Six Sigma is a process improvement methodology that seeks to reduce defects and variability in manufacturing and business processes. It was originally developed by Motorola in 1986 and was later adopted by other companies like General Electric. The textile industry is well-suited for Six Sigma given the variability in its processes. Key aspects of Six Sigma include defining, measuring, analyzing, improving, and controlling quality to reduce defects. It utilizes statistical tools and creates roles like Champions, Black Belts, Green Belts to lead projects. The document outlines potential areas for Six Sigma application in the textile industry and how it has been used successfully by companies like DuPont to improve productivity and quality.
six sigma DMAIC approach for reducing quality defects of camshaft binding pro...Niranjana B
Data collection for 11 months revealed that 26% of the defects are due to improper camshaft binding. The six sigma approach involves DMAIC approach with statistical tools involved in each stage. The main root are identified and improvements are implemented. The quality is improved by reducing the number of defects
six sigma DMAIC approach for reducing quality defects of camshaft binding pro...Niranjana B
Data collection for 11 months revealed that 26% of the defects are due to improper camshaft binding. The six sigma approach involves DMAIC approach with statistical tools involved in each stage. The main root are identified and improvements are implemented. The quality is improved by reducing the number of defects
Six Sigma is
the powerpoint presentaion that i make during my 3rd yr. The format of
this presentation is truly professional. You can adopt this format for
your future presentations. You too can modify these. Alright.
So just keep going.
Live in flow
~rise and shine~
This presentation is for the novice, who knows nothing about Quality, forget Six Sigma Concepts and enables them to grasp the essentials of not only quality but the basic knowlwdge of Six Sigma.
Happy Learning!!
Ford motor improvement by using tqm tools presented by group 5 047, 068, 074...TalhaAli81
Presentation by the final year students of University of Lahore (Department of Mechanical Engineering).
Presentation purpose is to understand the implementation of TQM Tool for the improvement of a company.
Talha Ali created these slides.
Slides include TQM Tools used by Ford Motor. TQM Tools include Six Sigma, Kaizen cycle, Paynter chart and 8D Problem solving.
Six Sigma is
the powerpoint presentaion that i make during my 3rd yr. The format of
this presentation is truly professional. You can adopt this format for
your future presentations. You too can modify these. Alright.
So just keep going.
Live in flow
~rise and shine~
This presentation is for the novice, who knows nothing about Quality, forget Six Sigma Concepts and enables them to grasp the essentials of not only quality but the basic knowlwdge of Six Sigma.
Happy Learning!!
Ford motor improvement by using tqm tools presented by group 5 047, 068, 074...TalhaAli81
Presentation by the final year students of University of Lahore (Department of Mechanical Engineering).
Presentation purpose is to understand the implementation of TQM Tool for the improvement of a company.
Talha Ali created these slides.
Slides include TQM Tools used by Ford Motor. TQM Tools include Six Sigma, Kaizen cycle, Paynter chart and 8D Problem solving.
In the early and mid-1980s, Motorola engineers decided that the traditional quality levels — measuring defects in thousands of opportunities – didn’t provide enough granularity. Instead, they wanted to measure the defects per million opportunities. Motorola developed this new standard and made a cultural change associated with it. Six Sigma helped Motorola realize powerful bottom-line results in their organization – in fact, they documented more than $16 Billion in savings as a result of our Six Sigma efforts.
Six Sigma has evolved over time. It’s more than just a quality system like TQM or ISO. It’s a way of doing business.
Six Sigma at many organizations simply means a measure of quality that strives for near perfection. Six Sigma is a disciplined, data-driven approach and methodology for eliminating defects (driving toward six standard deviations between the mean and the nearest specification limit) in any process – from manufacturing to transactional and from product to service. A Six Sigma defect is defined as anything outside of customer specifications.
A Six Sigma opportunity is then the total quantity of chances for a defect.
