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 GLP is an FDA regulation.
 Definition: GLP embodies a set of principles
that provides a framework within which
laboratory studies are planned performed,
monitored, reported and archived.
1. General requirements
2. Premises
3. Personal
4. Equipments
5. Chemicals & Reagents
6. Good House Keeping and Safety
7. Maintenance , calibration, and validation of
equipments
8. Reference materials
8. Reference materials
9. Microbiological cultures
10. Quality system
11. Internal quality system audits
12. Management review
13. Standard Operating Procedures
14. Protocols and Specifications archive
15. Raw data
16. Storage and archival
a) The laboratory or the organization of which
it is a part must be an entity that is legally
authorized to function and can be held legally
responsible.
b) It is the responsibility of the management to
ensure that the laboratory carry out its
testing, calibration, validation, all other
technical activities in such a way as to meet
Good Laboratory Practices requirements.
(c) Laboratory management shall have a
qualified individual to be known as quality
manager or technical manager for carrying out
all technical activities and for the
implementation of documented quality system
and shall report to the top management
directly.
(d) The quality manager shall prepare a
schedule for technical audit of the laboratory
for GLP compliance by an expert appointed
by the top-management other than the in
charge of the laboratory and shall ensure the
maintenance of documented quality system
as per quality, manual.
(a) (i) the laboratories shall be designed,
constructed and maintained so as to prevent
entry of insects and rodents besides cross
contamination;
 besides cross contamination –
 Cross contamination in the laboratory is to be
avoided
 Two different samples cannot be handled by
an analyst and so on..
 (a) (ii) Interior surface (walls, floor and
ceilings) shall be smooth and free from cracks
and permits easy cleaning and disinfection;
 (a) (iii) adequate provision is made not only for
space and equipment for carrying out necessary
test but also for utilities like water, power and
gas;
 (a) (iv) air ventilation system shall ensure dust
free environment;
 (b) The laboratories shall be provided with
adequate lighting and ventilation and if
necessary air- conditioning to maintain
satisfactory temperature and relative humidity
that will not adversely affect the testing and
storage of drugs or the accuracy of the
functioning of the laboratory equipments or
instruments.
 (c) The drainage system facilities shall be such
as to facilitates proper maintenance and
prevent water logging in the laboratory.
 (d) Tabletops shall be constructed with acid,
alkali, and solvent resistant material and shall
be smooth and free from crevices as far as
possible, -
 
 (e) All bio-medical laboratory waste
shall be destroyed as per the provisions
of the Bio-Medical waste (Management
and Handling) Rules, 1996.
 (f) Adequate space with proper storage
conditions in the laboratory shall be provided
for keeping reference and working standards
and be maintained by the quality control
department.
 Standard Operating Procedure (SOP) for the
maintenance of reference standards and
evaluation of Working and Secondary
standards shall be prepared by the laboratory.
 (g) The air circulation is maintained in the area
where sterility test is carried out as per
Schedule ‘M’
 (h) Bio-burden shall be routinely maintained in
the controlled and uncontrolled area. (e.g. air
locks)
 (i) Animal House shall have the approval
of the Committee for the Purpose of
Control and Supervision on Experiments
on Animals (CPCSEA).
 (ii) Designed in such a way that there is
an arrangement to quarantine the new
animals procured or purchased and have a
provision for clean corridor and dirty
corridor
 (iii) In case of a diseased animal proper
diagnosis shall be done and proper record
of treatment shall be maintained.
 (iv) Different types of animals shall be
housed separately with proper
identification.
 (v) A SOP shall be prepared for breeding and
care of animals, maintenance, cleaning or
sanitation with suitable schedule for cleaning
of animal cages, racks, floor and other
equipments.
 (vi) The animal house shall have proper air-
conditioning (Temp. & humidity) with proper
lighting and be monitored regularly and
documented periodically.
 (a) Staff in the laboratory shall possess
necessary qualification, proper training and
shall have adequate, experience for the
assigned duties.
 (b) A training record of all the personnel shall
be maintained.
 (c) Head of the laboratory must be of high
professional standing with experience in drug
analysis and laboratory managements who is
responsible for,
 (i) ensuring the control and maintenance of
documents including the quality system as per
the requirements of regulatory authorities
which involve all raw data, SOPs,
documentation exhibits, protocols, trainings,
charts, etc.
 (ii) planning and organising the audit of the
quality system and initiation as well as follow
up action of the corrective actions, if any;
 (iii) investigation of technical complaints;
 (iv) taking final responsibilities for
recommending any regulatory action in the
event of noncompliance of tested samples.
 (a) The laboratory shall be furnished with all types
of equipments as may be necessary for carrying out
the different activities within the laboratory.
 (b) The analytical instruments shall be housed in
dust free environment and whenever required,
conditions of temperature and humidity shall be
maintained and periodic checks on temperature and
humidity shall be maintained and periodic checks
on temperature and humidity be made and recorded.
 (c) The instruments, instrument bench and
surrounding areas shall be kept clean and tidy
at all times.
 (d) Instruments requiring calibration shall be
calibrated at regular intervals and records of
such calibration or maintenance be maintained
and there shall be written instructions in the
form of SOP for the operation, maintenance
and calibration of instruments.
 (e) equipment records shall be maintained and
such records shall contain the following.
 (i) name of equipment or machine or apparatus;
 (ii) manufacturer’s name , model number and
type of identification;
 (iii) serial number;
 (iv) date on which equipment was received in
laboratory;
 (v) current location;
 (vi) condition when received (e.g. new, used,
reconditioned);
 (vii) copy of the manufacturer operating instructions;
 (viii) frequency of calibration;
 (ix) frequency of maintenance
 (x) log book (day to day entry including status of the
equipment)
 (xi) staff responsible for monitoring the calibration and
maintenance status of the equipment;
 (xii) calibrating records;
 (xiii) list of authorized users or operators, if any;
 (xiv) history of any damage, malfunction, modification or
up-gradation, repair and calibration;
 (xv) list of spares and accessories, if any.
 (f) A progress register for non-functional equipments
and action for procurement of spares and accessories,
monitoring thereof, shall be maintained.
 (g) A Standard Operating Procedure for preventive
maintenance of machine or equipment or apparatus
shall be prepared by the laboratory.
 (h) Other equipment such as burettes, pipettes,
volumetric flasks, weight boxes, thermometers, etc.,
shall be thoroughly checked for calibration before
acceptance for use.
 (i) Maintenance procedure in the form of
Standard Operating Procedures must be prepared
and regular servicing must be performed by the
maintenance engineer or specialist
 (j) Equipments, instruments giving anomalous
results or defective must be labelled as out of
order till they are repaired and after instrument is
repaired it should be calibrated before use.
 (k) the maintenance of equipments for services
like electricity, gas, water, steam, and
compressed gas shall be handled by competent
person.
 (l) Autoclaves must meet the requirements
described for operations, safety and validation
procedures, and the validation carried out by the
laboratory shall be recorded.
 (m) Fume cupboards.-
Work involving the evolution of harmful and
obnoxious vapours shall be carried out in a fume
cupboard. The exhaust system of the fume
cupboard shall checked frequently to ensure that it
is in order. There should be a water drainage
system inside the fume cupboard and shall be
checked frequently to ensure that there is no water
logging and it is in order.
 a) The storage and handling of chemicals and
reagents shall be done in a manner considering
the physicochemical properties of these
substances and the hazards involved in their use.
 b) All reagents and solutions in the laboratory
shall be properly identified with a label.
 c) A standardization register shall be
maintained by the laboratory along with its raw
data and SOP and standardization on stock
solutions, standard solutions, volumetric
solutions must be prepared for the guidance to
staff.
