a bit gimmickly and simply a
rebranding of the continuous improvement technique and toll.
Six Sigma implementation constantly requires skilled man
force.
24. How Do They Do It?
Executive committee
(5 members)
Teams of 20-25 headed
by a Group Leader
Individual Dabbawala
Workload = 30 tiffin’s
25. Operations
10:30 – 11:20 am
This time period is actually the journey time. The dabbawalas
load the wooden crates filled with tiffin’s onto the luggage or
goods compartment in the train. Generally they choose to
occupy the last compartment of the train.
26. 11:20 am – 12:30 pm
At this stage, the unloading takes place at the
destination station.
Re-arrangement of tiffins takes place as per the
destination area and destination building.
27. 1:15 – 2:00 pm
Here on begins the collection process where the
dabbawalas have to pick up the tiffin boxes from the
offices where they had delivered almost an hour back.
28. RETURN JOURNEY :
2:OO – 2:30 pm
The group members meet for the segregation as per the
destination suburb.
29. 2:45 – 3:30 pm
The return journey by train where the group finally
meets up after the day’s routine of dispatching and
collecting from various destination offices.
Usually, since it is more of a pleasant journey compared
to the earlier part of the day, the dabbawalas lighten up
the moment with merry making, joking around and
singing.
30. 3:30 – 4:00 pm
This is the stage where the final sorting and dispatch
takes place. The group meets up at the origin station
and they finally sort out the tiffins as per the origin
area.
31. CODING
VLP :Vile Parle
(suburb in Mumbai)
9E12 :Code for
Dabbawalas at destination
E : Express Towers
(Bldg. Name)
12 :Floor No.
E :Code for Dabbawalas
at Residential station.
3 :Code for Destination
station(Eg : Nariman point)
32. Some Achievements
Six Sigma Performance (99.999999)
World Record in “Best TIME Management”
Name in “GUINESS BOOK Of World Records”
33. The ROYAL Visit :
Recently, the dabbawalas had royal company at Church
gate station, Mumbai. The Prince of Wales (Prince
Charles) himself had visited them when he came down to
Mumbai.
34. Sir Richard Branson, Chairman, Virgin Atlantic
Airways, meeting the Mumbai’s famed ‘Dabbawalas’ at
their nodal point, the Churchgate Railway Station in
South Mumbai, on April 1st, 2005.