‘Six Sigma Technique’ A Journey Through its Implementationijtsrd
The manufacturing industries all over the world are facing tough challenges for growth, development and sustainability in today’s competitive environment. They have to achieve apex position by adapting with the global competitive environment by delivering goods and services at low cost, prime quality and better price to increase wealth and consumer satisfaction. Cost Management ensures profit, growth and sustainability of the business with implementation of Continuous Improvement Technique like Six Sigma. This leads to optimize Business performance. The method drives for customer satisfaction, low variation, reduction in waste and cycle time resulting into a competitive advantage over other industries which did not implement it. The main objective of this paper ‘Six Sigma Technique A Journey Through Its Implementation’ is to conceptualize the effectiveness of Six Sigma Technique through the journey of its implementation. Aditi Sunilkumar Ghosalkar "‘Six Sigma Technique’: A Journey Through its Implementation" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-8 | Issue-1 , February 2024, URL: https://www.ijtsrd.com/papers/ijtsrd64546.pdf Paper Url: https://www.ijtsrd.com/other-scientific-research-area/other/64546/‘six-sigma-technique’-a-journey-through-its-implementation/aditi-sunilkumar-ghosalkar
Six Sigma (6σ) is a set of techniques and tools for process improvement.
It was introduced by Bill Smith at Motorola in 1986.
It seeks to improve the quality of the output of a process by identifying and removing the causes of defects and minimizing variability in manufacturing and business processes.
Six sigma originally developed in 1986 by Motorala, the business
management strategy is now used in many different industries in an effort
to improve the quality of products or services produced by the business
through the removal of effects and errors. The strategy involves creating
groups of people within the business or organisation who have expert
status in various methods, and then each product is carried out according
to a set of steps in an effort to reach specific financial milestones. A six
sigma process is defined as one in which 99.99966% of products created
are expected to be statistically free from defects.
Operation “Blue Star” is the only event in the history of Independent India where the state went into war with its own people. Even after about 40 years it is not clear if it was culmination of states anger over people of the region, a political game of power or start of dictatorial chapter in the democratic setup.
The people of Punjab felt alienated from main stream due to denial of their just demands during a long democratic struggle since independence. As it happen all over the word, it led to militant struggle with great loss of lives of military, police and civilian personnel. Killing of Indira Gandhi and massacre of innocent Sikhs in Delhi and other India cities was also associated with this movement.
Model Attribute Check Company Auto PropertyCeline George
In Odoo, the multi-company feature allows you to manage multiple companies within a single Odoo database instance. Each company can have its own configurations while still sharing common resources such as products, customers, and suppliers.
The French Revolution, which began in 1789, was a period of radical social and political upheaval in France. It marked the decline of absolute monarchies, the rise of secular and democratic republics, and the eventual rise of Napoleon Bonaparte. This revolutionary period is crucial in understanding the transition from feudalism to modernity in Europe.
For more information, visit-www.vavaclasses.com
Palestine last event orientationfvgnh .pptxRaedMohamed3
An EFL lesson about the current events in Palestine. It is intended to be for intermediate students who wish to increase their listening skills through a short lesson in power point.
Read| The latest issue of The Challenger is here! We are thrilled to announce that our school paper has qualified for the NATIONAL SCHOOLS PRESS CONFERENCE (NSPC) 2024. Thank you for your unwavering support and trust. Dive into the stories that made us stand out!
Students, digital devices and success - Andreas Schleicher - 27 May 2024..pptxEduSkills OECD
Andreas Schleicher presents at the OECD webinar ‘Digital devices in schools: detrimental distraction or secret to success?’ on 27 May 2024. The presentation was based on findings from PISA 2022 results and the webinar helped launch the PISA in Focus ‘Managing screen time: How to protect and equip students against distraction’ https://www.oecd-ilibrary.org/education/managing-screen-time_7c225af4-en and the OECD Education Policy Perspective ‘Students, digital devices and success’ can be found here - https://oe.cd/il/5yV
Synthetic Fiber Construction in lab .pptxPavel ( NSTU)
Synthetic fiber production is a fascinating and complex field that blends chemistry, engineering, and environmental science. By understanding these aspects, students can gain a comprehensive view of synthetic fiber production, its impact on society and the environment, and the potential for future innovations. Synthetic fibers play a crucial role in modern society, impacting various aspects of daily life, industry, and the environment. ynthetic fibers are integral to modern life, offering a range of benefits from cost-effectiveness and versatility to innovative applications and performance characteristics. While they pose environmental challenges, ongoing research and development aim to create more sustainable and eco-friendly alternatives. Understanding the importance of synthetic fibers helps in appreciating their role in the economy, industry, and daily life, while also emphasizing the need for sustainable practices and innovation.