(d) Containers of stock solutions and of
standard shall bear the following details-
(i) name of the analyst who prepared solution
(ii) date of preparation;
(iii) Each volumetric solution shall have“use
before date” depending upon the stability
of the solution; and
(iv) standardization records.
 (e) Transfer of hazardous chemicals and
reagents from one container to another
container shall be carried out with suitable
equipment by taking the care of safety and no
make-shift or hazardous method must be
resorted to.
 (a) General and specific written down instructions
for safety shall be circulated to each staff member
and the instructions be revised periodically as
appropriate (e.g., poster displays, audio-visual
material and by seminar/conferences)
 (b) SOP for safety, house-keeping and loss
prevention shall be prepared in accordance with the
various rules, and regulations of the Government of
India and include the following requirements,
namely:-
 (i) Safety data sheets must be made available to
staff before testing is carried out;
 (ii) Drinking, eating and smoking shall not be
permitted in the laboratories; food for human
consumption shall not kept in working or
storage areas; food meant for test animals shall
be handled by the workers under the guidance
of a veterinary doctor or qualified person. In
the animal house, the facilities for collection
and disposal of animal waste or safe sanitary
storage of waste before removal from testing
be provided;
 (iii) staff must wear laboratory coats or other
protective clothing including gloves and face
masks and eye protection whenever required;
 (iv) the laboratories shall have adequate first
aid kit and fire fighting equipments and eye
washers located at the right places and the staff
must be familiar and trained with the use of fire
fighting equipment and eye washer including
fire extinguishers, fire blankets and gas masks.
 (v) operators carrying out sterility tests shall
wear sterilized garments including headgear,
face masks and shoes;
 (vi) staff must be educated in the first aid
techniques, emergency care and use of
antidotes; and
 (vii) safety rules in handling cylinders of
compressed gases must be observed and staff
must be familiar with relevant color
identification codes.
 c) Protective precautions to be taken in
laboratories:
 (i) water shower shall be installed at
appropriate places in the laboratory;
 (ii) rubber suction bulbs must be used on
manual pipettes and siphons;
 (iii) warnings, precautions, and written
instructions must be given for work with
violent, uncontrolled or dangerous reactions
(e.g., mixing water and acids, biological such
as infectious agents, etc.);
 (iv) appropriate facilities for the collection, storage
and disposal of wastes shall be made available.
 (v) staff must be aware of methods for safe
disposal of corrosive or dangerous products by
neutralization or deactivation and of the need for
complete disposal of mercury and its salts.
 (vi) staff must also be aware about the safety
precautions to be adopted while handling
potassium cyanide and cyanogen bromide.
 (vii) a Sop for handling, collection, disposal of
chemical and biological wastes be prepared.
 a) All equipments, instruments and other
devices used in the laboratory shall use
appropriate methods and procedures for
all tests or calibration and they shall be
qualified, calibrated and recalibrated at
predetermined intervals. The frequency
of calibration may differ from instrument
to instrument.
 b) The original equipment manufacturer’s
recommendations along with the experience of
the laboratory staff and the use of equipment
per day may also be considered while fixing
the frequency of calibration.
 c) For most of the equipments and instruments,
standard operating procedures for calibration
and calibration schedule be prepared by the
laboratory and a logbook shall also be prepared
by each laboratory for proper documentation of
calibration results.
 (a) Reference materials are necessary for the
testing and, or calibration, validation or
verification of a sample or of equipment,
instruments or other devices and all such
materials shall be traceable to agency
authorized by Government of India or any
other International body.
 (b) The laboratory shall prepare working
standard by comparing with the reference
standards and shall be routinely checked for
their purity by selecting parameters such as
identity, loss on drying or on water, impurity
and assay, etc.
 (c) Wherever, any new reference material is
received by the laboratory, a code number shall
be assigned and this code number shall be quoted
on the laboratory note book and analytical work
sheet. The working standard shall also be
provided with identification code.
 (d) a register pertaining to reference and
working materials must be maintained by the
laboratory. The following details may be
mentioned in the register:
 (i) source of supply
 (ii) code number of the reference material;
 (iii) date of receipt;
 (iv) batch number or identification number of
the supplying agency;
 (v) details like assay value, water content or
any other information provided;
 (vi) storage condition of the material; and
 (vii) date of expiry, if any and date of
manufacturing if possible.
 (e) All working standards shall be checked at
appropriate intervals or before use to ensure
that it has not deteriorated or decomposed
during storage. These observations be recorded
in a register. All the reference and working
standard shall be stored at appropriate storage
condition; those requiring storage between 2-
8°C shall be stored in a refrigerator. Whenever
recommended the material may not be allowed
to be frozen.
 (a) SOP for maintenance of microbial culture
and sub culture must be prepared by the
laboratories.
 (b) if the cultures have become non-viable or
mutant, proper procedure shall be followed to
destroy these cultures by autoclaving under an
authorized personnel for biological testing.
Preferably not more than five passages may be
prepared.
unless otherwise justified.
 (c) All activities be carried out in a aseptic area
by authorized person.
 (d) The laboratories shall perform standard
biochemical tests on the sub-culture as given in
literature to ensure their viability
The quality system shall be designed to ensure
the following objectives:-
 (a) the measurements and calibrations shall
fully conform to the compendial requirements
and methods demonstrably based on validation
protocols are followed.
 (b) It shall be effective in providing necessary
assurance that the activities or processes or
techniques or practices comply with planned
arrangements.
 (c) It helps in early detection and correction of
non conformities.
 (d) Remedial action on the observations by
internal and external audits are taken
appropriately and
 (e) It shall have a documented quality policy
for the organisation.
 (a) Internal audits are done to assure the
integrity of the analysis and such audits shall
be conducted periodically with a
predetermined schedule and procedure with
appropriate checklist, to verify that the
operations continue to comply with the
requirements of quality system and
requirements of regulatory authorities.
Internal quality audits shall be carried out by
trained and qualified personnel who are
independent of the activity to be audited.
b) The periodicity of quality audit shall be
fixed by head of laboratory so that each
activity to be audited at least once in a year.
c) Head of the lab will be responsible for
initiation of the corrective action arising from
audits and verification of corrective action.
(d) Whenever any non-compliance or any
diversion is noticed by the team in
implementing quality policy or quality
system, protocols, the same will be attended
by the quality manager. The problem will be
analysed and necessary actions will be taken
with proper documentation.
 (e) The Quality Manager shall maintain all the
records of the analysis being conducted which
includes test system, the type of analysis, date
on which analysis is done, etc and quality
Manager shall also maintain copies of all
protocol pertaining to different activities being
checked by the audit team.
Quality system review shall be conducted by
the top management at least once in every
twelve months and agenda of review shall
generally cover the following;
 (i) report or input of internal audits;
 (ii) matter arising from previous reviews
 (iii) report of external audits, if any;
 (iv) surveillance report, if any;
 (v) results of proficiency testing;
 (vi) Complaints or feedback received from
users of laboratory services;
 (vii) Details of in-house quality control checks;
 (viii) need of amendment of the quality system
and documentation
 (ix) induction training of new staff; and
 (x) any other requirements of the laboratory.
