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C. Penn, J. Payne*, J. Vitale, J. McGrath and D. Haak
Oklahoma State University
University of Maryland
Illinois River Watershed Partnership
 Occurs primarily via
surface flow:
- Particulate P – carried
on eroded particles,
not immediately bio-
available
- Dissolved P – 100%
biologically available
0
100
200
300
400
500
600
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
Trt 1
Trt 2
Trt 3
Trt 4
Trt 5
Coale, F.J. and R. Kratochvil 2011: Unpublished data
Mehlich-3Phosphorus(mgkg-1)
Plant optimum soil test P level
Cessation of fertilizer applications
 Most traditional BMPs do:
- target particulate P
- veg buffers, riparian areas
- prevent soil P from increasing
- limit P applications
 Most traditional BMPs do not:
- target dissolved P
- difficult to target
 High P soils will continue to produce
dissolved P for years
Runoff P vs. Soil Test P (Miami, OK)
y = 0.0016x + 0.287
R2
= 0.89
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0 500 1000 1500 2000 2500
Soil Test P (ppm)
RunoffP(ppm)
 PSM:
-any material that chemically removes dissolved P
from a solution, reducing soluble P.
 Examples include: Al, Fe, Ca and Mg.
 Many by-products contain P sorbing minerals.
 Can be used for treatment of soil or manure;
however, P is not removed from system.
 Better use would be treatment of runoff
Acid mine
drainage
residuals
Steel slag
Drinking
water
treatment
residuals
Fly ash
Waste
recycled
gypsum
Photo Credit: K.D. Chamberlain
Manufactured
PSM
Material Availability
Cost & Transportation
Potential contaminants
Alkalinity/acidity
Soluble salts
Total,
acid soluble,
and water soluble
Na & heavy metalsSorption characteristics
Physical Properties
Particle size
distribution
and bulk density
Hydraulic
conductivity
High P water
PSM layer
Drainage layerClean water
is released
 Effective PSM in sufficient quantity
 P-rich water must flow thru PSM
 Ability to retain and replace PSM
 Remove both particulate and dissolved P
 Ability to remove PSM after saturation
 Various metals and pesticides are removed
Ag runoff
Urban runoff
Confined Bed
• Good for large filter
• Ideal for drainage
swales that require
high peak flow and
non restricted
drainage
– Achieved through
shallow PSM with
large surface area
 Perforated steel box
 Vertically positioned
pipe inside box
 Filled with steel slag
 Small ditches or pond
overflow
 Drawback: small
amount of material
 PSM over and under
perforated pipes
 Dam at end for slow
retention time
 Can use large amount
of material
 Low cost
DESIGN GUIDANCE
 Developed with lab flow through studies and
validated with pilot scale filter
 Developed a user friendly empirical model
 Tested 16 different materials
- add P at constant rate
- vary retention time and P concentration
- measure P in outflow
0
10
20
30
40
50
60
70
0 100 200 300
Premoved(mg/kg)
P added (mg/kg)
Aug 2012
Nov 2009
Site hydrology Targeted P removal PSM characterization
Inputs
Outputs
Design parameters
0
10
20
30
40
50
60
70
0 50 100 150 200
CumulativePremoved(mgkg-1)
P added (mg kg-1)
Measured
Predicted
EXAMPLE DESIGN
Creek
flow
direction
poultry houses
structure
location
Funding Source:
USDA-NRCS CIG
 Drainage area: 9 acres
 Slope: 6%
 Peak flow rate; 2 yr, 24 hr storm: 1,000 gpm
 Annual flow volume: 9 acre-ft
 Typical dissolved P: 1 - 2 mg L-1
 Annual dissolved P load: 49 lbs
 Goal is to remove 45% of annual load
Step by step description found at:
www.P-structure.blogspot.com
 40 tons treated slag
 To date: 67% of
dissolved P trapped
0
100
200
300
400
500
600
700
0 20 40 60 80 100
Flow(gallonsperminute)
Time (minutes)
Peak Flow of 687 gpm
Inflow range 2.25-11.3 mg of P per liter
Removed 0.33lb of the 0.58lb P that entered
PSM
Mass
(Mg)
Cumulative
year 1
removal (%)
Lifetime
(yrs)
Hydraulic
conductivity
(cm s-1)
Area
(m2)
PSM
depth (cm)
WTR* 7 37 21 0.01 286 2.3
AMDR† 4 50 7 0.009 225 2.2
Fly ash‡
3 (plus
95%
sand)
50 3.6
0.03 (mixed
with 95%
sand)
406 13
>6.35 cm slag§ 171 21 1.4 1.0 190 50
Treated > 6.35
cm slag**
36 45 3.5 1.0 40 50
 Design software is completed
 Interactive guidance based on user inputs
 OSU is licensing software
 NRCS standard (cost-share) will be completed after
software is online
 Commercialization is key to dissemination
 Golf course industry
 Home-owners association
 Storm water management
 Ag industry
 TMDLs
 Nutrient credit brokers
Illinois River in Oklahoma
Why did the chicken cross the stream?