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdfTechSoup
In this webinar you will learn how your organization can access TechSoup's wide variety of product discount and donation programs. From hardware to software, we'll give you a tour of the tools available to help your nonprofit with productivity, collaboration, financial management, donor tracking, security, and more.
Unit 8 - Information and Communication Technology (Paper I).pdfThiyagu K
This slides describes the basic concepts of ICT, basics of Email, Emerging Technology and Digital Initiatives in Education. This presentations aligns with the UGC Paper I syllabus.
2024.06.01 Introducing a competency framework for languag learning materials ...Sandy Millin
http://sandymillin.wordpress.com/iateflwebinar2024
Published classroom materials form the basis of syllabuses, drive teacher professional development, and have a potentially huge influence on learners, teachers and education systems. All teachers also create their own materials, whether a few sentences on a blackboard, a highly-structured fully-realised online course, or anything in between. Despite this, the knowledge and skills needed to create effective language learning materials are rarely part of teacher training, and are mostly learnt by trial and error.
Knowledge and skills frameworks, generally called competency frameworks, for ELT teachers, trainers and managers have existed for a few years now. However, until I created one for my MA dissertation, there wasn’t one drawing together what we need to know and do to be able to effectively produce language learning materials.
This webinar will introduce you to my framework, highlighting the key competencies I identified from my research. It will also show how anybody involved in language teaching (any language, not just English!), teacher training, managing schools or developing language learning materials can benefit from using the framework.
2024.06.01 Introducing a competency framework for languag learning materials ...
6 sigma assignment
1. Assignment On
SIX SIGMA IN TEXTILE INDUSTRY
Submitted To,
Assoc. Prof. Dr. Miss. Hale Canbaz Karakaş
Submitted By,
Zuhaib Hassan
Student No. 503122807
Subject (Textile Quality TEK501E)
Istanbul Technical University, Istanbul, Turkey
2. SIX SIGMA IN TEXTILE INDUSTRY
Six Sigma:
Six Sigma is a process improvement set of tools and strategies, originally developed by Motorola in 1986.
Six Sigma became well known after Jack Welch made it a central focus of his business strategy at General
Electric in 1995,and today it is used in different sectors of industry. Six Sigma seeks to improve the quality
of process outputs by identifying and removing the causes of defects (errors) and minimizing variability in
manufacturing and business processes. It uses a set of quality management methods, including statistical
methods, and creates a special infrastructure of people within the organization ("Champions","Black
Belts", "Green Belts","Orange Belts", etc...) who are experts in these very complex methods.Each Six
Sigma project carried out within an organization follows a defined sequence of steps and has quantified
financial targets (cost reduction and/or profit increase).
Six Sigma In Textiles:
Textile industry being a field dealing with a lot of variations and defects in each process is the ideal place
for six sigma application, and speedy implementation of the right method will make a significant and
successful difference in many of the companies’ future, assert R Senthil Kumar and S Sundaresan.
Textile is among the leading sectors in the Indian economy in terms of production, exports, employment
and contribution to the exchequer. India needs to reform its laws, modernise machinery and scale up
capacities to global level to exploit this opportunity. Apart from the above factors, the application of
management techniques in the business will bring long-term stability in the market and better company
reputation. The paramount need for a paradigm shift is essential for today’s business scenario. Six sigma
is such a management tool is viewed as a systematic, scientific, statistical and smarter approach to create
quality innovation and total customer satisfaction. This paper emphasises the six sigma concepts and
possible area of six sigma applications in textile industry.