 (a) Standard operating procedures are written
procedures for different activities being
conducted in a laboratory and shall include the
following characteristics:
 (i) they shall be written in a chronological
order listing different steps leading to ana
analysis of drugs or calibration of an
instruments;
 (ii) testing laboratories shall have SOP manuals
and have its periodic review;
 (iii) it shall be user friendly documents and
shall include designation of the persons
responsible for intended activity.
(b) SOP’s in addition to those recommended
under various activities shall also be prepared
to the minimum in respect of the following:
(i) sample handling and accountability;
(ii) receipt identification, storage mixing and
method sampling of the test and control
articles;
(iii) record keeping, reporting, storage and
retrieval of data;
(iv) coding of different studies, handling of data
including use of computerized data system;
(v) operation of technical audit personnel in
performing and reporting audits, inspections
and final report reviews;
(vi) routine inspection of cleaning, maintenance,
testing, calibration and standardization of
instruments;
(vii) action to be taken in respect of equipments
failure;
(viii) analytical data methods;
(ix) the raw data;
(x) data handling and storage retrieval
(xi) health and safety protection (precautions)
(xii) animal room preparation
(xiii) animal care
(xiv) storage and maintenance of microbial
cultures
(xv) maintenance of sterility room (i.e. constant
maintenance and monitoring of Aseptic
condition of sterility room);
(xvi) use and storage of reference standard’s
(xvii) Procurement of stores and equipment;
(chemical and reagents/solvents)
(xviii) monitoring of testing of samples –
deleted
(xix) methods of retention of unexpended
samples, their location, maintenance and
disposal – easy to write SOP but difficult to
comply
(xx) document control
(xxi) redressal of technical complaints;
(xxii) housekeeping
(xiii) corrective and preventive action;
(xxiv) working procedure (test methods);
(xxv) Calibration Manual
(xxvi) training manual.
 (a) Every laboratory shall have a specification
archives and current version of all necessary
specifications, shall be kept as per the
requirements of the Act and the rules made
thereunder and the National Pharmacopoeia
(Indian Pharmacopoeia)
 (b) All updates and corrections must be
noted in the master volumes of
Pharmacopoeias to prevent the use of
obsolete sections; supplement and
addendum shall also be made available in
the laboratory.
 (c) The specification archive shall contain
the following:-
 (i) list of all pharmacopoeia's
(ii) a file on patent and proprietary medicines
(non- pharmacopoeial) test methods to
specifications prepared and validated by the
manufacturer or by the laboratory itself. The
validated test methods developed by the
manufacturer or the laboratory shall stand to
the requirements of compendial parameters
in regards to its precision, accuracy,
reproducibility, specificity, linearity, and
ruggedness etc.
 (a) raw data refers to the laboratory work sheet,
note books or analysis sheet, records,
memorandum, notes or extract copies thereof that
may be he results of general observations and
other activities and such raw data shall include
hand written notes, photographs, software,
drawings, computer printouts, spectral charts,
dictated observations or recorded data from
automated equipments. The raw data also includes
record on receipt of animals, results of
environmental monitoring, calibration, records of
equipments, integrator output from analytical
equipments, including work sheet used to read a
note, information from Light Emitting Diode
(LED) display of any equipment.
 (b) A single line strike through the data being
changed; the correct information shall be
recorded along with the old data and the reason
of change. The analyst making the change shall
be identified by his signature with date. In case
of automated data collection system, the person
responsible shall be identified at the time of
data output. The original entry must be saved
and the system have audit trail for all the data.
 (c) Data integrity and security shall be
maintained and shall not be accessible to any
unauthorized persons.
 (a) The residual sampleresidual sample shall be retained in
proper storage condition for a period of one
year after the final report.
 (b) The laboratory must establish and maintain
procedures for the identification collection,
indexing, retrieval, storage, maintenance, and
disposal of all quality documents.
 (c) All the raw data, documentation, SOP’s,
protocols, and final reports are to be retained
and there shall be archives for orderly storage
and expenditious retrieval of all raw data,
documentation, protocols, interim and final
report. The archive shall provide a suitable
environment that will prevent modification,
damage, or deterioration and/or loss.
 (d) The condition under which the original
documents are stored must ensure their security
and confidentiality.
 e) Paper documents shall not be kept for long
periods under high humidity and raw data in
the form to tape and discs are to be preserved
with care
 (f) In case of storage of only optical disc, the
life of disc shall be longer than the storage
time.
 (g) Raw data on thermal paper might fade away
with time; therefore, a photocopy of the
thermal paper shall also be retained in the
archive.
 (h) Time for which records are retained shall
be prescribed in the documents.”
 Qualified & calibrated instruments / Equipments to be
used.
 While working in laboratory, ensure that all the required
PPE’s & RPE’s are used.
 Ensure that the instruments are in calibrated status.
 After completion of analysis if the instrument is not in use,
then ensure that all switches are turned off.
 All the distillation and reflux operations should be
performed in hood and the analyst should attend to the
experiment.
 Clean the working table, instruments before & after
completion of analysis.
 Keep the laboratory notebook, column and chemicals at
designated places after / when not in use.
 After opening chemical bottle, write down the opened on
date and use before date on the label of the bottle.
 Take all necessary precautions while handling
Hazardous/poisonous chemicals.
 Follow proper garment policy while entering in the
microbiology laboratory.
 Do not enter in the areas which are restricted for entrance.
 Do not bring any food/ medicines in the laboratory.
 Keep the laboratory notebook, column and chemicals at
designated places after / when not in use.
 After opening chemical bottle, write down the opened on date
and use before date on the label of the bottle.
 Take all necessary precautions while handling
Hazardous/poisonous chemicals.
 Follow proper garment policy while entering in the microbiology
laboratory.
 Do not enter in the areas which are restricted for entrance.
 Do not bring any food/ medicines in the laboratory.
 Use appropriate, cleaned & dried volumetric
apparatus.
 Label the glassware, which is in use.
 Ensure that the pipettes and volumetric flasks are of
Class A grade.
 Ensure that the tip of pipettes is proper and not
broken.
 Use appropriate solvents for dilution.
 Wipe the pipette before inserting in the volumetric
flask.
 Make the dilutions carefully & accurately.
 Do not use contaminated sucker / rubber bulb.
 Make up the volume of the solution when it is at
room temperature.
 Follow the methods properly & crosscheck once.
 Ensure that the balances are clean and
calibrated.
 Check the spirit level of the balance before use.
 Balance weighing range & capacity should be
considered before weighing.
 Take the weight once the balance is stabilized.
 During weighing the door of the balance &
balance room should be closed properly
 Follow the SOP correctly.
 Avoid spillage.
 Do not forget to check cleanliness before & after
weighing.
 The solvents should be degassed before use.
 Make pH adjustments on calibrated pH meter & always
within the tolerance given in the method.
 Do not forget to clean the pH meter electrode with plenty
of water before and after use. Use appropriate solutes &
solvents as per the specified procedure
 Weigh as accurate as possible.
 The pH meter should be calibrated for upper and lower
buffer pH range.
 Make appropriate entries of the pH calibration and
buffer in the pH meter log.
