PRESENTATION BY :-
NEETU MARWAH
EMERGING TRENDS
IN PRODUCTION
MANAGEMENT
INTRODUCTION TO PRODUCTION
MANAGEMENT
 “Production
management is the
process of effectively
planning and
regulating the
operations of that part
of an enterprise which
is responsible for
actual transformation
of materials into
finished products”.
 Production management techniques are used in both
manufacturing and service industries.
 Production management responsibilities include the
traditional “five M's”: men and women, machines,
methods, materials, and money.
 Managers are expected to maintain an efficient
production process with a workforce that can readily
adapt to new equipment and schedules.
 They may use industrial engineering methods, such
as time-and-motion studies, to design efficient work
methods. They are responsible for managing both
physical (raw) materials and information materials
(paperwork or electronic documentation). Of their
duties involving money, inventory control is the
most important. This involves tracking all
component parts, work in process, finished goods,
packaging materials, and general supplies.
EMERGING TRENDS IN PRODUCTION
MANAGEMENT
 Lean Production
 Total Quality Management (TQM)
 Supply Chain Management
WHAT IS LEAN PRODUCTION?
 Lean production has its roots in Toyota Automobile Co.
of Japan, where waste was to be avoided at all cost the
excluding part included :
(1) The waste in time.
(2) The waste of investment
(3) The waste of having ideal workers.
 The core idea is to maximise CUSTOMER VALUE
while minimising waste.
ABOUT LEAN PRODUCTION:
The ultimate goal is to provide perfect
value to the customer through perfect
value creation process that has ZERO
waste.
Lean production has its key element that is
-JIT (Just –In-Time) & Autonomation (
Smart Automation)
JIT (JUST-IN-TIME)
 “JIT is an approach that seeks to eliminate all sources
of waste in production activities by providing the right
part at the right place at the right time.”
 It is known by different names:
- The Toyota system.
- Zero Inventory.
- Kan –Ban system.
AUTONOMATION
 If an abnormal situation arises then the machine
stops and the worker will stop the production line.
 It is a quality control process that applies the
following four principles:
- Detect the abnormality.
- Stop.
- Fix or correct the immediate condition.
- Investigate the root cause and install a
countermeasure.
BENEFITS OF LEAN PRODUCTION
o Inventory levels are drastically reduced.
o Product quality is improved elimination of unpleasant
suppliers .
o Reduction in customer related problems.
o Improvements in employees morale.
TOTAL QUALITY MANAGEMENT
(TQM)
 A core definition of (TQM) describes a management
approach to long–term success through customer
satisfaction. In a TQM effort, all members of an
organization participate in improving processes,
products, services, and the culture in which they work.
TQM
 Total quality management can be summarized as a
management system for a customer-focused organization
that involves all employees in continual improvement. It
uses strategy, data, and effective communications to
integrate the quality discipline into the culture and
activities of the organization
BENEFITS OF TQM
 Strengthened competitive position
 Higher productivity
 Enhanced market image
 Reduced costs and better cost management
 Higher profitability
 Improved customer focus and satisfaction
SUPPLY CHAIN MANAGEMENT
 Communicator of customer demand from point of sale
to supplier
 Physical flow process that engineers the movement of
goods
BENEFITS OF SUPPLY CHAIN
MANAGEMENT
Lower inventory, transportation, warehousing,
and packaging costs
Greater supply chain flexibility
Improved customer service
Higher revenues
Increased performance and profitability
KEY PROCESSES OF
SUPPLY CHAIN MANAGEMENT
 Customer relationship management
 Customer service management
 Demand management
 Order fulfillment
 Manufacturing flow management
 Supplier relationship management
 Product development and commercialization
 Returns management
THANK YOU

Emerging Trends In Production Management

  • 1.
    PRESENTATION BY :- NEETUMARWAH EMERGING TRENDS IN PRODUCTION MANAGEMENT
  • 2.
    INTRODUCTION TO PRODUCTION MANAGEMENT “Production management is the process of effectively planning and regulating the operations of that part of an enterprise which is responsible for actual transformation of materials into finished products”.
  • 3.
     Production managementtechniques are used in both manufacturing and service industries.  Production management responsibilities include the traditional “five M's”: men and women, machines, methods, materials, and money.  Managers are expected to maintain an efficient production process with a workforce that can readily adapt to new equipment and schedules.
  • 4.
     They mayuse industrial engineering methods, such as time-and-motion studies, to design efficient work methods. They are responsible for managing both physical (raw) materials and information materials (paperwork or electronic documentation). Of their duties involving money, inventory control is the most important. This involves tracking all component parts, work in process, finished goods, packaging materials, and general supplies.
  • 5.
    EMERGING TRENDS INPRODUCTION MANAGEMENT  Lean Production  Total Quality Management (TQM)  Supply Chain Management
  • 6.
    WHAT IS LEANPRODUCTION?  Lean production has its roots in Toyota Automobile Co. of Japan, where waste was to be avoided at all cost the excluding part included : (1) The waste in time. (2) The waste of investment (3) The waste of having ideal workers.  The core idea is to maximise CUSTOMER VALUE while minimising waste.
  • 7.
    ABOUT LEAN PRODUCTION: Theultimate goal is to provide perfect value to the customer through perfect value creation process that has ZERO waste. Lean production has its key element that is -JIT (Just –In-Time) & Autonomation ( Smart Automation)
  • 8.
    JIT (JUST-IN-TIME)  “JITis an approach that seeks to eliminate all sources of waste in production activities by providing the right part at the right place at the right time.”  It is known by different names: - The Toyota system. - Zero Inventory. - Kan –Ban system.
  • 9.
    AUTONOMATION  If anabnormal situation arises then the machine stops and the worker will stop the production line.  It is a quality control process that applies the following four principles: - Detect the abnormality. - Stop. - Fix or correct the immediate condition. - Investigate the root cause and install a countermeasure.
  • 10.
    BENEFITS OF LEANPRODUCTION o Inventory levels are drastically reduced. o Product quality is improved elimination of unpleasant suppliers . o Reduction in customer related problems. o Improvements in employees morale.
  • 11.
    TOTAL QUALITY MANAGEMENT (TQM) A core definition of (TQM) describes a management approach to long–term success through customer satisfaction. In a TQM effort, all members of an organization participate in improving processes, products, services, and the culture in which they work.
  • 12.
    TQM  Total qualitymanagement can be summarized as a management system for a customer-focused organization that involves all employees in continual improvement. It uses strategy, data, and effective communications to integrate the quality discipline into the culture and activities of the organization
  • 13.
    BENEFITS OF TQM Strengthened competitive position  Higher productivity  Enhanced market image  Reduced costs and better cost management  Higher profitability  Improved customer focus and satisfaction
  • 14.
    SUPPLY CHAIN MANAGEMENT Communicator of customer demand from point of sale to supplier  Physical flow process that engineers the movement of goods
  • 15.
    BENEFITS OF SUPPLYCHAIN MANAGEMENT Lower inventory, transportation, warehousing, and packaging costs Greater supply chain flexibility Improved customer service Higher revenues Increased performance and profitability
  • 16.
    KEY PROCESSES OF SUPPLYCHAIN MANAGEMENT  Customer relationship management  Customer service management  Demand management  Order fulfillment  Manufacturing flow management  Supplier relationship management  Product development and commercialization  Returns management
  • 17.