To avoid creating a water quality violation!
Comparison to other BMPs
• In the short term there is no BMP that can
appreciably reduce soluble P losses where
flow cannot be reduced
– P “mining” with hay crops
or corn to reduce soil P
levels
• Sharpley et al. (2009): only
4.6 mg/kg decrease per year
in Mehlich-3 P with
continuous corn
• Not very fast
Comparison to other BMPs
• Treatment wetlands
– Require excessive
retention time (days),
thus requires many
acres of space if high
flow rates are to be
treated
• inefficient
– P is not really removed
from the system
ECONOMICS
“IT DEPENDS”
Economics Example: Westville
• Metal & custom fabrication: $2677
– ¼” carbon steel
• Slag transportation, sieving, coating: $853
• Earth work for pad & berms: $846
• Paint, seed, & erosion mat: $613
• TOTAL: ~ $5000
• Includes profit from private companies
except for metal painting and installation
• Annual renewal estimated at $1213
Economics Example: Westville
Year $
P removal
(lbs.)
Cumulative P
removal cost
($/lb P)
1 4989 22 226.77
2 1213 22 140.95
3 1213 22 112.35
4 1213 22 98.05
5 1213 22 89.46
6 1213 22 83.74
7 1213 22 79.66

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Removing phosphorus from drainage water the phosphorus removal structure

  • 1. C. Penn, J. Payne*, J. Vitale, J. McGrath and D. Haak Oklahoma State University University of Maryland Illinois River Watershed Partnership
  • 2.  Occurs primarily via surface flow: - Particulate P – carried on eroded particles, not immediately bio- available - Dissolved P – 100% biologically available
  • 3. 0 100 200 300 400 500 600 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Trt 1 Trt 2 Trt 3 Trt 4 Trt 5 Coale, F.J. and R. Kratochvil 2011: Unpublished data Mehlich-3Phosphorus(mgkg-1) Plant optimum soil test P level Cessation of fertilizer applications
  • 4.  Most traditional BMPs do: - target particulate P - veg buffers, riparian areas - prevent soil P from increasing - limit P applications
  • 5.  Most traditional BMPs do not: - target dissolved P - difficult to target  High P soils will continue to produce dissolved P for years Runoff P vs. Soil Test P (Miami, OK) y = 0.0016x + 0.287 R2 = 0.89 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 0 500 1000 1500 2000 2500 Soil Test P (ppm) RunoffP(ppm)
  • 6.  PSM: -any material that chemically removes dissolved P from a solution, reducing soluble P.  Examples include: Al, Fe, Ca and Mg.  Many by-products contain P sorbing minerals.  Can be used for treatment of soil or manure; however, P is not removed from system.  Better use would be treatment of runoff
  • 7. Acid mine drainage residuals Steel slag Drinking water treatment residuals Fly ash Waste recycled gypsum Photo Credit: K.D. Chamberlain Manufactured PSM
  • 8. Material Availability Cost & Transportation Potential contaminants Alkalinity/acidity Soluble salts Total, acid soluble, and water soluble Na & heavy metalsSorption characteristics Physical Properties Particle size distribution and bulk density Hydraulic conductivity
  • 9. High P water PSM layer Drainage layerClean water is released
  • 10.  Effective PSM in sufficient quantity  P-rich water must flow thru PSM  Ability to retain and replace PSM
  • 11.  Remove both particulate and dissolved P  Ability to remove PSM after saturation  Various metals and pesticides are removed
  • 13.
  • 14.
  • 15. Confined Bed • Good for large filter • Ideal for drainage swales that require high peak flow and non restricted drainage – Achieved through shallow PSM with large surface area
  • 16.  Perforated steel box  Vertically positioned pipe inside box  Filled with steel slag  Small ditches or pond overflow  Drawback: small amount of material
  • 17.  PSM over and under perforated pipes  Dam at end for slow retention time  Can use large amount of material  Low cost
  • 18.