 Filter & degas before use.
 Take appropriate measuring cylinder for mobile phase
preparation.
 Prepare sufficient mobile phase required for analysis. Do
not mix two lots of mobile phase.
 Avoid any jerks or vibrations to the column.
 Always replace the column ferrules whenever
column is to be kept idle & fix end caps to avoid
silica drying.
 Store the column in appropriate solvents
suggested by manufacturer.
 Wherever specified, use proper guard columns.
 Use the column for particular Raw material/
product/ test whenever required.
 Before and after analysis wash the column with
prescribed solvent.
 Use/ Attach the column in same direction of
flow provided by manufacturer.
 Flush the complete system (without column) with warm water
(40°) once in a week using union instead of column.
 If the system suitability is not achieved by the column then
regenerate the column as per manufacturer’s instructions / SOP for
column generation.
 Purge seal wash line, injector and all the inlets of pump with water
before use.
 Sonicate all ports inlet filter with [water: methanol (50:50)] once in a
week.
 Check the tubing/Syringe for air bubbles of all ports.
 Check the valves for precipitation & clogging.
 Clean all the inline filters, frits & check valve cartridges at least
twice in a month.
 Before converting the system to normal phase wash with water/
Methanol/ IPA/ Diluent serially.
 After completion of analysis, follow reverse procedure to
convert to reverse phase.
 Do not store system in solvents.
 For purging of system start with lower flow and
then stabilize system at required condition.
 After analysis take backup of the data in the relevant
location.
 Ensure that the system is calibrated before use.
 Before start, ensure that respective solvents & inlets
inserted are as per the requirements.
 After analysis, do not leave the system idle in
harsh solvents like ACN, store the system in ACN :
Water mixture (20:80).
 Avoid spillage on the system.
 Do not interchange any of the modules or parts
amongst the systems even of the same make.  
 Ensure that the system is in calibrated state
before use.
 Before start of analysis ensure that the
pressure of gases is intact and there is no
leak of gases.
 Ensure that the molecular sieves and silica
are working properly.
 Ensure the colour of silica before start of
analysis.
 Conditioning the column is to be done
sufficiently before starting the analysis
 Install capillary column & glass column
without causing any damage.
 Clean the glass liner frequently and replace
the glass wool when ever required.
 Clean the FID detector frequently with
solvents like Methylene chloride.
 Ensure that the pressure of gas cylinder is
sufficient for analysis.
 After installation of the column check for any
leakage using (IPA: water) 50:50
 Ensure that the system is in calibrated state before
use.
 Before start of analysis ensure that, the pressure of
gases is intact and there is no leak of gases.
 Ensure all safety features are on (Blower, safety
goggles).
 Ensure that the correct lamp is used for analysis.
 Monitor the lamp energy regularly.
 Check the liquid level of water container.
 Whenever possible and required use micro pipettes
for dilutions.
 Ensure that the matrix of sample is matching with the
blank.
 After analysis wash the burner with sufficient water /
in dilute hydrochloric acid.
 Before start of analysis ensure that the correct
volumetric solution with correct molarity are used.
 Before start of analysis, molarity should be checked
by second person.
 Ensure that the molarity of solution is valid while
performing the titration
 Use correct indicator and ensure its validity.
 Cautiously determine the end point when it is visual
determination of end point.
 For Potentiometric titration ensure that the
reference solution is available in the electrode.
 Properly condition the electrode and regenerate the
electrode if required.After completion of analysis
store electrode in its respective solution.
 Ensure all the connections of the instrument are
proper before use.
 Unless otherwise specified carry out all the
measurements of pH at temperature 25o
C ± 2o
C.
 Make the relevant entries in the instrument log
book after using the instrument.
 Wash the electrode and temperature probe with
water and wipe neatly with tissue paper.
 Calibrate the pH meter before each use selecting
two buffers such that the expected pH of the
material falls in between the buffer selected and
whose difference in pH does not exceed 4 units.
 After calibration is over, wash the electrode
and temperature probe with water 3 to 4
time and immerse the electrode and
temperature probe in the solution to be
examined.
 After use wash the electrode and
temperature probe with water and wipe
neatly with tissue paper. Then immerse the
electrode and temperature probe in buffer
solution having pH 7 saturated with KCL
(Prepare this solution after every seven days
or early if required).
 Calibrate the pH meter daily with pH buffers
1.68, 4.01, 6.86, 9.18 and 12.45 and record
the observations in the calibration record
register.
 Once in a month perform the pH meter slope
determination.
 Reactivation of electrode to be done
whenever necessary.
 For reactivation of electrode remove all
previous potassium chloride solution
(saturated) from the electrode.
 Inject the potassium chloride solution
(saturated) up to the hole of   electrode.
 Dip the electrode in 0.1M HCl for a period of
minimum 24 hours.
 Ensure that the instrument s in calibrated
condition before use.
 Ensure all the connections of the instrument
are proper before use.
 Ensure, the bath is filled with water up to
the level marked (without beakers)
 Set the temperature to 37o
C unless otherwise
specified.
 Clean the basket rack assembly, beakers,
and discs after use.
 Ensure that the instrument s in calibrated
condition before use.
 Ensure all the connections of the instrument
are proper before use.
 For tablets with a unit weight equal to or
less than 650 mg, take a    sample of whole
tablets corresponding as near as possible to
6.5 g.        
 For tablets with a unit weight of more than
650 mg, take a sample   of 10 whole tablets.
 The tablets should be carefully dedusted
prior to testing.
 Accurately weigh the tablet sample, and
place the tablets in the       drum. After
testing remove the tablets. Remove any
loose dust from       the tablets as before,
and accurately weigh.
 After conducting friability test, weighing of
the tablets shall be done within 15 minutes.
 Use correct incubation period and temperature
specified in the method of analysis.
 Ensure that the growth promotion test is
performed for the media to be used for analysis.
 Take all required precautions while handling the
Microbiological cultures.
 Ensure that the Microscope is calibrated and
working properly.
 Ensure that all the glassware's used for
microanalysis are decontaminated properly.
 Culture / suspending / sub culturing should be
traceable.
 Record the values & results online.
 Check the entered values & figures for
correctness online.
 Calculate the results using correct formulae
(as per method of analysis) & recheck once
online.
 Do not overwrite the wrong entry. Cross it
out with a line permitting the reading of
original entry. Clearly write the correct entry
near the cross out & sign the data along with
the date on which correction is made.
 Do not leave the blank spaces. Draw a line
across the page from left to right.
 All the document entries shall be made with
indelible black ink in clear & legible hand
writing.
 Columns or rows not required shall be
marked as ‘N.A.’ or ‘—’.
 Validate excel sheet whenever required for
calculation of results of CU/BU & dissolution
(Profile/ Single point).
 Use correct path of validated excel sheet for
calculation of results.
 Ensure that the usage and consumption entry
is made in the respective instrument and
column log book and working standard log
book respectively.
 Ensure that the respective index is updated
when any SOP/ Document is created /
revised.
 Crosscheck the exactness of instrument
method / program & sequence with respect
to the method of analysis.
 Crosscheck the exactness of sequence with
respect to the samples loaded in auto
sampler.
 Always compare response obtained with
previous data as a tool of crosscheck.
 Use correct excel sheet for calculation.