Six Sigma – Definition:
Six Sigma may be defined in several ways:
• Tomkins defines Six Sigma to be “A programme aimed at the near-elimination of defects from
every product, process and transaction.”
• Harry defines Six Sigma to be “A strategic initiative to boost profitability, increase market share
and improve customer satisfaction through statistical tools that can lead to breakthrough quantum
gains in quality.”
Essence of six sigma:
• Strategic tool which aims at eliminating defective output by bringing down the cost of qlty
to zero
• Drastically reduces inspection costs,defective costs,rework and rectification costs
• Data and fact driven mgt approach with focus on cust
• Rigorous analytical process oriented methodolgy
3. • Level of performance(3.4 dpmo) which reflects reduced defects
• Mechanism which allows companies to inprove bottom line
• Concept Linked With Qlty,Productivity And Cost
• Metric which describes how well processes meet capability reqmnt
• Set of statistical tools to help dmaic phases
• Significantly improves profitability thyru capability improvement of processes
• Empowers cost msrmnt and control
Goals of six sigma:
• Defect reduction
• Yield improvement
• Improved customer services
• Higher net income
4. Way of Approach in Traditional (old) and Six Sigma (New) methods:
The essence of Six Sigma is the integration of four elements (customer, process, manpower and strategy)
to provide management innovation. Six Sigma provides a scientific and statistical basis for quality
assessment for all processes through measurement of quality levels. The Six Sigma method allows us to
draw comparisons among all processes, and tells how good a process is. Six sigma provides efficient
manpower cultivation and utilisation.
3 Cs in Six Sigma Concept:
• Change: Changing society
• Customer: Power is shifted to customer and customer demand is high
• Competition: Competition in quality and productivity
5. The pace of change during the last decade has been unprecedented, and the speed of change in this new
millennium is perhaps faster than ever before. Most notably, the power has shifted from producer to
customer. The producer-oriented industrial society is over, and the customer-oriented information
society has arrived. Competition in quality and productivity has been ever-increasing. Second-rate quality
goods cannot survive anymore in the market.
Six Sigma Process Models:
Six sigma facilitated proactive approach through rigorous measurement. Some six sigma models
are given below. DMAIC is used to improve the existing process and DMADV is used to employ
the new products.
1. DMAIC (Define, Measure, Analyze, Improve, Control)
• Define - Define the project goals and customer (internal and external) deliverables.
• Measure - Measure the process to determine current performance.
• Analyse - Analyse and determine the root causes of the defects.
• Improve - Improve the process by eliminate defects.
• Control - Control future process performance.
2. DMADV (Define, Measure, Analyze, Design, Verify)
• Define - Define the project goals and customer (internal and external) deliverables.
• Measure - Measure and determine customer needs and specifications.
• Analyze - Analyze the process options to meet the customer needs.
• Design - Design (detailed) the process to meet the customer needs.
• Verify - Verify the design performance and ability to meet customer needs.
Critical Success Factors of Six sigma:
The system needed to achieve Six Sigma creates a culture characterised by:
• Customer centricity
• Financial results
• Management engagement
• Resource commitment
• Execution infrastructure
Six Sigma - Organisational Structure:
Seven Steps for Six Sigma
When a company intends to introduce Six Sigma for its new
management strategy, the author's would like to recommend the
following seven-step procedures:
6. 1. Top-level management commitment for Six Sigma is first and foremost. Then organise a Six
Sigma team and set up the long-term Six Sigma vision for the company.
2. Start Six Sigma education for Champions first. Then start the education for White belt- WBs,
Green Belt-GBs, Black Belt-BBs and MBBs in sequence.
3. Choose the area in which Six Sigma will be first introduced.
4. Deploy Critical to Quality - CTQs for all processes concerned. The most important is the
company’s deployment of big CTQy from the standpoint of customer satisfaction. Appoint BBs
as full-time project leaders and ask them to solve some important CTQ problems.