  • 20.  Developed with lab flow through studies and validated with pilot scale filter  Developed a user friendly empirical model  Tested 16 different materials - add P at constant rate - vary retention time and P concentration - measure P in outflow
  • 21. 0 10 20 30 40 50 60 70 0 100 200 300 Premoved(mg/kg) P added (mg/kg) Aug 2012 Nov 2009
  • 22. Site hydrology Targeted P removal PSM characterization Inputs Outputs Design parameters
  • 23.
  • 24. 0 10 20 30 40 50 60 70 0 50 100 150 200 CumulativePremoved(mgkg-1) P added (mg kg-1) Measured Predicted
  • 27.  Drainage area: 9 acres  Slope: 6%  Peak flow rate; 2 yr, 24 hr storm: 1,000 gpm  Annual flow volume: 9 acre-ft  Typical dissolved P: 1 - 2 mg L-1  Annual dissolved P load: 49 lbs  Goal is to remove 45% of annual load
  • 28.
  • 29.
  • 30. Step by step description found at: www.P-structure.blogspot.com  40 tons treated slag  To date: 67% of dissolved P trapped
  • 31. 0 100 200 300 400 500 600 700 0 20 40 60 80 100 Flow(gallonsperminute) Time (minutes) Peak Flow of 687 gpm Inflow range 2.25-11.3 mg of P per liter Removed 0.33lb of the 0.58lb P that entered
  • 32. PSM Mass (Mg) Cumulative year 1 removal (%) Lifetime (yrs) Hydraulic conductivity (cm s-1) Area (m2) PSM depth (cm) WTR* 7 37 21 0.01 286 2.3 AMDR† 4 50 7 0.009 225 2.2 Fly ash‡ 3 (plus 95% sand) 50 3.6 0.03 (mixed with 95% sand) 406 13 >6.35 cm slag§ 171 21 1.4 1.0 190 50 Treated > 6.35 cm slag** 36 45 3.5 1.0 40 50
  • 33.  Design software is completed  Interactive guidance based on user inputs  OSU is licensing software  NRCS standard (cost-share) will be completed after software is online  Commercialization is key to dissemination
  • 34.  Golf course industry  Home-owners association  Storm water management  Ag industry  TMDLs  Nutrient credit brokers
  • 35. Illinois River in Oklahoma
  • 36. Why did the chicken cross the stream? To avoid creating a water quality violation!
  • 37. Comparison to other BMPs • In the short term there is no BMP that can appreciably reduce soluble P losses where flow cannot be reduced – P “mining” with hay crops or corn to reduce soil P levels • Sharpley et al. (2009): only 4.6 mg/kg decrease per year in Mehlich-3 P with continuous corn • Not very fast
  • 38. Comparison to other BMPs • Treatment wetlands – Require excessive retention time (days), thus requires many acres of space if high flow rates are to be treated • inefficient – P is not really removed from the system
  • 40. Economics Example: Westville • Metal & custom fabrication: $2677 – ¼” carbon steel • Slag transportation, sieving, coating: $853 • Earth work for pad & berms: $846 • Paint, seed, & erosion mat: $613 • TOTAL: ~ $5000 • Includes profit from private companies except for metal painting and installation • Annual renewal estimated at $1213
  • 41. Economics Example: Westville Year $ P removal (lbs.) Cumulative P removal cost ($/lb P) 1 4989 22 226.77 2 1213 22 140.95 3 1213 22 112.35 4 1213 22 98.05 5 1213 22 89.46 6 1213 22 83.74 7 1213 22 79.66

Editor's Notes

  1.  Soils built up with legacy P will continue to release it for several years. Corn with different amounts of P. Plant optimum soil test P level is 32.5 mg/kg in OK. Varies in other states. 50-100 mg/kg in Maryland. Solution P is a very small part of the total soil P, but is the P fraction taken up by plants; and, if carried in runoff water, may result in immediate stimulation of aquatic growth. Labile soil P is more plentiful than soluble P, but is still only a small fraction of total soil P. Labile P is not strongly adsorbed in the soil and may enter the soluble phase relatively quickly. Lastly, stable, or non-labile, P is in forms unavailable to plants and constitutes the greatest fraction of total soil P. With time, a small amount of non-labile P reacts chemically to become labile P and soluble P. Most non-labile P will remain in the non-labile form indefinitely.