 Avoid glassware breakage. Upon breakage of any
glassware intimate to your respective supervisor
so that the requirement for the same can be
raised to avoid shortage of glassware.
 Keep the allocated samples in the respective
designated area during and after analysis duly
labeled.
 Record the temperature and humidity of the
areas daily once and intimate to immediate
supervisor if any excursion is observed for more
than half an hour.
THANK YO U
QUESTIO NS?

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Schedule L1

  • 1.
  • 2.  GLP is an FDA regulation.  Definition: GLP embodies a set of principles that provides a framework within which laboratory studies are planned performed, monitored, reported and archived.
  • 3. 1. General requirements 2. Premises 3. Personal 4. Equipments 5. Chemicals & Reagents 6. Good House Keeping and Safety 7. Maintenance , calibration, and validation of equipments 8. Reference materials
  • 4. 8. Reference materials 9. Microbiological cultures 10. Quality system 11. Internal quality system audits 12. Management review 13. Standard Operating Procedures 14. Protocols and Specifications archive 15. Raw data 16. Storage and archival
  • 5. a) The laboratory or the organization of which it is a part must be an entity that is legally authorized to function and can be held legally responsible. b) It is the responsibility of the management to ensure that the laboratory carry out its testing, calibration, validation, all other technical activities in such a way as to meet Good Laboratory Practices requirements.
  • 6. (c) Laboratory management shall have a qualified individual to be known as quality manager or technical manager for carrying out all technical activities and for the implementation of documented quality system and shall report to the top management directly.
  • 7. (d) The quality manager shall prepare a schedule for technical audit of the laboratory for GLP compliance by an expert appointed by the top-management other than the in charge of the laboratory and shall ensure the maintenance of documented quality system as per quality, manual.
  • 8. (a) (i) the laboratories shall be designed, constructed and maintained so as to prevent entry of insects and rodents besides cross contamination;  besides cross contamination –  Cross contamination in the laboratory is to be avoided  Two different samples cannot be handled by an analyst and so on..
  • 9.  (a) (ii) Interior surface (walls, floor and ceilings) shall be smooth and free from cracks and permits easy cleaning and disinfection;  (a) (iii) adequate provision is made not only for space and equipment for carrying out necessary test but also for utilities like water, power and gas;  (a) (iv) air ventilation system shall ensure dust free environment;
  • 10.  (b) The laboratories shall be provided with adequate lighting and ventilation and if necessary air- conditioning to maintain satisfactory temperature and relative humidity that will not adversely affect the testing and storage of drugs or the accuracy of the functioning of the laboratory equipments or instruments.
  • 11.  (c) The drainage system facilities shall be such as to facilitates proper maintenance and prevent water logging in the laboratory.  (d) Tabletops shall be constructed with acid, alkali, and solvent resistant material and shall be smooth and free from crevices as far as possible, -  
  • 12.  (e) All bio-medical laboratory waste shall be destroyed as per the provisions of the Bio-Medical waste (Management and Handling) Rules, 1996.
  • 13.  (f) Adequate space with proper storage conditions in the laboratory shall be provided for keeping reference and working standards and be maintained by the quality control department.  Standard Operating Procedure (SOP) for the maintenance of reference standards and evaluation of Working and Secondary standards shall be prepared by the laboratory.
  • 14.  (g) The air circulation is maintained in the area where sterility test is carried out as per Schedule ‘M’  (h) Bio-burden shall be routinely maintained in the controlled and uncontrolled area. (e.g. air locks)
  • 15.  (i) Animal House shall have the approval of the Committee for the Purpose of Control and Supervision on Experiments on Animals (CPCSEA).
  • 16.  (ii) Designed in such a way that there is an arrangement to quarantine the new animals procured or purchased and have a provision for clean corridor and dirty corridor
  • 17.  (iii) In case of a diseased animal proper diagnosis shall be done and proper record of treatment shall be maintained.  (iv) Different types of animals shall be housed separately with proper identification.
  • 18.  (v) A SOP shall be prepared for breeding and care of animals, maintenance, cleaning or sanitation with suitable schedule for cleaning of animal cages, racks, floor and other equipments.  (vi) The animal house shall have proper air- conditioning (Temp. & humidity) with proper lighting and be monitored regularly and documented periodically.
  • 19.  (a) Staff in the laboratory shall possess necessary qualification, proper training and shall have adequate, experience for the assigned duties.  (b) A training record of all the personnel shall be maintained.  (c) Head of the laboratory must be of high professional standing with experience in drug analysis and laboratory managements who is responsible for,
  • 20.  (i) ensuring the control and maintenance of documents including the quality system as per the requirements of regulatory authorities which involve all raw data, SOPs, documentation exhibits, protocols, trainings, charts, etc.  (ii) planning and organising the audit of the quality system and initiation as well as follow up action of the corrective actions, if any;
  • 21.  (iii) investigation of technical complaints;  (iv) taking final responsibilities for recommending any regulatory action in the event of noncompliance of tested samples.
  • 22.  (a) The laboratory shall be furnished with all types of equipments as may be necessary for carrying out the different activities within the laboratory.  (b) The analytical instruments shall be housed in dust free environment and whenever required, conditions of temperature and humidity shall be maintained and periodic checks on temperature and humidity shall be maintained and periodic checks on temperature and humidity be made and recorded.
  • 23.  (c) The instruments, instrument bench and surrounding areas shall be kept clean and tidy at all times.  (d) Instruments requiring calibration shall be calibrated at regular intervals and records of such calibration or maintenance be maintained and there shall be written instructions in the form of SOP for the operation, maintenance and calibration of instruments.
  • 24.  (e) equipment records shall be maintained and such records shall contain the following.  (i) name of equipment or machine or apparatus;  (ii) manufacturer’s name , model number and type of identification;  (iii) serial number;  (iv) date on which equipment was received in laboratory;  (v) current location;
  • 25.  (vi) condition when received (e.g. new, used, reconditioned);  (vii) copy of the manufacturer operating instructions;  (viii) frequency of calibration;  (ix) frequency of maintenance  (x) log book (day to day entry including status of the equipment)  (xi) staff responsible for monitoring the calibration and maintenance status of the equipment;  (xii) calibrating records;  (xiii) list of authorized users or operators, if any;  (xiv) history of any damage, malfunction, modification or up-gradation, repair and calibration;  (xv) list of spares and accessories, if any.
  • 26.  (f) A progress register for non-functional equipments and action for procurement of spares and accessories, monitoring thereof, shall be maintained.  (g) A Standard Operating Procedure for preventive maintenance of machine or equipment or apparatus shall be prepared by the laboratory.  (h) Other equipment such as burettes, pipettes, volumetric flasks, weight boxes, thermometers, etc., shall be thoroughly checked for calibration before acceptance for use.
  • 27.  (i) Maintenance procedure in the form of Standard Operating Procedures must be prepared and regular servicing must be performed by the maintenance engineer or specialist  (j) Equipments, instruments giving anomalous results or defective must be labelled as out of order till they are repaired and after instrument is repaired it should be calibrated before use.  (k) the maintenance of equipments for services like electricity, gas, water, steam, and compressed gas shall be handled by competent person.
