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Power cables: Operation, Maintenance, 
Location and Fault Detection 
Technology training that works
Topics 
• Need for high voltage cables 
• Advantages of using cables over overhead 
transmission lines 
• Disadvantages of cables 
• Various types of high voltage cables 
• Need for cable jointing 
• Need for termination 
• Various types of jointing kits and termination 
kits 
Technology www.idc-online.com/slideshare Training that Works
What is a CABLE? 
• Cable: Denotes a bundle of wires 
– e.g: A wire rope is a type of cable 
• Electrical cable is a bundle of electrical conductors 
used for carrying electricity 
– Bare conductors 
– Insulated conductors 
• In electro-technology, cable means an insulated 
electrical conductor used for transmitting electrical 
energy 
Technology www.idc-online.com/slideshare Training that Works
Function of electrical lines 
• Transmitting power from generating source to 
load centers 
• Distributing power from main substations to 
individual consumers 
• Lines can be overhead conductors or underground 
cables 
• Long transmission lines and rural distribution by 
overhead lines 
• Shorter/urban feeders by cables 
Technology www.idc-online.com/slideshare Training that Works
Typical overhead line 
Technology www.idc-online.com/slideshare Training that Works
Section of typical HV cable 
A l u m i n u m c o n d u c t o r 
S e m i c o n X L P E 
( C o n d u c t o r s h i e l d ) 
X L P E i n s u l a t i o n 
S e m i c o n X L P E 
( I n s u l a t i o n s c r e e n ) 
C o p p e r t a p e 
P V C S t 2 
O u t e r s h e a t h 
Technology www.iSdcli-doen li6ne.com/slideshare Training that Works
Why high voltage? 
• Higher the voltage, lower the current for a given 
value of power 
• More energy transmitted for a given conductor 
section 
• Lower conductor losses 
Technology www.idc-online.com/slideshare Training that Works
Relation between voltage and load 
rating 
Motor rating in kw Operating voltages in Volts 
Up to 200kw 415V 
Between 200 to 500kw 3300V 
Between 500kw to 
2500kw 
6600V 
Above 2500kw 11000V 
Technology www.idc-online.com/slideshare Training that Works
Cables-Advantages 
• Less space compared to overhead lines 
• No visual intrusion (also called visual 
pollution) 
• Not susceptible to atmospheric activity 
(wind/lightning) 
• Higher surge impedance reduces severity of 
switching overvoltages 
• Ideal way to transmit power across a water 
body (Ex: supply to an island) 
Technology www.idc-online.com/slideshare Training that Works
Cable-drawbacks 
• Fault location is difficult and time taking 
• Expensive 
• More monitoring (for certain types of cables) 
• Jointing/termination require persons with high 
skill levels 
• Joints/terminations become weak points 
• Testing is difficult and time-consuming 
Technology www.idc-online.com/slideshare Training that Works
Common types of cables 
• PVC insulated cables 
• VIR insulated cables 
• Low pressure oil filled cables 
• High pressure oil filled cables 
• Paper insulated cables 
• Polyethylene (PE) insulated cables 
• Cross linked polyethylene (XLPE) cables 
Technology www.idc-online.com/slideshare Training that Works
Need for jointing (Splicing) 
• Cables are heavy and difficult to transport 
• Fixed drum lengths (ex: 500m) are typical 
packaging norm 
• Longer feeder lengths need joints 
• Joints are needed for partial replacement 
(in case of a cable fault) 
• Joints are also needed for specific purposes 
Technology www.idc-online.com/slideshare Training that Works
Types of joints 
• Straight through 
– Long routes and repaired sections 
• Branch Y joints 
– For branching of a feeder 
• T joints 
– For branching of a feeder 
• Transition joints 
– Special joints between two different types of 
cables (Oil filled/XLPE) 
Technology www.idc-online.com/slideshare Training that Works
Straight-through joint 
Technology www.idc-online.com/slideshare Training that Works
Making of a T-Joint 
Technology www.idc-online.com/slideshare Training that Works
A typical Y-branch joint 
Technology www.idc-online.com/slideshare Training that Works
Need for termination 
• A cable needs to be connected to an equipment or 
another cable 
• A connection between two cables is called a joint 
• A connection to an equipment is called a termination 
• Termination can be indoor type or outdoor type 
• End sealing kits are used to cover the cut end of a cable 
against moisture entry 
Technology www.idc-online.com/slideshare Training that Works
Typical outdoor termination 
Technology www.idc-online.com/slideshare Training that Works
Installation steps 
• Preparation of installation site 
• Arranging cable supports 
• Unwinding of cable from the cable drum 
• Laying along the supports and clamping to 
prevent dislocation 
• Threading through pipes where a cable duct is 
used 
• Jointing/Termination 
• Testing 
Technology www.idc-online.com/slideshare Training that Works
DO YOU WANT TO KNOW MORE? 