5. Strengthen the infrastructure for Six Sigma, including measurement systems, statistical process
control (SPC), knowledge management (KM) and database management system (DBMS).
6. Designate a Six Sigma day each month, and have the progress of Six Sigma reviewed by top-
level management.
7. Evaluate the company’s Six Sigma performance from the customers’ viewpoint, benchmark the
best company in the world, and revise the Six Sigma roadmap if necessary. Go to step 1 for
further improvement.
Possible Areas in Textile Industry for Six sigma application:
Textile/Fashion Houses/Export Houses or Buying Houses have potential of applying Six Sigma in
following improvement projects:
1. Reducing rejections in shipments.
2. Improving first sample approval percentages while working with buyer.
3. Improving supplier evaluation processes.
4. Improving AQL performance in shipments.
5. Improving merchandiser performance.
6. Reducing non conformances in audits by buyer.
7. Improving processes at the source (including fabric purchase and inspection, stitching,
embroidery, packing and shipping) to reduce rejections at later stages.
8. Eliminating manufacturing errors/defect.
Convincing apparel executives to accept the process, other than as a selling tool, has been a difficult task.
About the only agreement reached is that every garment cannot be manufactured to the perfect
specification. However, the typical manufacturing plant is producing apparel at about a 3 sigma level with
2.5 to 4% defects. That is 4 defects per 100 not the 3.4 defects per 1,000,000 produced by a Six Sigma
manufacturer. The gap is wide enough that significant improvement can be made in any such plant. Two
financial facts are important to note.
Historical studies have shown overall savings in the $10,000 to $20,000 range for an improvement of just
one Sigma. Apparel managers are generally astounded by the “True Cost of Quality” in their
manufacturing facility. Typically, these costs are hidden in overhead but include inspection and marking,
sorting, transport, re-inspection, supervisor time, downstream operator repair, cleaning, and irregulars.
7. Therefore, any improvement in quality has a triple effect of reducing indirect labour, lowering total fabric
cost, and improving customer satisfaction.
Companies uses Six Sigma:
DuPont uses the programme for its productivity and quality improvement strategies. It considers Six
Sigma a business-management process that concentrates on eliminating defects from work processes.
The company now has more than 4,000 completed or in-process Six Sigma projects. Other textile
companies, such as Burlington Industries, Collins and Aikman, and PGI have also started Six Sigma
initiatives.
Seven basic SQC tools used in Six Sigma process:
1. Cause and effect diagram
2. Check sheet
3. Control chart
4. Histogram
5. Pareto chart
6. Scatter diagram
7. Stratification
Conclusion:
Six Sigma is a new strategic paradigm of management innovation for company survival in this
21st century which implies three things such as statistical measurement, management strategy and
quality culture. Six Sigma with its 4S (systematic, scientific, statistical and smarter) approaches
provides flexibility in managing a business unit. Textile industry being a field dealing with lot of
variations and defects in each process is the exact place for six sigma application. The speedy
implementation of the right method will make a significant and successful difference in many of
the companies’ future.
References:
1. Sung H Park: Six Sigma for Quality and Promotion, Asian Productivity Organization, 2003.
2. Michael L George: Lean Six Sigma, McGraw Hill Publication.
3. Six Sigma for the Apparel Industry by Richard Atwell, Manager of Education and Engineering
Textile Clothing Tech. Corp in Techexcange.com
4. Timothy G Clapp PhD, A Blanton Godfrey PhD, Dale Greeson, Roy H Johnson PhD, Coleman
Rich and Cliff Seastrunk: Quality Initiatives Reshape the Textile Industry, Quality Digest.
.
8. Assignment On
LEAN PRODUCTION ( TPM)
Submitted To,
Assoc. Prof. Dr. Miss. Hale Canbaz Karakaş
Submitted By,
Zuhaib Hassan
Student No. 503122807
Subject (Textile Quality TEK501E)
Istanbul Technical University, Istanbul, Turkey