  • 28.  (l) Autoclaves must meet the requirements described for operations, safety and validation procedures, and the validation carried out by the laboratory shall be recorded.  (m) Fume cupboards.- Work involving the evolution of harmful and obnoxious vapours shall be carried out in a fume cupboard. The exhaust system of the fume cupboard shall checked frequently to ensure that it is in order. There should be a water drainage system inside the fume cupboard and shall be checked frequently to ensure that there is no water logging and it is in order.
  • 29.  a) The storage and handling of chemicals and reagents shall be done in a manner considering the physicochemical properties of these substances and the hazards involved in their use.  b) All reagents and solutions in the laboratory shall be properly identified with a label.
  • 30.  c) A standardization register shall be maintained by the laboratory along with its raw data and SOP and standardization on stock solutions, standard solutions, volumetric solutions must be prepared for the guidance to staff.
  • 31. (d) Containers of stock solutions and of standard shall bear the following details- (i) name of the analyst who prepared solution (ii) date of preparation; (iii) Each volumetric solution shall have“use before date” depending upon the stability of the solution; and (iv) standardization records.
  • 32.  (e) Transfer of hazardous chemicals and reagents from one container to another container shall be carried out with suitable equipment by taking the care of safety and no make-shift or hazardous method must be resorted to.
  • 33.  (a) General and specific written down instructions for safety shall be circulated to each staff member and the instructions be revised periodically as appropriate (e.g., poster displays, audio-visual material and by seminar/conferences)  (b) SOP for safety, house-keeping and loss prevention shall be prepared in accordance with the various rules, and regulations of the Government of India and include the following requirements, namely:-
  • 34.  (i) Safety data sheets must be made available to staff before testing is carried out;  (ii) Drinking, eating and smoking shall not be permitted in the laboratories; food for human consumption shall not kept in working or storage areas; food meant for test animals shall be handled by the workers under the guidance of a veterinary doctor or qualified person. In the animal house, the facilities for collection and disposal of animal waste or safe sanitary storage of waste before removal from testing be provided;
  • 35.  (iii) staff must wear laboratory coats or other protective clothing including gloves and face masks and eye protection whenever required;  (iv) the laboratories shall have adequate first aid kit and fire fighting equipments and eye washers located at the right places and the staff must be familiar and trained with the use of fire fighting equipment and eye washer including fire extinguishers, fire blankets and gas masks.
  • 36.  (v) operators carrying out sterility tests shall wear sterilized garments including headgear, face masks and shoes;  (vi) staff must be educated in the first aid techniques, emergency care and use of antidotes; and  (vii) safety rules in handling cylinders of compressed gases must be observed and staff must be familiar with relevant color identification codes.
  • 37.  c) Protective precautions to be taken in laboratories:  (i) water shower shall be installed at appropriate places in the laboratory;  (ii) rubber suction bulbs must be used on manual pipettes and siphons;  (iii) warnings, precautions, and written instructions must be given for work with violent, uncontrolled or dangerous reactions (e.g., mixing water and acids, biological such as infectious agents, etc.);
  • 38.  (iv) appropriate facilities for the collection, storage and disposal of wastes shall be made available.  (v) staff must be aware of methods for safe disposal of corrosive or dangerous products by neutralization or deactivation and of the need for complete disposal of mercury and its salts.  (vi) staff must also be aware about the safety precautions to be adopted while handling potassium cyanide and cyanogen bromide.  (vii) a Sop for handling, collection, disposal of chemical and biological wastes be prepared.
  • 39.  a) All equipments, instruments and other devices used in the laboratory shall use appropriate methods and procedures for all tests or calibration and they shall be qualified, calibrated and recalibrated at predetermined intervals. The frequency of calibration may differ from instrument to instrument.
  • 40.  b) The original equipment manufacturer’s recommendations along with the experience of the laboratory staff and the use of equipment per day may also be considered while fixing the frequency of calibration.  c) For most of the equipments and instruments, standard operating procedures for calibration and calibration schedule be prepared by the laboratory and a logbook shall also be prepared by each laboratory for proper documentation of calibration results.
  • 41.  (a) Reference materials are necessary for the testing and, or calibration, validation or verification of a sample or of equipment, instruments or other devices and all such materials shall be traceable to agency authorized by Government of India or any other International body.
  • 42.  (b) The laboratory shall prepare working standard by comparing with the reference standards and shall be routinely checked for their purity by selecting parameters such as identity, loss on drying or on water, impurity and assay, etc.
  • 43.  (c) Wherever, any new reference material is received by the laboratory, a code number shall be assigned and this code number shall be quoted on the laboratory note book and analytical work sheet. The working standard shall also be provided with identification code.
  • 44.  (d) a register pertaining to reference and working materials must be maintained by the laboratory. The following details may be mentioned in the register:  (i) source of supply  (ii) code number of the reference material;  (iii) date of receipt;  (iv) batch number or identification number of the supplying agency;  (v) details like assay value, water content or any other information provided;  (vi) storage condition of the material; and  (vii) date of expiry, if any and date of manufacturing if possible.
  • 45.  (e) All working standards shall be checked at appropriate intervals or before use to ensure that it has not deteriorated or decomposed during storage. These observations be recorded in a register. All the reference and working standard shall be stored at appropriate storage condition; those requiring storage between 2- 8°C shall be stored in a refrigerator. Whenever recommended the material may not be allowed to be frozen.
  • 46.  (a) SOP for maintenance of microbial culture and sub culture must be prepared by the laboratories.
  • 47.  (b) if the cultures have become non-viable or mutant, proper procedure shall be followed to destroy these cultures by autoclaving under an authorized personnel for biological testing. Preferably not more than five passages may be prepared. unless otherwise justified.  (c) All activities be carried out in a aseptic area by authorized person.
  • 48.  (d) The laboratories shall perform standard biochemical tests on the sub-culture as given in literature to ensure their viability
  • 49. The quality system shall be designed to ensure the following objectives:-  (a) the measurements and calibrations shall fully conform to the compendial requirements and methods demonstrably based on validation protocols are followed.  (b) It shall be effective in providing necessary assurance that the activities or processes or techniques or practices comply with planned arrangements.
  • 50.  (c) It helps in early detection and correction of non conformities.  (d) Remedial action on the observations by internal and external audits are taken appropriately and  (e) It shall have a documented quality policy for the organisation.
  • 51.  (a) Internal audits are done to assure the integrity of the analysis and such audits shall be conducted periodically with a predetermined schedule and procedure with appropriate checklist, to verify that the operations continue to comply with the requirements of quality system and requirements of regulatory authorities. Internal quality audits shall be carried out by trained and qualified personnel who are independent of the activity to be audited.
  • 52. b) The periodicity of quality audit shall be fixed by head of laboratory so that each activity to be audited at least once in a year. c) Head of the lab will be responsible for initiation of the corrective action arising from audits and verification of corrective action.
  • 53. (d) Whenever any non-compliance or any diversion is noticed by the team in implementing quality policy or quality system, protocols, the same will be attended by the quality manager. The problem will be analysed and necessary actions will be taken with proper documentation.
  • 54.  (e) The Quality Manager shall maintain all the records of the analysis being conducted which includes test system, the type of analysis, date on which analysis is done, etc and quality Manager shall also maintain copies of all protocol pertaining to different activities being checked by the audit team.