  2.  Reducing runoff and trapping sediment P
  3.  PSM: any material that chemically removes dissolved P from a solution, reducing soluble P. Examples inlcude Al, Fe, Ca Mg, etc. PSM can be added to soil or manure to decrease soluble P concentrations; however, it is temporary. You are not removing P from system. Sorption occurs from adsorption and precipitation. Ca/Mg remove P by precipitation reactions that occur much slower. Al/Fe remove P by adsorption which occurs rapidly. Precipitation: Ca/Mg must be dissolved into solution where they will then re-precipitate with P in solution to create a new solid. Adsorption: Adhesion of dissolved solids to a surface.
  4.  AMDRs: this is a by-product from treating/neutralizing acid mine drainage waters (such as from tar creek or coal mines). The result is a by-product rich in Fe and Al oxides. Manufactured PSMs are more common in areas without much industry, particularly in Europe. Bauxite waste is from Al making industry. Mostly in New Zealand and Australia. Rich in Fe and Al oxides. Steel slag waste is from making steel. Available everywhere there is a steel mill. Drinking WTRs are from the process of removing sediment from drinking water. This is highly available all over the US. Waste gypsum comes from the wall board industry and mostly from the power production industry. Paper mill waste is rich in Al oxides. Foundry sand: comes from metal casting industry Fly ash: Coal fired powered plant NOT ALL OF THE MATERIALS WILL BE SAFE; THEY NEED TO BE SCREENED PRIOR TO USE particularly for soluble metals Sieve out fines
  5.  AMDRs: this is a by-product from treating acid mine drainage (such as from tar creek or coal mines). The result is a by-product rich in Fe and Al oxides. Bauxite waste is from Al making industry. Mostly in New Zealand and Australia. Rich in Fe and Al oxides. Steel slag waste is from making steel. Available everywhere there is a steel mill. Rich in Ca. pH may be high but ability to change pH is low. Drinking WTRs are from the process of removing sediment from drinking water. This is highly available all over the US. Waste gypsum comes from the wall board industry and mostly from the power production industry (coal). Paper mill waste is rich in Al oxides. NOT ALL OF THE MATERIALS WILL BE SAFE; THEY NEED TO BE SCREENED PRIOR TO USE Fe and Al – adsorption Ca – precipitation
  6. Think of it as P filter. Like a Brita filter.
  7.  lots of sediment also removed
  8.  lots of sediment also removed
  9.   Ag runoff pic
  10. 3 tons electric arc furnace (EAF) slag treats 150 acres 9 inches of slag
  11. 123x76x76 perforated steel box 10.2 cm pipe positioned vertically inside box- radial flow to discharge. Holds ~1.4 Mg of ¼ slag. 4 boxes in series to discharge. Drains 2 ha from poultry production area. Currently monitoring performance with different size fractions of steel slag
  12. Dam at end to back water up and force water to go thru 4 drainage pipes. Pipes have gypsum and slag. 50 Mg < FGD Gypsum PSM over and under perforated pipes PSM can be removed and land applied after filter failure Slow retention time Works well with base flow (slow rate, low concentration) Ideal for typical field ditch applications
  13. Structure is developed by observed relationship among experimental data. How much P it will remove based on inflow P concentrations and retention time.
  14.  Different slag with different size fractions. Differences in Ca, alkalinity and pH.
  15. Site hydrology: Peak flow rate, annual flow volume, dissolved P level Targeted P removal. Targeted lifetime. PSM characterization: P sorption, safety, physical properties Design parameters: area, mass depth
  16. Site hydrology: Peak flow rate, annual flow volume, dissolved P level Targeted P removal. Targeted lifetime. PSM characterization: P sorption, safety, physical properties Design parameters: area, mass depth
  17. Model vs structure
  18. Cumulative P removal around 60-70%. 1 storm removed .66 lbs of dissolved P at flow rate of 500 gal/min or 1 cubic ft/sec.
  19. Cumulative P removal around 60-70%. 1 storm removed .66 lbs of dissolved P at flow rate of 500 gal/min or 1 cubic ft/sec.
  20. 1 megagram = 1.1 tons 40 m2 = 430 ft2
  21. Input on slope and hydraulic conductivity and it gives mass, area, depth, etc.
  22.  lots of sediment also removed
  23.  lots of sediment also removed