The document discusses various aspects of process planning and production management in manufacturing, including computer-aided process planning (CAPP), aggregate production planning, material requirements planning (MRP), capacity planning, shop floor control, inventory control, manufacturing resource planning (MRP II), and enterprise resource planning (ERP). It provides details on the logical steps, inputs, outputs, and operation of these different planning and control systems used to manage manufacturing production.

1. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems-Shop Floor Control-
Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

2. Process Planning

3. Who does Process Planning ?

4. Details in Process Planning

5. More Details in Process Planning

6. More Details in Process Planning

7. Process Planning for Parts

8. Typical Processing
Sequence

9. Typical Processing Sequence
Typical sequence of processes required in part fabrication

10. Basic and Secondary Operations

11. Property Enhancement and Finishing
Operations

12. Examples of Typical Process
Sequences

13. Process Planning : Basic Process

14. The Route Sheet

15. Route Sheet for Process Planning

16. Process Planning for Assemblies

17. Make or Buy Decision

18. Make or Buy Decision (continued)

19. Make or Buy Example

20. Make or Buy Example - continued

21. Make or Buy Example - continued

22. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems-Shop Floor Control-
Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

23. Computer-Aided Process Planning

24. Benefits of CAPP

25. CAPP Systems

26. Retrieval CAPP Systems

27. Retrieval CAPP System
Operation of a retrieval
type computer-aided
process planning
system

28. Retrieval CAPP Systems - continued

29. Generative CAPP Systems

30. Components of an Expert System

31. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems-Shop Floor Control-
Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

32. Production Planning and Control

33. Production Planning

34. Activities in Production Planning

35. Production Control

36. Activities in a
Production
Planning and
Control System

37. Aggregate Production Planning

38. Aggregate Production Plan

39. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems-Shop Floor Control-
Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

40. Master Production Schedule

41. Specific schedule of individual products, quantities and times
Master Production Schedule

42. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems-Shop Floor Control-
Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

43. Material Requirements Planning (MRP)

44. Structure of an MRP System

45. Inputs to the MRP System

46. Typical Product Structure

47. Inventory Record File

48. Complicating Factors in MRP

49. MRP Outputs

50. MRP Benefits Reported by Users

51. Why Some MRP Systems Do Not Succeed

52. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems-Shop Floor Control-
Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

53. Capacity Planning

54. Two Stages of Capacity Planning

55. Short Term Capacity Adjustments

56. Long Term Capacity Adjustments

57. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems- Shop Floor
Control-Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

58. Shop Floor Control

59. Three Phases in Shop Floor Control

60. Three Phases of Shop Floor Control

61. Order Release

62. Order Scheduling

63. Priority Control

64. Order Progress

65. Factory Data Collection System

66. Types of Data Collected

67. Manual (Clerical) Data Input Techniques

68. Automated and Semi-Automated Data Collection
Systems

69. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems- Shop Floor Control-
Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

70. Inventory Control

71. Costs of Holding Inventory

72. Order Point Inventory Systems

73. Inventory Model in Make-To-Stock
Inventory level over time in a typical make-to-stock situation

74. Economic Order Quantity Formula

75. Total Inventory Cost Equation

76. EOQ Formula

77. Reorder Point Systems

78. Operation of Reorder Point System
When inventory level reaches the reorder point, the next order for
quantity Q is placed

79. Extensions of MRP

80. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems- Shop Floor Control
- Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

81. Manufacturing Resource Planning (MRP II)

82. Process planning – Computer Aided Process
Planning (CAPP) – Logical steps in Computer
Aided Process Planning – Aggregate Production
Planning and the Master Production Schedule –
Material Requirement planning – Capacity
Planning- Control Systems- Shop Floor Control
- Inventory Control – Brief on Manufacturing
Resource Planning-II (MRP-II) & Enterprise
Resource Planning (ERP) - Simple Problems.
UNIT
2

83. Enterprise Resource Planning (ERP)

84. ERP Uses a Single Database

85. ERP Systems Include Multiple Software Modules