If you are interested in further training or information, 
please visit: 
http://idc-online.com/slideshare 
Technology www.idc-online.com/slideshare Training that Works

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Power Cables Operation, Maintenance, Location and Fault Detection

  • 1. Power cables: Operation, Maintenance, Location and Fault Detection Technology training that works
  • 2. Topics • Need for high voltage cables • Advantages of using cables over overhead transmission lines • Disadvantages of cables • Various types of high voltage cables • Need for cable jointing • Need for termination • Various types of jointing kits and termination kits Technology www.idc-online.com/slideshare Training that Works
  • 3. What is a CABLE? • Cable: Denotes a bundle of wires – e.g: A wire rope is a type of cable • Electrical cable is a bundle of electrical conductors used for carrying electricity – Bare conductors – Insulated conductors • In electro-technology, cable means an insulated electrical conductor used for transmitting electrical energy Technology www.idc-online.com/slideshare Training that Works
  • 4. Function of electrical lines • Transmitting power from generating source to load centers • Distributing power from main substations to individual consumers • Lines can be overhead conductors or underground cables • Long transmission lines and rural distribution by overhead lines • Shorter/urban feeders by cables Technology www.idc-online.com/slideshare Training that Works
  • 5. Typical overhead line Technology www.idc-online.com/slideshare Training that Works
  • 6. Section of typical HV cable A l u m i n u m c o n d u c t o r S e m i c o n X L P E ( C o n d u c t o r s h i e l d ) X L P E i n s u l a t i o n S e m i c o n X L P E ( I n s u l a t i o n s c r e e n ) C o p p e r t a p e P V C S t 2 O u t e r s h e a t h Technology www.iSdcli-doen li6ne.com/slideshare Training that Works
  • 7. Why high voltage? • Higher the voltage, lower the current for a given value of power • More energy transmitted for a given conductor section • Lower conductor losses Technology www.idc-online.com/slideshare Training that Works
  • 8. Relation between voltage and load rating Motor rating in kw Operating voltages in Volts Up to 200kw 415V Between 200 to 500kw 3300V Between 500kw to 2500kw 6600V Above 2500kw 11000V Technology www.idc-online.com/slideshare Training that Works
  • 9. Cables-Advantages • Less space compared to overhead lines • No visual intrusion (also called visual pollution) • Not susceptible to atmospheric activity (wind/lightning) • Higher surge impedance reduces severity of switching overvoltages • Ideal way to transmit power across a water body (Ex: supply to an island) Technology www.idc-online.com/slideshare Training that Works
  • 10. Cable-drawbacks • Fault location is difficult and time taking • Expensive • More monitoring (for certain types of cables) • Jointing/termination require persons with high skill levels • Joints/terminations become weak points • Testing is difficult and time-consuming Technology www.idc-online.com/slideshare Training that Works
  • 11. Common types of cables • PVC insulated cables • VIR insulated cables • Low pressure oil filled cables • High pressure oil filled cables • Paper insulated cables • Polyethylene (PE) insulated cables • Cross linked polyethylene (XLPE) cables Technology www.idc-online.com/slideshare Training that Works
  • 12. Need for jointing (Splicing) • Cables are heavy and difficult to transport • Fixed drum lengths (ex: 500m) are typical packaging norm • Longer feeder lengths need joints • Joints are needed for partial replacement (in case of a cable fault) • Joints are also needed for specific purposes Technology www.idc-online.com/slideshare Training that Works
  • 13. Types of joints • Straight through – Long routes and repaired sections • Branch Y joints – For branching of a feeder • T joints – For branching of a feeder • Transition joints – Special joints between two different types of cables (Oil filled/XLPE) Technology www.idc-online.com/slideshare Training that Works
  • 14. Straight-through joint Technology www.idc-online.com/slideshare Training that Works
  • 15. Making of a T-Joint Technology www.idc-online.com/slideshare Training that Works
  • 16. A typical Y-branch joint Technology www.idc-online.com/slideshare Training that Works
  • 17. Need for termination • A cable needs to be connected to an equipment or another cable • A connection between two cables is called a joint • A connection to an equipment is called a termination • Termination can be indoor type or outdoor type • End sealing kits are used to cover the cut end of a cable against moisture entry Technology www.idc-online.com/slideshare Training that Works
  • 18. Typical outdoor termination Technology www.idc-online.com/slideshare Training that Works
  • 19. Installation steps • Preparation of installation site • Arranging cable supports • Unwinding of cable from the cable drum • Laying along the supports and clamping to prevent dislocation • Threading through pipes where a cable duct is used • Jointing/Termination • Testing Technology www.idc-online.com/slideshare Training that Works
  • 20. DO YOU WANT TO KNOW MORE? If you are interested in further training or information, please visit: http://idc-online.com/slideshare Technology www.idc-online.com/slideshare Training that Works