  • 55. Quality system review shall be conducted by the top management at least once in every twelve months and agenda of review shall generally cover the following;  (i) report or input of internal audits;  (ii) matter arising from previous reviews  (iii) report of external audits, if any;  (iv) surveillance report, if any;  (v) results of proficiency testing;
  • 56.  (vi) Complaints or feedback received from users of laboratory services;  (vii) Details of in-house quality control checks;  (viii) need of amendment of the quality system and documentation  (ix) induction training of new staff; and  (x) any other requirements of the laboratory.
  • 57.  (a) Standard operating procedures are written procedures for different activities being conducted in a laboratory and shall include the following characteristics:  (i) they shall be written in a chronological order listing different steps leading to ana analysis of drugs or calibration of an instruments;
  • 58.  (ii) testing laboratories shall have SOP manuals and have its periodic review;  (iii) it shall be user friendly documents and shall include designation of the persons responsible for intended activity.
  • 59. (b) SOP’s in addition to those recommended under various activities shall also be prepared to the minimum in respect of the following: (i) sample handling and accountability; (ii) receipt identification, storage mixing and method sampling of the test and control articles;
  • 60. (iii) record keeping, reporting, storage and retrieval of data; (iv) coding of different studies, handling of data including use of computerized data system;
  • 61. (v) operation of technical audit personnel in performing and reporting audits, inspections and final report reviews; (vi) routine inspection of cleaning, maintenance, testing, calibration and standardization of instruments; (vii) action to be taken in respect of equipments failure; (viii) analytical data methods; (ix) the raw data; (x) data handling and storage retrieval
  • 62. (xi) health and safety protection (precautions) (xii) animal room preparation (xiii) animal care (xiv) storage and maintenance of microbial cultures (xv) maintenance of sterility room (i.e. constant maintenance and monitoring of Aseptic condition of sterility room);
  • 63. (xvi) use and storage of reference standard’s (xvii) Procurement of stores and equipment; (chemical and reagents/solvents) (xviii) monitoring of testing of samples – deleted (xix) methods of retention of unexpended samples, their location, maintenance and disposal – easy to write SOP but difficult to comply (xx) document control
  • 64. (xxi) redressal of technical complaints; (xxii) housekeeping (xiii) corrective and preventive action; (xxiv) working procedure (test methods); (xxv) Calibration Manual (xxvi) training manual.
  • 65.  (a) Every laboratory shall have a specification archives and current version of all necessary specifications, shall be kept as per the requirements of the Act and the rules made thereunder and the National Pharmacopoeia (Indian Pharmacopoeia)
  • 66.  (b) All updates and corrections must be noted in the master volumes of Pharmacopoeias to prevent the use of obsolete sections; supplement and addendum shall also be made available in the laboratory.  (c) The specification archive shall contain the following:-  (i) list of all pharmacopoeia's
  • 67. (ii) a file on patent and proprietary medicines (non- pharmacopoeial) test methods to specifications prepared and validated by the manufacturer or by the laboratory itself. The validated test methods developed by the manufacturer or the laboratory shall stand to the requirements of compendial parameters in regards to its precision, accuracy, reproducibility, specificity, linearity, and ruggedness etc.
  • 68.  (a) raw data refers to the laboratory work sheet, note books or analysis sheet, records, memorandum, notes or extract copies thereof that may be he results of general observations and other activities and such raw data shall include hand written notes, photographs, software, drawings, computer printouts, spectral charts, dictated observations or recorded data from automated equipments. The raw data also includes record on receipt of animals, results of environmental monitoring, calibration, records of equipments, integrator output from analytical equipments, including work sheet used to read a note, information from Light Emitting Diode (LED) display of any equipment.
  • 69.  (b) A single line strike through the data being changed; the correct information shall be recorded along with the old data and the reason of change. The analyst making the change shall be identified by his signature with date. In case of automated data collection system, the person responsible shall be identified at the time of data output. The original entry must be saved and the system have audit trail for all the data.
  • 70.  (c) Data integrity and security shall be maintained and shall not be accessible to any unauthorized persons.
  • 71.  (a) The residual sampleresidual sample shall be retained in proper storage condition for a period of one year after the final report.
  • 72.  (b) The laboratory must establish and maintain procedures for the identification collection, indexing, retrieval, storage, maintenance, and disposal of all quality documents.
  • 73.  (c) All the raw data, documentation, SOP’s, protocols, and final reports are to be retained and there shall be archives for orderly storage and expenditious retrieval of all raw data, documentation, protocols, interim and final report. The archive shall provide a suitable environment that will prevent modification, damage, or deterioration and/or loss.  (d) The condition under which the original documents are stored must ensure their security and confidentiality.
  • 74.  e) Paper documents shall not be kept for long periods under high humidity and raw data in the form to tape and discs are to be preserved with care  (f) In case of storage of only optical disc, the life of disc shall be longer than the storage time.
  • 75.  (g) Raw data on thermal paper might fade away with time; therefore, a photocopy of the thermal paper shall also be retained in the archive.  (h) Time for which records are retained shall be prescribed in the documents.”
  • 76.  Qualified & calibrated instruments / Equipments to be used.  While working in laboratory, ensure that all the required PPE’s & RPE’s are used.  Ensure that the instruments are in calibrated status.  After completion of analysis if the instrument is not in use, then ensure that all switches are turned off.  All the distillation and reflux operations should be performed in hood and the analyst should attend to the experiment.  Clean the working table, instruments before & after completion of analysis.  Keep the laboratory notebook, column and chemicals at designated places after / when not in use.  After opening chemical bottle, write down the opened on date and use before date on the label of the bottle.
  • 77.  Take all necessary precautions while handling Hazardous/poisonous chemicals.  Follow proper garment policy while entering in the microbiology laboratory.  Do not enter in the areas which are restricted for entrance.  Do not bring any food/ medicines in the laboratory.  Keep the laboratory notebook, column and chemicals at designated places after / when not in use.  After opening chemical bottle, write down the opened on date and use before date on the label of the bottle.  Take all necessary precautions while handling Hazardous/poisonous chemicals.  Follow proper garment policy while entering in the microbiology laboratory.  Do not enter in the areas which are restricted for entrance.  Do not bring any food/ medicines in the laboratory.
  • 78.  Use appropriate, cleaned & dried volumetric apparatus.  Label the glassware, which is in use.  Ensure that the pipettes and volumetric flasks are of Class A grade.  Ensure that the tip of pipettes is proper and not broken.  Use appropriate solvents for dilution.  Wipe the pipette before inserting in the volumetric flask.  Make the dilutions carefully & accurately.  Do not use contaminated sucker / rubber bulb.  Make up the volume of the solution when it is at room temperature.  Follow the methods properly & crosscheck once.
  • 79.  Ensure that the balances are clean and calibrated.  Check the spirit level of the balance before use.  Balance weighing range & capacity should be considered before weighing.  Take the weight once the balance is stabilized.  During weighing the door of the balance & balance room should be closed properly  Follow the SOP correctly.  Avoid spillage.  Do not forget to check cleanliness before & after weighing.
  • 80.  The solvents should be degassed before use.  Make pH adjustments on calibrated pH meter & always within the tolerance given in the method.  Do not forget to clean the pH meter electrode with plenty of water before and after use. Use appropriate solutes & solvents as per the specified procedure  Weigh as accurate as possible.  The pH meter should be calibrated for upper and lower buffer pH range.  Make appropriate entries of the pH calibration and buffer in the pH meter log.  Filter & degas before use.  Take appropriate measuring cylinder for mobile phase preparation.  Prepare sufficient mobile phase required for analysis. Do not mix two lots of mobile phase.
  • 81.  Avoid any jerks or vibrations to the column.  Always replace the column ferrules whenever column is to be kept idle & fix end caps to avoid silica drying.  Store the column in appropriate solvents suggested by manufacturer.  Wherever specified, use proper guard columns.  Use the column for particular Raw material/ product/ test whenever required.  Before and after analysis wash the column with prescribed solvent.  Use/ Attach the column in same direction of flow provided by manufacturer.
  • 82.  Flush the complete system (without column) with warm water (40°) once in a week using union instead of column.  If the system suitability is not achieved by the column then regenerate the column as per manufacturer’s instructions / SOP for column generation.  Purge seal wash line, injector and all the inlets of pump with water before use.  Sonicate all ports inlet filter with [water: methanol (50:50)] once in a week.  Check the tubing/Syringe for air bubbles of all ports.  Check the valves for precipitation & clogging.  Clean all the inline filters, frits & check valve cartridges at least twice in a month.  Before converting the system to normal phase wash with water/ Methanol/ IPA/ Diluent serially.  After completion of analysis, follow reverse procedure to convert to reverse phase.
  • 83.  Do not store system in solvents.  For purging of system start with lower flow and then stabilize system at required condition.  After analysis take backup of the data in the relevant location.  Ensure that the system is calibrated before use.  Before start, ensure that respective solvents & inlets inserted are as per the requirements.  After analysis, do not leave the system idle in harsh solvents like ACN, store the system in ACN : Water mixture (20:80).  Avoid spillage on the system.  Do not interchange any of the modules or parts amongst the systems even of the same make.  
  • 84.  Ensure that the system is in calibrated state before use.  Before start of analysis ensure that the pressure of gases is intact and there is no leak of gases.  Ensure that the molecular sieves and silica are working properly.  Ensure the colour of silica before start of analysis.  Conditioning the column is to be done sufficiently before starting the analysis
  • 85.  Install capillary column & glass column without causing any damage.  Clean the glass liner frequently and replace the glass wool when ever required.  Clean the FID detector frequently with solvents like Methylene chloride.  Ensure that the pressure of gas cylinder is sufficient for analysis.  After installation of the column check for any leakage using (IPA: water) 50:50
  • 86.  Ensure that the system is in calibrated state before use.  Before start of analysis ensure that, the pressure of gases is intact and there is no leak of gases.  Ensure all safety features are on (Blower, safety goggles).  Ensure that the correct lamp is used for analysis.  Monitor the lamp energy regularly.  Check the liquid level of water container.  Whenever possible and required use micro pipettes for dilutions.  Ensure that the matrix of sample is matching with the blank.  After analysis wash the burner with sufficient water / in dilute hydrochloric acid.
  • 87.  Before start of analysis ensure that the correct volumetric solution with correct molarity are used.  Before start of analysis, molarity should be checked by second person.  Ensure that the molarity of solution is valid while performing the titration  Use correct indicator and ensure its validity.  Cautiously determine the end point when it is visual determination of end point.  For Potentiometric titration ensure that the reference solution is available in the electrode.  Properly condition the electrode and regenerate the electrode if required.After completion of analysis store electrode in its respective solution.
  • 88.  Ensure all the connections of the instrument are proper before use.  Unless otherwise specified carry out all the measurements of pH at temperature 25o C ± 2o C.  Make the relevant entries in the instrument log book after using the instrument.  Wash the electrode and temperature probe with water and wipe neatly with tissue paper.  Calibrate the pH meter before each use selecting two buffers such that the expected pH of the material falls in between the buffer selected and whose difference in pH does not exceed 4 units.
  • 89.  After calibration is over, wash the electrode and temperature probe with water 3 to 4 time and immerse the electrode and temperature probe in the solution to be examined.  After use wash the electrode and temperature probe with water and wipe neatly with tissue paper. Then immerse the electrode and temperature probe in buffer solution having pH 7 saturated with KCL (Prepare this solution after every seven days or early if required).
  • 90.  Calibrate the pH meter daily with pH buffers 1.68, 4.01, 6.86, 9.18 and 12.45 and record the observations in the calibration record register.  Once in a month perform the pH meter slope determination.  Reactivation of electrode to be done whenever necessary.  For reactivation of electrode remove all previous potassium chloride solution (saturated) from the electrode.
  • 91.  Inject the potassium chloride solution (saturated) up to the hole of   electrode.  Dip the electrode in 0.1M HCl for a period of minimum 24 hours.
  • 92.  Ensure that the instrument s in calibrated condition before use.  Ensure all the connections of the instrument are proper before use.  Ensure, the bath is filled with water up to the level marked (without beakers)  Set the temperature to 37o C unless otherwise specified.  Clean the basket rack assembly, beakers, and discs after use.
  • 93.  Ensure that the instrument s in calibrated condition before use.  Ensure all the connections of the instrument are proper before use.  For tablets with a unit weight equal to or less than 650 mg, take a    sample of whole tablets corresponding as near as possible to 6.5 g.          For tablets with a unit weight of more than 650 mg, take a sample   of 10 whole tablets.
  • 94.  The tablets should be carefully dedusted prior to testing.  Accurately weigh the tablet sample, and place the tablets in the       drum. After testing remove the tablets. Remove any loose dust from       the tablets as before, and accurately weigh.  After conducting friability test, weighing of the tablets shall be done within 15 minutes.
  • 95.  Use correct incubation period and temperature specified in the method of analysis.  Ensure that the growth promotion test is performed for the media to be used for analysis.  Take all required precautions while handling the Microbiological cultures.  Ensure that the Microscope is calibrated and working properly.  Ensure that all the glassware's used for microanalysis are decontaminated properly.  Culture / suspending / sub culturing should be traceable.
  • 96.  Record the values & results online.  Check the entered values & figures for correctness online.  Calculate the results using correct formulae (as per method of analysis) & recheck once online.
  • 97.  Do not overwrite the wrong entry. Cross it out with a line permitting the reading of original entry. Clearly write the correct entry near the cross out & sign the data along with the date on which correction is made.  Do not leave the blank spaces. Draw a line across the page from left to right.
  • 98.  All the document entries shall be made with indelible black ink in clear & legible hand writing.  Columns or rows not required shall be marked as ‘N.A.’ or ‘—’.  Validate excel sheet whenever required for calculation of results of CU/BU & dissolution (Profile/ Single point).
  • 99.  Use correct path of validated excel sheet for calculation of results.  Ensure that the usage and consumption entry is made in the respective instrument and column log book and working standard log book respectively.  Ensure that the respective index is updated when any SOP/ Document is created / revised.
  • 100.  Crosscheck the exactness of instrument method / program & sequence with respect to the method of analysis.  Crosscheck the exactness of sequence with respect to the samples loaded in auto sampler.  Always compare response obtained with previous data as a tool of crosscheck.  Use correct excel sheet for calculation.
  • 101.  Avoid glassware breakage. Upon breakage of any glassware intimate to your respective supervisor so that the requirement for the same can be raised to avoid shortage of glassware.  Keep the allocated samples in the respective designated area during and after analysis duly labeled.  Record the temperature and humidity of the areas daily once and intimate to immediate supervisor if any excursion is observed for more than half an hour.